FOR-GAF-08

Lamination Book Version : 00

Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3

FRP PIPING REF GCER : OT3499-22

Client : METSO AUTOTEC
REF Client :

Lamination Book

Client : METSO AUTOTEC

Project:Purified Phosphoric Acid

SX Plant

Plant : El-Nasr Co for Intermediate

Chemical (NCIC)

Location : Ain Sokhna Suez Egypt

Metso Autotec
Rev Date Modification Issued by Verified by Approved by
Approvel
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila
This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3

FRP PIPING REF GCER : OT3499-22

Client : METSO AUTOTEC
REF Client :

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3

FRP PIPING General REF GCER : OT3499-22

Client : METSO AUTOTEC
REF Client :
Specifications:

- Chemical Barrier:
* Thickness :2.5mm
* 2 x SSV:Synthetic surface veil, Viledon Freudenberg T 1773, 22 g/m²
* 3 x Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS CORNING)
* All inner parts of the equipment need to contains carbon powder.
* Carbon powder (5 % Vol ) is mixed into the resin.
* Nanocyl NC 7000 carbon nanotubes shall be used.

* Mechanical Layer :
* 1 x Chopped Strand Mat E-CR M130/M123 (300 g/m²) (OWENS CORNING)
* Support layer Woven Roving of choice (Type ECR) (Winded laminate ;
* Hand lay-up....)
* 1 x Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS CORNING)

* Finishing:
* 1 x SSV:Synthetic surface veil, Viledon Freudenberg T 1773, 22 g/m²

* External Surface:
* Fire Retardant Gelcoat --Topcoat BUFA S250-SV Color: RAL 9002
(Grey white)

Abbreviations:
- ML: Mechanical Resistance Layer
- CB: Chemical Barrier
- WL: Welding Layer
- THK: Thickness
- FRL: Fire Retardant Layer
- FL: Finishing Layer

Note:
* For the mechanical structure & the chemical barrier the used catalytic system
is MEKP:
* Luperox K12 catalyst.
* Cobalt Octate at 6% concentration.

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3

FRP PIPING Pipe Lamination Sequence

REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Layer Nbr Rep

Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 411-350
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Mechanical NB :see Winding Roving 2400 Tex 55° (JUSHI
Resistance Layer 3 Fil
table E6-CR 386T )
Chopped Strand Mat E-CR M130 (300
1 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
1 Ribbon
Freudenberg T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant Layer 5 1 S250-SV Paint
Color: RAL 9002 (Grey white)
THK=e
CB:2.5
AL:Mat 300g/m² = 0.6mm
ML=x
AL:Mat 300g/m² =0.6mm
FL:Voile Viledon Freudenberg =0.2mm
Peinture Anti-Feu =100μm
DN

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3

Pipe Lamination Sequence

FRP PIPING
Table REF GCER : OT3499-22
Client : METSO AUTOTEC

REF Client :

Thicknesses / Number of layers summary

DN e x Nb
350 7.1 3 4
200 7.1 3 4

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3

Welding Lamination Sequence

FRP PIPING
DN600 REF GCER : OT3499-22
Client : METSO AUTOTEC

REF Client :
Layer Nbr Rep Woven Width
Grinding the pipe surface : length=LG
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon Freudenberg
2 80
T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300 g/m²)
3 80
(OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 411-350
Chopped Strand Mat E-CR M130 (300 g/m²)
1 260
(OWENS CORNING)
1
2 Welding Layer 2 3 Combo Mat 800/300 g/m² ECR Type 260
Chopped Strand Mat E-CR M130 (300 g/m²)
2 260
(OWENS CORNING)
Intermediate Post Curing
Chopped Strand Mat E-CR M130 (300 g/m²)
1 260
(OWENS CORNING)
1
2 Welding Layer 2 2 Combo Mat 800/300 g/m² ECR Type 260
Chopped Strand Mat E-CR M130 (300 g/m²)
2 260
(OWENS CORNING)
SSV:Synthetic surface veil, Viledon Freudenberg
Finishing Layer 3 1 320
T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant
4 1 S250-SV 320
Layer
Color: RAL 9002 (Grey white)
Chopped Strand Mat E-CR M130 (300 g/m²)
3 100
(OWENS CORNING)
Internal Overlay 5 SSV:Synthetic surface veil, Viledon Freudenberg
2 100
T 1773, 22 g/m²
320
60 200 60
9.5
10
57

