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CH APTER FOUR
DC M ACH I N CES
4.1. I N TRODUCTI ON
Th e dc m achin es ar e ver sat ile and ex t en sively used in indust ry. A wide variet y of
volt - am p er e or t orqu e- speed ch aract erist ics can b e obt ain ed from variou s
conn ect ions of t he fiel d windin g. Dc m achi nes can work as g en er at ors, m ot ors &
brakes. I n t he gener at or m ode t he m achin e is driven by a prim e m over ( such as a
st eam t u rbin e or a diesel engine) wit h t h e m ech ani cal power convert ed int o
el ect rical power. I n t h e m ot or m ode, t he m achin e drives a m echani cal load wit h the
el ect rical power su pplied con vert ed int o m ech anical power. I n t he brake m ode, t he
m achin e decelerat es on accou nt of t he power su pplied or dissi pat ed b y i t and,
t herefore, produces a m ech anical braki ng act ion.
Th ere is alm ost n o m odern use of dc m achin es as g en er at ors al t hough in t he earlier
st ag es of el ect rical power generat or an d dist ribution. D.C. generat ors wer e t he
prin cipl e m eans of suppl yin g elect ri cal power t o indust rial and dom est ic con su m ers.
Present l y, all t he land based elect rical power n et works are a. c sy st em s of
gener at ion, t ransm ission an d dist ribu tion.
Th e alm ost uni versal u se of ac syst em s is on accou nt of t hei r lower gener at ion and
t ran sm ission cost s, higher effi ci en cy ( large bul k of ac power can be t ran sm it t ed and
di st ribut ed over wide ar eas and long di st ance at m uch higher volt ages t h at ar e
im possible in dc syst em ) , great er reliabilit y on account of int erconnect ion and
cont rol.
No doubt , appli cat ion like aerocr aft s, ships and road m ou nt ed vehicles which are
isol at ed from l an d based ac n et works em pl oy dc sou rces inclu din g dc generat ors and
secon dary bat t eri es for power suppl y but t he m odern t ren d is to u se ac gen erat ors
with t he dc supply bei ng obt ai ned by rect ificat ion with t he h elp of st at ic power
rect ifi ers. D.C. gen erat ors are st ill being used t o produce power in sm all back- up
an d st and- by g ener at i ng pl an t s dri ven by win dm ill and m oun t ai n st ream s
( m inih ydro- elect ric plan t s) t o provide unint errupt ed power supply.
Apart from dc g en er at ors, t h e dc m ot ors ar e findin g in creasing applicat ion s,
especially wh ere large m agnit u de and preci sely cont rolled t orque is required. Such
m ot ors are used in rolling mills, in overhead cr anes and for t ract i on purpose like in
forklif t t ru cks, elect ric v eh icles, and elect ric t r ai ns. They ar e al so used in port able
m achin e t ools supplied from bat t eri es, in au t om otive v ehi cl es as st art er m ot ors,
bl ower m ot ors and in m any con t rol appli cat ions as act u at ors an d as speed and
position sensing device ( t achogenerat ors for speed sensin g and servom ot ors for
positionin g and t racin g) .
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Introduction to Electrical Machines
necessar y ex ci t at ion f or operat ion of m achin e. Fi gure 4. 2 shows t hat t he m ain flux
field syst em i s designat ed f or producin g m agnet ic flux an d, t h er efore, provides t h e
t he arm at u re core. Th ere, it di vides in to t wo equal ( 2) halves, each half ent er t he
pat hs whi ch st art s f rom a Nort h pole, crosses t h e air gap and t h en t rav els down t o
nearb y Sout h Pole so as t o com pl et e t h e flu x. Each flux lin e crosses t h e air - gap
t wice. Som e flux lines m ay not ent er t he ar m at ure; t hi s f lux, call ed t he leak age flux,
is not shown in Figu re 4 .2.
of th e arm at ure. (
A
l
) .The poles are secu red t o t he yoke by m eans of bolt s. I n
sm all m achin es t he pole are bu ilt of st eel forgin gs, bolt ed di rect ly t o t he yoke. I n
case of m achin es havi ng com pen sat in g windin gs, t he pole face is sl ot t ed t o
accom m odat e t he windings.
Yok e ( Fra m e )
Th e st at or of a dc m achines con si st s of a fram e or yoke, and poles which support
t he fiel d windings. The Fram e or Yoke in addit ion t o being a part of a m agnet ic
circuit serves as m echan ical su pport for en tire assem bly.
Earlier, cast iron was used for t h e con st ru ct i on of yoke bu t it has been r eplaced by
cast st eel. This is because cast iron has sat urat ion den sit y of 0.8 Wb/ m 2 while
sat u rat ion occurs i n cast st eel at densit y of approxim at ely 1 .5 Wb/ m 2 . Th us, t he
cross sect i on of t he cast st eel fram e or yoke is half t h at of iron cast an d h ence cast
st eel is used in case it is desi red t o reduce t h e weigh t of m achine. Fabricat ed st eel
yokes ar e com m only u sed, as t hey ar e econ om ical and have consist ent m agnet i c &
m echanical propert ies. For v ery sm all si zed m achines it m ay st ill be adv ant ag eous t o
use cost iron fram es but for m edium an d l arge sizes rolled st eel is used.
I nt e rlope s
I n addition t o the m ain poles, m odern direct current m achines are also provided wit h
in t erlopes wit h wi ndings on t hem in order t o im prove com m ut at ion u nder loaded
conditions. Th ey are arran ged m i dway bet ween t he m ain s poles and are bolt ed t o
t he yolk. Lam i nat ed int erlopes are used in m achin e wit h sev er com m u t at ion
problem s. For sm all and m ediu m size m achin es t hey could be solid.
4 .2 .2 . Arm a t ure
Th e arm at ure is t he rot at ing part ( rot or) of t he dc m achin e where t he process of
el ect rom ech ani cal energy conver sion t akes p ace. The arm at ure is a cylindrical body,
which rot at es bet w een t h e m agnet ic poles. An isom et ric vi ew of a sm all size
arm at u re st ruct ure i s shown in Figure 4 .4 ( a) . Th e arm at ure and t h e field syst em
ar e sep ar at ed from each ot her by an air gap. The ar m at u re con si st s of:
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Introduction to Electrical Machines
( a) ( b)
Figure 4.4 ( a) I som et ric view of arm at u re; ( b) arm at ure lam inat ion
4 .2 .3 . Com m ut a t or
I t is m ount ed on t he rotor of a dc m achine and it perform s wit h help of bru shes a
m echanical rect ifi cat ion of power: from ac t o dc in case of generat ors and dc t o ac in
case of m ot ors. The en ds of arm at ure coils are con nect ed t o t he com m u t at or, which
t oget h er wit h t he brushes rect ifies t he alt ernat ing e.m .f induced i n t he arm at ure
coil s and helps in the collect ion of current . I t is cylin drically sh aped an d is placed at
on e end of t he arm at ure. Th e con st ru ct ion of the com m ut at or is quit e com plicat ed
becau se i t in volves t he com bi nation of copper, iron and insul at ing m at erial s. The
conn ect ion of arm at u re conduct ors t o t he com m u t at or is m ade wit h t h e help of
risers. The ri sers conn ect in g t he segm ent s t o t he arm at ure coil s are m ad e of copper
st rips for large m ach ines. The out er end of t he riser is shaped so as t o form clip into
which th e arm at u re conduct ors are soldered. The com m ut at or bars are bu ilt of a
sm all wedge shaped segm en t s of hi gh con duct ivit y h ard drawn copper in sulat ed
from each ot h er by mi ce or m icani t e of about 0 .8m m t hickn ess. The com m u t at or
segm ent s are assem bled over a st eel cylin der. V- sh aped grov e i s provi ded at each
en d of t he segm ent s t o prev ent t hem from flying away under t h e act ion of
cent rifugal force. Th readed st eel rings are u sed t o ti ght en t h e various com pon en t s
t oget h er ( see Fi gu re 4. 5) . Th e com m ut at or assem bly is force and press fi t t ed on t he
shaft . Sat isfact ory perf orm ance of dc m achines is depen dent under good
m echanically st abilit y of the com m ut at or un der all con di tion s of speed and
t em perat u re wit hin t he operat ing range. A m echanically unst able com m u t at or
m ani fest s it self in a pool com m ut at ion perform ance an d resul t s in u nsat isfact ory
bu sh life.
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Introduction to Electrical Machines
( a) ( b)
Fi gure 4. 5 ( a) cut -aw ay view of com m ut at or; ( b) com m u t at or seg m ent
4 .2 .4 . Brushe s a nd Bru sh H olde r
Brush es are n eeded t o collect t h e current from t he rot at ing com m ut at or or t o lead
t he cu rrent t o it . Norm ally brushes are m ade up of carbon and graphit e, so t hat
while in cont act wit h t he com m ut at or, t he com m ut at or surface is not spoiled. The
bru sh is accom m odat ed in t h e bru sh holder wh ere a spring presses it ag ainst t he
com m u t at or wit h pressure of 1.5 t o 2 .0 Ncm 2 ( see Figure 4 .6) . A t wist ed flexible
copper con du ct or called pi gt ail securely fi xed in t o t he brush is used t o m ake t he
conn ect ion bet w een t he brush and it s brush h older. Norm all y brush holders used in
dc m ach in es ar e of box t ype. Th e nu m b ers of brush holders usually equal t o t he
nu m ber of m ain poles in dc m ach ines.
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Introduction to Electrical Machines
( a) ( b)
Figure 4.7 ( a) and ( b) Schem at ic diagram of a sim pl e dc generat or
Let t h e coil be rot at ed in an ACW, wit h const an t surface sp eed v[ m s] in relat ion t o
t he m agnet ic fiel d . Accordin g t o Far aday’s laws of el ect rom agnet ic induction , an
em f will be indu ced in t h e rot at ing coil an d is given by
e Blv volts
As l and v are const an t for part icular case,
e cons tan t B volts
Hence un der t h e given conditions, t he change in t h e m agn itude of indu ced e.m .f
with ti m e d ep en ds upon t he m agn et ic flu x densit y dist ribution under t he poles. I t
m ay be assum ed n eglect i ng harm onics it is a sine wav e dist ribu tion. The direct ion of
t he induced em f in t his case can be det erm ined by Fl em ing’s ri gh t h and rule as
shown in Figure below. Hence t h e con duct or AB of t h e coil ABCD m oves down ward
an d CD m oves u pward, t h e direct ion of t he in duced em f in t h e coil is alon g DCBA as
shown in Figu re 4 .7( a) . Th e cu rr ent in t h e ex t ern al rem ain s t he sam e h al f a
revolution of t he coil st art i ng from it s vert ical position.
ν
S N
Motion
Flux
e
EMF
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Introduction to Electrical Machines
Sim il arly, in t he n ext h alf of t he revolu tion , t he dir ect ion of the in du ced em f is
rev er sed and hence t he current flows f rom bru sh B2 t o B1 as shown in Figure
4.7 ( b) .Th e m agnit ude of current in t he ext ernal circuit also vari es wit h ti m e as per
sine law; i.e. it s m agnit u de is not const ant wit h t im e.
I f t he m ach ine has P poles and t he arm at ure rot at es at N r evolu tions per m inu t e,
t hen t h e frequ en cy of t he in duced em f in t h e arm at ure is,
f
PN
, Hz
120
Th e above di scussion clearly in dicat es t hat t he e.m .f induced in t he arm at u re of a d c
gener at or i s of alt ernat ing nat u re, alt ern at i ng wit h frequency of f h ert z dependi ng
upon the nu m ber of poles in t h e m achine an d t he sp eed of t he arm at ure.
