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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
M0128279-01
April 2022

980 and 982 Wheel Loader


Hydraulic System
MK71-UP
MK81-UP
MK91-UP
W821-UP
GYL1-UP
L841-UP
WFX1-UP
WFY1-UP

PUBLICATIONS.CAT.COM
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
Accumulator Gp - Brake 1 I-15 1 Switch As - Pressure (Parking Brake Oil) J-13 60
Accumulator Gp - Brake 2 I-16 2 Tank and Filter Gp - Hydraulic E-14 61
Accumulator Gp - Charged J-14 3 Valve and Mtg Gp - Quick Coupler E-6 62
Accumulator Gp - Pilot I-7 4 Valve As - Ball (Lower Manual) H-8 63
Accumulator Gp - Pilot (Steering) G-14 5 Valve As - Ball (Manual) (LH) E-5 64
Accumulator Gp - Ride Control 1 H-2 6 Valve As - Ball (Manual) (RH) D-5 65
Accumulator Gp - Ride Control 2 H-2 7 Valve As - Check G-14 66
Adapter - Load Sense Screened Orifice F-7 8 Valve As - Check (Implement Pilot) H-7 67
Brake Gp - Parking I-14 9 Valve As - Check (Lift Head End Make Up) H-4 68
Breather As E-13 10 Valve As - Check (Load Sense Boost) H-7 69
Connector As - Auxiliary Load Sense F-2 11 Valve As - Check (Pilot Operated) H-6 70
Control Gp - Brake J-15 12 Valve As - Check (Quick Coupler) E-6 71
Cooler Gp - Axle Oil J-13 13 Valve As - Check (Ride Control Pump) F-4 72
Core As - Oil Cooler I-14 14 Valve As - Check (Secondary Steering) G-14 73
Cylinder Gp - Lift (LH) I-5 15 Valve As - Check Anti Drift (Lift) H-5 74
Cylinder Gp - Lift (LH) I-4 16 Valve As - Control Anti Drift (Lift) H-5 75
Cylinder Gp - Quick Coupler (LH) (ATCH) E-4 17 Valve As - Control Anti Drift (Tilt) H-6 76
Cylinder Gp - Quick Coupler (RH) (ATCH) D-4 18 Valve As - Relief (Margin) G-6 77
Cylinder Gp - Steering (LH) I-11 19 Valve As - Relief (Ride Control) G-3 78
Cylinder Gp - Steering (RH) I-10 20 Valve As - Relief (Steering) H-11 79
Cylinder Gp - Steering HMU (LH) B-9 21 Valve As - Relief (Tilt Head End) H-6 80
Cylinder Gp - Steering HMU RH) B-8 22 Valve As - Relief (Tilt Rod End) H-6 81
Cylinder Gp - Tilt (LH) I-6 23 Valve As - Thermal Bypass H-14 82
Cylinder Gp - Tilt (RH) I-5 24 Valve Gp - Charging (Brake) I-15 83
Filter Element - Oil E-12 25 Valve Gp - Charging (Brake) (HMU) C-14 84
Filter Gp - Magnet (Front Axle Oil Cooler) (ATCH) I-11 26 Valve Gp - Check J-14 85
Filter Gp - Magnet (Rear Axle Oil Cooler) (ATCH) J-11 27 Valve Gp - Check (Front Axle Oil) J-12 86
Filter Gp - Oil F-15 28 Valve Gp - Check (Rear Axle Oil) J-13 87
Filter Gp - Oil (Hydraulic Tank Return) E-12 29 Valve Gp - Check (Steering Back Pressure) H-11 88
Manifold Gp - Back Pressure G-8 30 Valve Gp - Control (Brake) J-15 89
Manifold Gp - Ride Control F-3 31 Valve Gp - Control (Single Function Auxiliary) G-2 90
Motor Gp - Fan H-14 32 Valve Gp - Implement Control (2 Function) H-7 91
Pump And Mtg Gp (Implement) F-11 33 Valve Gp - Load Sense Relief (Auxiliary Function) G-2 92
Pump Gp - Axle Oil Cooler J-11 34 Valve Gp - Neutralizer HMU Steering (LH) C-12 93
Pump Gp - Fan F-16 35 Valve Gp - Neutralizer HMU Steering (RH) C-11 94
Pump Gp - Gear (Transmission) F-11 36 Valve Gp - Park Brake I-15 95
Pump Gp - Secondary Steering G-13 37 Valve Gp - Park Brake (HMU) C-14 96
Pump Gp - Secondary Steering (ATCH) B-13 38 Valve Gp - Pilot Solenoid (Auxiliary Function) G-1 97
Pump Gp - Steering F-12 39 Valve Gp - Pilot Solenoid (Rack) G-5 98
Pump Gp - Steering (HMU) B-12 40 Valve Gp - Pilot Solenoid (Raise) H-4 99
Screen As - Case Drain Return E-13 41 Valve Gp - Relief (Load Sense) F-6 100
Sensor Gp - Position J-16 121 Valve Gp - Relief (Pressure Limiter) G-2 101
Sensor Gp - Pressure (Brake Accumulator 1) H-16 42 Valve Gp - Relief Steering Cylinder A-10 102
Sensor Gp - Pressure (Brake Accumulator 1) (HMU) C-16 43 Valve Gp - Relief Steering Pump A-10 103
Sensor Gp - Pressure (Brake Accumulator 2) I-16 44 Valve Gp - Secondary Steering H-13 104
Sensor Gp - Pressure (Brake Accumulator 2) (HMU) D-16 45 Valve Gp - Secondary Steering (ATCH) C-13 105
Sensor Gp - Pressure (Implement Pump Discharge) F-3 46 Valve Gp - Shuttle J-14 106
Sensor Gp - Pressure (Lift Cylinder Head End) H-2 47 Valve Gp - Solenoid J-14 107
Sensor Gp - Pressure (Lift Cylinder Rod End) H-2 48 Valve Gp - Solenoid (Dump) F-5 108
Sensor Gp - Pressure (Park Brake) I-15 49 Valve Gp - Solenoid (Implement Lockout) H-7 109
Sensor Gp - Pressure (Park Brake) (HMU) C-14 50 Valve Gp - Solenoid (Lower/float) F-4 110
Sensor Gp - Pressure (Primary Steering Pump) H-13 51 Valve Gp - Solenoid (Primary Steering Pilot) G-9 111
Sensor Gp - Pressure (Primary Steering Pump) (ATCH) D-13 52 Valve Gp - Solenoid (Ride Control Activation) H-4 112
Sensor Gp - Pressure (Secondary Steering Pump) H-13 53 Valve Gp - Solenoid (Ride Control Balance) G-3 113
Sensor Gp - Pressure (Secondary Steering Pump) (ATCH) D-13 54 Valve Gp - Solenoid (Steering) (Left Primary) G-10 117
Sensor Gp - Pressure (Tilt Cylinder Head End) I-7 55 Valve Gp - Solenoid (Steering) (Left Redundant) H-10 115
Sensor Gp - Pressure (Tilt Cylinder Rod End) I-5 56 Valve Gp - Solenoid (Steering) (Right Primary) G-9 116
Sensor Gp - Temperature (Front Axle) I-9 57 Valve Gp - Solenoid (Steering) (Right Redundant) H-9 114
Sensor Gp - Temperature (Rear Axle) J-10 58 Valve Gp - Steering (Electro Hydraulic) H-9 118
Switch As - Limit J-15 122 Valve Gp - Steering HMU (ATCH) B-10 119
Switch As - Pressure (Filter Bypass) F-16 59 Valve Gp - Work Port Relief (Auxiliary Function) F-1 120
TAP LOCATION

