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Jowa ODME 2005

Oil Discharge Monitoring Equipment


ODME

ODME 2005

Operations and Technical Manual

JOWA AB
Tulebovägen 104
S-428 34 Kållered
SWEDEN
Phone: +46 31 726 54 00
Fax: +46 31 795 45 40
Mail: info@jowa.se
Web: www.jowa.se
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

List of contents : Page


Chapter 1 Introduction and General Description 2
Chapter 2 Operations 8
Chapter 3 Computer programming 11
Chapter 4 Standard installation & arrangement 30
Chapter 5 Technical description & specifications 35
Chapter 6 Spare parts, consumables & delivery extents 43
Chapter 7 Maintenace & troubleshooting 45
Chapter 8 Figures & drawings 51
Appendix 9 Certificates of type test and Approvals 55

All information provided by JOWA about this equipment is given in good faith and is based
on the best knowledge available at the particular time. No responsibility is, however, assumed
for possible inaccuracies or omissions.
The content of this manual may be copied as required for operational use on the vessel in
which the equipment is installed. This Manual must not be copied, in full or in part, for
disclosure to third part.
The software incorporated in the equipment is furnished on a strictly ”as is” basis. The
software is proprietary to Jowa AB. The disclosure of the software coding is not allowed. The
software may not be copied in whole or part.

Warning !
This equipment contains voltages and pressures which are hazardous to health, please ensure
that all supplies are disconnected before carrying out any work on the equipment.

Important Notice !
Component replacement / repair
This equipment has been designed so that the operator has access to essential controls only.
Security seals have been placed on critical components of the equipment to prevent tampering
by unauthorised personnel.

JOWA AB
Tulebovägen 104
SE-428 34 Kållered, Gothenburg
SWEDEN
Telephone +46 31 726 54 00
Telefax +46 31 795 45 40
e-mail: info@jowa.se
Website: www.jowa.se

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2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

1. Introduction and General Description


This chapter contains general information and description of the JOWA ODME 2005
equipment. The information is edited in the following subsections and paragraphs.
Page

Warranty conditions 3
1.1 Introduction 4
1.2 General Description 5
1.2.1 Sample feed pump options 6
1.2.2 Measuring principle 6
1.2.3 On board functionel test & check out procedure 7

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Statement of Limited Warranty

JOWA AB warrants equipment of its manufacture and bearing its identification to be free
from defects in workmanship and material for a period of one year from date of first time the
unit is in operation ( commissioning ).
JOWA AB’s responsibility does not cover damage caused by:
Negligence of maintenance ( according to manual ).
External damages as fire, explosions or physical damages.
Improper installation of third party, which effect the function or lifetime of the equipment.
JOWA AB’s liability under this warranty period shall be limited to replacement or repair,
F.O.B. Gothenburg, Sweden of any defective equipment or part which having been returned
to JOWA AB , transportation charges prepaid, has been inspected and determined by JOWA
AB to be defective.

This warranty is in lieu of any other warranty, either express or implied, as to description,
quality, fitness for any particular purpose or use, or any other matter.

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1.1 Introduction :

The JOWA ODME 2005 Oil Content Meter is approved in accordance with the test and
performance requirements for "third generation" monitors, contained in IMO resolution
amendment MEPC.108(49). The requirements of the MARPOL Convention are that all oil
tankers with a gross tonnage of 150 GRT and above must have an oil discharge monitoring
and control system installed, incorporating an approved oil content meter, with a starting
interlock and an automatic overboard valve control system.

The requirements in Res MEPC.108(49) apply to tankers with a date of keel laying or
equivalent stage of construction of 1st of January 2005 or later.

The complete oil discharge monitoring and control system must be installed in accordance
with an approved installation specification, being part of a "plan approval" package, the
content of which is specified in detail in the Resolution mentioned above. The approval of
such documentation is in principle a responsibility of the flag administration of the tanker but
most administrations have authorised the recognised classification societies to perform the
examination and approval of the installation documentation as well as the completed
installation.

The plan approval documentation must contain at least all the following:
- A description of the complete monitoring and control system as being installed in the
particular tanker, including description of the vessels pump and piping systems and the
procedures for handling of oil contaminated water.
- An operations and descriptive technical manual for the complete system as installed,
including operational procedures for the various phases of the overboard discharging.
- Procedures for normal operation of the system and procedures for the operation in case of
equipment malfunction.
- Detailed technical information covering the entire system, including information about
fault finding.
- A technical installation specification, detailing the installation of components and the
means for complying with relevant gas tightness and space safety requirements.
- Recommended test and checkout procedures for the entire system as installed.
- Complete technical and operations manuals for the oil content meter and other main
components of the system.

