UENR5398-09

November 2022
72 VIEW OF AREA “B”
(ROTATED FOR CLARITY)
41 73
42

UENR5398-09 VOL 1 of 2
62
85 48 64

(Dimensions: 56 inches x 35 inches)

70 66
10
91
86

X1
994K Wheel Loader
71
B Hydraulic System
90 88 49 69 51 82 MRK1-UP
11 SMX1-UP
89 61 15 MM91-UP
LEFT RIGHT

50 8
65
7

42 Page,
46 3 54
81 20 21
9
2 80 G5 G2 G1 G3 G6 G4
18 G19 30 31 68
83
84
79
47 Volume 1 of 2: Implement
77 PUBLICATIONS.CAT.COM

IMPLEMENT VALVE CHASSIS - SIDE VIEW PRESSURE TAPS

38 G24 39 1 45 G17 37 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

24 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
36 6 52 16 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
78 32 33 VALVE ENVELOPES VALVES VALVE PORTS

74 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

57 5
P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

14
67 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

35
19 29
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
23 26 28
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

A
OR MANUAL & PILOT PILOT OR MANUAL

34 43 MANUAL CONTROL SYMBOLS

76 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

G22 G18 17 60 53 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

G21 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

G23 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

VIEW OF AREA “A” 87 75

G20 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

SOS (ROTATED FOR CLARITY) RADIATOR REAR HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

RADIATOR FRONT FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

G16 22 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

4 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
25
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”,
the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and