Tap Schematic
Description
Number Location
G1 Fan Pump Discharge Gauge Port G-16 , B-15
G2 Fan Pump Load Sense Gauge Port H-15
G3 Implement/redundant Steering Pilot Supply Gauge Port G-14 , B-14
G4 Primary Steering Pilot Supply Gauge Port G-9
G5 Brake Accumulator Gauge Port C-15 , I-16
G6 Steering Pump Discharge Gauge Port G-14 , B-13
G7 Steering Pump Load Sense Gauge Port H-12
G8 Implement Pump Discharge Gauge Port F-11
G9 Implement Pump Load Sense Gauge Port F-11
G10 Quick Coupler Supply Gauge Port D-6
G11 Rear Axle Service Brake Pressure Port J-15
G12 Front Axle Service Brake Pressure Port J-15
G13 Air Bleed Port F-14
SOS Fluid Sampling Port I-14
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(122) SWITCH AS - LIMIT
105-6117
TO (12) CONTROL GP - BRAKE
TRANSMISSION TO BRAKE 600-5727
CONTROL LIGHTS (3) ACCUMULATOR GP
(89) VALVE GP - CONTROL CHARGED
NO 286-3231 (107) VALVE GP (27) FILTER GP - MAGNET
(BRAKE) (86) VALVE GP
547-7267 SOLENOID CHECK (REAR AXLE OIL COOLER)
152-8340 (FRONT AXLE OIL) ENGINE (ATCH)
NC (13) COOLER GP
360-5604 DRIVE 251-6351
C C
G11
AXLE
AXLE OIL REAR AXLE
(121) SENSOR GP - POSITION E21 RESERVIOR
J 266-1466 (60) SWITCH AS - PRESSURE 458-3320 J
R1 (106) VALVE (PARKING BRAKE OIL)
459-2594
B1 GP
SHUTTLE (58) SENSOR GP
(Dimensions: 56 inches x 35 inches)

