ee ee ee ee ee ee ee ee The Winning Force Customer Preliminary Preparation HD-F / HD-FL3015ee ee ee a a ee ee ee ee ae ee ee ee a Ne ee ae ae Contents DURMA Contents 1.Machine Layout 1-1 1.1 Machine Layout 11 1.2 Definition of Equipment 12 13 Layout Floor Features 13 1.4 Ambient Conditions 13 5 Transportation of Machine 14 2.Connection Plates 2-1 2.1 Connection Plates 24 2.2 Connection Floor £3 3.Electrical Connections 3-1 3.1 Single Line Diagram 341 3.2 Connection View ae 3.3 Power Requirements 3-3 3.4 UPS Features 33 3.5 Residual Current Circuit Breaker (RCCB) Connection 34 3.6 Grounding 3-5 Connections 4-1 4.1 Air Features 4d 4.2 Equipments to be used 41 4.3 Connection Diagram at 4.4 Connection View: 42 5.Cutting Gas Connections aly 5.1 Cutting Gas Features 5-1 5.1.102 Gas 5-1 5.1.2 N2 Gas 51 5.1.3 Air Gas 51 5.2 Cutting GasConnection Diagram 51 5.3 Cutting Gas Connection View 5-2. 2016/07/V.00Contents DURMA 6.Cooling Water 6-1 6.1 Cooling Water Features 6-1 6.2 Cooling Water Quantity 61 6.3 Required Additive Solutions 6-1 7.Internet Connection 7A 7.1 Recommended Connection Speed 7-1 7.2 Connection Point 7A 8.Computer Requirement 8-1 9.Sheet Metal to be used in cutting 9-1 2016/07/V.00 AHH SOAP AAA PSH AAAHAALAAAHP PSPSPS PAP AA2A2VA2A®A2ADA2 PP PDP\HLL#A*AL*LL*A®Aee a a ee Machine Layout 1. Machine Layout 1.1 Machine Layout ae 2UBMA 180 re apr Tse 00 tL lifer he soars cpen Lia hogs 400 i) i i i i eo CM ono CR eC - HE § a (Gaia Alan / Working Ares sero 2016/07/V.00Machine Layout 1.2 Definition of Equipment {2 | Machine Body Ss — {2 | shuttle Table_ ply 3 | Laser Power Su | Control Unit 2016/07/V.00Machine Layout DURMA : 1.3 Layout Floor Features ; = Concrete pressure strength must be greater than 15 MPa = Vibration-damping material such as asphalt should be laid around the concrete. = Steel cages should be added to the entire layout area to strengthen the concrete. = Be careful not to crack the concrete. Floor = Gravel should be laid before concrete to ensure soil — strength. Concrete depth should bessrsOOmm Dir the Installation, holes shouldbe drilled inthe floor and M16x145 Clamped Steel Dowel should be used. (Customer will provide it.) sau = The floor surface level should not exceed 10 mm for the whole layout area "The locations of the chiller, filter, electric panel and gas tubes may be different from the figure in working area. Suggestions for fixing area and floor for machine: [iggrcter nesconce Cass opengl each pnt Co0/=7 a | Fidor Flatness (Maximum) | PHDHAADDADHD®® 22": gure 2.08 2016/07/V.00 FhSa ee oe ee ae ee ee ee a ee ee ce ee | ee a ee ee ee FES a= Electrical Connections 3. Electric Connection: 3.1 Single Line Diagram is @ 225mm? | aXAmm? | aXémm! | 4X00 mnt urs sowA | OKA | aOKVA_eOWVA a axt0mn? | _aKt0 mn? | ati6 mn? | 425 me? fuse nccs)| BA eA son | 0a ail urs2 aokwa | t00kva | 20kvA | 60kWA | 100KVA_ | GOKVA | 100kVA_| | ae mn? axsOmm™ | axiom? [x25 mm | —ansomn? | a5 mm? | axS0 mm? | ruseiacce)/ 80a ima] ak | exe ee | ee ek] WainParei | 27kw | esaw | zomw | asew | 7enw | anew] aaa @ [> wee [hes | ses] scm) eee ee ee Fier DURA. 250 (Kw) DURMAPL 4000 6.5 kW) | BURIAL 6000 (7.5 kw) Ie ‘4x2.5 mm? aXS mm z “axa mm? 2016/07/V.00 302Electrical Connections DURMA cHWT 6 “ax mm? | 80.5 a cHwr 120 | CHWT 242 cHWT 242 xa mm? cuwr292 | “6 an [ce 3.2Connection View Main pane! Electric Panel Main Fuse Fiter Fuse Fieve 301 2016/07/V.00 aa « & & & & & & PPP D9 * & > Cd Sidhe eke ke keee a eee a eee ee ee ee a ee a er ae ae ae a a ee ee a a a ee Electrical Connections DURMA 3.3 Power