CHASSIS - TOP VIEW RADIATOR FRONT AXLE may not be used without permission.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)
63 Component Locations - Volume 1
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
G
66
Accumulator Gp - Implement Pilot
Actuator Gp - Implement (Operator Left Valve)
F-13
H-5
1
2
Sensor Gp - Pressure (Lift Head End) (Left)
Sensor Gp - Pressure (Tilt Head End) (Right)
J-6
J-3
47
48
M
Actuator Gp - Implement (Operator Right Valve) I-2 3 Sensor Gp - Pressure (Tilt Rod End) (Left) J-5 49
Actuator Gp - Powered Access J-13 4 Sensor Gp - Pressure (Lift Rod End) (Right) J-2 50 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Core - Cooler (Front AOC Cooler) G-15 5 Sensor Gp - Pressure (Right Valve) I-3 51 (FLUID) (GAS / AIR)
Core - Cooler (Implement / Steering Cooler) C-15 6 Sensor Gp - Speed (Differential) E-16 52
Core - Cooler (Rear AOC Cooler) G-9 7 Sensor Gp - Temperature (AOC) (Front Axle) G-15 53
Cylinder Gp - Lift (Left) J-6 8 Sensor Gp - Temperature (AOC) (Rear Axle) G-9 54
Cylinder Gp - Lift (Right) J-2 9 Sensor Gp - Temperature (Impl & Strg Oil Temperature) B-10 55
Cylinder Gp - Tilt (Left) J-4 10 Switch As - Pressure (Differential) (Fan Return Filter Bypass) B-16 56
Cylinder Gp - Tilt (Right) J-2 11 Switch As - Pressure (Differential) (Pilot Filter Bypass) E-13 57
12 Filter Gp - Case Return B-13 12 Switch As - Pressure (Differential) (Piston Pump Case Return) 1 B-13 58 Tap Locations - Volume 1 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Filter Gp - Kidney Loop B-15 13 Switch As - Pressure (Differential) (Piston Pump Case Return) 2 B-12 59 Pressure, Sampling, and Sensor (ADJUSTABLE) SWITCH
Filter Gp - Pilot E-13 14 Switch As - Pressure (FR/RR Brake Lube Oil) (Front Axle) G-14 60 Tap Schematic
Description
Motor Gp - AOC Fan G-15 15 Switch As - Pressure (FR/RR Brake Lube Oil) (Rear Axle) G-10 61 Number Location WIRE NUMBER IDENTIFICATION CODES
Motor Gp - SA/HA Fan E-15 16 Tank Gp - EU Expansion (Arctic Min Fan Speed Attachment) A-10 62 G1 Lift Head Pressure J-6
Motor/Pump Gp - AOC (Front Axle) G-13 17 Tank Gp - Implement A-12 63 G2 Lift Rod Pressure F-13
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Motor/Pump Gp - AOC (Rear Axle) G-11 18 Valve As - Breaker Relief (EU) A-8 64 G3 Tilt Head Pressure F-15
G4 Tilt Rod Pressure F-15 CURRENT STANDARD CURRENT STANDARD
Orifice - AOC / Implement Pilot F-14 19 Valve Gp - Anual Lower I-7 65
Orifice - Implement Return (Left) G-5 20 Valve Gp - Breaker Relief (STD) B-9 66 G5 Left Implement Valve Supply Pressure F-12 HARNESS IDENTIFICATION CODE THIS EXAMPLE
44 13 Orifice - Implement Return (Right) G-2 21 Valve Gp - Bypass (Thermal) (Front Axle) G-14 67 G6 Right Implement Valve Supply Pressure C-16 INDICATES WIRE 135 IN HARNESS “AG”
WIRE
Pump Gp - AOC Pilot C-13 22 Valve Gp - Bypass (Thermal) (Rear Axle) G-9 68 G16 Impl Cooling Pump Discharge Pressure J-6 WIRE
COLOR
Pump Gp - Implement (Left) E-7 23 Valve Gp - Check (Implement Pilot) H-7 69 G17 Implement Pilot Pressure J-6
CIRCUIT NUMBER
Pump Gp - Implement (Right) E-11 24 Valve Gp - Check (Lift Rod End Make Up Check) (Operator Left Valve) I-5 70 G18 Front Axle Lube Pressure G-13 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Pump Gp - Implement Cooler / AOC Fan C-16 25 Valve Gp - Check (Lift Rod End Make Up Check) (Operator Right Valve) I-1 71 G19 Rear Axle Lube Pressure F-13
G20 Pilot / AOC Pump Discharge Pressure F-13
27 40
Pump Gp - Sa/Ha Fan
Screen Gp - AOC / Pilot Return Filter Screen
C-14
B-14
26
27
Valve Gp - Control (Main Implement Valve - Operator Left)
Valve Gp - Control (Main Implement Valve - Operator Right)
J-7
J-1
72
73 G21 Pilot / AOC Pump Load Sense Pressure F-13
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE*
*Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK
Screen Gp - Axle Oil Cooler Screen (Front Axle) 1 G-14 28 Valve Gp - Implement Pilot F-13 74 G22 Fan Pump Discharge Pressure F-13
Screen Gp - Axle Oil Cooler Screen (Front Axle) 2 G-15 29 Valve Gp - Make Up E-15 75 G23 Fan Pump Load Sense Pressure F-13 PREVIOUS STANDARD
Screen Gp - Axle Oil Cooler Screen (Rear Axle) 1 G-9 30 Valve Gp - Mounting (Fan Control) D-15 76 G24 AOC Fan Pump Discharge Pressure F-15
Screen Gp - Axle Oil Cooler Screen (Rear Axle) 2 G-10 31 Valve Gp - Pressure Reducing (Dead Engine Lower PRV) I-7 77 SOS Implemene Sampling Pressure C-15
WIRE WIRE COLOR
58 Screen Gp - Fan Circuit Screen 1
Screen Gp - Fan Circuit Screen 2
E-14
D-15
32
33
Valve Gp - Relief (Implement Cooler Bypass Pressure)
Valve Gp - Relief (Lift Head End Relief Pressure) (Operator Left Valve)
B-15
I-6
78
79
X1 Implement Valve Pilot Pressure C-14

Screen Gp - Implement Pump Pilot Screen (Left) 1 E-7 34 Valve Gp - Relief (Lift Head End Relief Pressure) (Operator Right Valve) I-1 80 325-PK-14 B A
Screen Gp - Implement Pump Pilot Screen (Left) 2 E-8 35 Valve Gp - Relief (Main Implement Relief Pressure) (Left) I-4 81
Screen Gp - Implement Pump Pilot Screen (Right) 1 E-10 36 Valve Gp - Relief (Main Implement Relief Pressure) (Right) I-3 82 CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)
55 Screen Gp - Implement Pump Pilot Screen (Right) 2
Screen Gp - Pump Discharge Screen (Left)
E-12
E-9
37
38
Valve Gp - Relief (Tilt Head End Pressure) (Operator Left Valve)
Valve Gp - Relief (Tilt Head End Pressure) (Operator Right Valve)
I-5
I-2
83
84
IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