G12
8J-6875 TEMPERATURE
REAR AXLE)
(87) VALVE GP 264-4297
R2 (85) VALVE GP

B2
CHECK
6E-4701
P CHECK
(REAR AXLE OIL)
360-5604
M0128279-01

(34) PUMP GP

N
P AXLE OIL COOLER
601-2649
(23) CYLINDER GP - TILT (LH) (24) CYLINDER GP - TILT (RH)
382-7982 (980) 382-7982 (980)
(1) ACCUMULATOR GP 351-9361 (980 LOGGER ATCH) 351-9361 (980 LOGGER ATCH)
BRAKE 1 (26) FILTER GP - MAGNET AXLE FRONT AXLE
(2) ACCUMULATOR GP - BRAKE 2
RESERVIOR 387-0059 (980 HIGH LIFT ATCH) 387-0059 (980 HIGH LIFT ATCH)
552-1694 (CRN/AUS) (FRONT AXLE OIL COOLER) 355-7732 (980 BLOCK HANDLER ATCH)
552-1694 (CRN/AUS) (9) BRAKE GP 355-7732 (980 BLOCK HANDLER ATCH)
552-1693 (PED) (ATCH)
552-1693 (PED) PARKING 361-5042 (980 QUICK COUPLER ATCH) 361-5042 (980 QUICK COUPLER ATCH)
547-2261 251-6351
(57) SENSOR GP 382-7981 (982) 382-7981 (982)
(44) SENSOR GP TEMPERATURE 527-6910 (982 LOGGER ATCH) 527-6910 (982 LOGGER ATCH) (15) CYLINDER GP - LIFT (LH)
PRESSURE (49) SENSOR GP - PRESSURE (FRONT AXLE) 520-5977 (982 HIGH LIFT ATCH) 520-5977 (982 HIGH LIFT ATCH) 382-6076 (980)
(16) CYLINDER GP - LIFT (RH)
(BRAKE (PARK BRAKE) 264-4297 359-6695 (982)
I 382-6076 (980) I
ACCUMULATOR 2)
344-7391 PB
344-7391
SOS 359-6695 (982)
(19) CYLINDER GP - STEERING (LH) (20) CYLINDER GP - STEERING (RH)
(14) CORE AS - OIL 395-0387
G5 COOLER
508-6322
395-0387 (55) SENSOR GP
PRESSURE RACK
(83) VALVE GP - CHARGING (56) SENSOR GP LIFT
A1
(95) VALVE GP 511-7595 (ATCH) (TILT CYLINDER
(BRAKE) PRESSURE
A2
PARK BRAKE HEAD END)
538-7287 (NON-PED) 349-1178 DUMP (TILT CYLINDER
545-7860 PBG 538-7288 (PED) ROD END) LOWER
AG A2 A1 PB (4) ACCUMULATOR GP - PILOT
355-9981 349-1178