However, t h e out put volt age or t he cu rren t of dc generat or m ust be u ni direct ion al
an d t hat t oo of a con st ant v alu e. Thu s t o com pel t h e abov e alt ern at ing current t o
flow in one st ipul at ed di rect ion through t he ext ern al load circuit , th e dc m achine is
furnished wit h a special device called t h e com m ut at or.
Fi gure 4.9 shows t h at t he coil ABCD conn ect ed t o a rin g com m ut at or split in t wo
halves R1 and R2 well in sulat ed from each ot her. The rin gs of t he com m ut at or are so
arr anged t h at during h al f t he revolu tion of t he coil, each h al f ring rem ai n in cont act
with a part icul ar bru sh . Figu re 4 .9( a) wil e during t h e n ext hal f revol ution, wh en t he
curren t is reversed, t h e sam e half rin g is in con t act wit h ot her brush as shown in
Fi gure 4 .9 ( b) .
( a) ( b)
Figure 4 .9 coil ABCD connect ed t o a ring com m u t at or
As a r esu lt , cu rren t in the ext ern al load circuit rem ains in t h e sam e direct ion. The
nat ure of t h e vari at i on of current in t he ext ernal load cu rren t wit h t he rot at ion of t he
coil , i .e. wit h tim e, has b een shown in Figu re 4.1 0. Su ch unidirect ion al current or
em f which fluct uat es bet w een m axi m u m and zero v al ues is quit e inconvenient for
pract i cal purposes.
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Introduction to Electrical Machines
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Introduction to Electrical Machines
with t h e arm at ure vol t age, i. e. t h e field winding en ergi zed from a separ at e su pply,
can be desi gned for any convenient volt age.
+ IL
I m porta nt
i. I a I L
Ia re la t ionships
E g V L I a Ra
Shunt L
Winding o
Eg VL ii.
Pdev E g I a
_ a
+ Vdc
d iii.
iv. Pdel V L I L
_
I a I se I L
I m port a n t re la t ion ships
E g VL I a Ra Rse
i.
ii.
iii.Pdev E g I a
iv. Pdel V L I L
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Introduction to Electrical Machines
I m port a nt re la t ionships
I sh sh
V
i.
Rsh L
ii. I a I sh I L
iii. E g V L I a Ra
i v. Pdev E g I a
v. Pdel V L I L
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Introduction to Electrical Machines
i. I se I L
I m port a n t re la t ion ships
E g I a Ra VL I se Rse
ii. I sh
Rsh Rsh
iii. I a I sh I L
iv.E g VL I a Ra I L Rse
v. Pdev E g I a
vi. Pdel V L I L
( a)
i. I a I se
I m port a nt re la tionships
E g I a Ra Rse VL
ii. I sh
Rsh Rsh
iii. I a I sh I L
iv. E g VL I a Ra Rse
v. Pdev E g I a
vi. Pdel VL I L
( b)
Figu re 4 .15 DC com poun d m ach ine con nect ions for a) sh ort - shun t an d b) long
sh unt
I n a com pound m achine, t he m agnet ic flu x produ ced by t he shun t field is st ron ger
t han t h e series field. When seri es field aids t h e sh unt fi el d, so t h at t h e resu lt an t ai r
gap f lux per pole is increases, t h en t h e m achine is said t o be cum ula t iv e ly
com pounde d. I n Figure 4.16 ( a) t he direct ion of arrows correspon ds t o t he
di rect ion m agnet ic flux produced by shun t and seri es fi eld windings. As t he t wo
arrows are i n t he sam e direct ion in Figure 4 .16 ( a) , t his Figure i s for a cum ulat i vely
com pounded dc m achi ne.
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Introduction to Electrical Machines
( a) ( b)
Fi gure 4.1 6 com pou nd exci t ed dc m achin e ( a) cum ulat ive and b) different ial
On t h e ot her hand if seri es field opposes t h e sh unt fiel d so t h at t he result ant air gap
flu x per pole is decreased, t he m ach ine is called a diffe re n tia lly com poun de d dc
m achin e as sh own in Figure 4.1 6( b).
I n Figu re 4.15( a) , each pol e of com poun d m achine i s shown t o possess sh unt and
series fiel d win dings. Figu re 4 .17 (a) illust rat ed h ow t hese win dings are arranged on
on e pole of a dc m achin e. I n Figure 4 .17 shunt field coil is placed n ear yok e and
series field coil n ear t he pole shoe j u st f or sak e of clarit y.
( a) ( b)
Figure 4.1 7 Series and shun t field windin gs on one pole of dc com pound m ach ine
Act ually ph ysical arran gem ent of t hese coils is shown in Figure 4 .17 (b) . I t is seen
t hat first sh unt fi el d coil is woun d aroun d t he pole body and over it is t hen wou nd
t he series field coil. The reason s for pl acin g t h e series fi eld coil ou t side ar e:
i) conveni en ce in t he const ru ct ion and
ii) for it s bet t er cooling
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Introduction to Electrical Machines
d
Aver age em f gener at ed / condu ct or , volt
Now, flux cut / condu ct or in on e revolu tion , d P ,Wb
dt
d PN
Hence accordin g to Far ad ay’s law of elect rom ag net ic induct ion
PN Z ZPN
2
em f gen erat ed / pat h
60 2 2 60
volt
For la p w inding
PN Z ZN
P
em f gen erat ed / pat h volt
60 P 60
ZN P
I n gen eral, t h e Gener at ed em f
Eg volt
60 a
Eg K a N
a= P for lap winding
where, K a
ZP
60 a
is m achi ne const an t .
feeder s of resist an ce 0.1 . Th e resist ance of arm at ure and sh unt fi el d windin gs is
Ex a m ple 4 .1 A dc sh unt gener at or suppli es a load of 1 0 kW at 22 0 V t h rough
0.0 5 and 10 0 respect i vely. Cal culat e, ( i) t erm inal volt age, ( ii ) shun t field cu rrent
an d (iii) generat ed em f.
Solu t ion
i) Load supplied , Pdel = 10 kW
= 1 0 10 3 W
Volt age at t h e l oad t erm in al s = 220 V
Thus load curren t ,
Pdel 10 10 3
IL
45.5 A
V 220
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Introduction to Electrical Machines
I sh
V' 224.55
2.25A
R sh 100
iii) Gen er at ed em f,
Eg V ' I a R a
224.55 45.5 0.05
226.82 V
resist ance is 80 . Find (i) t ot al arm at u re cu rren t , ( ii) cu rrent per arm at u re pat h,
an d ( iii) em f gen erat ed. Assum e a bru sh cont act drop of 2V.
Solu t ion
i) Term i nal volt age across t he arm at ure t erm inals, V = 200 V
Shunt field resist an ce, Rsh = 80
Shunt field current ,
I sh
V 200
2.5A
R sh 80
102.5
25.625A
4
E g V I a R a Vbd
200 102.5 0.05 2
212.25 V
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Introduction to Electrical Machines
Solu t ion
Term i nal volt age across t he load, VL = 10 0 V
Load current , I L = 2 00 A
Resi st ance of seri es field win din g Rse = 0.03
Volt age drop in series field winding = I L Rse
= 20 0 0.0 3
= 6 V
Term i nal volt age across t he arm at ure, V = VL + I L Rse
= 1 00 + 6
= 1 06 V
Shunt field current ,
I sh
V 106
1.77A
R sh 60
Arm at u re current , I a = I L + I sh
= 20 0 + 1 .77
= 20 1.7 7 A
Gen er at ed em f,
E g VL I L R se I a R a
100 6 201.77 0.04
114.07 V
Ex a m ple 4 .4 The arm at u re of a fou r pole, wave wou nd shunt gen erat or has
I sh
VL 250
5.0A
R sh 50 I
Arm at u re current , I a = I L + I sh
= 45 0 + 5
= 45 5 A
Arm at u re resi st ance, Ra = 0. 05
Gen er at ed em f,
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Introduction to Electrical Machines
E g VL I a R a
250 455 0.05
272.75 V
Gen er at ed em f,
PNZ
Eg
60 a
V
Num ber of pol es, P = = 4; Fl ux per pole, = 0 . 05 Wb; Nu m ber of slot s on arm at ure
= 120; Conduct ors per slot = 4
Thus t ot al n um ber of conduct ors on arm at ure = 120 4 = 480
As t he arm at ure is wav e wound, num ber of parallel pat h s, a= 2
4 0.05 N 480
Substit ut ing t hese in t he above equat ion ,
272.75
60 2
Speed of rot at ion,
272.75 60 2
N
4 0.05 480
341 rpm
t hrough a pair of feeders of t ot al resist an ce 0.0 4 . The load consist s of five m ot ors,
Ex a m ple 4 .5 A long-shunt com pound gen erat or su pplies a load at 110 V
resist ance is 0. 03 , series field resist ance 0.0 4 and sh unt fiel d resi st ance, 55 .
each t aking 3 0 A and a lightin g load of 150 bulbs each of 60 W. The arm at ure
Fi nd, (i) load curren t , (ii) t erm inal volt age, and (iii) em f generat ed.
Solu t ion
i) Curren t drawn by each m ot or = 3 0 A
Thus curren t drawn by five m ot ors = 30 5
= 1 50 A
Tot al lighting load = 1 50 60
= 90 00 W
82 A
9000
Current t ak en by t he lightin g load =
110
Hence, t ot al load cu rren t = 150 + 82
= 232 A
ii) Volt age at t he t erm inals of t he load = 11 0 V
Tot al resi st ance of t h e f eeders = 0 .04
Current t h rough t he feeders = 232 A
Vol t age drop in feeder s = 232 0.0 4
= 9.28 V
Term i nal volt age across t he g ener at or t erm in als,
V = VL + drop in f eeders
= 110 + 9.28
= 119 .28 V
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Introduction to Electrical Machines
I sh 2 .2 A
V 119.28
R sh 55
Current in th e arm at ure win din g, I a = I L + I sh
= 232 + 2 .2 = 234 .2 A
Current in th e series fi eld win ding, I se = I a = 234.2 A
Tot al resist an ce of arm at u re and series field winding = Ra + Rse
= 0. 03 + 0.04 = 0 .07
E g V I a R a R se
Gen er at ed em f ,
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Introduction to Electrical Machines
Fi gure 4. 18 Magn et i c flux di st ri but ion du e t o the m ain field poles onl y
Ca se - I I : Figu re 4 .19 , shows t h e fi eld (or flux) set up by t he arm at ure
condu ct ors alone, when curren t carryi ng t h e fi eld coil s being u nexcit ed ( I f = 0 ).
The direct ion of t he arm at ure current i s t he sam e as it would be when t he
gen er at or is loaded & det erm in ed by Flem ing’s Right -hand rule. Un der t his case,
t h e m agnet ic fields, which are set up by arm at u re con duct or are sy m m et ri cal t o
G. N.A. and t he m m f of t he arm at u re con duct or ( dependi ng on t he st rengt h of I a)
i s shown sep ar at ely bot h in m agnit ude and direct ion by t h e Vect or OFa which is
par allel to G.N.A
o
Generator
rotation
Fa
Polar-axis
.
