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AME 3122 - Fuel Systems.
AME 3122 - Fuel Systems.
CHAPTER CONTENTS
Fuel storage
Distribution
Fuel transfer
Refueling
Defueling
Indication systems
Fuel jettison system in some aircraft
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Original Author: JTSNo.: 01 September 2022
Date: 31 December 2021 FOR TRAINING PURPOSES ONLY Slide No. 2
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LEARNING OBJECTIVE
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COURSE STRUCTURE
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COURSE STRUCTURE
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COURSE STRUCTURE
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To store and deliver fuel to the Engine and APU, Fuel is typically sub divided into:
Fuel storage
Distribution
Fuel Transfer
Refueling
Defueling
Indication system
Fuel jettison system (as applicable)
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Supply fuel at specified flow rate and pressure to engine under all the authorized operating conditions
Continuous operations with 0.20 cm cube of free water at the most extreme icing conditions Distribution
Should be able to shut off the supply of one engine without affecting the other engine
Uninterrupted supply from any tank to any Engine
Fuel system outlet must be protected against the ignition
No Vapor lock while the fuel temp is at a specified maximum value i.e. 43.3 °C
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Withstand inertia, vibration, fluid and structural load during all authorized flight Maneuvers
Capability to resist rupture during survivable emergency landing
Isolation from Pax compartment by a flame and fuel proof enclosure
Provision to prevent an excessive pressure build up between outside and inside of tanks
Each tank must have a sump with a capacity not less than 0.1% of tank capacity or quarter litre for free water
drain from any part of the tank at ground attitude
Expansion space of not less than 2 % of the tank capacity
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USABLE FUEL
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Stain: Leak that wets a small area, typically not more than 1 inch in dia in 1 Hr. and does not produce drip
Seep: Spreads the area of the stain but does not produce drips.
Slow Seep : wet area not more than 1-2 inches dia in 1 Hr
Heavy Seep: wet area around 2-3 inches dia in 1 Hr
Run or Running leak: Observed to be dripping from the tank
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FUEL STORAGE
Short-Term Storage: Removed from operational status for less than 60 days.
Intermediate-Term Storage: Removed from operational status for more than 60 days, but less than 120 days.
Long-Term Storage: Removed from operational status for 120 days or more.
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Each engine can be supplied with fuel from any single tank or group of tanks thru its
dedicated Shut off valve and Cross feed valve
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Both engines initially use the fuel from the centre wing tank, followed
by respective wing tank
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• Two LP electrically driven (115 V AC three phase AC motor) booster pump for each
storage tank:
To deliver fuel to engine at preset flow and pressure
To transfer fuel between the tanks and defuelling
Continuous operation
Each pump is capable to supply fuel to one
engine in the event of single pump failure
If both the pump fails fuel is drawn from the
affected tank by suction, thru bypass valve
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If both the pump fails, fuel is drawn from the affected tank by the EDP suction, thru bypass
valve
Centre tank fuel is transferred thru transfer jet pump to port wing tank
APU fuel supply is from port main tank
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Cross feed and Shut off v/v are 28 V DC reversible motor driven.
Shut off v/v is also in the circuit with the fire handle.
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VALVES
A non-return or check valve is located at the booster side of the booster pump. It is
also known as one-way valve.
The valve is set to open when the related pump is delivering specified pressure.
This action prevents the fuel to flow backwards i.e. fuel from main manifold back
feeding into the tanks.
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JET PUMPS
The are also known as ejector pumps, are used in some fuel systems
to crate a fuel flow across a lower part of the fuel storage tanks so
as to remove water droplets before they can accumulate into
hazardous quantities.
It is also used to transfer the unusable fuel from one tank to another
tank.
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VEE-CLAMP COUPLINGS
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SLIDING COUPLINGS
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FLEXIBLE COUPLINGS
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PIPE MARKING
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VENT SYSTEM
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VENT SYSTEM
There are two parallel vent channels that extend from vent/surge tanks
into the center and main tanks.
They are typically formed by the hat section stringers on the underside of
the tope wing skin.
The center tank is vented by ducting that connects to the forward channel.
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DRAIN SYSTEM
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DRAIN SYSTEM
A drain valve consists of a spring loaded poppet valve and a filter screen to
protect the valve from blockage.
It is opened by inserting a blade of a tool.
When it is closed, it again lays flush.
Water/sediment bottles are supplied to fit into the drain valve.
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Refuel/Defuel point consists of fuel receptacle, fueling manifold with three solenoid
controlled fuel pressure operated fuel valves with manual override and control
panel
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DEFUEL SYSTEM
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https://www.youtube.com/watch?v=BE9I2EQJUSQ
https://www.youtube.com/watch?v=R0_Hn3WeOCI
https://www.youtube.com/watch?v=rya4YFDpsPs
https://apps.apple.com/us/app/boeing-737-fuel-system/id786964884
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TURBINE FUEL
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FUEL ADDITIVES
Fuel system Icing Inhibitor (FSII) – EGME (PRIST): It is soluble in suspended water but limited
soluble in fuel. Turbulence helps it to mix. It is Toxic.
Lubricity additive - HITEC E515: It is used for the fuel systems that require lubrication.
Corrosion Inhibitor – HITEC E515: The hygroscopic nature of the fuels make them accumulate
free water.
Anti static additive: The fuel rates and diameter of the pipes is designed to limit the static
charge build up. However, anti-static additive 0.75 parts per million is added.
Anti-microbiological growth additive – Biobor JF or PRIST (EGME): Biocide is not used.
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MICROBIAL GROWTH
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Electrical bonding
The refueling hose wire must be connected to the approved
point.
The operator must remain alert to shut off the fuel supply.
After refueling, a fuel sample must be taken.
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Fuel flow tests are required after fuel system component have
been repaired, replaced or modified.
They are also required as part of periodic maintenance
checks.
A fuel is designed to verify that the system can provide a fuel
flow to each engine in excess of that required for operation at
maximum power.
The procedure is contained in AMM.
The fuel tank should contain the unusable fuel content plus
sufficient fuel for the test.
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Full Flow test: A full flow test is normally required after initial
installation or major work on the system. The test requires the test rig
Limited Flow test: When a single component has been replaced, it is
usually accepted to carry a limited flow test.
Gravity Feed test: A gravity feed system is only specified for light, piston
engine aircraft.
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Indication
• Indication of Fuel Quantity, Fuel Temperature, Fuel Flow and Fuel Pressure
• Position indicators for
Cross feed valve ,
Engine shut off valve,
Transfer valve
Jettison valve
Refuel and Defuel valve (at External refuelling point)
Warning
Booster pump low pressure
Fuel tank low level
Ice or filter bypass
Fuel consumption is based on the weight or mass of the fuel not its volume
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• When the probe is fully immersed in fuel, its capacitance value will be high
• Capacitance value reduces in relation to the increasing proportion of air
between the tubes
• If a probe is dented in such
a way as to reduce the distance
between the tubes ,its overall
Output value will increase
• Consistency of content
reading at different attitude:
number of units ,connected in
parallel to a bridge circuit
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• When the probe is fully immersed in fuel, its capacitance value will be high
• Capacitance value reduces in relation to the increasing proportion of air between the tubes
• If a probe is dented in such
a way as to reduce the distance
between the tubes ,its overall
Output value will increase
• Consistency of content
reading at different attitude:
number of units ,connected in
parallel to a bridge circuit
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CAPACITANCE SYSTEM
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GAUGES
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