E3
(51) SENSOR GP (53) SENSOR GP
(74) VALVE AS
42 Page,

PS2 PRESSURE PRESSURE (91) VALVE GP (70) VALVE AS (80) VALVE AS


(PRIMARY (SECONDARY RELIEF CHECK
G2 STEERING PUMP) STEERING PUMP)
IMPLEMENT CONTROL
(2 FUNCTION)
CHECK
(PILOT OPERATED) (TILT HEAD END) ANTI DRIFT
(LIFT)
(47) SENSOR GP - PRESSURE
(LIFT CYLINDER HEAD END)
PS1 569-5866 451-2625 494-8095 (WITH RIDE CONTROL) 445-6109 495-5303 349-1178
G7
(42) SENSOR GP B2 B1 445-6109
509-0599 (WITHOUT RIDE CONTROL) A.PS A1 B1 A2 B2 A3 B3
PRESSURE (115) VALVE GP - SOLENOID (STEERING)
(BRAKE (LEFT REDUNDANT) (118) VALVE GP - STEERING
A2 A1 ML (48) SENSOR GP - PRESSURE
ACCUMULATOR 1) 313-7668 (ELECTRO HYDRAULIC) (109) VALVE GP
344-7391 LS (82) VALVE AS 501-3713 (63) VALVE AS - BALL SOLENOID (LIFT CYLINDER ROD END)
LS E9 349-1178
THERMAL BYPASS (LOWER MANUAL) (IMPLEMENT (81) VALVE AS
H E2 313-7668
(88) VALVE GP
LS
112-1817
(67) VALVE AS - CHECK LOCKOUT) RELIEF
(99) VALVE GP - PILOT H
333-8242 SOLENOID
CHECK (IMPLEMENT PILOT) (TILT ROD
E8 E7 (114) VALVE GP - SOLENOID (RAISE) (6) ACCUMULATOR GP - RIDE CONTROL 1
(STEERING 6E-4701 END) 313-7668
(STEERING) 332-1986 577-8810
BACK PRESSURE) a2 b2 (RIGHT REDUNDANT)
PS
6E-5278 T (68) VALVE AS
313-7668 (112) VALVE GP - SOLENOID
CHECK
E1
G3 (104) VALVE GP
SECONDARY (69) VALVE AS - CHECK
(76) VALVE
AS
E13
(75) VALVE
AS
E11 (LIFT HEAD END
(RIDE CONTROL ACTIVATION)
277-8863
(7) ACCUMULATOR GP - RIDE CONTROL 2
577-8806
F (32) MOTOR GP STEERING (LOAD SENSE BOOST) CONTROL MAKE UP)
CONTROL 234-4869
FAN (ATCH) 123-4750 ANTI
F 350-7075 ANTI
396-9028 D DRIFT
LS LS
A DRIFT
FG (TILT) (LIFT)
(5) ACCUMULATOR P 356-8561 A.RC
356-8561 E14
GP - PILOT B T.AUX
(STEERING) (79) VALVE AS PS.AUX
PLT1
355-9981 RELIEF
(97) VALVE GP - PILOT
M (STEERING) G T (90) VALVE GP - CONTROL
PLT2 (98) VALVE GP SOLENOID
(66) VALVE AS 497-3504 (116) VALVE GP - SOLENOID (SINGLE FUNCTION
PILOT (78) VALVE AS (AUXILIARY FUNCTION)
CHECK (STEERING) (101) VALVE GP - RELIEF AUXILIARY)
SOLENOID RELIEF 346-4995
123-4750 (RIGHT PRIMARY) (PRESSURE LIMITER) 533-2158 A B
RACK (RACK) RAISE (RIDE
(117) VALVE GP - SOLENOID (STEERING) b1 313-7668
G1 G6 (LEFT PRIMARY)
a1
313-7668 CONTROL)
387-9508
455-5822

G 313-7668 E6
E4
E5
(111) VALVE GP - SOLENOID P.AUX G
(113) VALVE GP C
(37) PUMP GP (PRIMARY HOLD HOLD
SOLENOID Z
SP SECONDARY STEERING PILOT)
(73) VALVE AS (30) MANIFOLD GP (RIDE CONTROL
STEERING 589-2751 P
CHECK BACK PRESSURE BALANCE)
558-2153 (77) VALVE AS - RELIEF 397-9397
PP2 PS2 353-7179
PG T (SECONDARY (MARGIN) DUMP LOWER
STEERING) 370-5764 (92) VALVE GP - LOAD
6E-4701 PP1 E15
SENSE RELIEF
P PS1 (AUXILIARY FUNCTION) E16
P
HITCH FLOAT 578-9167
DR E17
NEEF