Screen Gp - Pump Discharge Screen (Right) E-12 39 Valve Gp - Relief (Tilt Rod End Relief Pressure) (Operator Left Valve) I-4 85
Screen Gp - Return Screen A-11 40 Valve Gp - Relief (Tilt Rod End Relief Pressure) (Operator Right Valve) H-2 86
Screw - Bleeder 1 J-4 41 Valve Gp - Sequence (Arctic Min Fan Speed Attachment) D-15 87
Screw - Bleeder 2 J-5 42 Valve Gp - Shuttle (Operator Left Valve) I-6 88
56 59 Sensor As - Pressure (Brake Accumulator)
Sensor Gp - Level (Impl & Strg Tank Oil)
C-14
B-10
43
44
Valve Gp - Solenoid (Float)
Valve Gp - Solenoid (Implement Float)
G-2
G-5
89
90
Sensor Gp - Pressure (Impl & Strg Pilot Oil) F-13 45 Valve Gp - Solenoid (Implement Pilot On/Off) H-6 91
Sensor Gp - Pressure (Left Valve) I-4 46

TANK
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(8) CYLINDER GP (10) CYLINDER GP (11) CYLINDER GP (9) CYLINDER GP
LIFT CYLINDER LIFT (LEFT) TILT CYLINDER TILT (LEFT) LIFT (RIGHT)
TILT (RIGHT) TILT CYLINDER LIFT CYLINDER
416-4017 416-4019 416-4018 416-4017

AUX PORT 2 AUX PORT 1 (48) SENSOR GP - PRESSURE

(4) ACTUATOR GP G1 G2 G3 G4 (TILT HEAD END) (RIGHT)
POWERED ACCESS 349-1178
(47) SENSOR GP - PRESSURE
UENR5398-09 VOL 1 of 2

472-4212 (49) SENSOR GP

(LIFT HEAD END) (LEFT) (50) SENSOR GP - PRESSURE
349-1178 PRESSURE
J (LIFT ROD END) (LEFT) (TILT ROD END) (RIGHT) J
349-1178 349-1178
(79) VALVE GP - RELIEF
(LIFT HEAD END (80) VALVE GP - RELIEF
(42) SCREW - BLEEDER 2
(Dimensions: 56 inches x 35 inches)

(72) VALVE GP - CONTROL RELIEF PRESSURE) (73) VALVE GP - CONTROL (86) VALVE GP - RELIEF (84) VALVE GP - RELIEF (LIFT HEAD END
9F-2167 (41) SCREW - BLEEDER 1
(MAIN IMPLEMENT VALVE) (OPERATOR LEFT VALVE) (MAIN IMPLEMENT VALVE) (TILT ROD END RELIEF PRESSURE) (TILT HEAD END PRESSURE) RELIEF PRESSURE)
9F-2167
(OPERATOR LEFT) 423-7710 (OPERATOR RIGHT) (OPERATOR RIGHT VALVE) (OPERATOR RIGHT VALVE) (OPERATOR RIGHT VALVE)
532-8854 532-8855 221-3939 423-7711 423-7710
OPERATOR LEFT VALVE (83) VALVE GP - RELIEF (85) VALVE GP - RELIEF OPERATOR RIGHT VALVE (71) VALVE GP - CHECK
(88) VALVE GP - SHUTTLE (TILT HEAD END PRESSURE) (TILT ROD END RELIEF (LIFT ROD END
(OPERATOR LEFT VALVE) (OPERATOR LEFT VALVE) PRESSURE) MAKE UP CHECK)
4T-4073 423-7711 (OPERATOR LEFT VALVE) (OPERATOR RIGHT VALVE)
221-3939 160-7439
(77) VALVE GP (70) VALVE GP
PRESSURE REDUCING CHECK (81) VALVE GP - RELIEF
(DEAD ENGINE LOWER PRV) (LIFT ROD END (MAIN IMPLEMENT (82) VALVE GP - RELIEF
MAKE UP CHECK) RELIEF PRESSURE) (MAIN IMPLEMENT
370-0438
160-7439 (LEFT) RELIEF PRESSURE)
DUMP LOWER
440-2710 (RIGHT)
DUMP
LOWER
I 440-2710 I