Figure 4.19 Magnet ic flu x dist ribution due t o th e arm at ure excit at ion only
I n t h e above t wo cases, w e considered t he m ain m m f and arm at u re m m f separ at ely,
as if t h ey exist ed indepen dent ly, which is not t he case in pract i ce un der act ual load
conditions. The t wo cases exi st sim ul t an eously in gen erat or as will be shown in case
III.
Ca se - I I I : Fi gure 4.2 1 shows t h e com bi nat ion of case I & I I . I n t hi s case t he m ain
flu x t h rough t he arm at ure is n o longer u niform an d sym m et rical abou t t he pole- axi s,
rat h er it h as been dist ort ed. The flu x is seen t o be crowded at t h e t r ailing pol e tips
bu t weakened or t hinned ou t at t h e l eadin g pole t ips ( t h e pole tip which i s first m et
du ring rot at ion by arm at ure condu ct ors are known as t he leadi ng pole tip and t he
ot h er as t r ailin g pole tip) . I n Figure 4 .20 is shown t h e resu lt an t m m f OFR which is
fou nd by vect orally com bining OFm and OFa.
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Introduction to Electrical Machines
Figure 4.2 0 com bined m agn et ic flu x dist ribution due t o arm at ure and fiel d
The n ew position of M.N. A which is al way s per pendicular to t he resul t ant m m f
angle , bru shes are al so sh ift ed so as t o lie along t h e new posi tions of M.N.A.
vect or OFR is shown in Figure 4 .20 . Due t o t he shi ft of M.N.A, say t hrough an
inclin ed by an gle t o t h e left ( Figu re 4 .21 ). This vect or can b e r esolved int o t wo
Now t he arm at u re m m f is now represent ed by vect or Fa t hat is no vert ical but i s
rect angul ar com pon en t s, Fd p ar allel t o pol ar axis and Fc perpen dicular t o t hi s
axi s, we fi nd t hat
1. Com ponent Fc is at right an gl e t o t h e vect or OFm (Figure 4 .18 )
represent ing th e m ai n m m f i t produces dist ortion in t he m ain fiel d and i s
h en ce called t h e cross- m agn et izin g or dist ort ing com ponent of t he
arm at ure React ion.
2. Com ponent Fd is in direct opposition t o OFm , whi ch represen t s t he m ain
m m f. I t ex ert s a dem agnet izin g in flu en ce on t he m ain pol e flux. Hen ce, it
i s call ed t he dem agnet izing or weak en ing com ponent of t he arm at ure
react ion.
From t he abov e discu ssion we can conclu de t hat :
1. Th e flu x across t h e ai r gap is no longer uniform , but weaken s u nder t he
leading pole tips an d st ren gt h ened u nder t he t railing pole t ips. ( Th e pole tip
whi ch i s first m et duri ng rot at ion by ar m at u re conduct ors is known as t he
leading pole tip an d t he other as t railing pol e t ip) .Due t o t his t he result ant
m m f given rise t o decreases f lux. So t h at em f i n t he arm at u re u nder loaded
con dition s i s som ewhat less t h an t hat of u nder no-load conditions.
2. Th e bru shes should be shift ed in t he direct ion of rot at ion t o avoid a heav y
short - circui t curren t an d sparking at brushes.
3. Th e fi eld di st ortion cau se, an increase in t he iron losses as com par ed it s no-
load valu e becau se of increases p eak v alue of flux densit y in t he t oot h.
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Introduction to Electrical Machines
Figure 4.2 1 t h e dem agnet izing an d cross- m agn et izing com pon en t s of
arm at u re m m f
Motion
A B C
I I
a b c
2I
(a) ( b)
20
Introduction to Electrical Machines
( c)
Figure 4.22 com m u t at i on process
I n Figu re 4 .22 ( a) Coil B carri es cu rren t in clock wise direct ion but it i s about t o be
short circui t ed, because brush is about t o com e in touch with com m ut at or segm en t
“ a” .
Fi gure 4.22 ( b) shows t h e coil B in t he m iddle of i t s short - circuit ed period and it i s
observed t h at current can reach t he bru sh wit h out passing through coil B, so coil B
has no cu rrent .
Fi gure 4. 22( c) depict s t he m om ent when coil B is alm ost at t h e end of com m u t at i on
or short - circuit period and the current in t he coil has t o be rever sed.
During t h e period of short circuit , period of com m ut at ion, t h e curren t in t h e short -
circuit ed coil should be rever sed t o full valu e. Rapid rever sal of current in t he short
circuit ed coil does n ot at t ai n it s full value in t he rev er se direct ion by t he en d of short
circuit . Th e failure of cu rren t in t he short -circuit ed coil t o reach t he full valu e in
rev er se direct ion by t he end of short circuit is t he basic cause of sparking at t he
com m u t at or ( as shown in Fi gu re c current j u m p from com m ent at or segm en t “ b” t o
bru sh in t he form of an arc) . Th e reason for sparking at bru shes of dc m achine is
du e t o react an ce volt age ( self-induct ed em f) , which set s-u p by r apid reversal of
curren t in t he arm at u re coil and t en d t o delay t h e current rever sal in t h e coil.
Because coil B h as som e indu ct an ce L, t h e ch ange of curren t ∆I in a time ∆t induce
a volt age L I
t
in t he coil. According Len z’s l aw, t h e direct ion of t his volt age is
opposi t e t o t he ch an ge ∆I that is causing it. As a result, the current in the coil does
not com plet el y rever se by t h e t i m e t he bru sh es m ove from segm en t b t o a.
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Introduction to Electrical Machines
Main-Poles
N
N
S
S
S
S
N
Interpoles
( a) ( b)
Figure 4 .24 polari t y of I nt erpoles (a) in generat or m ode; (b) in m otor m ode
Th e function of in t erpole is t wo fol d:
i) As t heir polarit y i s t h e sam e as t hat of t he m ain pol e ahead, t he i nduced an
em f in the coil (under com m ut at ion ) which h el ps t he r ev er sal of current . The
em f i ndu ced by t he com pol es is known as com m ut at ing or rever sing em f. The
com m u t at i on em f neut ralizes t he react ance em f t her eb y m aki ng
com m u t at i on spar kles. As in t erpoles carry arm at ure cu rrent , t h ei r
com m u t at i ng em f is proportional t o t he arm at u re current . This ensures
aut om at ic neut ralizat i on of t h e react ance volt ag e, which is also due t o
arm at ure cu rrent .
ii) Anot h er fun ct ion of t h e in t erpoles is t o neut ralize t h e cross- m agn et ize eff ect
of arm at ure r eact i on . Hen ce, bru sh es ar e not t o be shift ed from t he origin al
22
Introduction to Electrical Machines
position. Neut ralizat ion of cross- m agn et izat ion is au t om at ic and f or all loads
becau se bot h are produced by t he sam e arm at u re curren t .
4 .7 .3 . Com pe nsa t ing w inding
Th e effect of cross- m agnet izat ion can be neut ralized m ean s of com pensat i ng
windin g. These are conduct ors em b edded in pole f aces, con nect ed i n seri es wit h t he
arm at u re win dings an d carryi ng current in an opposit e direct ion t o t h at flowin g in
t he ar m at ure conduct ors under t he pole face. Once cross-m agnet izat i on h as been
neut ralized, t he M.N.A does n ot shif t wi t h t he load an d r em ai ns coin ci dent wit h t he
G.N.A. at all loads.
2. Ex t e rna l ch a ra ct e rist ic- sh ows t h e relat ion ship bet ween t he t erm in al
vol t ag e V across t he load and t he current I L flowin g in t h e ext ernal load
circui t .
P NZ
is gi ven by
Eg
60 a
Eg
P, Z an d a are con st ant s for a part i cular generat or, hence at con st ant given speed.
The gen erat ed em f is direct ly proportional t o t he flu x per pole ( speed b eing
const ant ) , wh ich in t urn s depen ds u pon t he field curren t I f
Th e char act erist ic cu rve plot t ed bet w een gen er at ed em f Eg and t he field current I f at
const ant sp eed of rot at ion is called t he m agn et izat ion cu rve or O.C.C. of t he dc
gener at or. The m agnet izat ion charact eristics of a separ at ely excit ed gen erat or or
shun t generat or can be obt ain ed as explained bel ow.
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Introduction to Electrical Machines
Figure 4 .26 Circui t diagram for det erm i nat ion of m agn et izat ion charact erist ics
Fi gure 4.2 6 shows t h e connect i ons of t he gen erat or and t h e field for det erm in at ion
of O.O.C. A pot en t iom et er arrangem en t h as b een m ade t o supply t he field win ding
so t hat t h e field current can be v ari ed ov er a wide rang e b y m oving t he cont act K.
Am m et er in dicat e t he field current an d volt m et er indicat e t h e g ener at ed em f. The
field current is in creased in st ep s from zero t o m axim u m an d t he correspondi ng
valu e of I f and Eg ar e not ed down at each st ep. On plot t ing t h ese result s, a curve of
t he form shown in Figure 4 .27 is obt ained.
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Introduction to Electrical Machines
25
Introduction to Electrical Machines
To sum up, four conditions are t o be sat isfied for volt age buildu p in a self- excit ed dc
gener at or.
1. Residual m agnet ism m ust be presen t in t he m agn et ic syst em .
2. Field windin g m m f sh ould aid the residual m agnet ism .
3. Field ci rcuit resi st ance sh ould be less t han t he cr iti cal field circui t resist ance.
4. The speed at which t h e arm at ure i s rot at i ng should be great er t h an t he cri tical
speed.
Figure 4 .30 eff ect of field resist an ces on volt age build-u p process
Figure 4.31 ext ernal charact erist ics of separ at ely excit ed generat or
26
Introduction to Electrical Machines
As t he gener at or is sep ar at ely excit ed, t h e arm at ure cu rren t is equal t o load cu rrent .
However, t he arm at ure r eact ion will cause a decrease in th e vol t ag e, wh ich depends
upon t h e load cu rren t . As such con sidering t he effect of arm at u re act ion only, t he
curve of t erm i nal volt age Vs arm at u re current will be sligh tly drooping as sh own by
curve I I in Figure 4.31. Cu rve I I of t he gen erat or, which t akes in t o accou nt t he
ef fect of arm at ure react ion, gives t o a di fferent scale t he em f in du ced in t he
arm at u re and t hu s, it is n orm all y called t h e in te rna l cha ra ct e rist ics of t he
gener at or. The curve of t erm inal volt age Vs load current or arm at ure current is
obt ained by subt ract ing t he holm ic drop in t he arm at u re win ding wi th respect t o t he
arm at u re current is represent ed b y t he st r aight line passin g t hrough t he origin as
shown Figu re 4 .31 . Wh en t he ordinat es of st r aight line represent in g th e vol t ag e drop
in t h e arm at u re win din g ( I aRa) ar e d educt ed f rom t hose of curve I I , a cure I I I is
obt ained, which given t h e ext ern al charact eri st i c of th e gener at or i.e. curve I I I =
curve I I - I a Ra. Ext ern al ch aract erist ics cl early indicat e t hat t he t erm in al volt age falls
as l oad on th e gen er at or in crease.
4 .1 0 .2 . Shunt - W ound Ge ne ra t or
I n t his t ype of generat or, t he field winding is con not ed across t he arm at u re win ding.