(28) FILTER GP - OIL (39) PUMP GP


(33) PUMP AND MTG GP
(IMPLEMENT) G9 G4
436-3444 STEERING PL 363-8329
542-9584 LS1 LS.AUX

(59) SWITCH AS - PRESSURE LS2 (11) CONNECTOR


(FILTER BYPASS) AS
AUXILIARY (120) VALVE GP
490-0662 X
X LOAD SENSE WORK PORT
P2
A PLT1 164-6873 RELIEF
(AUXILIARY
F AG A
P1
G8 (108) VALVE GP - SOLENOID (110) VALVE GP - SOLENOID
(31) MANIFOLD GP
RIDE CONTROL FUNCTION) F
(DUMP) (LOWER/FLOAT) 497-9387 LS 578-9168
E12 313-7668 E10 313-7668
TORQUE
CONVERTER
(100) VALVE GP - RELIEF (46) SENSOR GP
PUMP (LOAD SENSE) PRESSURE
(35) PUMP GP - FAN 396-5678
556-3123 DRIVE (IMPLEMENT PUMP
B G13 (8) ADAPTER
LOAD SENSE
LS D (72) VALVE AS
CHECK
DISCHARGE)
344-7391
B DR L1 U1 L2 S (36) PUMP GP - GEAR SCREENED ORIFICE (RIDE CONTROL P
(TRANSMISSION) 451-0360 PUMP)
361-3988 123-4750
T

L1 MP
T1
S L

T2 (10) BREATHER AS
312-2684

(71) VALVE AS
E (61) TANK AND FILTER GP - HYDRAULIC S CHECK E
543-2098 (QUICK
T3 (29) FILTER GP - OIL
(HYDRAULIC TANK RETURN) COUPLER)
540-7400 123-4750
(17) CYLINDER GP - QUICK
(62) VALVE AND MTG GP COUPLER (LH) (ATTCH)
(64) VALVE AS - BALL
QUICK COUPLER 591-6436
416-4796 (MANUAL) (LH)
(25) FILTER ELEMENT - OIL P LS T 112-1817
(41) SCREEN AS 585-5910 E19
E18
CASE DRAIN RETURN
118-8693

C1

G10

C2
D D
(65) VALVE AS - BALL
E20 (MANUAL) (RH)
(52) SENSOR GP (54) SENSOR GP 112-1817
PRESSURE PRESSURE
(PRIMARY (SECONDARY
(45) SENSOR GP STEERING STEERING) (18) CYLINDER GP - QUICK
PRESSURE PUMP) (ATCH) COUPLER (RH) (ATTCH)
PB
(ATCH) 451-2625 591-6436
(BRAKE
569-5866
ACCUMULATOR 2) (HMU)
(50) SENSOR GP - PRESSURE
344-7391
(PARK BRAKE) (HMU)
G5 A1
344-7391

(43) SENSOR GP
PRESSURE A2 (84) VALVE GP - CHARGING
(BRAKE (BRAKE) (HMU)
ACCUMULATOR 1) (HMU) AG A2 A1 PB PBG 538-7289 (NON-PED)
344-7391 538-7290 (PED)
E3

PS2
(105) VALVE GP
C (SECONDARY
(94) VALVE GP - NEUTRALIZER
HMU STEERING (RH)
C
(96) VALVE GP STEERING) (93) VALVE GP
PS1 296-5662
PARK BRAKE (ATTCH) (ATCH) NEUTRALIZER
545-7860 396-9028 LS LS
HMU STEERING (LH)
296-5662
LS
LS
E2

(38) PUMP GP (21) CYLINDER GP - STEERING (22) CYLINDER GP - STEERING


(119) VALVE GP - STEERING HMU (LH) HMU (RH)
(SECONDARY
HMU (ATTCH) 456-4896 456-4896
STEERING)
E1 456-0777
(ATCH) S
558-2153 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
F
F (40) PUMP PILOT CONTROL CIRCUIT
GP IMPLEMENT PUMP OUTPUT

G6 STEERING L R TILT CYLINDER CONTROL CIRCUIT

G3 A (HMU)
349-6093 B
LOAD SENSING CIRCUIT
STEERING CYLINDER CONTROL CIRCUIT
FAN PUMP CONTROL CIRCUIT
B PLT1 PLT1 SUPPLY LINE B
LIFT CYLINDER CONTROL CIRCUIT
PB SOLENOID VALVE REFERENCE BRAKE CONTROL CIRCUIT
E1 FAN / BRAKE VALVE FAN SPEED CONTROL SOLENOID SINGLE FUNCTION AUXILIARY CONTROL CIRCUIT
E2 FAN / BRAKE VALVE BRAKE CHARGING SOLENOID QUICK COUPLER CYLINDER CONTROL CIRCUIT
AXLE OIL COOLER CONTROL CIRCUIT
E3 PARK BRAKE VALVE PARK BRAKE SOLENOID
PA DRAIN / RETURN LINE