DEAD
MANUAL (51) SENSOR GP
ENGINE (46) SENSOR GP PRESSURE
LOWER
LOWER PRESSURE (RIGHT VALVE)
TEST PORT (65) VALVE GP PRV (LEFT VALVE) 349-1178
ANUAL LOWER 349-1178
112-1817
42 Page,

FILL PORT

POWERED ACCESS SYSTEM (ATTACHMENT) (2) ACTUATOR GP - IMPLEMENT

H (OPERATOR LEFT VALVE) (3) ACTUATOR GP H
217-6720 IMPLEMENT
(OPERATOR RIGHT
VALVE)
(91) VALVE GP - SOLENOID
X1 RAISE 217-6720 RAISE
(IMPLEMENT PILOT ON/OFF) RACK RACK

(69) VALVE GP - CHECK 396-1209

(IMPLEMENT PILOT) PILOT ON/OFF
(67) VALVE GP - BYPASS (28) SCREEN GP 9T-1013
(THERMAL) AXLE OIL COOLER SCREEN
(FRONT AXLE) (FRONT AXLE) 1
(90) VALVE GP - SOLENOID (89) VALVE GP
251-1635 230-3633 PILOT (IMPLEMENT FLOAT) SOLENOID (FLOAT)
(53) SENSOR GP (29) SCREEN GP (7) CORE - COOLER 147-1223 147-1223
TEMPERATURE AXLE OIL COOLER (61) SWITCH AS - PRESSURE
(REAR AOC COOLER) FLOAT FLOAT
FRONT AXLE

(AOC) (FRONT AXLE) SCREEN (FR/RR BRAKE LUBE OIL)

G18 (REAR AXLE)
234-3032
134-2252 (FRONT AXLE) 2
230-3633 130-7459 (54) SENSOR GP
(31) SCREEN GP
TEMPERATURE
(17) MOTOR/PUMP GP AXLE OIL COOLER
(AOC) (REAR AXLE)
AOC (FRONT AXLE) SCREEN (REAR AXLE) 2 134-2252
G 493-3873 230-3633 G
PILOT DRAIN
(18) MOTOR/PUMP GP
AOC (REAR AXLE)

REAR AXLE
(60) SWITCH AS - PRESSURE (20) ORIFICE
(5) CORE - COOLER 493-3873
(FR/RR BRAKE LUBE OIL) IMPLEMENT RETURN (LEFT)
(FRONT AOC COOLER) 342-2624
(FRONT AXLE)
419-9804 130-7459
(68) VALVE GP - BYPASS (30) SCREEN GP - AXLE OIL (21) ORIFICE
(15) MOTOR GP
(THERMAL) COOLER SCREEN IMPLEMENT RETURN (RIGHT)
AOC FAN G19 (REAR AXLE) (REAR AXLE) 1
424-1867 342-2624
251-1635 230-3633

G24

F F
(1) ACCUMULATOR GP
(19) ORIFICE IMPLEMENT PILOT
PILOT SUPPLY
AOC / IMPLEMENT PILOT 335-0547
268-1607

(74) VALVE GP
MPLEMENT PILOT IMPLEMENT SUPPLY
160-4128 G17 G5
(39) SCREEN GP
PUMP DISCHARGE SCREEN (RIGHT)
172-2395
IMPLEMENT SUPPLY
G6
(38) SCREEN GP
(32) SCREEN GP
(45) SENSOR GP - PRESSURE PUMP DISCHARGE
(52) SENSOR GP FAN CIRCUIT
(14) FILTER GP - PILOT (IMPL & STRG PILOT OIL) SCREEN (LEFT)
SPEED (DIFFERENTIAL) SCREEN 1
357-3053 435-6041 344-7389 172-2395
(16) MOTOR GP 419-0859
E SA/HA FAN E
240-7790
(34) SCREEN GP - IMPLEMENT PUMP
PILOT SCREEN (LEFT) 1
(37) SCREEN GP (36) SCREEN GP (35) SCREEN GP 6E-5065
(24) PUMP GP (23) PUMP GP
(75) VALVE GP IMPLEMENT PUMP IMPLEMENT PUMP IMPLEMENT PUMP
IMPLEMENT (RIGHT) IMPLEMENT (LEFT)
MAKE UP PILOT SCREEN PILOT SCREEN PILOT SCREEN
512-0769 512-0769
183-7170 (RIGHT) 2 (RIGHT) 1 (LEFT) 2
TO
AUTOLUBE (57) SWITCH AS - PRESSURE 6E-5065 6E-5065 6E-5065
(DIFFERENTIAL) OPERATOR RIGHT OPERATOR LEFT
(87) VALVE GP - SEQUENCE
(PILOT FILTER BYPASS)
(ARCTIC MIN FAN SPEED
490-0662
ATTACHMENT)
416-8241

