FOR-GAF-08

Clothing Sketch Version : 00

Génie du Composite Etude et Réalisation

Edition :
21/10/2020
According
EN-13121-3-3
QUENCH INLET
GCER REF : OT3536
Clothing Sketch Client : LAB

ZUCHWIL

ZUCHWIL

LAMINATION BOOK

QUENCH INLET
LINE1

Rev Date Modification Written by verified by Approved by

mis a jour Asma.B
00 04/11/2022 Becem B.A M.R.Gallas
Folio : 1
This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch EDITION : 21/10/2020
Génie du Composite Etude et Réalisation

VERSION :00

According to :
QUENCH INLET EN-13121-3
Body Lamination
GCER Ref :
ZUCHWIL OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
2 Veil C Ribbon
Corrosion Barrier (Liner) 1
5 Chopped Strand Mat ECR 300 g/m² Ribbon
Phase I Adhesive Layer 2 1 Chopped Strand Mat ECR 300 g/m² Shape B
Wall Part 1 Mechanical
3 4 Combo Mat ECR 800/300 g/m² Shape B
Layer (12 Mécanique)
Reinforcement Poiting 5 1 Methacrylate Adhesive (MMA) Glue
Adhesive Layer 6 1 Chopped Strand Mat ECR 300 g/m² Ribbon
Phase II Wall Part 2 Mechanical Combo Mat ECR 800/300 g/m² Shape B
7 4
Layer (12 Mécanique)
Finishing Layer 8 1 Chopped Strand Mat ECR 300 g/m² Ribbon

* Use 470-HT for Corrosion Barrier layer

* Use 470-HT resin for Mechanical layer
Polyurethane foam
* Finishing by an UV Protection Tinuvin 328
1
*Finishing :RAL 7042 2 ML N°2 =4.8mm
*Use octat of cobalt 6% of concentration 1
2 ML N°1 =4.8mm 50
* Use Catalyst Luperox K12

80

Shape B
12.82
CB:3.3
ML:9.52
PPH Stopper
100mm CB

MOLD

3.3mm
SECTION HAUT & BAS

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 1

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch
Génie du Composite Etude et Réalisation

EDITION : 11/06/202

QUENCH INLET VERSION :00

Rectangular Flange
According to :
Lamination 2700*3710mm EN-13121-3
ZUCHWIL GCER Ref :
OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
2 Veil C Ribbon
Corrosion Barrier (Liner) 1
5 Chopped Strand Mat ECR 300 g/m² Ribbon
Adhesive Layer 2 1 Chopped Strand Mat ECR 300 g/m² Ribbon
24 Combo Mat ECR 800/300 g/m² Shape A
Mechanical Layer 3
13 Combo Mat ECR 800/300 g/m² Shape B
Finishing Layer 4 1 Chopped Strand Mat ECR 300 g/m² Ribbon

* Use 470-HT for Corrosion Barrier layer

* Use 470-HT resin for Mechanical layer
* Finishing by an UV Protection Tinuvin 328
*Finishing :RAL 7042
*Use octat of cobalt 6% of concentration
* Use Catalyst Luperox K12
Shape A

Shape B
48
CB:3.3
ML:44.7
192

70

12.82
CB:3.3
ML:9.52

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 2

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch EDITION : 21/10/2020
Génie du Composite Etude et Réalisation

VERSION :00

According to :
QUENCH INLET EN-13121-3
Circular Flange Lamination
DN 2100 GCER Ref :
ZUCHWIL OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
2 Veil C Ribbon
Corrosion Barrier (Liner) 1
5 Chopped Strand Mat ECR 300 g/m² Ribbon

Adhesive Layer 2 1 Chopped Strand Mat ECR 300 g/m² Ribbon

16 Combo Mat ECR 800/300 g/m² Shape A

Mechanical Layer 3
8 Combo Mat ECR 800/300 g/m² Shape B
Finishing Layer 4 1 Chopped Strand Mat ECR 300 g/m² Ribbon
* Use 470-HT for Corrosion Barrier layer
* Use 470-HT resin for Mechanical layer
* Finishing by an UV Protection Tinuvin 328
*Finishing :RAL 7042
*Use octat of cobalt 6% of concentration Shape B
* Use Catalyst Luperox K12 Shape A

31.3
CB=3.3
125

ML=28

80

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 3

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch
Génie du Composite Etude et Réalisation

EDITION : 11/06/202

QUENCH INLET VERSION :00

Support Welding Lamination According to :
ZUCHWIL EN-13121-3
GCER Ref :
OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
Pointing 0 1 Methacrylate Adhesive (MMA) Glue
1 Chopped Strand Mat ECR 300 g/m²
Welding Layer 1 Combo Mat ECR 800/300 g/m²
Ribbon
3

Finishing 2 1 Chopped Strand Mat ECR 300 g/m² Ribbon

* Use 470-HT for Corrosion Barrier layer
* Use 470-HT resin for Mechanical layer
* Finishing by an UV Protection Tinuvin 328
*Finishing :RAL 7042
*Use octat of cobalt 6% of concentration
* Use Catalyst Luperox K12