The normal way of complying with these requirements, and the way required by most
classification societies, is that of development of a complete, ship specific, systems manual,
covering all the above aspects, and in which this oil content meter manual is incorporated as
one main part.

Further it is required that the manual for the oil content meter must only contain information
relevant for the particular installation. This manual, being of general validity for a range of
ODME configurations, may then have to be adjusted by removal of excess information.

It is recommended that the design of the complete installation and systems manual is carried
out by specialist consultant engineers, well experienced in this particular task.

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1.2 General Description :

JOWA ODME 2005 oil content meter is certified to meet the requirements of IMO and
MEPC.108 (49).

JOWA ODME 2005 has a measuring range of 0 - 1000 PPM.

JOWA ODME 2005 is robust, easy to install, easy to use and easy to maintain.

JOWA ODME 2005 has a unique self-cleaning feature, making manual cleaning virtually
unnecessary.

JOWA ODME 2005 is a high quality product. The components of the electrical and electronic
sections are designed for obtaining long lifetime.

JOWA ODME 2005 oil content meter consists of the following main parts:

A Computer unit intended to be installed in the cargo control room or in an equivalent non-
hazardous area. The computer unit controls and receives data from the other ODME 2005
components. This information is treated for computing and control purposes and is stored into
a flash memory, which could be displayed or printed out according to the requirements of the
IMO Resolutions.

A Zener barrier module intended to be installed in the engine room or equivalent safe area
The Zener barrier module converts electrical control signals from the computer unit to
pneumatic or electrical supply signals for operation of the components that are part of the
ODME 2005 equipment. The Zener barrier module contains electrical power supply and zener
barriers for the analysing unit and for two, two wire 4 - 20 mA loop powered flow meters.

An Analysing cabinet intended to be installed in the pump room or other hazardous area. The
Analysing cabinet contains the oil content measuring unit, a sample feed pump of shear type,
a fresh water valve for cleaning purposes and a pressure transmitter that monitors the sample
flow through the measuring cell. The distance between the sampling probes and the Analysing
cabinet should be as short as possible. The installation engineer must take into account the
permissible maximum transport time for the sample water. The maximum distance is
normally in the range of 15 metres.

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1.2.1 Sample feed pump options

The sample feed pump motor can be one of 2 kinds:

Alternative 1 is the standard alternative for pump room applications with crude oils, "black"
and "white" products.
The second alternative should only be used where the standard alternative isn’t applicable.

1) A pneumatic motor operated on the ship's compressed air system, it’s important that the
compressed air is clean and dry, air which is not de-hydrated causes damages in the pump
and the pump will seize.
2) An electrical explosion proof motor with an EEx d I/IIB T5 approval. This motor is
recommended for use in areas where this is permitted by the relevant authorities.

1.2.2 Measuring principle

The measuring principle of the ODME 2005 equipment is based on a combination of light
scattering in several different angles. The sample water stream is homogenized in the sample
pump and is passed through a quartz glass tube where it is exposed to a light beam, of the
light transmitted and scattered the selected angles is dependent on the type and amount of
contaminates in the water stream. Signals from non-oil contaminants can be compensated for
in the processing of the information due to their different light scattering characteristics.

The measuring cell is flushed with clean water for a short moment once every 10 minutes
during operation in order to keep the cell clean, simultaneously the pneumatic wiper at the top
of the measuring cell starts to wipe / clean the inside surface of the quarts glass tube, this
procedure is also take place at start and stop sequence for two minutes each.

A pressure transmitter monitors the sample water and fresh water pressure due to any
abnormal or loss of sample, or supply of fresh water during cleaning cycle.

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1.2.3 On board functional test & check out procedure

The functional test referred to in paragraph 9.1.8 in MEPC 108 (49) should include at least all
the following tests when the monitoring system is operating on water.

1. Verify correct running of pumps, absence of leakage in the sample pumping and piping
system, correct functioning of remote controlled sampling valves etc.

2. Verify by checking flow rates or pressure drops, as appropriate, that the system operates
under correct flow conditions. This test should be repeated separately for each sampling point.

3. Verify that alarms function correctly when a malfunction occurs external to the monitoring
system, such as no sample flow, no flow meter signal, power failure, etc.