Th e gener at or will t herefore build u p it s own m agn et i sm . The volt age across t he
shun t field win din g is equal t o t he t er m inal volt age of t he g en er at or as discussed
abov e, t he t erm i nal vol t age of t he gen erat or will fall down du e t o t he arm at ure
react ion an d t he oh mic drop in t he arm at u re w in ding, as t he l oad on t he generat or
in creases. Thus t he volt age across t he f iel d will not rem ain const ant as t h e load on
t he sh un t gen erat or in creases. The volt age acr oss t h e field winding decreases wit h
an in crease in t h e load current , which causes a decr ease in t h e exci ting curren t . The
t er m in al volt age f urt her f alls down in case of a sh un t generat or because of decr eases
in excit at ion cu rrent as explain ed earlier with in creasin g load current . Hen ce t h e
t ot al decr eases in t he volt ag e in case of shu nt gener at ors is m ush great er t han in
separ at ely excit ed gen erat ors.
For obt aining t he relat ion bet w een t he t erm in al volt age an d l oad current , t he
gener at or is conn ect ed as shown in Figu re 4.3 2 ( a) . Fi gure 4 .32 ( b) shows t he
ex t ern al charact eri st i cs, of a part icul ar generat or, when it is run as a separat ely
ex cit ed gener at or ( curve I V) and when run as a shun t generat or ( Curve I I I ).
Com parin g t hese t wo curv es for t he sam e gen er at or, it is observed t h at wit h self -
ex cit at ion the ext ernal char act eri sti c is lower t h an t hat obt ained wi th separat e
ex cit at ion .
( a)
( b)
Figure 4.32 ext ern al ch aract erist ics of sh unt woun d gen erat or
Th e basic reason for t he dif ference i n t he t wo curves is t hat , in t he form er case t he
shun t field current decr eases wit h decreasi ng t erm inal volt age, whil e in t he case of
27
Introduction to Electrical Machines
separ at e excit at ion t he field current rem ain s con st ant . I f t h e load on t h e sh unt
gener at or is gradually in creased by decr easing t h e resist ance in t h e ext ern al circuit ,
it s t erm inal vol t age t ends t o f all by a process of ex act ly a reverse nat ure t o t hat of
building up. Up t o t h e norm al load current , st eady con diti ons are obt ained wi t hout a
serious fall in t he t erm in al volt age as sh own by t he t hick line of cu rve I I I . Wh en t he
load on t he sh unt gen erat or in crease beyond it s full load value, t he drop in t erm in al
volt age becom es m ore appr eciable as shown by t h e dot t ed line of cu rve I I I of Figure
4.3 2(b) .
Up t o t he point D on cu rve I I I , t he load current increases u pon decreasin g t he
ex t ern al resi st ance in the load circuit , wh ere t h e t erm in al vol t age has f all en t o an
appr eci ably low value. The curren t correspondin g t o t his con dition is generally
t er m ed as critical curren t I c. A furt her decrease in t he ext ernal load resi st ance
beyond t h e poin t D, does not increase t he cu rrent in t h e load circui t , but on t he
ot h er h an d decreases it , because t h e l oad resi st ance sh un t s t h e f iel d winding t o such
an ext ent t he t er m inal vol t age decreases m ore r apidly t han t h e load resi st ance.
Hence t h e ex t ern al charact erist ic t u rns back an d t he t erm in al volt age is zero wh en
t he arm at ure is act ually short - circui t ed. The arm at u re cu rren t at t hi s inst ant is
shown by a vale OE t hat is purely due t o residual m agn et i sm of t h e gener at or. To
obt ain t he in t ernal charact erist ics of t he dc shun t gener at or, t he su m of t he volt age
drop in t he ar m at ure win din g inclu ding t he b rush cont act drop i s added t o t he
ex t ern al ch aract erist ic, t hus obt ainin g curve I I represent i ng t his charact eri sti c.
Fi gure 4.3 2 also shows t he no load volt age Eo of t he gen erat or represent ed by t h e
dot t ed lin e I . The volt age drop bet w een cu rve I I an d line I is du e t o r educt ion in flux
caused by t h e com bined act ion of arm at ure react ion and t h e fall caused by t h e
com bin ed act ion of arm at ure react i on and t he fall in t h e shunt field current .
4 .1 0 .3 . Se rie s W ound Ge ne ra t or
I n series- wound gen erat ors, t he fi eld winding is con nect ed in series wit h t he
arm at u re winding. Thu s, t h e current in t he field wi nding is t he sam e as t he cu rrent
in t he ar m at u re win din g. I f t h e gen erat or is driven at t he const ant r at ed sp eed, and
t he arm at u re current is varied by v arying t he ext ern al resist an ce in t h e load circuit ,
a cu rve I I I of Figure 4.33 is obt ained by plot ting t he t er m in al volt age ver ses t he load
curren t or arm at ure curren t .
VL
I
s
tic
ris
II
te
s
ac
tic
ar
tic ris
Ch
III
te
ac
s
n
io
ar
at
ri s
C h
tiz
te
Ch al
ne
ac
al e rn
ag
ar
t
M
In
rn
te
Ex
Figure 4.33 ext ernal charact erist ics of series woun d gen erat or
Th e in t ern al or t ot al char act eri st ic of t he sam e gen er at or is represen t ed by cu rve I I
in Figure 4.33 whi ch can be obt ained by addin g t he t erm inal volt age ( curv e I I I ).
Curve I , in Figure 4.33, sh ows t he m agnet izat ion charact erist ics of t h e sam e
gener at or. The volt age drop bet w een t h e curves I an d I I is caused by ar m at ure
react ion .
28
Introduction to Electrical Machines
Figure 4.3 4 t he ext ernal charact erist ics of dc com poun d generat or.
Curve I sh ows t he ext ernal charact erist ic, in which t he series ex ci t at ion i s such t hat
t he t erm inal vol t age on full load is t he sam e as on n o load an d t h e t erm in al volt age
rem ai ns pract ically con st ant from no load t o full load. A dc com poun d generat or
gi vin g such an ext ern al charact eri st ic i s called le ve l- com pou nde d gen erat or. The
ex t ern al charact erist ic shown by cu rve I I indicat es t h at t he t erm inal volt age ri ses
with t he load. Such a com pound generat or wit h t his ex t ern al ch aract erist ic is said t o
be ov e r com pounde d gen er at or. The com poun d generat or havin g an ext ern al
charact erist ic of th e n at u re represent ed by cu rve I I I i s called unde r com poun de d
gener at or.
I n all t h e above t hree t ypes of com pound generat ors, i .e. lev el- com poun ded , over-
com pounded an d un der- com pounded, t h e series fiel d ai ds t he sh unt fi eld an d t hu s
t hese com pou nd gen erat ors can also be called as cum ula t ive com pound
gener at or. Cum ulat ive com pound gen erat or is m ost widel y used in pract ice. Th ei r
ex t ern al ch aract erist ic can m at ch t o all classes of service. These t ypes of gener at ors
used for elect ri c railways, for suppl yin g current of incandescent lam ps, et c. I n case
t he series fi eld opposes t he shu nt fi eld, t he ext ern al char act eristic of t he gener at or
will be highl y drooping wit h large dem agn et i zing arm at ure r eact ion as shown by
curve I V in Fi gure 4 .34. Su ch a com pound gener at or said to be diffe re nt ia l-
com pound generat or. Differen tial com pound generat ors find t h eir field of
applicat ion in arc weldi ng wh ere a large volt age drop is desi rable, wh en t he cu rrent
in crease.
Ex a m ple 4 .6 The open ci rcuit ch aract erist ic of generat or dri ven at 50 0 rpw is as
follows:
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Introduction to Electrical Machines
30
Introduction to Electrical Machines
Solu t ion
Fi gure 4. 35 sh ows t he m agn et i zat ion charact eri st ic drawn as p er t he given
part icular v alu e of field cu rren t , for exam ple, w hen t h e f iel d current is 1 .0 A, volt age
across t he shu nt field will be
Vsh = I sh Rsh = 1.0 94 = 9 4 V,
t hu s est ablishin g a poin t B on t h e field resi st ance line. Th e field resi st ance line is
drawn j oining the poin t B wi t h t h e origin O.
i) Th e fi eld resist ance line OA cut s t h e m agnet izat ion curve at t h e poin t A. Hence
t he gen er at or will develop an em f corresponding t o t he operat i ng poin t A,
which is equal to OC or 126 V.
ii) Corresponding t o t he volt ag e of 110 V, a h orizont al lin e is drawn, whi ch cu t s
t he OCC at t he poin t D. Join t he point D with t he poin t O. Th e lin e OD
represen t s t he field resist an ce lin e t hat would gen er at e a volt age of 110 V.
RF 116.7
70
0.6
Resi st ance of t he sh un t fiel d win ding, Rsh is 94 . Thu s additional resist ance in t he
shun t field ci rcuit i s
Radd = 116 .7 - 94 = 22.7
iii) Criti cal valu e of shu nt field resist an ce is obt ained by drawin g a t angen t f rom
t he origin t o the initial portion of t he m agnet izat i on cu rve. Line DE represen t s
t he critical resist an ce of t he shun t field.
Thus critical resist ance,
R cr
40
200
0.2
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Introduction to Electrical Machines
Solu t ion
valu e of 60 , for exam ple, corresponding to fiel d current of 2 A, t h e vol t age is 120
field resi st ance line OA has been drawn . Any point on t his line gi ves a resi st ance
V ( poin t F) .
i) Th e field resi st ance line OA corresponding t o t he field resist ance of 60 cu t s
t he OCC at point A. Hen ce t h e shu nt generat or will generat e a volt age
correspon din g t o t h e oper at ing point A which is equal t o OC or 14 9 V.Thu s
open circuit vol t age = 1 49 V.
ii) Tangen t OE i s drawn t o t h e OCC from t he origin O t o find out t he cri tical
valu e of shu nt field resist ance. The resist ance represent ed by t h is t angent
Th en t he load cu rren t , I L
V
A
4.0
Shunt field resist an ce = 60
V V 16V
4 60 60
V A
4
15
Volt age at n o load, Eg = V + I aRa
V Eg Ia R a
Term i nal volt age,
4
149 V 0.1
15
149 0.0267 V
Or V 1 0.0267 149
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Introduction to Electrical Machines
Ia 490 A
49
Arm at u re current ,
0 .1
0Ω
6
sh
R
Em f, Eg ( V) 50 84 1 05 120 1 31
33
Introduction to Electrical Machines
110 V
gi ven dat a. Lin e OA has b een drawn t o represen t field resist an ce lin e correspon ding
t o 5 5 . Anot her line OB has b een drawn , which represen t s f iel d resi st ance
2 .0 A
70 V
of 70 .
1.0 A
i .) ( a) When t he field resist an ce is equ al t o 70 , t he gen erat or will gen erat e a
FG critical speed
FH 750
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Introduction to Electrical Machines
FG 70
But
FH 100
525 rpm
Thus 100
LM desired speed
LN 750
Hence,
652 rpm
LN 115
Field cu rrent , I sh ( A) 0 1 2 3 4 5
Eg2 N2
Hence,
E g1 N1
E g 2 E g1 E g1
N2 1000
Or
N1 800
Based on t his, the readings for t h e OCC at 100 0 rpm will be:
Open Circuit Charact eri st i cs at 10 00 rpm
I f (A) 0 1 2 3 4 5
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Introduction to Electrical Machines
Fi gure 4.3 8 shows t he open circuit ch aract erist ics of t he sh un t gen erat or dri ven at
210 V
1000 rpm , which h as been plot t ed based on t he cal culat ed values of generat ed em f
112.5
270 V
2.4A
Shun t field resist an ce, Rsh = 70
Hence additional resi st an ce required in t he field circuit i s
1 12 .5 70 = 42 .5.