2.5
100
2.5
600

Clef to be
removed later
Rev Date Modification Issued by Verified by Approved by M.O Approuvel
1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3
Welding Lamination Sequence
FRP PIPING REF GCER : OT3499-22
DN350 Client : METSO AUTOTEC
REF Client :
Layer Rep Nbr Woven Width
Grinding the pipe surface : length=LG
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon
2 60
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300 g/m²)
3 60
(OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 411-350
Chopped Strand Mat E-CR M130 (300 g/m²)
2 220
(OWENS CORNING)
Welding Layer 2 3 Combo Mat 800/300 g/m² ECR Type 220
Chopped Strand Mat E-CR M130 (300 g/m²)
2 220
(OWENS CORNING)
SSV:Synthetic surface veil, Viledon
Finishing Layer 3 1 255
Freudenberg T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant
4 1 S250-SV 255
Layer
Color: RAL 9002 (Grey white)

260
36 180 36
7.1
6
43

2.5
Gap 20-30mm
2.5
350

Clef to be
removed later
Rev Date Modification Issued by Verified by Approved by M.O Approuvel
1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Welding Lamination Sequence
FRP PIPING
DN200 REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :
Layer Rep Nbr Woven Width
Grinding the pipe surface : length=LG
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon
2 60
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300 g/m²)
3 60
(OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 411-350
Chopped Strand Mat E-CR M130 (300 g/m²)
1 150
(OWENS CORNING)
Welding Layer 2 3 Combo Mat 800/300 g/m² ECR Type 150
Chopped Strand Mat E-CR M130 (300 g/m²)
2 150
(OWENS CORNING)
SSV:Synthetic surface veil, Viledon
Finishing Layer 3 1 180
Freudenberg T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant
4 1 S250-SV 180
Layer
Color: RAL 9002 (Grey white)

180
30 120 30
7.1
5
43

2.5
Gap 20-30mm
2.5
200

Clef to be
removed later

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3

FRP PIPING Elbow Lamination Sequence REF GCER : OT3499-22

Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon Freudenberg
2 Ribbon
T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300 g/m²)
3 Ribbon
(OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 411-350
Chopped Strand Mat E-CR M130 (300 g/m²)
Adhesive layer 2 1 Ribbon
(OWENS CORNING)
Mechanical Resistance NB :see
3 Woven Roving 500 g/m² Ribbon
Layer table
Chopped Strand Mat E-CR M130 (300 g/m²)
1 Ribbon
(OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon Freudenberg
1 Ribbon
T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant Layer 5 1 S250-SV Paint
Color: RAL 9002 (Grey white)

TOT THK
L CBL:2.5mm
AL:Mat 300g/m² =0.6mm
ML:X
AL:Mat 300g/m² =0.6mm
FL:Voile Viledon Freudenberg =0.2mm
Peinture Anti-Feu =100μm

45°
L

45°
R

DN

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Elbow Lamination Sequence
FRP PIPING
Table REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Thicknesses / Number of layers summary

DN X THK NB Couche

350 3.5 7.4 7

200 3.5 7.4 7

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3

FRP PIPING Stub End Lamination Sequence REF GCER : OT3499-22

Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 411-350
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
NB :see
Mechanical Combo Mat 800/300 g/m² ECR Type Shape A
3 table
Resistance Layer NB :see Combo Mat 800/300 g/m² ECR Type Shape B
table
Chopped Strand Mat E-CR M130 (300
1 Ribbon
Finishing Layer g/m²) (OWENS CORNING)
4 SSV:Synthetic surface veil, Viledon
1 Ribbon
Freudenberg T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant Layer 5 1 S250-SV Paint
Color: RAL 9002 (Grey white)
CB:2.5
ML:3

C
CB: 2.5mm
ML: x mm
H

DN

0.5mm
Rev Date Modification Issued by Verified by Approved by M.O Approuvel
1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3
Stub End Lamination Sequence
FRP PIPING REF GCER : OT3499-22
Table Client : METSO AUTOTEC
REF Client :

Shape B

Shape A

Loose Flange in
Dimensions NB
PP/Steel

DN x C N H* SHAPE A SHAPE B Inner Diameter

200 30.5 33 234 132 12 13 235.5
150 27.5 30 179 120 10 13 181.5
100 23.5 26 129 104 10 10 133
80 21.5 24 105 96 8 10 107.5
50 19.5 22 75 88 8 8 77.5

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Fixed Flange Lamination
FRP PIPING
Sequence REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 411-350
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
NB :see Combo Mat 800/300 g/m² ECR Type Shape A
Mechanical table
Resistance Layer 3
NB :see Combo Mat 800/300 g/m² ECR Type Shape B
table
Chopped Strand Mat E-CR M130 (300
1 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
1 Ribbon
Freudenberg T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant Layer 5 1 S250-SV Paint
Color: RAL 9002 (Grey white)
CB:2.5
ML:3

C
CB: 2.5mm
DN ML: x

0.5mm

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Fixed Flange Lamination
FRP PIPING
Sequence Table REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Shape B

