Drawing Standardization

10. Drawing standardization

After completion sample approval, incorporate the feedback points in to the design and release
the final manufacturing drawing.

Trolley detail
design

BOM

Name board
details
Drawing revision

Drawing
Standardization

TVSM / PED / MSE / MHSE Slide 51

 Sample approval

Design Cad Model Actual Trolley

TVSM / PED / MSE / MHSE Slide 52

 Merits and De-merits

Merits

 More rigidity due to steel structure

 Manufactured with standard materials
 Manufactured with simple welding process
 Can be kept clean by re-painting etc.
 No wear and tear of trolley parts due to frequent
loading / unloading

De-merits

 No flexibility
 Trolley self weight is high
 Part damage in terms of scratches and dents
 More time for rework
 Difficult in maintenance
 Required skilled labor
 Not possible to re-use after dismantling

TVSM / PED / MSE / MHSE Slide 53

 Alternate design

Modular trolley design

Objective:
 Create flexibility in design
 Reduce variety of material usage
 Easy of manufacturing
 No skill required for dismantling / servicing
 Less space is required for storage after dismantling
 Re-usable

Powder coated steel tubes

Metal joints

TVSM / PED / MSE / MHSE Slide 54

 Modular trolley design

Selection of Materials
Steel pipe with powder paint

Environmental friendly: 100% reusable

Colorful: Comes in a variety of colors

Chemical resistant: High resistance to oil, UV light and corrosion

Non-flammable: No emission of toxic fumes in fire

Electrolytic corrosion free: Free of electrolytic corrosion.

TVSM / PED / MSE / MHSE Slide 55

 Modular trolley design

Metal clamps

TVSM / PED / MSE / MHSE Slide 56

 Modular trolley design

Trolley design

Vertical joints

Horizontal joints

Base clamps

TVSM / PED / MSE / MHSE Slide 57

 Modular trolley design

Trolley design

Support

Stopper

TVSM / PED / MSE / MHSE Slide 58

 Drawing Standardization

Trolley detail
design

BOM

Name board
details

Drawing
Standardization

Drawing revision

TVSM / PED / MSE / MHSE Slide 59

 Merits and De-merits

Merits
 More flexibility
 Easy to assemble and dis-assemble
 Easy to modify
 Easy maintenance
 Easy to store

De-merits
 Part rubbing with metal tubes and clamps
 Required frequent maintenance / sleeve replacement
 Not recommended for heavy weight parts due to less
rigidity

TVSM / PED / MSE / MHSE Slide 60

 Alternate design

Modular trolley design with ABS coated steel tubes

Objective:
 Create flexibility in design
 Reduce variety of material usage
 Easy of manufacturing
 Eliminate part rubbing / scratches

 ABS (Acrylonitrile butadiene styrene), is one of the most common plastics on the market.

 ABS is a mix of acrylonitrile (15 to 35%), butadiene (5 to 30%) and styrene (40 to 60%).

It is available either as a copolymer or as a blend (a mix of the finished polymers).

 Depending on the proportions of the three components, plastics with different properties,

such as density, hardness or tensile strength, can be produced.

TVSM / PED / MSE / MHSE Slide 61

 Alternate design

Modular trolley design with ABS coated steel tubes

ABS coated steel tubes

Metal joints Modular trolley with ABS coating

TVSM / PED / MSE / MHSE Slide 62

 Sample Trolley models or
Photos

TVSM / PED / MSE / MHSE Slide 63

 Trolley for Frame assembly – Scooter (Fabricated)

Frame rear tube

mounting

Frame front tube PVC sleeve to avoid

mounting paint scratch

Design Photograph Actual photograph

TVSM / PED / MSE / MHSE Slide 64

 Trolley for Cylinder block (Fabricated)

Design Photograph Actual photograph

TVSM / PED / MSE / MHSE Slide 65

 Trolley for Cover magneto (Fabricated)

Design Photograph Actual photograph

TVSM / PED / MSE / MHSE Slide 66

 Trolley for Engine assembly (Modular)

Design Photograph Actual photograph

TVSM / PED / MSE / MHSE Slide 67

 Modular trolleys

Design Photograph Actual photograph

TVSM / PED / MSE / MHSE Slide 68

 Sample Parts for Design

TVSM / PED / MSE / MHSE Slide 69

 Part details

1. Crank case LH

Part name : Crank case LH

Part number : N80304337D

80
Part type : Metal part

Material : Casting

Part profile : Odd

220
Classification : ‘A’ Class

Part weight : 2.2 kg

Category : MIW 280

Part dimension : 280 x 220 x 80 mm

Nature : Painted and machined part (More sensitive)

TVSM / PED / MSE / MHSE Slide 70