(76) VALVE GP
D MOUNTING D
(FAN CONTROL)
431-7693
(33) SCREEN GP
FAN CIRCUIT (43) SENSOR AS
SCREEN 2 G22 PRESSURE
419-0859 (BRAKE
ACCUMULATOR)
344-7391

(26) PUMP GP
SA/HA FAN
416-4593

G23
G20
(78) VALVE GP - RELIEF
(IMPLEMENT COOLER IMPLEMENT
C BYPASS PRESSURE) SOS
AIR
BLEED
AIR
BLEED
AIR
AIR
BLEED
C
BLEED
430-5354 SOS (22) PUMP GP
(25) PUMP GP AOC PILOT
IMPLEMENT 424-1866
COOLER / AOC FAN
424-1863 G21
G16

IMPLEMENT RETURN

IMPLEMENT RETURN

(6) CORE - COOLER PILOT DRAIN

(IMPLEMENT /
STEERING COOLER) (58) SWITCH AS - PRESSURE (59) SWITCH AS
384-7671 (DIFFERENTIAL) PRESSURE (44) SENSOR GP AIR LINE TO STEERING TANK
(PISTON PUMP (DIFFERENTIAL) (55) SENSOR GP
LEVEL
CASE RETURN) 1 (PISTON PUMP TEMPERATURE
(IMPL/STRG TANK OIL)
B (56) SWITCH AS - PRESSURE
376-7257 CASE RETURN) 2 (IMPL & STRG OIL)
430-9448 (66) VALVE GP B
(DIFFERENTIAL) 376-7257 256-6453 BREAKER RELIEF (STD)
(FAN RETURN FILTER BYPASS) 507-0646 LINE PATTERNS
393-5112
Pressure Line

Pilot / Load Sensing Pressure

STD BREAKER
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Drain / Return Lines
(13) FILTER GP PILOT CONTROL CIRCUIT
KIDNEY LOOP IMPLEMENT PUMP OUTPUT Air Line
243-3758 AOC PUMP / AXLE OUTPUT
SUPPLY LINE Component Group
(40) SCREEN GP SA/HA FAN CONTROL CIRCUIT
(27) SCREEN GP - AOC / PILOT EU BREAKER (64) VALVE AS
RETURN SCREEN DRAIN / RETURN LINE CALLOUTS
RETURN FILTER SCREEN 9T-9227 BREAKER RELIEF (EU) CYLINDER TILT CIRCUIT
(12) FILTER GP 507-0643 Taps (Pressure, Sampling, Sensor - by letter)
380-8484 IMPLEMENT RETURN CYLINDER LIFT CIRCUIT YY
CASE RETURN IMPLEMENT COOLER OUTPUT
FAN RETURN NO BYPASS
AOC/PILOT RETURN
CASE RETURN
139-1537 CASE RETURN POWERED ACCESS SYSTEM CONTROL CIRCUIT DL DL D Connectors (By letter)
NO BYPASS
NO BYPASS NO BYPASS Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
EU EXPANSION
TANK
A IMPLEMENT TANK (755L) A
THIS SCHEMATIC IS FOR THE 994K WHEEL LOADER HYDRAULIC SYSTEM
(63) TANK GP - IMPLEMENT (62) TANK GP - EU EXPANSION
(ARCTIC MIN FAN SPEED ATTACHMENT) VOLUME 1 of 2: IMPLEMENT
394-0254
431-5099 Do not operate or work on this product unless you have MEDIA NUMBER: UENR5398-09
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 396-2239, CHANGE: 03, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 UENR5398-09
November 2022
FLUID POWER SYMBOLS
103 G8 X6 X5 G10 G9 134 G13a G13b X8 X9
141 125 153 124 BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP

101 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE

COMPENSATED)

G14
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

132 VALVE ENVELOPES VALVES VALVE PORTS

117 X10
122 ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

AB A B
147
113 108 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

130
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

121 994K Wheel Loader MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

VIEW OF AREA “A”