Shape A

Dimensions NB

DN x C SHAPE A SHAPE B
600 35.5 38 22 22
350 31.5 34 20 19
200 25.5 28 16 16

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Flanged 90°Elbow
FRP PIPING REF GCER : OT3499-22
Lamination Client : METSO AUTOTEC
REF Client :

Layer Rep Nbr Woven Shape

RESIN DERAKANE 470-300 for CB and 411-350 for structural layer
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Chemical Barrier for Freudenberg T 1773, 22 g/m²
1 Chopped Strand Mat E-CR M130 (300 g/m²)
Elbow
3 Ribbon
(OWENS CORNING)
Chemical Barrier Post Curing
Mechanical Resistance
2 6 Woven Roving 500 g/m² Ribbon
Layer
SSV:Synthetic surface veil, Viledon
Chemical Barrier for 2 Ribbon
Freudenberg T 1773, 22 g/m²
3 Chopped Strand Mat E-CR M130 (300 g/m²)
Flange
3 Ribbon
(OWENS CORNING)
Mechanical Resistance 16 Combo Mat 800/300 g/m² ECR Type Shape A
Layer for Flange 4 Combo Mat 800/300 g/m² ECR Type Shape B
7
Chopped Strand Mat E-CR M130 (300 g/m²)
1 Ribbon
(OWENS CORNING)
Finishing Layer 5 SSV:Synthetic surface veil, Viledon
1 Ribbon
Freudenberg T 1773, 22 g/m²
Fire Retardant Gelcoat --Topcoat BUFA
Fire Retardant Layer 6 1 S250-SV Paint
Color: RAL 9002 (Grey white)

670
30
SL:27.5
DN200 CB:2.5
Shape B
0

Shape A
0

H=120mm
R3
375

300

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Nozzle DN80 Welding
FRP PIPING
Lamination REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :
Layer Rep Nbr Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon Freudenberg T
2 -
1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
3 -
CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
1 A
CORNING)
3 Combo Mat 800/300 g/m² ECR Type B
Welding Layer 2
10 Woven Roving 500 g/m² A
Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
1 A
CORNING)
SSV:Synthetic surface veil, Viledon Freudenberg T
Finishing Layer 3 1 -
1773, 22 g/m²
Fire Retardant Fire Retardant Gelcoat --Topcoat BUFA S250-SV
Layer 4 1 -
Color: RAL 9002 (Grey white)

2.5mm

Shape B
DN200
55 30
75

Shape A
DN80 5

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

1 15/10/2022 Revised B.Ben Abdallah A. Ben Said Nizar Boulila
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3

FRP INTERNALS Baffles for Spirok Lamination REF GCER : OT3499-22

Client : METSO AUTOTEC
REF Client :
Layer Rep Nbr Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon Freudenberg T
2 Ruban
1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
3 Ruban
CORNING)
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
1 Ruban
Mechanical CORNING)
2 7 Combo Mat 800/300 g/m² ECR Type Ruban
Layer Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
1 Ruban
CORNING)
Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
3 Ruban
Finishing Layer CORNING)
3 SSV:Synthetic surface veil, Viledon Freudenberg T
2 Ruban
1773, 22 g/m²

PLAQUES 1730*1590 :QTY 17

Rev Date Modification Issued by Verified by Approved by M.O Approuvel
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Sampling Pipe for Spirok
FRP INTERNALS
Lamination DN400 REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Layer Rep Nbr Woven Shape

RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon Freudenberg T
2 Ruban
1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
3 Ruban
CORNING)
RESIN DERAKANE 470-300
Mechanical Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
Layer 2 5 Ruban
CORNING)
SSV:Synthetic surface veil, Viledon Freudenberg T
Finishing Layer 3 2 Ruban
1773, 22 g/m²

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Sampling Pipe for Spirok
FRP INTERNALS
Assembly Lamination REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Layer Rep Nbr Woven Shape

RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl NC7000
SSV:Synthetic surface veil, Viledon Freudenberg T
2 Ruban
1773, 22 g/m²
Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
Plate Lamination 1 10 Ruban
CORNING)
SSV:Synthetic surface veil, Viledon Freudenberg T
2 Ruban
1773, 22 g/m²
Putty Application
Chopped Strand Mat E-CR M130 (300 g/m²) (OWENS
2 3 Ruban
Welding Layer CORNING)
SSV:Synthetic surface veil, Viledon Freudenberg T
3 2 Ruban
1773, 22 g/m²

Plate
THK6mm

Putty

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Pipe for Flow Stabilizer
FRP INTERNALS
Lamination DN300 REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :
Layer Rep Nbr Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Mechanical Winding Roving 2400 Tex 55° (JUSHI
Resistance Layer 3 8 Fil
E6-CR 386T )
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