4.12. DC M OTORS
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Introduction to Electrical Machines
Fi gure 4. 40 Left - hand rule for det erm inat ion of the di rect ion of force
37
Introduction to Electrical Machines
( a) ( b)
Figure 4.41 ( a) Generat or act ion ; ( b) Mot or act ion
Sin ce t he arm at ure is carryin g cu rren t and rot at in g in a m agnet i c field, Elect ro-
m agn et i c forces will be given by Fl em ing's lef t h an d rule. Th ese El ect ro m agnet ic
forces act i ng on th e arm at ure con du ct ors will collect ively resu lt in torque act ing on
t he ar m at ure i n a coun t er- clockwise direct ion ( see Tback in Fi gure 4.41 ( a) ) . This
El ect ro- m agnet ic t orque, t h erefore, opposes t h e ou t si de driving t orque, which is
causin g t h e rot at ion of t he m ach ine and called t he backw ard t orque(Tback ) or
m agn et ic drag on t he con du ct ors. Th e prim e m over has t o work against t h is
m agn et i c drag an d t he work so done is convert ed in t o elect ri cal energy. The larger
t he ou t put cu rrent , m ore will be t he back ward t orqu e and, t herefore, m ore
m echanical en ergy will be required t o be supplied t o t he gen erat or.
I n Figu re 4 .41( b) t he sam e m ach ine oper at ing as a m ot or is sh own . This operat ion
t ak es place when t he prim e m ov er i s u ncou pled from t he m ach ine an d t h e m achi ne
is connect ed t o t he dc su pply m ain s. Wi th t he di rect ions of fi eld and arm at ure
curren t shown in t h e Figure 4.41( b) t he t orque dev eloped by Elect ro- m agnet ic
act ions will rot at e t h e m achine in a clockwi se direct ion ( as det er m ined by Flem ing's
left - hand rule) . The friction of t h e m ach ine an d t he m echanical load t h at t h e m ot or
is drivin g will exert a t orque in count er- clockwise di rect ion, opposing t he rot at ion of
t he m ot or. Since t he ar m at u re con du ct ors are r evolvin g in t he m agn et i c fiel d, em f is
in duced in t he arm at u re con du ct ors. Th e direct ion of em f so indu ced, as det erm in ed
by Fl em ing's right hand rule, is in direct opposit ion t o t h e applied volt age ( see Eb in
Fi gure 4.4 1( b) ) . Th at is why t h e in du ced em f in m ot or oft en is call ed t h e cou nt er
em f or back em f Eb . Th e appli ed vol t age m u st be large enough t o overcom e t h is
back em f and t o send t h e curren t t h rough t he resist ance of t he ar m at ure. The
el ect ric energy su pplied to overcom e t h is opposition is convert ed int o m ech an ical
en ergy d ev el opm ent in t he arm at ure.
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Introduction to Electrical Machines
i) Series woun d ii) shunt woun d and iii) com poun d wound.
4.13.1. Se rie s w ound m ot or
A series m ot or is one in which t he fiel d windin g is connect ed in seri es wi t h t he
arm at u re so t hat t h e whole current drawn by t he m ot or passes t hrou gh t h e field
windin g as w ell as ar m at ure. Con nect ion diagram is shown in Fi gure 4. 42.
i. I a I se I L
I m port a n t re la t ion ships
39
Introduction to Electrical Machines
i. I se I L
I m port a nt re la t ionships
E I R V I R
ii. I sh b a a L se se
Rsh Rsh
iii. I L I sh I a
iv. E b V L I a Ra I L Rse
v. Pdrawn VL I L
vi. Pdev Eb I a
i. I a I se
I m port a n t re la t ion ships
E b I a R a R se V L
ii. I sh
R sh R sh
iii. I L I sh I L
iv. Eb V L I a Ra Rse
v. P drel V L I L
vi. Pdev Eb I a
40
Introduction to Electrical Machines
ZN P
Eb volts, 4 .1
60 a
Th e sym bols h aving t heir u su al si gnificance
41
Introduction to Electrical Machines
E b V Ia R a 4 .3
E b I a VI a I 2a R a 4 .4
p NZ
Eb 4 .8
60.a
Substit ut ing Equation (4.8 ) int o equat ion (4. 7)
60 PNZI a P I a Z
Torque, Ta 0.159.
2 60 a N
. [ N .m]
a
For a part icular dc m ot or; P, Z & a are fixed. Hen ce,
Ta Ia
Th erefore, t he t orqu e dev el oped by t h e arm at u re of dc m ot or is proportional t o t he
produ ct of arm at u re current and t h e flux per pole. For dc shunt m ot or, th e flux per
pole is pract ically const ant , h ence t he t orqu e d ev el oped i s direct l y proportion t o t he
arm at u re current , i.e.
P N.Z
The back em f f or dc m ot or is given by
Eb volts
60a
42
Introduction to Electrical Machines
Also, E b V Ia R a
P N.Z
Com bing t he above t wo equ at ions,
V Ia R a
60a
N ( V I a R a ).
60.a I
PZ
Or .
V I a R a
For a given part icular m otor, P, Z an d a are fixed. Hence
N K K b
E
Thus t he speed of dc m ot or i s di rect ly proport ional t o the vol t ag e applied t o t he
arm at u re or t he back em f & i nversely proportion al t o t h e fl ux per pol e. For dc sh unt
flu x per pole is direct ly proportional t o t h e arm at ure cu rrent and hence t h e load on
t he m ot or. Thu s t he sp eed of dc series m ot or is inversely proportion al t o t h e flux per
fall in flu x.
300 A at t he speed of 40 0 revolution s per m inut e. The flu x per pole is 75 10 - 3 Wb.
Ex a m ple 4 .1 0 The arm at u re of a 6 pole, 6 circuit dc sh un t m ot or t akes
Th e num ber of arm at u re t urn s i s 500. The t orque l ost in windage, frict ion and i ron
losses can be assum ed as 2.5 per cen t . Cal culat e ( i) the t orqu e developed by t he
arm at u re, ( ii) shaft t orque an d (iii) shaft power in kW.
Solu t ion
PI a Z
i) Th e t orqu e dev eloped by t he arm at u re of a dc m ot or i s given by
Ta 0.159 N.m
A
Num ber of poles of shunt m ot or, P = 6
Arm at u re win ding has 6 circuit s, t hus, A = 6
Arm at u re current , I a = 3 00 A
Num ber of arm at u re t u rns = 50 0
Thus t ot al condu ct ors on t he arm at ure, Z = 2 5 00 = 100 0
Fl ux per pole, = 75 1 0 - 3 Wb
Substit ut ing t hese v alu es in t he above equ at ion
43
Introduction to Electrical Machines
2NTsh Z
Tsh
60 1000
kW
2 400 3488.06
60 1000
146.22 kW
Ex a m ple 4 .1 1 A 440 V dc m ot or t ak es an ar m at ure current of 60 A
when i t s sp eed is 7 50 rpm . I f t he arm at u re r esist an ce is, 0.2 5, calculat e t h e t orque
produ ced.
Solu t ion Back em f developed, Eb = V I a Ra = 4 4060 0.25 = 42 5 V
425 60
Torqu e produced, Ta 324.68 N .m
E b Ia
2 N / 60 2 750 / 60
Ex a m ple 4 .1 2 A 10 hp 2 30V shun t m otor t akes an arm at ure curren t of
6A from 2 30 V line at no load and ru ns at 1,2 00 rpm . The ar m at ure resist an ce is
0.2 5. Det er m in e t he speed and elect ro- m agn et i c t orqu e when t h e arm at ure t akes
36 A with the sam e flux.
Solu t ion No-load back em f, Ebo = V I ao Ra = 230 6 0 .25 = 228.5 V
No-load speed, N0 = 1200 rpm .
Wh en arm at u re t akes 36 A
Back em f developed Eb1 = V I a1 Ra = 230360.2 5 = 2 21
Sin ce E b N
E b1 1 N1 N 1
flux is sam e i. e. 1 = 0
E b0 2 N 0 N 0
Ta 0.159ZP a
I
44
Introduction to Electrical Machines
Ta Ia
Aft er sat urat ion poin t flu x i s alm ost independent of excit at ion current and so T I a
bet w een T and I a u p t o sat ur at i on point is a p ar abola as illust rat ed in Figu re 4. 46.
. Hen ce t he ch ar act erist ics curve b ecom es a st rai ght line as shown in Figu re 4. 46.
From t he t orqu e- arm at ure current cu rve it is evident t hat series m ot or develops
large st art ing t orque t o accelerat e t h e h eavy m asses. Hen ce series m ot ors are used
where large st art ing t orqu e is required such as in hoist s elect ri c railways, t roll eys
an d elect ri c vehicles.
N, rpm
T, N.m
, Wb
45
Introduction to Electrical Machines
V Ia R a
N b
E
I f t he applied volt age r em ai ns const an t , speed is in versely proportional t o flux per
pole. So, if a curve is drawn bet w een reciprocal of flu x and current I , t h e speed
curren t ch aract eri st i c is obt ained which i s a rect an gular hyperbol a in sh ap e as
represen t ed in Fi gure 4.46.
Sin ce on no load t he speed is dangerou sly high, as obvious from speed- cu rrent
charact erist ic cu rve, which will result in h eavy cent rifugal force which in t u rn will
dam age t he m ot or. That is wh y, series m ot ors are n ev er st art ed on no load, which is
expl ain ed below:
Wh en t h e m ot or is con nect ed across t h e su pply m ain s with out load, it draws a
curren t f rom t h e supply m ai ns flowing t hrough t he series field and arm at ure, t he
speed t ends t o increase so t he back em f, m ay approach t he applied volt age in
m agnit ude. The increase in back em f weakens t he arm at u re current an d hence t he
field current . This cause ag ain increases i n speed so in back em f. Th us t h e field
cont inu es t o weaken and sp eed con tinues t o in crease dangerou sly u ntil the arm at ure
get s dam aged.
Sin ce on no-load t he seri es m ot or at t ai ns dangerously high speed, wh ich cause
heav y cen t rifugal force result ing in t he dam ag e of t he m achine, t herefore, series
m ot or are not suit able for t he servi ces:
i.) where t h e load m ay be en t irely rem ov ed an d
ii. ) for driving by m ean s of belt s becau se m ishap t o t he belt would cause t he
m ot or t o run on no-load
Th ese m ot or are su it able for gear drive, because gear provides som e load on
accou nt of frictional resi st ance of t h e gear t eet h in case of su dden release of load.
d.) Spe e d- Torque Ch a ra cte rist ic
Th e speed- t orqu e ch ar act erist ic can be drawn with h elp of above t wo
charact erist ics, as shown in Figure 4 .47 , which sh ows t hat as t h e t orqu e in creases,
speed d ecr eases. Hence seri es m ot ors ar e best sui t ed for th e ser vices where t he
m ot or i s direct l y coupled t o load su ch as fans w hose speed falls wi th t h e in crease in
t orque. I t should be not ed t hat series m ot or i s a variabl e speed m ot or.
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Introduction to Electrical Machines
m ent i on ed abov e, so wi t h t he in crease in load current t he speed sligh tly falls due t o
in crease in volt age drop i n arm at u re I aRa . Since volt age drop in arm at ure at full-
load is very sm all as com par ed t o applied volt age so drop in speed from no-load t o
full-load i s ver y sm all an d for all pract ical purposes t he sh unt m ot or i s t aken as a
const ant speed m ot or.
