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Contents

1. Durmazlar Disassembly, Packaging and Loading Guide 1-1

1.1 Disassembly 1-1

1.2 Protective Oil Lubrication 1-4
1.3 Packaging 1-6
1.4 Loading 1-11

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 Durmazlar Disassembly, Packaging and Loading D(/AA4A

1. Durmazlar Disassembly, Packaging and Loading Guide

1.1 Disassembly
• Before the machine is dismantled, the bolt boxshould be

prepared and the screws removed should be placed and

then the bolts should be classified according to the places
of use.
• The body parts should be dismantled in the following

sequence.

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1.1
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Durmazlar Disassembly, Packaging and Loading D(/AA4A

32 CEILING PANEL (WITHOUT HOLE) 1

31 LEFT SIDE PANEL-1 1

30 BUTTON CONNECTION SHEFT 2

29 CEILING VENTILATION SHEET 10

28 GLASS HOLDING PARTS-2 2

27 GLASS HOLDING PARTS-1 2

26 CEILING PANEL REAR 1

25 CEILING PANEL 5

24 CEILING PANEL FRONT 1

23 RIGHT LOWER PANEL-2 1

22 RIGHT LOWER PANEL-1 1

21 LEFT SIDE PANEL ASSEMBLY-2 1

20 RIGHT SIDE PANEL-3 1

19 LEFT SIDE PANEL-1 2

18 FRONT LOWER SHEET 1

17 RIGHT SIDE PANEL-6 1

16 RIGHT SIDE PANEL -5 1

15 RIGHT SIDE PANEL -4 1

14 RIGHT SIDE PANEL -3 1

13 BIGHT SIDE PANEL -2 1

12 RIGHT SIDE PANEL -1 1

11 BODY LEFT UPPER SHEET-1 1

10 BODY LEFT UPPER SHEET -2 1

9 PANEL UPPER SHEET 1

8 BODY RIGHT UPPER SHEET 2 1

7 BODY RIGHT UPPEf` SHEET -1 1

6 FRONT MIDDLE SHEFT 1

5 MIDDLE PB0FILE ASSEMBLY 1

4 REAR PILLAR RIGHT ASSEMBLY 1

3 REAR PILLAR LEFT ASSEMBLY 1

2 BIGHT FRONT PILLAR ASSEMBLY 1

1 LEFT FRONT PILLAR ASSEMBLY 1

No Drfuitlon apeadrty

- Right and leftclickfit side panels are dismantled.

- The body 9 is removed from thejointsofthe right and left

rear masts and removed.

I Upper bodyskirt numbered 8 is separated from right rear

mast and middle mast.

• Dismantlethebodyloinasameway.
• Whenthebodylland7isdismantled,themiddlemast

will be craned with a rope. Then the body 11 and 7 are

dismantled from their joints.

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Durmazlar Disassembly, Packaging and Loading DUAA4IA

• The front door is closed to dismantle body6 and dismantle

from the joints at the back of the door.

- The front right mast 2 and the left front mast are

dismantled from door fastening carcass and the body 23 ..

I The removed bolts and extra bolts are collected in a

certain place and then packed separately according to the

usage.

Figu,e 1-01

• The front door is moved tothe center position. The axes

are brought to the area where the fixing apparatus can be

mounted.
I Shuttletablesaretakenout.
I The energy iscut offbyturning off the laser machine.
- Thechain knobisremovedfromitsslotbyusing13 mm

wrench..
I Disassemble ZIMM protection body.
- Remove electrical and pneumatic connections between

shuttle table and body.

I Disconnectthe coolerand the resonatorwaterconnection

hoses. FF IN and FF OUT hoses are packed up by closing

their mouths.

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 Durmazlar Disassembly, Packaging and Loading D(/lF]A4A

Figure 1-02
- Thewaterinthehosesandthepurewaterinthecooler

are drained (Figure 1-02))

• Filtergalvanized hoses are removed.

1.2 Protective oil application

I Surfacestreated in xl and x2 axes must be lubricated \..'it:-.

protective oil.

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 Durmazlar Disassembly, Packaging and Loading D(/RMA

I The surfaceson which the tables move on the bodyare to

be lubricated.
I The treated surfaces must be lubricated, except forthe
racks and the seating surfaces of the slides on the Y axis.
• Six corner rails are lubricated with protective oil.

Figurel-05

I Y-axis movement group and connecting boltsare

lubricated.
- Chain motormount plate and fixation mount plates are

lubricated.
• Six corner railson the shuttle table and itsaround are

lubricated.
I The boltheadsonthe platesonthezIMMgroupare

lubricated.
I The sheet bar adjustment bolts of scale and its boltsare

lubricated..
-Finally, exposed bolt heads and treated surfaces are

checked and lubricated.

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Durmazlar Disassembly, Packaging and Loading DUHA4IA

Figure 1-06 Figure 1-07

1.3 Packaging

Figure 1-08

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Durmazlar Disassembly, Packaging and Loading DUHh4A

Figure 1-10
• Yaxis fixingsheet bar ismounted on x2 axis and Y axis.
I The bridge support piece isassembled.
• Fixing sheet barsof shuttletable are connected to the

tables.
• Packaging carrier, stretch and foam naylon are prepared..
• The laser machine isalso disassembled as described in the

installation instructions. The bodies are stretch-wrapped..

I Put foam nylon between the bodies placed inthe boxes.

figure 1-11

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 Durmazlar Disassembly, Packaging and Loading DUHMA

Once the bodies are placed in the boxes, the boxes are
taped and wrapped with stretch.
Nylon is laid on the shuttle table and wrapped with stretch.

Figure 1-12

Anti-shock foam is put on control panel screen and its

round is wrapped with strech.
I Nylonislaidoncoolerandfilterand itsround iswrapped

with strech.

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Durmazlar Disassembly, Packaging and Loading D(/HMAA

Figure 1-13

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Durmazlar Disassembly, Packaging and Loading DUHAVA

Figure 1-14

Figure 1-1S

I The sponge is passed overthe place where resanotarare

going to be put to prevent slipping as shown in Figure 1-15.

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Durmazlar Disassembly, Packaging and Loading D(/»It4A

I Theminimumtwistradiusofthefibercable isR200

mm.The placement should be considered when performing

and the cable must be carefully protected.
- The resonatoris placed in the gap atthe backofthe body

and secured with a ratched strap.

I lt is streched and tied from the eyeboltswith ratchet strap.
I Whenthe frontdoor is in the middle position, it is stretch

wrapped and tied with rope.

Fag'e i-16

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 Durmazlar Disassembly, Packaging and Loading D(/E«A

Figure 1-18

1.4 Loading

• The packed machine is loaded into the trucksvia lifting

apparatus.
• Body and surrounding units should be prevented from

sliding by wedging.

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 Durmazlar Disassembly, Packaging and Loading D(/RA4A

• The parts which have riskoffalling should be secured with

ratchet strap.
I The bodyandtableshould be removedasshowninthe

figures below..

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 Durmazlar Disassembly, Packaging and Loading D(/»JIAA

Figurel-22

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