The Winning Force DURMA

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Contents

1.Durmazlar/Customer Final Control

1.1 Test cuttings

1.2 Measurements
1.2.1 Measurement of test part
1.2.2 Parallelism part measurement
1.2.3 Perpendicularity part measurement
1.2.4 Measurement of Fly-Cut part
1.3 Option Control
1.4 Version Control
1.5 Assembly and Function controls
1.5.1 Assembly controls
1.6 Standard tables
1.6.1Gas pressure table
1.6.2Sensor calibration table
1.6.3Perpendicularity table of cut materials
1.6.4 Gantry difference table
1.7 Laser interferometer measurements

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 Durmazlar / Customer Final Control
DURNIA

Durmazlar/Customer Laser Final Quality Control is made and

recorded according to criteria of F.505 Final Control Report
(Laser).

1. Final Control

1.1 Testcuttings

The maximum sheet metal thicknesses that the laser machine

can cut off and they are checked. The following table shows
the maximum metal sheet thicknesses that can be cut.
According to this table, the maximum metal sheet thicknesses
are cut by an appropriate cutting program and the cutting
quality is controHed. Also lmm folio metal sheet cutting
control is provided for each machine. According to the
customer's request; Cutting controls of Copper, Brass and
Hardox materials are also made. The machine cannot pass the
final control if it cannot cut the specified maximum
thicknesses.

2" 3tw 4fow 6Ow

----
1KW

-= 8mm
3mm
12mm6mm6mm 16mm

8mm
20mm

10mm
25mm

12mm

8mm 12mm 16mm

3mm

P =---_u_tilt
12] !±=_-_:=t-.iTt of test part
The drawing on the left side is cut from lmm stainless metal

a -I i,I s;-eet. As shown in the drawing, the control of the

iTreas`ijrements is checked with the tolerance of the
-easurement of ± 0.05 mm.Cutting of which measurement is
-]t in rrie tolerance range cannot pass final control.
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Durmaz:)ar I oistomer Final control DURMA

1.2.2 Parallelism part measurement

The drawing on the left side is prepared so that the lengths of
Al and A2 are lcomm. It is cut from lmm stainless metal
sheet. If length of Al and A2 are not within ± 0.02mm , the
machine cannot pass the final control.

1.2.3 Perpendicularity part measurement

The picture on the left shows a picture representing the top
and bottom surfaces of the thickest Mild Steel cut piece
according to the capacity of the machinethe top surface and
bottom surface of the cut part are measured with the help of
calipers in order to be able to carry out the perpendicularity
control.In order to be able to accept the piece, it must be
within the dimension tolerances of the table shown below.
Parts which are not within the measurement tolerance can

pass the final quality control..

Thfchegs I Ofe-
1mm -6mm max. error<= 0.05mm
gE max. error<= 0.2mm
8mm - 12mm

14mm - 15mm max. error<= 0.35mm

16mm -25mm max. error<= 0.6mm

1.2.4 Measurement of Fly-Cut part

The illustration is a sample drawing for the fly-cut test. After
the fly-cut cut is made on the machine fromlmm stainless
steel metal sheet, circularity control of the circles is done.
Accordingly, the acceptance criterion for a diameter of 10 mm
and a diameter of 6 mm is as follows.;

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Durmaz)ar I c.ustomer F.inal coutrof DURMA

Diameter of lomm should be between 9.80mm and 10mm,

Diameter of 6mm should be between 5.80mm and 6mm.
The machine which cannot provide these measurements
cannot pass the final control.

1.3 Option control

The options to be checked for each machine are shown in the
table below.

Controls Of puns React

Conveyor Control

Dust Filter Control

3D cut

Loading and unloading

ransformer

Other options

1.4 Version control

There are versions specified for each machine by Mechatronics
Division. The purpose is to register these versions and to
upload the appropriate version back to the machine when the
customer experiences a problem with it.The registered
versions are shown in the table below.

Version «uml.ere
Control unit

HMI version

NC vei.sion

PLC version

DP verslon

1.5 Assembly and Function controls

1.5.1 Assembly controls

The controls made after the machine assembly operation are

registered in the form below.
I:.505 Final Control Report (Laser) (Page-2)

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Durmazlar / Customer Final Control
DURNIA

lf there is a problem in any of the function control items, the

machine cannot pass the final control until the problem is
solved..

1.6 Standard tables

1.6.1 Gas pressure table
The following table shows the tolerance values of the gas
pressure required to make the appropriate cut..

Set vahe I To]ermce I+/-)

0 -2 Bar2-5Bar5-15Bar 0,05 Bar

0.1 Bar
i3 0.2 Bar

15 -20 Bar 0.5 Bar

1.6.2 Sensor calibration table

The table below shows the tolerance table showing that the
sensor on the cutting head is working correctly..

ur-- Tolerama

0.3mm -2mm2mm-SmmSmm-10mm max. error< 0.05mm

max. error<= 0.1mm

ii max. error<= 0.2mm

10mm -20mm max. error<= 0.5mm

1.6.3 Perpendicularity table of cut materials

The following table shows the required tolerance range
between the upper surface and the lower surface according to
the thickness of the cut material.

Thtekness Tole"ee
1mm -6mm8mm-12mm14mm-15mm max. error<= O.05mm

max. error<= 0.2mm

i 16mm -25mm
max. error<= 0.35mm

max. error<= 0.6mm

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DurrriazJar / c.ustomer Final coritral DURMA

1.6.4 Gantry difference table

The following table shows the required clearance tolerance
between the two axis for the axis of linear machines to
Operate.

|cogth Tolerance

3 mt max 0'2-0,3 mm

!i 4 mt max 0,3-0'5 mm

6 mt max 0'5-0,8 mm

1.7 Laser interferometer measurements

Laser interferometer provides precise, repeatable and
traceable measurements at the very highest level using
externally mounted optical components. For this purpose, we
set up our axes with a maximum of 20u accuraey by using the

pitch error compensation program to ensure the accuracy of

the axis movements of our machines and to minimize the
space of the racks we use.

1.5
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