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980 and 982 Wheel Loader Hydraulic System
980 and 982 Wheel Loader Hydraulic System
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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES
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FUNCTION KEYS
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Hand Tool “SPACEBAR” (hold down)
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WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump
Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
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COMPONENT LOCATION
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
Accumulator Gp - Brake 1 I-15 1 Switch As - Pressure (Parking Brake Oil) J-13 60
Accumulator Gp - Brake 2 I-16 2 Tank and Filter Gp - Hydraulic E-14 61
Accumulator Gp - Charged J-14 3 Valve and Mtg Gp - Quick Coupler E-6 62
Accumulator Gp - Pilot I-7 4 Valve As - Ball (Lower Manual) H-8 63
Accumulator Gp - Pilot (Steering) G-14 5 Valve As - Ball (Manual) (LH) E-5 64
Accumulator Gp - Ride Control 1 H-2 6 Valve As - Ball (Manual) (RH) D-5 65
Accumulator Gp - Ride Control 2 H-2 7 Valve As - Check G-14 66
Adapter - Load Sense Screened Orifice F-7 8 Valve As - Check (Implement Pilot) H-7 67
Brake Gp - Parking I-14 9 Valve As - Check (Lift Head End Make Up) H-4 68
Breather As E-13 10 Valve As - Check (Load Sense Boost) H-7 69
Connector As - Auxiliary Load Sense F-2 11 Valve As - Check (Pilot Operated) H-6 70
Control Gp - Brake J-15 12 Valve As - Check (Quick Coupler) E-6 71
Cooler Gp - Axle Oil J-13 13 Valve As - Check (Ride Control Pump) F-4 72
Core As - Oil Cooler I-14 14 Valve As - Check (Secondary Steering) G-14 73
Cylinder Gp - Lift (LH) I-5 15 Valve As - Check Anti Drift (Lift) H-5 74
Cylinder Gp - Lift (LH) I-4 16 Valve As - Control Anti Drift (Lift) H-5 75
Cylinder Gp - Quick Coupler (LH) (ATCH) E-4 17 Valve As - Control Anti Drift (Tilt) H-6 76
Cylinder Gp - Quick Coupler (RH) (ATCH) D-4 18 Valve As - Relief (Margin) G-6 77
Cylinder Gp - Steering (LH) I-11 19 Valve As - Relief (Ride Control) G-3 78
Cylinder Gp - Steering (RH) I-10 20 Valve As - Relief (Steering) H-11 79
Cylinder Gp - Steering HMU (LH) B-9 21 Valve As - Relief (Tilt Head End) H-6 80
Cylinder Gp - Steering HMU RH) B-8 22 Valve As - Relief (Tilt Rod End) H-6 81
Cylinder Gp - Tilt (LH) I-6 23 Valve As - Thermal Bypass H-14 82
Cylinder Gp - Tilt (RH) I-5 24 Valve Gp - Charging (Brake) I-15 83
Filter Element - Oil E-12 25 Valve Gp - Charging (Brake) (HMU) C-14 84
Filter Gp - Magnet (Front Axle Oil Cooler) (ATCH) I-11 26 Valve Gp - Check J-14 85
Filter Gp - Magnet (Rear Axle Oil Cooler) (ATCH) J-11 27 Valve Gp - Check (Front Axle Oil) J-12 86
Filter Gp - Oil F-15 28 Valve Gp - Check (Rear Axle Oil) J-13 87
Filter Gp - Oil (Hydraulic Tank Return) E-12 29 Valve Gp - Check (Steering Back Pressure) H-11 88
Manifold Gp - Back Pressure G-8 30 Valve Gp - Control (Brake) J-15 89
