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Development of A Functional Beverage
Development of A Functional Beverage
Engineering
Volume 7, Issue 3 2011 Article 1
Recommended Citation:
Rodriguez Furlán, Laura T.; Pérez Padilla, Antonio; and Campderros, Mercedes (2011)
"Development of a Functional Beverage Formulation with High Protein Content, Inulin and
Stevia," International Journal of Food Engineering: Vol. 7: Iss. 3, Article 1.
DOI: 10.2202/1556-3758.2014
Abstract
A beverage formulation with proteins of high quality, inulin, Stevia and C vitamin has been
prepared. The protein source was bovine plasma which was concentrated and demineralized by a
combined membrane methodologies as microfiltration, ultrafiltration and discontinues
diafiltration. The use of inulin as protective agent to prevent protein concentrate denaturation
during freeze-drying was assayed. The inulin is a versatile food ingredient and it also has health
benefits. The powder obtained has improved sensory characteristic and high solubility. Stevia has
been added as sweetness, being a low-carbohydrate, low-sugar food alternative. The formulation
could be destined as protein supplement with functional properties or for special dietary use.
1. INTRODUCTION
The functional food development that can give solutions for specific requirements
as for sportsmen, diabetics, hypertenses or obese patients, represents a challenge
to food industry, as soon as its legislation and uses (Stephen, 1998).
Undoubtedly proteins are one of the fundamental ingredients in a diet,
since they are the macro nutrients that provide the needed amino acids for the
growth and development of an organism. The demand of protein increases with
the population increase and is necessary a suitable utilization of all existing
sources (Cheftel et al., 1989). In these sense, the bovine plasma which comes
from blood, usually considered a highly contaminant by-product of meat industry,
is an excellent protein source. However, this raw material has disagreeable
sensorial properties, by which it cannot be employed in relatively high
concentrations (del Hoyo et al., 2007). A technological form to improve the
bovine plasma is by means of a concentration-purification process by
microfiltration (MF) and ultrafiltration (UF), followed by discontinues
diafiltration (DD), (Belhocine et al., 1998; Noordman et al., 2002; Cheang and
Zydney, 2004). For proteins concentration, it is necessary to remove impurities,
especially the ions and salts contained in the raw plasma. The prior separation of
these entire compounds from plasma proteins can improve plasma handling (Del
Hoyo, et al., 2007). The removal of the mineral components present in the plasma
is often necessary, if it is to be employed in human foodstuffs, ice creams, cakes,
bread, etc. (Ghost and Cui, 2000, Simon et al., 2002).
In the other hand, a usual method of food preservation by diminution of
water activity is freeze-drying, which simplifies aseptic handling and enhances
stability of dry powders. However, the methods used in proteins processing may
diminish functional properties by loss of protein structures (Toldrà et al., 2008;
Selmane et al., 2008). In this sense, the use of saccharides as stabilizing agent of
protein denaturation has been previously described (Hinrichs, et al., 2001;
Hinrichs, et al., 2005; Buera et al., 2005). Among other saccharides, inulin has
been used as lyoprotector of proteins, its efficiency as protective agent of bovine
plasma proteins has been recently demonstrated (Rodriguez Furlán et al., 2010).
Inulins are a group of naturally occurring polysaccharides produced by many
types of plants. This compound increases calcium absorption, while promoting the
growth of intestinal bacteria (Abrams et al., 2005). Furthermore, it is a soluble
fiber, categorized as a prebiotic (Hempel et al., 2007; Nazzaro et al., 2009). Inulin
has a minimal impact on blood sugar and unlike fructose, is not insulemic and
does not raise triglycerides making it generally considered suitable for diabetics
and potentially helpful in managing blood sugar-related illnesses (Niness, 1999).
In an effort to develop a functional food formulation with combined high
quality proteins and health benefices, the objective of the study were to: i) obtain
Spray dried bovine plasma (Yerubá S.A. Rep. Argentina) has been used. The
molecular weights of proteins are in the range of 15,000 to 80,000 Da. The
composition is proteins: 76 ± 5, %; ash: 10 %; humidity: 4 % and 1 % of low
molecular weight compounds.