102
A MRK1-UP
SMX1-UP
MM91-UP
COMBINATION CONTROLS

(ROTATED FOR CLARITY)

104 115 SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

114
120 B EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

152 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

VIEW OF AREA “B” Volume 2 of 2: Steering and Brake BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
(ROTATED FOR CLARITY) 116 G15
PUBLICATIONS.CAT.COM © 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

CHASSIS - TOP VIEW

ELECTRICAL SYMBOLS TABLE

Component Locations - Volume 2
Schematic Machine HYDRAULIC SYMBOLS (ELECTRICAL)
Description
Location Location
Accumulator Gp - Brake (EU) (Front Axle) D-5 101
Accumulator Gp - Brake (EU) (Rear Axle) D-5 102
G
Accumulator Gp - Brake (Std) (Front Axle)
Accumulator Gp - Brake (Std) (Rear Axle)
D-5
D-5
103
104
M
107 Core - Cooler (Implement / Steering Cooler)
Cylinder Gp - Steering (Left)
B-4
F-7
105
106
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Cylinder Gp - Steering (Right) F-7 107 (FLUID) (GAS / AIR)
Filter Gp - Case Return A-6 108
144
Filter Gp - Steering Cooler Return B-3 109
112 140 111 139

UENR5398-09 VOL 2 of 2
C
Orifice E-7 110
Orifice - EH Brake (Front Axle) E-3 111
Orifice - EH Brake (Rear Axle) F-3 112
Pump Gp - Brake C-4 113
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

Pump Gp - Secondary Steering B-8 114
Pump Gp - Steering C-6 115 (ADJUSTABLE) SWITCH
106 Pump Gp - Steering Cooler
Screen Gp - Brake Pump Discharge Screen
B-4
C-5
116
117 WIRE NUMBER IDENTIFICATION CODES
Screen Gp - Cushion Orifice Screen 1 E-7 118
Screen Gp - Cushion Orifice Screen 2 E-7 119
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Screen Gp - Pump Discharge Screen C-7 120
Screen Gp - Return Screen (Brake) A-4 121 CURRENT STANDARD CURRENT STANDARD
Screen Gp - Return Screen (Steering) A-8 122 HARNESS IDENTIFICATION CODE THIS EXAMPLE
Screen Gp - Steering Pilot Screen D-8 123 INDICATES WIRE 135 IN HARNESS “AG”
127 135 145 146 X7 148 Sensor As - Pressure (Brake Accumulator) (EH Park Brake) E-4 124 WIRE
COLOR
WIRE
Sensor As - Pressure (Brake Accumulator) (Manifold) D-5 125
CIRCUIT NUMBER
137 Sensor Gp - Level (Implement & Steering Tank Oil)
Sensor Gp - Pressure (Implement & Steering Pilot Oil) (Back Up)
B-3
E-8
126
127
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

Sensor Gp - Pressure (Implement & Steering Pilot Oil) (Primary) E-8 128
CIRCUIT NUMBER WIRE GAUGE*
Sensor Gp - Temperature (Implement & Steering Oil Temperature) B-3 129 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK
Switch As - Pressure (Differential) (Piston Pump Case Return) A-5 130
Switch As - Pressure (Steering Cooler Oil Filter Bypass) B-4 131 PREVIOUS STANDARD
Tank Gp - Steering And Brake A-3 132
Valve Gp - Brake Pedal F-5 133
WIRE WIRE COLOR
Valve Gp - Check (Quad) E-6 134

30 Page,
Valve Gp - Check (Steering Pilot) (Backup) D-8 135
Valve Gp - Check (Steering Pilot) (Primary) D-8 136 325-PK-14 B A
110 Valve Gp - Control (Steering)
Valve Gp - Control (Steering Margin Relief Pressure)
F-8
E-8
137
138 CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)
Valve Gp - EH Brake Override Relay (Front Axle) E-3 139 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
Valve Gp - EH Brake Override Relay (Rear Axle) F-4 140
Valve Gp - Manifold D-5 141
Valve Gp - Neutralizer (Left) E-6 142
Valve Gp - Neutralizer (Right) E-6 143
Valve Gp - Pilot (Stick Steering) D-6 144
119 Valve Gp - Pressure Reducing (Primary Steering PRV) E-8 145
Valve Gp - Pressure Reducing (Secondary Steering PRV) E-8 146
Valve Gp - Relief (CE Brake Charge Relief Pressure) C-5 147