Manifold Gp - Ride Control F-3 31 Valve Gp - Control (Single Function Auxiliary) G-2 90
Motor Gp - Fan H-14 32 Valve Gp - Implement Control (2 Function) H-7 91
Pump And Mtg Gp (Implement) F-11 33 Valve Gp - Load Sense Relief (Auxiliary Function) G-2 92
Pump Gp - Axle Oil Cooler J-11 34 Valve Gp - Neutralizer HMU Steering (LH) C-12 93
Pump Gp - Fan F-16 35 Valve Gp - Neutralizer HMU Steering (RH) C-11 94
Pump Gp - Gear (Transmission) F-11 36 Valve Gp - Park Brake I-15 95
Pump Gp - Secondary Steering G-13 37 Valve Gp - Park Brake (HMU) C-14 96
Pump Gp - Secondary Steering (ATCH) B-13 38 Valve Gp - Pilot Solenoid (Auxiliary Function) G-1 97
Pump Gp - Steering F-12 39 Valve Gp - Pilot Solenoid (Rack) G-5 98
Pump Gp - Steering (HMU) B-12 40 Valve Gp - Pilot Solenoid (Raise) H-4 99
Screen As - Case Drain Return E-13 41 Valve Gp - Relief (Load Sense) F-6 100
Sensor Gp - Position J-16 121 Valve Gp - Relief (Pressure Limiter) G-2 101
Sensor Gp - Pressure (Brake Accumulator 1) H-16 42 Valve Gp - Relief Steering Cylinder A-10 102
Sensor Gp - Pressure (Brake Accumulator 1) (HMU) C-16 43 Valve Gp - Relief Steering Pump A-10 103
Sensor Gp - Pressure (Brake Accumulator 2) I-16 44 Valve Gp - Secondary Steering H-13 104
Sensor Gp - Pressure (Brake Accumulator 2) (HMU) D-16 45 Valve Gp - Secondary Steering (ATCH) C-13 105
Sensor Gp - Pressure (Implement Pump Discharge) F-3 46 Valve Gp - Shuttle J-14 106
Sensor Gp - Pressure (Lift Cylinder Head End) H-2 47 Valve Gp - Solenoid J-14 107
Sensor Gp - Pressure (Lift Cylinder Rod End) H-2 48 Valve Gp - Solenoid (Dump) F-5 108
Sensor Gp - Pressure (Park Brake) I-15 49 Valve Gp - Solenoid (Implement Lockout) H-7 109
Sensor Gp - Pressure (Park Brake) (HMU) C-14 50 Valve Gp - Solenoid (Lower/float) F-4 110
Sensor Gp - Pressure (Primary Steering Pump) H-13 51 Valve Gp - Solenoid (Primary Steering Pilot) G-9 111
Sensor Gp - Pressure (Primary Steering Pump) (ATCH) D-13 52 Valve Gp - Solenoid (Ride Control Activation) H-4 112
Sensor Gp - Pressure (Secondary Steering Pump) H-13 53 Valve Gp - Solenoid (Ride Control Balance) G-3 113
Sensor Gp - Pressure (Secondary Steering Pump) (ATCH) D-13 54 Valve Gp - Solenoid (Steering) (Left Primary) G-10 117
Sensor Gp - Pressure (Tilt Cylinder Head End) I-7 55 Valve Gp - Solenoid (Steering) (Left Redundant) H-10 115
Sensor Gp - Pressure (Tilt Cylinder Rod End) I-5 56 Valve Gp - Solenoid (Steering) (Right Primary) G-9 116
Sensor Gp - Temperature (Front Axle) I-9 57 Valve Gp - Solenoid (Steering) (Right Redundant) H-9 114
Sensor Gp - Temperature (Rear Axle) J-10 58 Valve Gp - Steering (Electro Hydraulic) H-9 118
Switch As - Limit J-15 122 Valve Gp - Steering HMU (ATCH) B-10 119
Switch As - Pressure (Filter Bypass) F-16 59 Valve Gp - Work Port Relief (Auxiliary Function) F-1 120
TAP LOCATION
Tap Schematic
Description
Number Location
G1 Fan Pump Discharge Gauge Port G-16 , B-15
G2 Fan Pump Load Sense Gauge Port H-15
G3 Implement/redundant Steering Pilot Supply Gauge Port G-14 , B-14