G1 LS
E4
E5
STEERING VALVE
STEERING VALVE
PRIMARY STEERING PILOT SUPPLY SOLENOID
RIGHT PRIMARY STEERING SOLENOID
ELECTRICAL CIRCUITS

A E6 STEERING VALVE RIGHT REDUNDANT STEERING SOLENOID


T P E7 STEERING VALVE LEFT PRIMARY STEERING SOLENOID
T2
E8 STEERING VALVE LEFT REDUNDANT STEERING SOLENOID
(102) VALVE GP - RELIEF E9 IMPLEMENT VALVE IMPLEMENT PILOT SUPPLY SOLENOID
T1 P (103) VALVE GP - RELIEF
PG T STEERING CYLINDER E10 IMPLEMENT VALVE - LIFT LOWER SOLENOID LINE PATTERNS Do not operate or work on this product unless you have
STEERING PUMP 456-4624 read and understood the instruction and warnings in the
456-4633 E11 IMPLEMENT VALVE - LIFT RAISE SOLENOID
relevant Operation and Maintenance Manuals and
HMU E12 IMPLEMENT VALVE - TILT DUMP SOLENOID Pressure Line relevant service literature. Failure to follow the instruc-
P P E13 IMPLEMENT VALVE - TILT RACK SOLENOID tions or heed the warnings could result in injury or
Pilot / Load Sensing Pressure death. Proper care is your responsibility.
E14 RIDE CONTROL MANIFOLD RIDE CONTROL ACTIVATION SOLENOID
T3 E15 RIDE CONTROL MANIFOLD RIDE CONTROL BALANCE SOLENOID Drain / Return Lines
T E16 AUX VALVE - 3RD FUNCTION 3RD FUNCTION PORT A SOLENOID
E17 AUX VALVE - 3RD FUNCTION 3RD FUNCTION PORT B SOLENOID Air Line
E18 QUICK COUPLER VALVE LOAD SENSE SOLENOID
Component Group
A E19 QUICK COUPLER VALVE ENGAGE COUPLER SOLENOID A
E20 QUICK COUPLER VALVE DISENGAGE COUPLER SOLENOID CALLOUTS
E21 STEEL MILL VALVE STEEL MILL ON/OFF SOLENOID THIS SCHEMATIC IS FOR THE 980 AND 982 WHEEL LOADER HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter)
MEDIA NUMBER: M0128279-01
HAND METERING UNIT (HMU) STEERING
DL DL D Connectors (By letter) SCHEMATIC PART NUMBER: 564-7891, CHANGE: 01, VERSION: -
Callout Number Component SCHEMATIC PART NUMBER (BRAKE CONTROL): 564-7896, CHANGE: 00, VERSION: -
(Machine Location from (52) VALVE GP - CONTROL Name
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Component LocationsTable)
138-1234 Part Number in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT FRAME
VIEW ALL CALLOUTS

23 56
24
75 77 109
15
91 67

80
100 69

A 8 4
74
98

110
99
108

70
81
47
16
6 76
55
7 112
48 17
18 72

68 113 78
46
101
90 97
31 120
92
11
VIEW OF AREA “A”
(ROTATED FOR CLARITY)
MACHINE - BOTTOM
VIEW ALL CALLOUTS

65 3
64 85

106

60

86

87 9 57
58
107
13
MACHINE - LEFT SIDE
VIEW ALL CALLOUTS

122

G11

121

G12

71

63

62 21
26
30 37 19
G10 38
MACHINE - REAR
VIEW ALL CALLOUTS

82
14

SOS
MACHINE - RIGHT SIDE
VIEW ALL CALLOUTS

25 10
119
29
89 12
93 94
103

61
40
102
41 VIEW OF AREA “B”
(ROTATED FOR CLARITY)

39 VIEW OF AREA “C”


B (ROTATED FOR CLARITY)

C 105 104
33

45
53
36

50

22 43 54
20 84
1 2 96
52 51
MACHINE RIGHT - STEERING VALVE
VIEW ALL CALLOUTS

73 G1 5 G3

G6

G2

95
D G9
VIEW OF AREA “D”
(ROTATED FOR CLARITY)

G7 118 115
G5
G8

117
83 111

42 116
G4 114
49
28 59 44 66

88
79
REAR FRAME
VIEW ALL CALLOUTS

32

34

27

G13

35

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