Sin ce t h ere is a slight variat i on in speed of t he shun t m ot or f rom no-load t o full-load
an d t h is slight variat ion in can be m ade by in sert in g resi st ance in t h e shu nt fiel d and
so reducin g th e flux. Theref ore, sh un t m ot ors being const ant speed m ot ors are best
suit ed for driving of lin e shaft s, m ach ine lat hes, m illing m ach ines, conveyors, fan s
an d for all purposes wher e const an t speed is required.
N, rpm
T, N.m
Figure 4 .48 Speed- curren t and Torque- cu rrent ch ar act erist ics of dc sh un t m ot or
b.) Torque - Curre nt Cha ra ct e r ist ic
From t h e expr ession for t he t orque of a dc m ot or, t orque is direct ly proportional t o
t he product of flux an d arm at ure cu rrent . Since in case of dc shunt m ot ors t h e flux
is con st an t t her ef ore t orque in crease wit h t he in crease in load current following
lin ear law i. e. t orqu e- arm at ure curren t ch aract eri st i cs i s a st r aigh t line passi ng
t hrough origin ( ref er Figu re 4 .48 ) .
c.) Spe e d- Torque Ch a ra cte rist ic
This charact erist ic curve can be dr awn from t h e abov e t wo char act erist ics and is
shown in Fi gure 4. 49.
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Introduction to Electrical Machines
Figure 4 .50 Speed- cu rren t and Torque- Figure 4.5 1 Speed- Torqu e
cu rrent ch ar act eristics of dc sh unt m ot or ch ar act erist ics of dc sh unt m ot or
Eb (Ka N) I a start
V
Th e back em f i s zero at st art . Therefore,
Ra
48
Introduction to Electrical Machines
Ia
+
Ra
Ish
Eb Vt
Rae
_
( a)
( b)
( c)
Figure 4 .52 dc m ot or st art er
Sin ce Ra is sm all , t h e st art in g cu rren t i s v ery large. The st art in g cu rren t can be
lim it ed t o a saf e value by t h e followin g m et h ods.
1. I nser t an ext ern al resist an ce, Rae ( Figure 4.52 (b) , at st art .
2. Use a low dc t erm inal volt age ( V) at st art . Thi s , of cou rse , r equires
a variable- volt age su pply
Wi th an ext ernal resist ance i n t h e arm at ure circuit , t he ar m at ure cu rrent as t h e
m ot or speeds up is
V Eb
Ia
R a R ae
Th e back em f Eb increases as t h e speed increases. Therefore, t h e ext ernal resi st ance
Rae can be gradu ally t ak en out as t he m ot or speeds up wit hout t he cu rrent
ex ceedin g a cert ain lim it . This is don e u sing a st art er, shown in Figure 4 .52 ( c) . At
st art , t h e h an dle is m oved t o position 1 . All the resi st ances, R1 , R2 , R3 and R4 app ear
in seri es wi th t he arm at ure and t hereb y lim it t he st art ing current . As t he m ot or
speeds up t he h an dl e is m oved t o position s 2 , 3 , 4, and finally 5. At position 5 all
t he resist an ces in t h e st art er are t aken out of t h e ar m at ure ci rcuit . Th e h andle will
be held in posit ion 5 by t h e elect rom agnet , which is excit ed by t he field curren t I f .
49
Introduction to Electrical Machines
( a) ( b)
Fi gure 4.5 3 variat ion of st art ing curren t an d speed as st art in g rheost at brou gh t out
from arm at ure ci rcuit
50
Introduction to Electrical Machines
be in crease and vice v er sa. Hen ce, t h e nam e flux or field cont rol m et h od. Th e flux of
dc m ot or can be ch an ged by ch an ging I sh with help of a shunt field rheost at . Since
I sh is relat ively sm all, shunt field rh eost at has t o carr y only a sm all curren t , which
m ean s I 2 R loss i s sm all. So t hi s m et hod is, t h erefore, v ery effi ci en t .
of 2: 1. Any furth er weak en ing of flux adver sely aff ect s t he com m u t at ion and hence
I n non-int erpol ar m achines, t h e speed can be in creased by t hi s m et h od in t h e rat io
pu t s a lim it t o the m axi m u m speed obt ainabl e by t his m et hod. I n m achines fit t ed
with int erpoles, a rat io of m axim um t o m inim um speeds of 6: 1 is fai rly com m on .
b) Arm a tu re or Rhe ost a tic Cont rol M e t hod
This m et hod is u sed wh en speeds bel ow t he no-load speed ar e requ ired. As t he
supply volt age i s n orm all y con st ant , t h e volt age across t he ar m at ure is v ari ed by
in sert in g a variable rh eost at or resist an ce ( called con t roller resist an ce) in series
with t he arm at u re circuit as shown in Figu re 4 .55 ( a) .
( a) ( b)
Figure 4 .55 speed cont rol of shun t m ot or by var yin g resist ance in t he arm at u re
circuit
As cont roller resi st ance i s increased, pot ent i al difference across t he arm at ure is
decr eased, t h er eby decr easin g t he arm at u re speed. For a load of const an t t orqu e,
speed i s approxi m at ely proportion al t o t h e Pot en t ial diff erence across t he
arm at ure. From t he sp eed/ arm at ure curren t charact erist ics, as sh own in Figure
4. 55, it i s seen t h at t he gr eat er t h e resist an ce in t he arm at ure ci rcuit , great er is
t he fall in speed.
c) Arm a tu re - t e rm ina l volta ge cont rol
Utilizes t h e f act t h at t h e chang e i n t he arm at ure t er m inal volt age of a shu nt m ot or
is accom panied in t he st eady st at e by a subst ant i ally equal change in t h e speed
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Introduction to Electrical Machines
volt age (Eb ) and, wit h const ant m ot or flu x, a consequent proportion al change in
m ot or speed. On e com m on schem e, called t h e Ward- Leon ard Syst em , requi red an
in dividual m ot or-generat or set t o supply power t o t he arm at ure volt age of t he
m ot or wh ose speed is t o be cont rolled. Frequent ly t he con t rol of generat or volt age
is com bin ed wi t h mot or - field cont rol, as indicat ed by t he rheost at i n the fiel d of
m ot or M in Figu re 4.56, in order t o achi eve t h e widest possi ble speed range. With
such dual cont rol, base speed can be defin ed as t he n orm al -arm at ure volt age full
field speed of t he m ot or. Speeds above base speed ar e obt ained by m ot or field
con t rol; speeds below base speed are obt ain ed by ar m at u re- volt age cont rol. As
discu ssed in connect ion wi th field- cu rrent cont rol , t he range above b ase speed i s
t hat of con st ant power dri ve. The r ange below base speed i s t h at of a con st an t
t orque drive becau se, as in arm at ure- resist an ce con t rol, t h e flux an d t h e allowable
arm at ure cu rrent rem ain approxi m at ely con st ant .
3Φ - supply
Figure 4.57 con st ant- t orque and const an t - power operat ion
0.4 and a fi eld resist ance of 2 00 . Wh en t he m ot or is dri ving at 600 rpm a load,
Ex a m ple 4 .1 4 A 2 00 V dc sh unt m ot or has an arm at u re r esist ance of
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Introduction to Electrical Machines
Solu t ion
I nit ial speed of t h e m ot or, N1 = 6 00 rpm
Arm at u re current , I a1 = 2 0 A
Appli ed volt age, V = 2 00 V
Back em f devel oped by t he m ot or at 60 0 rpm
Eb1 = V I a1 Ra
= 200 2 00.4 = 19 2 V
I sh1 1 .0 A
200
Fi eld current u nder t hi s condition,
200
.
Now l et t h e t ot al resist an ce in sh un t field circuit t o raise t he sp eed t o 900 rpm be Rf
2 I sh 2 200
1 Ish1 R f
Or
E b 2 2 N 2
Dividing Eq. (ii) by Eq. (i),
E b1 1 N 1
200 0.04 R f 200 900
192 Rf 600
Or, 0.04 R f2 200 R f 57600 0
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Introduction to Electrical Machines
following cases: ( i) a r esist ance of 1.0 i s con nect ed in series wit h t h e arm at ure
rpm wh en t h e arm at ure current is 100 A. Find t he speed of t h e m ot or under t he
circuit , th e shu nt field rem aining const ant , (ii) t h e shu nt field cu rrent i s reduced t o
60 per cent of i t s norm al value by i nsert in g a resist ance in t h e fiel d circui t .
Solu t ion
Tot al resist an ce of t he arm at ure circuit 0.2 5+ 0.05 = 0 .3
Norm al speed, N1 = 500 rpm
Appli ed volt age, V = 250 V
Arm at u re current at norm al speed, I a1 = 1 00 A
Back em f at 50 0 rpm , Eb1 = 2 50 100 0.3
= 220 V
i) Addition al resist an ce in t he arm at ure circuit = 1. 0
Tot al resist ance i n t h e arm at ure ci rcuit = 0 .3 + 1 .0 = 1.3
Arm at u re current under t hi s condition, I a2 = 5 0 A
Back em f, Eb2 = 2 50 50 1 .3
= 185 V
As t he field curren t rem ai ns un ch an ged, 1 = 2
Back em f for a part i cular m otor, E b KN
or E b1 K1 N1 (i)
E b 2 2 N 2
E b1 1 N1
1 2
150 N
Or
220 500
3 I sh 3
0.6
1 I sh1
Or
54
Introduction to Electrical Machines
E b3 3 N 3
E b1 1 N1
Now,
0.6 3
235 N
Or
220 500
500 235
Speed of t he m ot or, N 3 890 rpm
220 0.6
Ex a m ple 4 .1 6 A 230 V sh unt m ot or dri ves a load at 900 rpm drawing a
curren t of 30A. Th e resist ance of t h e arm at ure circuit i s 0 .4. The t orque of t he load
is proport ion al t o the speed. Cal culat e t he r esist an ce t o be connect ed in seri es with
t he ar m at u re t o reduce t h e sp eed t o 60 0 rpm I gnore arm at ure react ion .,
Solu t ion
I n norm al conditions
Arm at ure cu rrent , Ia = 30 A n eglect in g field
curren t
Arm at u re circui t resist ance, Ra = 0. 4
Back em f, Eb1 = V I a1 Ra
= 23 0 30 0 .4 = 2 18 V
Speed, N1 = 9 00 rpm
Let r esist ance R be con nect ed in series wit h t he arm at u re circuit t o reduce t he speed
T N and al so T I a
t o N 2 = 6 00 rpm .
Sin ce as per given dat a l oad t orqu e,
I a 2 2 N 2
I a11 N1
Assum ing flu x con st an t
I a 2 I a1 30 20 A
N2 600
N1 900
Back em f, Eb2 = V I a2 ( R + Ra)
= 23 0 20 ( R+ 0.4 )
E b N an d flux is const an t
= 22 220R
E b2 N 2
E b1 N 1
220 20 R 600
Or
218 900
Or R= 3.833
Ex a m ple 4 .1 7 A 22 0 V dc shun t m ot or draws 4 .5 A on no load and run s
157 respect ively. Cal culat e t h e speed, when loaded and drawing a cu rrent of 30 A.
at 1 00 0 rpm . Resist ance of t h e arm at ure winding an d shunt fi eld win din g is 0 .3 and
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Introduction to Electrical Machines
I sh 1.4 A
220
Shunt field current ,
157
Current drawn by t he m ot or at no load = 4 .5 A.