G4 Primary Steering Pilot Supply Gauge Port G-9
G5 Brake Accumulator Gauge Port C-15 , I-16
G6 Steering Pump Discharge Gauge Port G-14 , B-13
G7 Steering Pump Load Sense Gauge Port H-12
G8 Implement Pump Discharge Gauge Port F-11
G9 Implement Pump Load Sense Gauge Port F-11
G10 Quick Coupler Supply Gauge Port D-6
G11 Rear Axle Service Brake Pressure Port J-15
G12 Front Axle Service Brake Pressure Port J-15
G13 Air Bleed Port F-14
SOS Fluid Sampling Port I-14
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(122) SWITCH AS - LIMIT
105-6117
TO (12) CONTROL GP - BRAKE
TRANSMISSION TO BRAKE 600-5727
CONTROL LIGHTS (3) ACCUMULATOR GP
(89) VALVE GP - CONTROL CHARGED
NO 286-3231 (107) VALVE GP (27) FILTER GP - MAGNET
(BRAKE) (86) VALVE GP
547-7267 SOLENOID CHECK (REAR AXLE OIL COOLER)
152-8340 (FRONT AXLE OIL) ENGINE (ATCH)
NC (13) COOLER GP
360-5604 DRIVE 251-6351
C C
G11
AXLE
AXLE OIL REAR AXLE
(121) SENSOR GP - POSITION E21 RESERVIOR
J 266-1466 (60) SWITCH AS - PRESSURE 458-3320 J
R1 (106) VALVE (PARKING BRAKE OIL)
459-2594
B1 GP
SHUTTLE (58) SENSOR GP
(Dimensions: 56 inches x 35 inches)
G12
8J-6875 TEMPERATURE
REAR AXLE)
(87) VALVE GP 264-4297
R2 (85) VALVE GP
B2
CHECK
6E-4701
P CHECK
(REAR AXLE OIL)
360-5604
M0128279-01
(34) PUMP GP
N
P AXLE OIL COOLER
601-2649
(23) CYLINDER GP - TILT (LH) (24) CYLINDER GP - TILT (RH)
382-7982 (980) 382-7982 (980)
(1) ACCUMULATOR GP 351-9361 (980 LOGGER ATCH) 351-9361 (980 LOGGER ATCH)
BRAKE 1 (26) FILTER GP - MAGNET AXLE FRONT AXLE
(2) ACCUMULATOR GP - BRAKE 2
RESERVIOR 387-0059 (980 HIGH LIFT ATCH) 387-0059 (980 HIGH LIFT ATCH)
552-1694 (CRN/AUS) (FRONT AXLE OIL COOLER) 355-7732 (980 BLOCK HANDLER ATCH)
552-1694 (CRN/AUS) (9) BRAKE GP 355-7732 (980 BLOCK HANDLER ATCH)
552-1693 (PED) (ATCH)
552-1693 (PED) PARKING 361-5042 (980 QUICK COUPLER ATCH) 361-5042 (980 QUICK COUPLER ATCH)
547-2261 251-6351
(57) SENSOR GP 382-7981 (982) 382-7981 (982)
(44) SENSOR GP TEMPERATURE 527-6910 (982 LOGGER ATCH) 527-6910 (982 LOGGER ATCH) (15) CYLINDER GP - LIFT (LH)
PRESSURE (49) SENSOR GP - PRESSURE (FRONT AXLE) 520-5977 (982 HIGH LIFT ATCH) 520-5977 (982 HIGH LIFT ATCH) 382-6076 (980)
(16) CYLINDER GP - LIFT (RH)
(BRAKE (PARK BRAKE) 264-4297 359-6695 (982)
I 382-6076 (980) I
ACCUMULATOR 2)
344-7391 PB
344-7391
SOS 359-6695 (982)
(19) CYLINDER GP - STEERING (LH) (20) CYLINDER GP - STEERING (RH)
(14) CORE AS - OIL 395-0387
G5 COOLER
508-6322
395-0387 (55) SENSOR GP
PRESSURE RACK
(83) VALVE GP - CHARGING (56) SENSOR GP LIFT
A1
(95) VALVE GP 511-7595 (ATCH) (TILT CYLINDER
(BRAKE) PRESSURE
A2
PARK BRAKE HEAD END)
538-7287 (NON-PED) 349-1178 DUMP (TILT CYLINDER
545-7860 PBG 538-7288 (PED) ROD END) LOWER
AG A2 A1 PB (4) ACCUMULATOR GP - PILOT
355-9981 349-1178
E3
(51) SENSOR GP (53) SENSOR GP
(74) VALVE AS
42 Page,
G 313-7668 E6
E4
E5
(111) VALVE GP - SOLENOID P.AUX G
(113) VALVE GP C
(37) PUMP GP (PRIMARY HOLD HOLD
SOLENOID Z
SP SECONDARY STEERING PILOT)