80

4
80

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 4

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch
Génie du Composite Etude et Réalisation
Schéma de drapage
EDITION : 11/06/202

QUENCH INLET VERSION :00

Anchoring Support Welding
Lamination According to :
ZUCHWIL EN-13121-3
GCER Ref :
OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
Pointing 0 1 Methacrylate Adhesive (MMA) Glue
1 Chopped Strand Mat ECR 300 g/m²
Welding Layer 1 Combo Mat ECR 800/300 g/m²
Ribbon
7

Finishing 2 1 Chopped Strand Mat ECR 300 g/m² Ribbon

* Use 470-HT for Corrosion Barrier layer
* Use 470-HT resin for Mechanical layer
* Finishing by an UV Protection Tinuvin 328
*Finishing :RAL 7042
*Use octat of cobalt 6% of concentration 50
* Use Catalyst Luperox K12
100
150

150

80
WL=8

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 5

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch
Génie du Composite Etude et Réalisation

EDITION : 11/06/202

QUENCH INLET VERSION :00

Nozzles Welding According to :
ZUCHWIL EN-13121-3
GCER Ref :
OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
Pointing 0 1 Methacrylate Adhesive (MMA) Glue
Quadriaxial Woven 1200 g/m² Shape A
Welding Layer 1 -
Combo Mat ECR 800/300 g/m² Shape B
Finishing 2 1 Chopped Strand Mat ECR 300 g/m² Ribbon

5 Chopped Strand Mat ECR 300 g/m² Ribbon

Liner 3
2 Veil C Ribbon
* Use 470-HT for Corrosion Barrier layer
* Use 470-HT resin for Mechanical layer
* Finishing by an UV Protection Tinuvin 328
*Finishing :RAL 7042
*Use octat of cobalt 6% of concentration
* Use Catalyst Luperox K12
Shape A Shape B

WL
Y

X WL X
80

80
Clef

CB:3.3mm
2 ECR Veil
5 Mat 300g/m²
Rev Date Modification Written by Verified by Approved by
For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 6

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch
Génie du Composite Etude et Réalisation

EDITION : 11/06/202

QUENCH INLET VERSION :00

Nozzles Welding Table According to :
ZUCHWIL EN-13121-3
GCER Ref :
OT3536-22 LAB

Welding Details
Layers Number
Rep DN WL X Y
Shape A Shape B
MH1 800 12 230 100 10 3
TT1 25 4 104 80 8 3

Roving 500g/m²

NFT WELDING +Gussets thk 5mm

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 7

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch
Génie du Composite Etude et Réalisation

EDITION : 11/06/202

QUENCH INLET VERSION :00

N5 Nozzle Welding According to :
ZUCHWIL EN-13121-3
GCER Ref :
OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
Pointing 0 1 Methacrylate Adhesive (MMA) Glue
7 Combo Mat ECR 800/300 g/m² Shape A
Welding Layer 1
3 Combo Mat ECR 800/300 g/m² Shape B
Finishing 2 1 Chopped Strand Mat ECR 300 g/m² Ribbon

5 Chopped Strand Mat ECR 300 g/m² Ribbon

Liner 3
2 Veil C Ribbon
* Use 470-HT for Corrosion Barrier layer
* Use 470-HT resin for Mechanical layer
* Finishing by an UV Protection Tinuvin 328
*Finishing :RAL 7042
*Use octat of cobalt 6% of concentration
* Use Catalyst Luperox K12
Shape A Shape B

8.58
1423
CB:80x80x3.3
200

DOUBLE CB PIPE
1°
80

100

150 430
1635

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 8

This document is the property of GCER can not be reproduced or communicated to anyone without permission.
 FOR-GAF-08
Clothing Sketch
Génie du Composite Etude et Réalisation

EDITION : 11/06/202

QUENCH INLET VERSION :00

N6 Nozzle Welding According to :
ZUCHWIL EN-13121-3
GCER Ref :
OT3536-22 LAB
Layer Rep Nbr WOVENS Shape
Pointing 0 1 Methacrylate Adhesive (MMA) Glue
7 Combo Mat ECR 800/300 g/m² Shape A
Welding Layer 1
3 Combo Mat ECR 800/300 g/m² Shape B
Finishing 2 1 Chopped Strand Mat ECR 300 g/m² Ribbon

5 Chopped Strand Mat ECR 300 g/m² Ribbon

Liner 3
2 Veil C Ribbon
* Use 470-HT for Corrosion Barrier layer
* Use 470-HT resin for Mechanical layer
* Finishing by an UV Protection Tinuvin 328
*Finishing :RAL 7042
*Use octat of cobalt 6% of concentration
* Use Catalyst Luperox K12
Shape A Shape B

DOUBLE CB PIPE
200

1423 8.58

100
80
430 150
1635

CB:80x80x2.5

Rev Date Modification Written by Verified by Approved by

For Approval Asma.B
0 08/11/2022 Becem B.A M.R.Gallas
Folio : 9

This document is the property of GCER can not be reproduced or communicated to anyone without permission.