Thus arm at ure cu rrent at n o load, I ao = 4.5 1.4 = 3.1 A
Back em f at no load, Ebo = V I ao Ra
= 2 20 3 .1 0 .3
= 2 19 .07 V
Under loaded con di tion s, cu rren t drawn by t h e Mot or = 30 A
Arm at u re current under loaded conditions, I a = 3 0 1.4 = 2 8.6 A
Back em f u nder loaded con dition s, Eb = V I a Ra
= 2 20 28.6 0.3
= 2 11 .42 V
Let t he flu x u nder no load condition be 0 , t h en u nder t h e loaded condition flux =
0.9 7 0 , b ecau se of arm at u re r eact ion.
PNZ
Th e back em f for a de m ot or is given by
Eb
KN
60a
E bo Ko N o
Also, E bo K 0.97o N
Thus ( i)
( ii)
N 0.97 E b
Dividing Eq. (ii) by Eq. (i),
No E bo
Speed u nder t he loaded condition,
N
211.42 1000
995 rpm
219.07 0.97
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Introduction to Electrical Machines
Figure 4 .59 speed cont rol of series m ot or by arm at ure divert or m et hod
iii) Ta ppe d Fie ld Cont rol
Thi s m et h od is oft en used in elect ric t ract ion (Show in Figure 3 ) .Th e n um ber of series
fiel d t u rns in t he circuit can be ch an ged at will as shown . With full field, t h e m ot or run s
at it s m i nim um speed, wh ich can be raised in st eps by cu t t ing out som e of t he series
t u rns.
Figure 4 .60 speed cont rol of series m ot or by t apped field cont rol m et hod
Va ria ble Re sist a nce in se rie s w it h M ot or
By in creasin g t he resist ance in series with arm at ure, t h e volt age applied across t he
arm at ure t er m inals can b e decreased. Wit h reduced volt age across t h e ar m at ure, t he
speed is redu ced. Howev er, it will be not ed t hat since full m otor cu rren t passes t h rou gh
t his resist an ce, t here is a considerable loss of power in i t .
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Introduction to Electrical Machines
Figure 4.6 1 speed con t rol of seri es m ot or by var iable resist ance m et h od
N
Eb
Sin ce
N 2 E b2 1
b2 2 1 as field current rem ain s
E
N1 E b1 21 E b1
Or
Or
500 180
Or R= 3.6
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Introduction to Electrical Machines
N
Eb
Sin ce
N 2 N1 b 2 1
E
E b1 21
1000
212.5
216 1.1
894 rpm
at 460 V. The resist ance of t he arm at u re circui t is 0.2 and t hat of t h e f iel d win ding
Ex a m ple 4 .2 0 A series m ot or run s at 50 0 r.p.m . when t akin g a curren t of 60A
is 0.1 . Calcul at e t he speed when a 0.1 5 divert or is conn ect ed in parallel with t he
field winding. Assum e t h e t orqu e t o rem ai n unalt er ed and t h e flux t o be proportion al
t o t h e field current .
Solu t ion
I n norm al conditions
Arm at u re current , I a1 = Series field cu rren t , I se = Line current , I L1 = 60 A
Speed, N1 = 50 0 rpm
Eb1 = V I a1 Ra I se1 Rse)
= 22 0 60 0.2 600.1
= 4 42 V
Aft er conn ect in g a divert or of resist an ce of 0 .15 a in parallel with t he fiel d winding
let t he speed be N2 an d line current I L2
Arm at u re current , I a2 = I L2
Series fi eld current ,
I se 2 I L 2
R div
R se R div
I L2 I L2
0.15 3
0.1 0.15 5
Sin ce t orque rem ains un al t ered
T2 = T1
I a2 2 = I a1 1
sin ce I se
Or
Or I a2 I se2 = I a1 I se1
I L2 I L 2 60 60
3
Or
5
3600 5
Or I L2 77.46 A
3
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Introduction to Electrical Machines
I se 2 I L2 77.46 46.48 A
3 3
5 5
Back em f, Eb1 = V I a2 Ra I se2 Rse)
= 22 0 77 .46 0.2 4 6.4 8 0.1
= 4 40. 06 V
Speed N 2 N1 b 2 1 N1 b 2 se1
E E I
E b1 21 E b1 I se 2
500
440.06 46.48
386 rpm
442 60
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Introduction to Electrical Machines
resist ance Ra .
Let t he cu rrent flowin g in t h e arm at ure win ding be desi gn at ed I a am peres and it s
2
Th en arm at u re copper losses = I a R a wat t s.
Moreover, series field win din g, in t erpole winding and com pensat i ng win din gs are
conn ect ed in series wi t h t he arm at ure wi nding. As su ch t he cu rren t flowing in t h ese
windin g i s also equ al t o th e arm at ure current , I a .
I a2 Ra Rse Ri Rc
Thus, t he t ot al arm at u re copper losses
Wh ere Rse, Ri and Rc are t he r esist ance of series field winding, in t erpole winding and
com pensat in g winding respect ively.
Th e arm at ure circui t copper losses v ar y as t h e squ are of t he ar m at ure cu rren t . As
such t hese losses could be also called variable losses of t he m ach ine t his loss is
abou t 30 t o 4 0% of full-load losses.
Fie ld Coppe r loss
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Introduction to Electrical Machines
where, is a const ant , known as St ein m et z’s co eff icien t or h yst eresis coef ficien t for
a p ar t icular m at erial . I t s v alu e for 4% silicon st eel and sh eet st eel is 27 5 and 5 00
respect ively. Hyst eresis loss is reduced by ch oosing a core m at erial with low
hyst er esis coefficient su ch as alloy st eel .
Eddy cur re nt losse s
As t he ar m at u re core rot at es rel at ive t o t he m agn et ic fi eld, it cut s t h e flu x. Thu s as
per t he lows of el ect rom agnet ic induction, a sm all em f is in duced in th e arm at ure
core body, which circulat es a large cu rrent in t h e arm at ure core due t o i t s sm all
resist ance. Su ch a ci rculat ing current is called eddy curren t and t he power losses
du e t o t he flow of t hi s cu rrent ar e called eddy curren t losses. The r esist an ce can be
great l y increased by lam i nat ing the arm at ure core of t he dc m ach ine, t h ereby
reducin g t he m agn itude of eddy current t o an appr eciable value. The eddy cu rrent
losses dep en d u pon t h e followin g fact ors:
i) Thickn ess of l am in at ions, t
ii) Fr equ en cy of flu x rever sal, f
iii) Maxim um value of flu x den si t y, B m ax
iv) Volum e of arm at ure core V an d
v) Qualit y of iron.
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Introduction to Electrical Machines
Hence t he eddy cu rrent losses occu rring in the arm at ure core an d t eet h of the dc
m achin e are given by
Pc KB2max f 2 t 2 V, watts
4 .2 2 .4 . M e cha n ica l Losse s
Mechani cal losses are du e t o t he rot at ion of t he arm at u re and can be su bdivi ded in to
t hree cat egories.
1. bearing friction
2. brush f rict ion an d
3. air fri cti on ( winding)
Th ere ar e al so t erm ed as f ri ct ion an d windage losses.
Th e bearing friction losses occu rring in dc m ach ine depend upon (i) t he pressure on
bearing, ( ii) Periph eral speed of t he shaft at t he b earing and ( iii) coefficient of
friction bet ween t he bearing and t he shaft .
Th e bru sh fri cti on losses are qui t e appr eci able in dc m achin es. These losses ar e
dependen t upon (i) t h e brush pressu re, ( ii) t he peri pheral speed of t he com m u t at or
an d ( iii) t he t ype of t he brush.
Th e win dage losses are m ainl y produ ced b y t h e rot at ion of arm at ure. Th ese losses
depend upon ( i) peripheral speed of t h e arm at ure, ( ii) arm at ure diam et er, ( iii)
arm at u re core lengt h and ( iv) const ruct ion of t he m achin e
Th ese t h ree com pon en t s add ed t oget her give t h e t ot al m echani cal losses occu rri ng
in t he m ach ine t hese ar e pract i cally const ant provi ded t he speed rem ain s t h e sam e
du ring t he loading of t he m achin e.
4.23. EFFI CI EN CY
Th e rat io of out put of the m achin e t o it s in pu t is gener ally called t h e effici ency of t he
m achin e.
Efficiency
output
input
I nput t o the m achin e = out put + t ot al losses
efficiency
Output
Output total losses
Thus,
efficiency η
Output
Output constant losses variable losses
Hence,
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Introduction to Electrical Machines
Shunt field curren t is qui t e sm all com pared t o t he load current an d I a can be
assum ed equal t o I L. Wit h t his assum pt i on,
Variable losses, Wv I L Ra
2
V IL
Th en , t he ef ficiency of the gener at or,
V I L WC I L2 Ra
1
1 c I L Ra
VI L
Or
W
V
Effi cien cy will be m axim um , when t h e den om inat or minim um i.e.
WC
L Ra 0
d I
dI L VI L V
a 0
or
Wc R
2 V
VI L
or
Ra Wc
V VI L2
or I L2 R a W c
IL
Wc
Ra
arm at u re t urn s is 500. The t orque lost in windag e, friction and iron losses can be
assum ed as 2 .5 per cen t . Calculat e
i) t h e t orqu e dev eloped by t he ar m at u re,
ii) sh aft t orqu e and
iii) sh aft power in kW.
Solu t ion
PI a Z
i) The t orque developed by t he arm at ure of a dc m ot or is gi ven by
Ta 0.159 Nm (i)
a
Nu m ber of poles of shunt m ot or, P= 6
Arm at u re wi nding has 6 circuit s, t hus, a= 6
Arm at u re current , I a = 300 A
Nu m ber of arm at u re t u rns = 50 0
Thus t ot al conduct ors on t he arm at ure, Z = 2 5 00 = 1000
Flux per pole, = 75 1 0 - 3 Wb
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Introduction to Electrical Machines
6 75 10 3 300 1000
Ta 0.159
3577.5 Nm
Arm at u re t orque, 6
2 NTsh
iii) Shaft power,
Psh
60 1000
kW
2 400 3488.06
60 1000
146.22 kW
Ex a m ple 4 .2 2 2 A 2 00 V dc shun t m otor t akes a t ot al current of 10 0 A
2 NTa
= 18097 .5 W
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Introduction to Electrical Machines
Ta 60 b a
E I
2 N
60
18097.5
2 750
230.3 N m
ii) The back em f for a dc m ot or is gi ven by,
Eb = V I aRa
Or EbI a = VI a I a 2 Ra
Thus arm at ure copper losses, I a 2 Ra = VI a Eb I a
= 20 0 95 180 97 .5
= 90 2.5 W
Fi eld copper losses = I sh 2 Rsh
= 5 2 4 0 = 1000 W
Tot al copper losses = 90 2.5 + 10 00 = 19 02.5 W
Copper losses could also be det erm in ed as follows:
I nput t o the m ot or = VLI L = 2 00 100 = 20 ,000 kW
Mechani cal power developed, Eb I a = 1809 7.5 W
Tot al copper losses = 20000 180 97 .5 = 1902.5 W
iii) Fri cti on an d I ron losses = 1500 W
Tot al copper losses = 1902.5 W
Out put = 2 0 000 ( 1500+ 19 02 .5)
= 1 6 597.5 W
or shaft power 16 .6 kW
2 NTsh
iv) Shaft power
Psh
60 1000
kW
60 1000 16.6
Tsh
2 750
211.24 N m
Shaft t orque,
v) Effi ci en cy,
Poutput 16597.5
Pinput 20000
82.99%
rpm . I t s arm at ure resist ance i s 0 .22 , while the series field resi st ance i s 0 .13 .