Inulin provided by Orafti Chile S. A., obtained from chicory has been
used. The commercial inulin employed is mainly constituted by linear chains of
fructose, with a glucose terminal unit, and has a molecular weight of 2400 g/mol
(Fig.1 a). This compound is used in a wide variety of foodstuffs as: thickener,
emulsifier, gelling agent, sugar and fat substitutes, humectants, depressing of the
freezing point, among others (Lattanzio et al., 2009).
Stevia in powder (TANKI S. A., Argentina) was used as natural
sweetener. It consists in a mixture of at less eight glycosides diterpenes (Fig.1 b).
For the formulations preparation, some additives as citric acid, Vitamin C,
orange concentrated artificial essence and coloring were used, all of them of
alimentary quality.
DOI: 10.2202/1556-3758.2014 2
(b)
(a)
2.2 Analysis
- Determination of protein: The total protein content of the bovine plasma used
as raw material (RM) and the processed bovine plasma (PBP) was determined by
the Kjeldhal method using a Digestion Systems and semi-automatic distillatory
(Selecta, Spain), (AOAC 15017, Association of Official Analytical Chemists,
1990). The conversion factor used to express the results was 6.24. All tests were
carried out in triplicate.
- Ash determination: Samples were weighted into porcelain crucibles and
incinerated in a muffle furnace (Indef, Argentina) with a temperature program to
reach 520 °C (AOAC 15016).
- pH determination: The measurements have been performed with a pHmeter
digital.
- Determination of denatured protein: The soluble protein content was
determined after isoelectric precipitation of denatured/aggregated protein (Meza
et al., 2009; de Wit, 1981, 1990). Solutions of 1% (w/v) protein concentrate were
adjusted to pH 4.8 using 0.1 N of NaOH and HCl. An aliquot of the solution was
centrifuged in a refrigerated ultracentrifuge (Beckman J2-HS, USA) at 20,000
rpm for 30 min at 5 ºC. Protein concentration in the supernatants was determined
by measuring absorption at 280 nm after appropriate dilution in a dissociating
buffer (EDTA 50 mM, urea 8 M, pH= 10) and reported as percentage of the total
protein concentration (Giroux Britten, 2004). Insoluble protein content of
suspensions at pH 4.8 was defined as the difference between total protein (TP)
and soluble protein (SP) and was used to estimate the extent of denaturation
DP
TP SP 100 (%)
TP
DOI: 10.2202/1556-3758.2014 4
Frontal Microfiltration(MF)
Protein Concentrate
Inulin, 10 % w/v
Freeze-drying
(T: - 40 °C; P: 1 bar; t: 48 hs)
The bovine plasma protein concentrate, obtained by MF-UF-DD was freeze dried
(Fig. 2): i) without protective agent and ii) mixed with a protective agent, inulin at
10% (w/v), which has been demonstrated to be, the most effective concentration
(Rodriguez Furlán et al., 2010). The samples were placed on stain steel trays,
frozen in a freezer at -40 C and freeze-dried using a lyophilizer (Rificor S.A.,
Argentina) at 1 bar of pressure for 48 hours. The samples temperature was
controlled by a temperature sensor. Freeze-drying barely affects the foods texture
and does not provoke extensive retraction or harden their superficial layer.
Moreover, the porous structure makes rehydration a very quick process.
DOI: 10.2202/1556-3758.2014 6
0.006
J (m /m h)
0.004
2
3
0.002
0
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
P (Bar)
Increasing the temperature generally increases the permeate flux due to the
dual effect of lowering the permeate viscosity, which assists flow rate, increasing
species diffusivity, (Marshall et al., 1993). However, protein solutions exposed to
mechanical action (as pass through the membrane) are more stable at lower
temperatures, so 10 °C was selected as optimal. With this experimental
temperature, the run time was adequate, while temperatures below this value
made the permeate flux rather slow.
DOI: 10.2202/1556-3758.2014 8
11
10
9
Ash content (%)
4
Raw material MF-UF DD
The total protein in the concentrate without inulin was 84.8 ± 0.8% while for the
protein concentrate with inulin was 27.8 ± 0.4 % (g protein/100 g of product).