Requirements Voltage Value ‘3 400V and PE Frequency 50H i ‘Maximum Voltage Fluctuation ETE [ Fuse Variability Siow [ Maximum Grounding Resistance 20. cer 1K, : 16 4x25 mm2 2KW 16A “xt mime | Resonator [__3Kw : 2A “4x6 mime | aKW Ta KW 3A) axSmm2. eKw | 28 kW BA Ba6 mind r2KW | 0KW 16a ‘x4 ra Chiller saKW Ta KW 2A 4x6 mm2 | [ee TaKW RA “4x6 mma [iter aKW. 16A | axdmma. (HDF 3015 HO-FL3015 Electric panel 22KW 3BKW 100A $25 mm {1K 39KW 55 KW. | 2KW a3 KW 59KW ara Koved KW SOKW 66 KW “aKW SaKW 70 KW ow KW BoKW Tb 3.4 UPS Features Po ose = —_ = 1 wer KA, is an UPS Topology Online, Double Cycle, SPWM Cc Efficiency (ACSAC) eS ‘Online Mode 92%, Economy Mode up UPS Ambient Temperature UPS Stocking Temperature Relative humidity __ Cooling Type Noise level (according to EN 50091) Protection Class “Standard Box Color User Contacts Communication Parallel Conné 2016/07/V.00 aeElectrical Connections DURMA Power - kVA Topology Nominal input Voltage Input Voltage Range "Nominal Input Frequency Input Frequency Range ‘Maximum Input Current Input Current Distortion “ab 206 10 5 20 30 40 Vector Controlled IGBT Technology 220/380 Vac, 230/400 Vac, 240/415 Vac +15%, 15% (Full load) 50 / 60 Hz ‘210% 416A 208 328 43a 65A <5% 3.5 Residual Current Circuit Breaker (RCCB) Connection Supply system (L1/L2/L3) Fault location 1: ‘AC and pulsatng DC residual curents! Sebi 3.02 Fiewe302 Fault location 2: : Smooth DC residual currents | Hign-frequency residual currents Residual Current Circuit Breaker (RCCB) 5sM3 Type AC and Type A In=16 to 125A lan=10 mato 1A 2-pole (1+N) and 4-pole (3+N) N connection at left and right SIGRES for severe environmentalconditions Kand $ version Version for 500 V 50 to 400 Hz version 2016/07/V.00 PRDPDAHDMHM HD DHDHDD DOHMH DSHS DPSPHDPDPDDD DD PVD PDP ADA e & & € € € €& »ee a ee ae See ee ee ae ee en ee Nt ee eS ek ee ee ee ee eS ee ee ee ee Electrical Connections DURMA Sort universal current- Precision Residual Current Circuit Breaker (RCCB) 5sM3 = Type 8, type Bt In= 16 to80A lan = 30, 300 and 500 ma 2-pole (1+N) and 4-pole (3+N) K and S version gue 303, With High Current Protection RANKING RCCB (RCBO) ssu1 = Type, type B+ = In=100to 125A = lan =30, 300 mAand 1A = 4pole = Circuit breaker characteristic C and D ra ‘+ Rated short-circuit capacity 10 kA + Kand version 3.6 Grounding Installation Grounding must be provided from separate grounding line allocated for machine. It should be arranged as 10 meters will be available between grounding rods in case spot welding or welding machine is available near the machine. * Grounding value should be below 2 ohms. * The cable to be used as grounding wire must be a special selection and 625 mm? multi-wire soft type (example: welding cable) Connection figure is shown below. 2016/07/V.00 aneTRUE eee dededdddededeededdddddd TUTTE UUTECECTES DURMA Electrical Connections 2016/07/V.00ee ED ES EE. EEE a SE BE ES OO SS OO OO a ae ae ee Acomecton DURMA 4. Air Connections 1 Air Features The minimum customer air quality according to ISO 8573-1 can be as stated in the table below. 