Ex a m ple 4 .2 3 A 100 V series m ot or t akes 4 5 A when running at 7 50
I ron and frict ion losses am oun t t o 7 50 W. Find (i) sh aft pow er, ( ii) t ot al t orqu e and
(iii) sh aft t orqu e.
Solu t ion
i) Volt age appli ed t o th e series m ot or, = 10 0 V
Tot al resist ance of t h e arm at ure ci rcuit , = Ra + Rse
= 0 .22 + 0.1 3 = 0 .35
Current in th e arm at ure circuit , I a = 45 A
Back em f, Eb = 1 00 45 0.35
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Introduction to Electrical Machines
= 8 4.25 V
Mechani cal power developed = Eb I a
= 8 4.25 45 =
= 3 791 .25 W
I ron an d fri ction losses = 7 50 W
Out put = 3 791 .25 750 = 3041 .25 W
Thus shaft power = 3 .041 kW
2 NTa
ii) Mechani cal power developed = E bIa
60
Tot al t orque,
Ta 60
3791.25
2 750 T°
48.25 N m
iii) Out put = 3 04 1.2 5 W
2NTsh
Out put
60
Or, shaft t orque,
60 3041.25
Tsh
2 750
38.7 N m
Ex a m ple 4 .2 4 A long- shun t com poun d m ot or t akes a curren t of 24A
from 24 0 V m ain s. Det er m in e t h e efficiency if resist ance of t h e arm at ure, series field
an d shun t field are 0.1, 0 .08 and 60 oh m s respect i vely and st r ay losses are 5 00
wat t s.
Solu t ion
I nput line curren t , I L = 24 A
Suppl y vol t age, V = 2 40 V
Tot al input power t o t he m ach ine VI L = 24 024 = 5760 W
I sh 4A
V 240
Shunt field current ,
R sh 60
Series fi eld current , I se = I a = I L I sh
= 24 4 = 20 A
Tot al losses = St ray losses + arm at ure copper loss + seri es f iel d copper loss +
shun t field copper loss
= Ps + I a2 Ra + I se2 Rse + V I sh
= 500 + 2 0 2 0.1 + 20 2 0 .08 + 24 04 = 1532 W
Useful Ou t put = Tot al input Tot al losses = 5760 – 15 32 = 4228 W
Effi cien cy ,
73.4%
Usefull output 4228
Total input 5760
0.2 an d series field resist ance of 0 .25. Wh en i t s pulley ex ert s a t orqu e of 27 .58
Ex a m ple 4 .2 5 A 100 V dc series m ot or h as an arm at u re resist ance of
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Introduction to Electrical Machines
N.m it run s at a sp eed of 600 rpm , iron an d frict ion losses at t h is speed ar e 300 W.
Det erm ine
( a) l ost t orque ( b) copper losses and ( c) ef ficien cy.
Solu t ion
Torqu e ex ert ed, T = 27. 58 N.m
2 N 27.58 2 600
Speed, N= 60 0 r.p. m .
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Introduction to Electrical Machines
PROBLEMS
4. 1. The open - ci rcuit volt age of a separat el y excit ed dc generat or i s 350 V when
it is running at 1 80 0 rpm . I f t h e ex cit at i on is held con st an t , wh at is t he
out put volt age at 1 20 0 rpm ? At what speed would t he gen er at or run t o
produce 300 V?
An s. 233 .3V; 1543 rpm .
4. 2. For t h e gener at or of Problem 4 .2 draw no-load sat u rat ion curves at 12 00
and 80 0. Det erm in e t h e g en er at ed volt age at t h e speed s for current s of 2.4
A an d 5 A.
4. 3. A sh un t gen erat or has t he n o-load sat urat ion cu rve sh own in Figu re 4. 62.
Det erm ine
a) Th e v al ue of t h e fi eld circuit resist ance if t h e generat ed vol t age i s 3 50
V.
b) Th e out put vol t age if t he field ci rcuit resi st ance is 60 .
c) Th e value of t he crit ical fiel d resist ance for a speed of 2 00 0 rpm .
An s. (a) 58 , ( b) 340 V , ( c) 75
Figure 4.6 2
A shun t generat or wit h a field resist ance of 60 has t he no-load sat ur at i on
cu rve of Figure 4.6 3 at 200 0 rpm . I f Ra is 0 .16 an d t h e brush drop is 2 V,
4. 4.
plot a graph of out put vol t age v er sus load cu rren t as it varies from 0 to 40
A in st eps of 5 A. Assum e t h at t he fiel d flux rem ai ns essen t ially const ant .
No load saturation
curve at 2000 rpm
Figure 4.6 3
4. 5. A 10-kW 250 V generat or has a shun t - field resist ance of 1 25, Ra of 0 .4,
a st r ay load loss of 5 40 W, and a 2 - V bru sh volt age drop. I f it is ru nning at
it s rat ed out put , cal culat e:
a) Th e gen erat ed volt age.
b) Th e efficiency. Ans. a) 2 68 .8 V ; b) 84 .5%
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Introduction to Electrical Machines
Eg (V) 5 26 50 76 98 1 31 1 53 1 70
t he arm at ure resist ance Ra= 0.2 65 and t he series- field resi st ance, Rse=
power loss is det erm i ned t o be 70 5. The sh un t -fiel d resi st ance, Rsh = 11 0,
resist an ce of 0.0 013 , and a com m ut at ing-field resist ance of 0.00 4,
calculat e t he generat ed em f at fu ll load.
4. 11. The t erm in al volt age of a 200 - kW shun t generat or is 60 0 V wh en it deli vers
arm at ure resist ance i s 0.32 , and t he bru sh resist ance is 0 .01 4 .
rat ed curren t . Th e resist ance of t h e shu nt field circuit is 250, t he
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Introduction to Electrical Machines
Figure 4 .64 No-load sat urat ion cu rve for problem 4 .12
4. 13. The dc gen er at or h as t he following OCC at 8 00 r.p.m
I sh ( A) 0 1 2 3 4 5
Eg (V) 10 1 12 1 98 2 32 2 52 266
330 V; b) 42 .5
volt age t o 2 70 -V? Ans. a)
4. 14. The open - ci rcuit charact eri sti c of a de sh un t generat or driven at 8 50 rpm i s
given by,
I sh ( A) 2 3 4 5 6
Eg (V) 68 87 1 00. 5 1 09 1 12 .5
Eg (V) 0 1 50 2 95 3 98 4 65 517
open circui t wi th shun t field resi st ance of 60 (i) at 600 rpm , (ii) at 5 00
Fi nd t he volt age t o whi ch t he dc m achin e will excit e as a shun t generat or on
Em f ( V) 0 28 57 76 90 1 00
Calculat e
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Introduction to Electrical Machines
2 2 ,
i. The em f t o which t h e m ach ine will excit e, when t he field ci rcuit resi st ance is
of t he field coil is 40 .
Th e m achine is sep arat ely excit ed from suppl y of 22 0 V. The resi st ance
50 ,
i. t he em f t o which t h e m achin e will excit e wit h sh un t fi eld resist ance of
Wb. The armature resistance is 0.25 Ω. Assume a brush contact drop of 2V,
arm at ure is wave woun d with 762 conduct ors. The flu x per pol e is 0.0 25
of 0.12 Ω and a field resistance 0f 100 Ω. Find the ratio of the speed as a
4. 20. A dc shun t m achin e con nect ed t o 250 V m ain s h as an arm at u re resi st ance
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Introduction to Electrical Machines
series wit h t he field, t he load t orque rem ai nin g t h e sam e, find ou t t he new
speed and arm at ure cu rrent . Assum ing t he m agnet izat ion cu rve t o be
linear.
4. 25. A 4 - pole, 44 0 V dc shu nt m ot or t ak es a full load Current of 40 A. The
arm at ure is wave woun d with 762 conduct ors. The flu x per pol e is 0.0 25
Wb. Effect ive arm at ure resist an ce is 0.25. Assu mi ng brush cont act drop of
2 V, calculat e t h e full load speed.
Ans.674 rpm
4. 26. The arm at ure of a 4 - pole dc sh unt m ot or has a lap win ding accom m odat ed
in 50 slot s, each cont ai ning 2 4 con duct ors. I f t h e u sefu l flu x per pole is 25
m Wb, calculat e t h e t ot al t orque dev el oped, wh en t he ar m at ure cu rren t i s
45 A.
An s.(i ) 25 (ii)
ii. Wi th t h e fi eld resist ance as in (i ), find t he speed of t he m ot or, wh en t he
supply curren t is 10 0 A.
1525 rpm
4. 28. A 23 0 V, 4- pole, dc shun t m ot or running at 750 rpm gives 7 .46 kW wit h an
arm at ure curren t of 38 A and fiel d curren t of 1.0 A. The arm at u re is w ave
t orqu e, (iii) u seful flu x per pol e, (i v) rot at ional losses, an d ( v) effi ci en cy.
4. 29. A 440 V, 6- pole dc shu nt m ot or h as a w av e connect ed arm at ure win ding
arm at ure r eact ion , fin d t h e sp eed and t he t ot al developed t orque, when t he
cu rrent of 22 A is t aken from t he m ain s. I f t h e iron, fri ction and windage
losses am ount t o 800 W, fin d t h e u seful t orque, sh aft pow er an d efficiency.
Ans. (i) 393 rpm (ii) 20 9.9 N m
(iii) 1 90 .4 N m (iv) 7.8 3 kW ( v) 81 %
4. 30. A 20 0 V dc shu nt m ot or with an arm at ure r esist an ce of 0 .4 is excit ed t o
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Introduction to Electrical Machines
:
( i) back- em f at no load an d at full load,
( ii) percent age reduct ion in flux due t o arm at u re react ion and
( iii) rat io of no load t o full-load t orque developed by t h e arm at ure.
Ans. (i ) 219 V, 21 0 V (ii) 2.14 % (iii)
0 .102
4. 32. A 440 V dc shun t m ot or t akes an ar m at u re current of 12 0 A at fu ll load and
ru ns at 80 0 rpm . Find t h e speed of t h e m ot or, wh en t h e t orqu e on t he
m ot or is redu ced t o 6 0 per cent of i t s full load v alue and a resist ance of
1.5 is insert ed in t he arm at ure circuit . Take t he effect ive arm at ure
resist an ce as 0 .2.
4. 33. A 250 V dc sh unt m ot or t ak es 21 A and runs at 60 0 rpm while drivin g a
An s. 88
circuit ? Assu m e t he m agnet izat ion curve t o be st rai ght lin e.
resist an ce of 55. The m ot or while driving a const an t load t orqu e t akes 64
A an d ru ns at 500 rpm . Find the speed when a resist ance of 20 is
insert ed i n t he shunt field circuit . Assum e t h e flax t o be proportional to t h e
field current .
4. 35. A 10 h p, 50 0 V dc shun m otor h as an arm at ure resist an ce of 0. 25 and
field resist ance of 4 00 . I t s full load effi ci en cy is 85 % . I t is desi red
t o redu ce t he speed of m ot or by 30 % by including a resist ance in t h e
arm at ure ci rcuit , keepin g t h e sam e field an d ar m at u re current s. Assu m i ng
t hat all losses except copper losses v ary direct ly with t h e speed, f ind t h e
value of t he r esist an ce in sert ed in t he arm at ure circui t an d also t he
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