(ROTATED FOR CLARITY)

Valve Gp - Relief (Secondary Steering Relief Pressure)
Valve Gp - Relief (Steering Cooler Bypass Pressure)
D-8
B-4
148
149
142 143 133
118 110 Valve Gp - Relief (Steering Cross-Over Relief Pressure) F-8 150

136 128 123 150 138 154 151 Valve Gp - Relief (Steering Load Sense Relief Pressure)
Valve Gp - Relief (Supplemental Steering Crossover)
D-7
F-7
151
152
Valve Gp - Solenoid (EH Park Brake) E-5 153
VIEW OF AREA “C” Valve Gp - Steering Load Sense Shuttle Valve (Operator Right Valve) E-7 154

(ROTATED FOR CLARITY)

STEERING CONTROL BRAKE CONTROL

105

Tap Locations - Volume 2

Pressure, Sampling, and Sensor
Tap Schematic
149
Description
Number Location
G7 Park Brake D-4
G8 Steering Pilot D-7

126 G9
G10
Front Brake Accumulator
Rear Brake Accumulator
D-4
D-4
G13a Steering Pump Discharge 1 C-7
G13b Steering Pump Discharge 2 C-5
G14 Brake Pump Discharge B-4
G15 Steering Cooling Pump Discharge B-3
SOS Hydraulic Oil Sampling Port B-3
X5 Front Axle Brake Pressure F-4
X6 Rear Axle Brake Pressure E-4
X7 Secondary Steering Relief Pressure D-7 109 131 SOS
X8 Steering Pump Drain Pressure (Left) B-6
G7 129 X9 Steering Pump Drain Pressure (Right) B-5
X10 Brake Pump Drain Pressure A-4

PRESSURE TAP HYDRAULIC TANK RADIATOR - REAR VIEW

 8 7 6 5 4 3 2 1

IMPELLER CLUTCH PEDAL

POSITION SIGNAL
(106) CYLINDER GP
STEERING (LEFT) THROTTLE LOCK
416-4020 STOP LAMP SW
DISCONNECT SW
(152) VALVE GP - RELIEF (107) CYLINDER GP
F (SUPPLEMENTAL STEERING STEERING (RIGHT) F
CROSSOVER) 416-4020
418-1432 (133) VALVE GP
(139) VALVE GP - EH BRAKE
(137) VALVE GP BRAKE PEDAL
OVERRIDE RELAY
CONTROL (STEERING) 435-3890
(FRONT AXLE)
418-1454 476-6347
X5
(150) VALVE GP - RELIEF
(STEERING CROSS-OVER
RELIEF PRESSURE) (111) ORIFICE - EH BRAKE
6E-0859 (FRONT AXLE)
(154) VALVE GP - STEERING 582-3047
LOAD SENSE SHUTTLE VALVE
(127) SENSOR GP - PRESSURE (OPERATOR RIGHT VALVE)
(IMPL & STRG PILOT OIL) 6E-4428
(BACK UP) (140) VALVE GP
344-7389 TANK X6 EH BRAKE OVERRIDE RELAY
(134) VALVE GP (REAR AXLE)
(146) VALVE GP
(118) SCREEN GP
CHECK (QUAD) 476-6347
PRESSURE REDUCING CUSHION ORIFICE
(SEC STER PRV) SCREEN 1 149-4617
6E-4286 283-3462
(112) ORIFICE - EH BRAKE
(REAR AXLE)
(138) VALVE GP - CONTROL 582-3047
(STEERING MARGIN
E RELIEF PRESSURE) BACK UP PILOT (110) ORIFICE E
418-1449 1T-0936
(128) SENSOR GP - PRESSURE
(IMPL & STRG PILOT OIL) (142) VALVE GP
(PRIMARY) NEUTRALIZER (LEFT)
344-7389 296-5662 (143) VALVE GP
PRIMARY NEUTRALIZER (RIGHT) (124) SENSOR AS - PRESSURE
PILOT 296-5662 (153) VALVE GP (BRAKE ACCUMULATOR)
(119) SCREEN GP SOLENOID (EH PARK BRAKE)
CUSHION ORIFICE (EH PARK BRAKE) 344-7391
(145) VALVE GP - PRESSURE REDUCING SCREEN 2 349-4389 REAR AXLE FRONT AXLE
(PRIMARY STEERING PRV) 283-3462
418-1439