Bottom Flange For Flow According to NF-EN13121-3

FRP INTERNALS Stabilizer Lamination

REF GCER : OT3499-22
(EXT 800mm) Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Combo Mat 800/300 g/m² ECR Type
Shape
Mechanical 6
A
Resistance Layer 3
Combo Mat 800/300 g/m² ECR Type
Shape
3
B
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Shape B

Shape A

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

Top Flange For Flow According to NF-EN13121-3

FRP INTERNALS Stabilizer Lamination

REF GCER : OT3499-22
(EXT 420mm) Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Combo Mat 800/300 g/m² ECR Type
Shape
Mechanical 14
A
Resistance Layer 3
Combo Mat 800/300 g/m² ECR Type
Shape
7
B
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Shape B

Shape A

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Gussets for Flow Stabilizer
FRP INTERNALS
Welding Lamination REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
Pointing 1 1 Putty Putty

Welding layer 2 2 Combo Mat 800/300 g/m² ECR Type Ribbon

Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 3 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Gusset Thk :16mm

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3
Coalescing Fence Bottom
FRP INTERNALS REF GCER : OT3499-22
Support Lamination Client : METSO AUTOTEC
REF Client :

Layer Nbr Rep

Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Mechanical
3 2 Combo Mat 800/300 g/m² ECR Type Ribbon
Resistance Layer
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020
According to NF-EN13121-3
Coalescing Fence Support
FRP INTERNALS REF GCER : OT3499-22
Lamination Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chemical Barrier Post Curing
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Mechanical
3 4 Combo Mat 800/300 g/m² ECR Type Ribbon
Resistance Layer
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3
Coalescing Fence Plate
FRP INTERNALS
Lamination REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 3 Ribbon
g/m²) (OWENS CORNING)
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 3 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

AC SEULEMENT
Episseur 6mm

PLAQUES 1785*1150 :QTY 6

Rev Date Modification Issued by Verified by Approved by M.O Approuvel
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3

FRP INTERNALS Crud Chute Lamination

REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :
Layer Nbr Rep
Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Mechanical
3 5 Combo Mat 800/300 g/m² ECR Type Ribbon
Resistance Layer
Chopped Strand Mat E-CR M130 (300
3 Ribbon
Finishing Layer g/m²) (OWENS CORNING)
4 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3

FRP INTERNALS Pipe for Suction Pipe DN200

REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Layer Rep Nbr Woven Shape

RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
RESIN DERAKANE 470-300
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 1 Ribbon
g/m²) (OWENS CORNING)
Mechanical Winding Roving 2400 Tex 55° (JUSHI
Resistance Layer 3 4 Fil
E6-CR 386T )
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 4 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

Rev Date Modification Issued by Verified by Approved by M.O Approuvel

0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3

FRP INTERNALS Plate For Sampling Pipe

REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Layer Nbr Rep

Woven Shape
RESIN DERAKANE 470-300
In the layers 2xSSV+3xM300 Resin mixed with 5 vol% carbon nanotubes Nonocyl
NC7000
SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²
Chemical Barrier 1 Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Chopped Strand Mat E-CR M130 (300
Adhesive layer 2 3 Ribbon
g/m²) (OWENS CORNING)
Chopped Strand Mat E-CR M130 (300
3 Ribbon
g/m²) (OWENS CORNING)
Finishing Layer 3 SSV:Synthetic surface veil, Viledon
2 Ribbon
Freudenberg T 1773, 22 g/m²

AC SEULEMENT
Episseur 6mm

PLAQUES 1320*760 :QTY 4

Rev Date Modification Issued by Verified by Approved by M.O Approuvel
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Lamination Book Version : 00
Génie du Composite Etude et Réalisation
Edition : 21/10/2020

According to NF-EN13121-3

FRP INTERNALS Gussets for Tank Lid

REF GCER : OT3499-22
Client : METSO AUTOTEC
REF Client :

Layer Rep Nbr Woven Shape

RESIN DERAKANE 470-300
SSV:Synthetic surface veil, Viledon
Chemical Barrier 1 1 Ribbon
Freudenberg T 1773, 22 g/m²
Adhesive layer 2 5 Combo Mat 800/300 g/m² ECR Type Ribbon
SSV:Synthetic surface veil, Viledon
Finishing Layer 3 1 Ribbon
Freudenberg T 1773, 22 g/m²

RM SEULEMENT
Epaisseur 6mm

PLAQUES 1900*900 :QTY 3

1900*1100 :QTY1
Rev Date Modification Issued by Verified by Approved by M.O Approuvel
0 19/07/2022 1st Emission B.Ben Abdallah A. Ben Said Nizar Boulila

This document is the property of GCER can not be reproduced or communicated to anyone without permission.