From these results, the amount of proteins for the different formulations of Table
1, were calculated.
The diverse treatments applied to proteins produce modifications in their
native conformation due to the hydrogen bonds breaking, preserving intact its
primary structure but exhibiting different effects to secondary, tertiary and
quaternary structures. These changes in molecular structure modify the
nutritional, physical and functional properties (Cheftel et al., 1989). Membrane
processes are mechanical treatments that could modified the protein net,
additionally during freeze-drying the protein is subjected to freezing and drying
stress by which its activity can be lost by conformational change or protein
denaturation (Allison et al., 1999). The results of protein denaturation through the
flow-sheet employed for plasma proteins treatment are showed in Fig. 5.
It can be see that the MF- UF processes carried out with the experimental
conditions selected, effectively reduces the amount of denatured protein. Though
the protein denatured was incremented by the diafiltration process, since it is an
45
Denaturalized protein percentage
40
35
30
25
20
15
10
Raw material MF-UF DD Freeze-dried Freeze-dried
without protect with inulin 10
agent % (w/v)
DOI: 10.2202/1556-3758.2014 10
A
100
80
Acceptability %
60
40
20
Color
Aroma
0
Flavor
1% Texture
2% 3%
4%
Daily pro 5%
tein requ
ire ment
B
100
80
Acceptability %
60
40
20
Color
Aroma
0 Flavor
1% 2% Texture
3% 4%
Daily pro 5%
tein requ
irement
11
The formulation with inulin had greater acceptability by the panel, for all
attributes evaluated. The presence of inulin softened the flavor and color of the
beverage. The formulation without inulin showed an average acceptability of 48.2
± 8.5 (P <0.001 considered extremely significant). This result is related with the
high dissolution time and the formation of lumps, getting a low score in texture.
However, both products improved with the removal of compounds that provide
poor color, taste and smell during the stage of MF-UF-DD. It was determined that
the formulation with 3% of the protein coverage requirement (for an average body
mass of 70 kg) presented a high acceptability (attributes analyzed average of 86.5
± 0.8), with higher protein content, the graph of acceptability declined in average
13%.
Therefore, the beverage formulation obtained was an orange powder with
agreeable flavor, color, aroma and texture, which was accepted by approximately
the 90% of the judge’s panel. It was feasibly dissolve in water. The pH value of
the beverage was 4.8 ± 0.1. The product is stable and in a solid state can be easily
preserved from damage. The formulation has high quality proteins without
phosphorous and sugars, with low saline content additionally ingredients that
confer functional characteristic, are present. It is important to remark that, Stevia
effect as glucose regulator in blood and arterial pressure reducer, makes it would
be helpful in the management of renal deficiency, diabetic, hypertenses patients or
low-calorie diets. Normal digestion does not break inulin down into
monosaccharides and so it does not elevate blood sugar levels, moreover the
soluble fiber reduces cancer risk. More studies may be necessary to assay the use
of this beverage in each case.
4. CONCLUSIONS
The functional properties of dietary proteins are important in food processing and
formulation of nutritional products, since they contribute to the desired
characteristics and quality that the consumer perceives. Besides, the current
tendency towards nutritional formulation using refined ingredients results in a
greater demand of food showing high-quality protein content (Chove et al., 2007;
Yu et al, 2007).
The formulation of a beverage with nutritional and functional properties
was analyzed. The bovine plasma concentrated and demineralised with membrane
technology, was used as protein source. The protein concentrate was freeze-dried
with and without inulin as protective agent. The addition of inulin demonstrated
that reduces the protein denaturation and so functional properties are better
preserved, allowing application for food formulations with proteins. Furthermore,
the porous powder obtained has functional properties by the inulin presence and it
DOI: 10.2202/1556-3758.2014 12
has a high solubility with high acceptance in the sensory analysis. The results let
to give higher added value to proteins obtained from blood, traditionally
considered as a meat industry residue. The likely cost of production of the
beverage would be similar to other protein preparations, taking into account the
raw materials and the processes employed. For all these reason, it is important to
highlight that the combination of the product with Stevia and other additives, let
to arrive to a beverage with exceptional qualities that can be applied as protein
supplement for different purposes.
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