(135) VALVE GP - CHECK (151) VALVE GP - RELIEF

(STEERING PILOT) (BACKUP) (STEERING LOAD SENSE
175-0447 RELIEF PRESSURE)
418-1448
(136) VALVE GP - CHECK G7
(STEERING PILOT) (PRIMARY)
175-0447 (148) VALVE GP - RELIEF
(SECONDARY STEERING
RELIEF PRESSURE) (144) VALVE GP (104) ACCUMULATOR GP
(103) ACCUMULATOR GP
G8 418-1438 PILOT (STICK STEER)
BRAKE (STD) (FRONT AXLE) BRAKE (STD) (REAR AXLE)
249-5615 356-3346
356-3346
PUMP (102) ACCUMULATOR GP
D LS
(101) ACCUMULATOR GP
BRAKE (EU) (REAR AXLE) D
INLETS BRAKE (EU) (FRONT AXLE) 318-2532
318-2532

X7 G10
(125) SENSOR AS G9
PRESSURE
(123) SCREEN GP (BRAKE ACCUMULATOR)
STEERING PILOT SCREEN (MANIFOLD)
233-7419 344-7391 (141) VALVE GP
MANIFOLD
273-8751

(117) SCREEN GP
(120) SCREEN GP BRAKE PUMP
PUMP DISCHARGE SCREEN DISCHARGE SCREEN
172-2395 348-9235

(115) PUMP GP
C STEERING (147) VALVE GP - RELIEF C
UENR5398-09 VOL 2 of 2

416-4594 (CE BRAKE CHARGE

G13a G13b RELIEF PRESSURE)
234-0351
(Dimensions: 39 inches x 28 inches)

(113) PUMP GP
BRAKE
481-4012

(105) CORE - COOLER

(IMPLEMENT /
STEERING COOLER)
384-7671
G14
(149) VALVE GP - RELIEF
(STEERING COOLER
G15 BYPASS PRESSURE)
421-1701
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
30 Page,

(114) PUMP GP (116) PUMP GP PILOT CONTROL CIRCUIT

SECONDARY STEERING STEERING COOLER STEERING COOLER CIRCUIT
498-5657 6E-0867 LOAD SENSE CIRCUIT
B PRIMARY / SECONDARY STEERING CIRCUIT
SUPPLY LINE
B
SOS SOS BRAKE CIRCUIT
DRAIN / RETURN LINE
STEERING
(109) FILTER GP
STEERING COOLER RETURN
416-8308 LINE PATTERNS
AIR LINE TO IMPLEMENT TANK Pressure Line

(129) SENSOR GP - TEMPERATURE Pilot / Load Sensing Pressure

X9 (IMPL & STRG OIL TEMPERATURE)
Drain / Return Lines
256-6453
X8 (126) SENSOR GP Air Line
(131) SWITCH AS LEVEL (IMPL/STRG TANK OIL)
(130) SWITCH AS - PRESSURE X10 PRESSURE Component Group
430-9448
(DIFFERENTIAL) (STEERING COOLER
(PISTON PUMP CASE RETURN) CALLOUTS
OIL FILTER BYPASS)
376-7257 349-6097 YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
(132) TANK GP 138-1234 Part Number

(121) SCREEN GP STEERING AND BRAKE

(122) SCREEN GP 394-0264
(108) FILTER GP RETURN SCREEN
RETURN SCREEN
CASE RETURN (BRAKE)
(STEERING) Do not operate or work on this product unless you have
A 139-1537 9T-9227 A
9T-9227 read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
CASE RETURN BRAKE RETURN tions or heed the warnings could result in injury or
STEERING RETURN NO BYPASS death. Proper care is your responsibility.
BYPASS
NO BYPASS

THIS SCHEMATIC IS FOR THE 994K WHEEL LOADER HYDRAULIC SYSTEM

VOLUME 2 of 2: STEERING AND BRAKE
MEDIA NUMBER: UENR5398-09
340 L STEERING TANK SCHEMATIC PART NUMBER: 396-2239, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1