6-8 bar - 900It / min Maximum solid particle size usm 3 Maximum solid particle density mg/m 3 ‘Maximum dew temperature 3c 4 Maximum oll content Amg/mn* 3 Tab. 01 4.2 Equipments to be used = Compressor unit (10001 / min) = Air dryer +2 filters "Activated carbon filter * Distributor T connection 4.3 Connection Diagram Customer Main Air Supply Inlet filter 1u Particle |] Airdryer 1450It /min [5] Output fiter holder ‘Activated carbon filter ‘arma taser ust collector | Seereoe ee el eae Machine Figueao 2016/07/V.00 aoaAic Convection DURMA ¢& 4.4 Machine Connection View PDHMMAMPSP PMA PRAVRLD2A22 e gue ton 2016/07/V.00Air Connections 2016/07/V.00 A a a i ta A a Nie aL eI a a el lee eed ee ek ee ee eeEE ae a a nS ee Oe a ee a ee a a ee a ee | 2 2 > > J) J ® > Cutting Gas Connections DURMA 5. Cutting Gas Connections 5.1 Cutting Gas Features 5.1.1 02 Gas 5.1.2 N2 Gas 5.1.3 Air Gas rb 50 02 gas purity Pressure Flow N2 gas purity :299,995 (4.5) Pressure 30 Bar Flow :2500 Ni/min If itis desired to cut with air on the machine, the required air quality must be at the desired values in the table below. = Flow rate 2900 It / min = 900 It / min (machine) + 2000 It / min (cut with air) "Compressor Air Pressure 1sbar 5.2 Cutting Gas Connection Diagram 2016/07/V.00 Maximum solid particle size alum 2 'Maximum solid particle density O.1mg/m? 1 ‘Maximum dew temperature 40°C a Maximum oll content 0.01me/m* ii ene Giencuesams | _, [Gtewremre |, [ Samtmriecnne nme apie iso oremine Twombwercma | 5 [oromremre |] © [oumeimervecnne ar) epiorscer = [——> | raominer ars = 02 gas hose @5 / 16 - Connection M16x1.5mm = N2 gas hose @3 / 8-Connection M18x1.5mm 54Cutting Gas Connections 5.3 Cutting Gas Connection View ANUaD ean sd aa > ne ’ ' 7 i cor Lr ens tg a 2016/07/V.00Cooling Water : DURMA 6. Cooling Water 6.1 Cooling Water Features * Distilled (pure) water "Conductivity value of 35s 6.2 Cooling Water Quantity = 60!t-1st Tank = 10lt -2nd Tank 6.3 Required Additive Solutions No additional solution or chemical should be used in the coolant water. The use of chemicals, such as anti-corrosion or anti-bacterial agents, damages all equipment through which water passes. Also, tap water instead of distilled water damages the system. 2016/07/V.00Fe OS Ss SS a ay ee ee Ne ee ee a Internet connection 7. Internet connection 7.1 Recommended Speed 7.2 Connection Point DURMA = Minimum Upload 3Mbps = Minimum Download 10Mbps Ethernet connection SWITCH is inside of the electrical panel as shown below. 2016/07/V.00 Figue 701Air Connections DURMA 4. Air Connections Features The minimum customer air quality according to ISO 8573-1 can be as stated in the table below. 6-8 bar - 900It / min ‘Maximum solid particle size usm 3 ‘Maximum solid particle density Smg/mn* 5 Maximum dew temperature ¥C 4 Maximum oll content Amg/mn 3 4.2 Equipments to be used * Compressor unit (1000It / min) = Airdryer+2 filters = Activated carbon filter * Distributor T connection 4.3 Connection Customer Main Air Supply Inlet filter 14 Particle, -——] Airdryer 145oit /min >) Output fier oler Ptvated orbonfiter ames =e oes Seoe 2016/07/V.00 aoa© a Air Connections DURMA 4.4 Machine Connection View DOMMMOMMOMOOOOO OOOO OM LP / 2016/07/V.00DURMA Air Connections 16/07/V.00 20Sheet metals to be used in cutting 9. Sheet metal to be used in cutting The following table shows the maximum sheet metal thicknesses that can be cut. Ii Steet mm f-10-20mm _10-20mm sinless Steel f-6mm 3.8mm ‘idm zm Wuminum Bm Bm _‘feA0mm 12mm At least according to the table above, the material must be supplied up to the maximum sheet thickness and made available for commissioning. An additional 1mm stainless steel foil and foilfree sheet and sheet metal must be available for testing at the customer's place of work. PPDIDIADIPIIIIPIIDIBDIIDIIIIII I IvIsIs vd oveevvee 2016/07/V.00 = = = . 2 >DURMA Today , Tomorrow And Forever With You. DurmazlarMakina San. ve Tic. A$. 0SB75.YilBulvanilifer- Bursa/TurkiyeT:+902242191800 F:+902242427580 info@durmaziar.com.tr ‘www.durmaziar.com.tr @durmaziar, zarerw.00 6 mua