(73) VALVE AS (30) MANIFOLD GP (RIDE CONTROL
STEERING 589-2751 P
CHECK BACK PRESSURE BALANCE)
558-2153 (77) VALVE AS - RELIEF 397-9397
PP2 PS2 353-7179
PG T (SECONDARY (MARGIN) DUMP LOWER
STEERING) 370-5764 (92) VALVE GP - LOAD
6E-4701 PP1 E15
SENSE RELIEF
P PS1 (AUXILIARY FUNCTION) E16
P
HITCH FLOAT 578-9167
DR E17
NEEF
L1 MP
T1
S L
T2 (10) BREATHER AS
312-2684
(71) VALVE AS
E (61) TANK AND FILTER GP - HYDRAULIC S CHECK E
543-2098 (QUICK
T3 (29) FILTER GP - OIL
(HYDRAULIC TANK RETURN) COUPLER)
540-7400 123-4750
(17) CYLINDER GP - QUICK
(62) VALVE AND MTG GP COUPLER (LH) (ATTCH)
(64) VALVE AS - BALL
QUICK COUPLER 591-6436
416-4796 (MANUAL) (LH)
(25) FILTER ELEMENT - OIL P LS T 112-1817
(41) SCREEN AS 585-5910 E19
E18
CASE DRAIN RETURN
118-8693
C1
G10
C2
D D
(65) VALVE AS - BALL
E20 (MANUAL) (RH)
(52) SENSOR GP (54) SENSOR GP 112-1817
PRESSURE PRESSURE
(PRIMARY (SECONDARY
(45) SENSOR GP STEERING STEERING) (18) CYLINDER GP - QUICK
PRESSURE PUMP) (ATCH) COUPLER (RH) (ATTCH)
PB
(ATCH) 451-2625 591-6436
(BRAKE
569-5866
ACCUMULATOR 2) (HMU)
(50) SENSOR GP - PRESSURE
344-7391
(PARK BRAKE) (HMU)
G5 A1
344-7391
(43) SENSOR GP
PRESSURE A2 (84) VALVE GP - CHARGING
(BRAKE (BRAKE) (HMU)
ACCUMULATOR 1) (HMU) AG A2 A1 PB PBG 538-7289 (NON-PED)
344-7391 538-7290 (PED)
E3
PS2
(105) VALVE GP
C (SECONDARY
(94) VALVE GP - NEUTRALIZER
HMU STEERING (RH)
C
(96) VALVE GP STEERING) (93) VALVE GP
PS1 296-5662
PARK BRAKE (ATTCH) (ATCH) NEUTRALIZER
545-7860 396-9028 LS LS
HMU STEERING (LH)
296-5662
LS
LS
E2
G3 A (HMU)
349-6093 B
LOAD SENSING CIRCUIT
STEERING CYLINDER CONTROL CIRCUIT
FAN PUMP CONTROL CIRCUIT
B PLT1 PLT1 SUPPLY LINE B
LIFT CYLINDER CONTROL CIRCUIT
PB SOLENOID VALVE REFERENCE BRAKE CONTROL CIRCUIT
E1 FAN / BRAKE VALVE FAN SPEED CONTROL SOLENOID SINGLE FUNCTION AUXILIARY CONTROL CIRCUIT
E2 FAN / BRAKE VALVE BRAKE CHARGING SOLENOID QUICK COUPLER CYLINDER CONTROL CIRCUIT
AXLE OIL COOLER CONTROL CIRCUIT
E3 PARK BRAKE VALVE PARK BRAKE SOLENOID
PA DRAIN / RETURN LINE
G1 LS
E4
E5
STEERING VALVE
STEERING VALVE
PRIMARY STEERING PILOT SUPPLY SOLENOID
RIGHT PRIMARY STEERING SOLENOID
ELECTRICAL CIRCUITS
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT FRAME
VIEW ALL CALLOUTS
23 56
24
75 77 109
15
91 67
80
100 69
A 8 4
74
98
110
99
108
70
81
47
16
6 76
55
7 112
48 17
18 72
68 113 78
46
101
90 97
31 120
92
11
VIEW OF AREA “A”
(ROTATED FOR CLARITY)
MACHINE - BOTTOM
VIEW ALL CALLOUTS
65 3
64 85
106
60
86
87 9 57
58
107
13
MACHINE - LEFT SIDE
VIEW ALL CALLOUTS
122
G11
121
G12
71
63
62 21
26
30 37 19
G10 38
MACHINE - REAR
VIEW ALL CALLOUTS
82
14
SOS
MACHINE - RIGHT SIDE
VIEW ALL CALLOUTS
25 10
119
29
89 12
93 94
103
61
40
102
41 VIEW OF AREA “B”
(ROTATED FOR CLARITY)
C 105 104
33
45
53
36
50
22 43 54
20 84
1 2 96
52 51
MACHINE RIGHT - STEERING VALVE
VIEW ALL CALLOUTS
73 G1 5 G3
G6
G2
95
D G9
VIEW OF AREA “D”
(ROTATED FOR CLARITY)
G7 118 115
G5
G8
117
83 111
42 116
G4 114
49
28 59 44 66
88
79
REAR FRAME
VIEW ALL CALLOUTS
32
34
27
G13
35