4. Vary the simulated input signals manually while the monitoring system is operating on
water and check the recordings for correct values and timing. Vary the simulated manual
input signals until alarm conditions are obtained, and verify proper recordings. Ascertain that
the overboard discharge control is activating and verify that the action is being recorded.

5. Verify that normal operating condition can be reset when the value of the instantaneous rate
of discharge is reduced below 30 litres per nautical mile.

6. Activate the manual override control and verify that a recording is made and that the
overboard discharge control can be operated.

7. Turn off the system and verify that the overboard discharge valve closes automatically or
the relevant pumps are stopped and the overboard discharge control is inoperative.

8. Start up the system and check the zero and gain setting for the oil meter in accordance with
the manufacturer’s operations and technical manual

9. Check the accuracy of the flowmeter (s), for example by pumping water in a loop where the
flow rate may be calculated from the level change in the tank. The check should be made at a
flow rate about 50 % of the rated flow of the flow meter.

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2. Operations

This chapter describes the operation, programming and servicing of the ODME 2005.
The information is edited in the following subsections and paragraphs.
Page
2.1 ODME 2005 Computer unit properties 9
2.2 Operation Procedures 10
2.2.1 Start up check list 10
2.2.2 Close down check list 10

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2.1 ODME 2005 Computer Unit Properties :

This section contains a brief description of the properties of the computer unit, including
information on how to operate and use it.
The ODME 2005 computer unit
- Controls the measuring cycle and the cleaning cycle.
- Calculates the speed.
- Calculates the instantaneous rate of discharge of oil, expressed in litres per nautical
mile.
- Calculates the total amount of discharged oil during a voyage.
- Store a memory record of the oil content, the instantaneous rate of discharge of oil and
total amount of oil discharged and other parameters, all related to time, date and
position.
- Indicates open / close OBV signal.

Use the computer keys and the LCD for programming:


- Automatic or Manual flow. At manual flow the valid flow value must be programmed.
- Automatic or Manual speed. At manual speed, the valid speed value must be
programmed.
- Type of oil being monitored.
- Discharge mode. 15ppm ( Clean ballast ) or 30 l/nm ( Oil discharge ).
- Allowed total amount of oil that may be discharged overboard.
- Rate of oil discharging that causes warning signal. The rate is to be selected in the range
0-30 l/nm, by setting 0 this function is disabled.
- Oil content (ppm) selected to cause warning signal, 0 disable this warning limit.
- GMT time of day and date.

Other parameters that are required in adapting JOWA ODME 2005 to a specific ship are
programmed at commissioning, i.e.:

1. Feedback signals.
2. Log signal, ship’s log = pulses / nautical mile.

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2.2. Operation Procedures :

This section contains the information needed for normal operation of the ODME equipment.

2.2.1 Start up check list

This paragraph gives a brief description of the normal ODME system starting up procedure.
For detailed information about programming of operational parameters, see section 3.
Computer programming.

1. Open sample probe valves (see drawing 88-2005-01-01, for reference). Drain the
Control air supply water trap ( located close to zener / solenoid module ). Open the
Control air supply valves and check the pressure to be ~6 bar.

2. Open the Analysing unit inlet and outlet valves. Check that the drain valves are closed
(situated at bottom of analysing unit ).

3. Check Flow Meter valves VF1 and VF2 to be open and VF3 to be closed ( for reference
see drawing 88-2005-01-03 ).

4. Start overboard discharge pump ( Cargo or Stripping ).

5. Check and program operational parameters as described further in chapter 3.

6. Start the JOWA ODME 2005 and monitor the effluent.

Note ! item 3 & 4 above doesn’t apply when de-ballast segregated ballast.

2.2.2 Closing down Check List

1. Press the ENTER key on the computer. The OBV LED change from green to red, this
indicates that the overboard valve has closed.

2. Stop overboard discharge pump.

3. The ODME 2005 is now performing the after-cleaning procedure ( 2 minutes ).

4. Close Sample Probe valves, ( see drawing 88-2005-01-01 for reference ). Close the
Analysing unit inlet and outlet valves.

5. Drain air supply water trap, close air supply valve.

6. Open drain valves beneath Analysing unit in order to avoids freezing damages when
travelling in cold areas.

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3. Computer programming
This chapter describes how to program the computer before an Oil discharge or at
Ballast monitoring.
The displayed software is based on main menus with submenus underneath, place the
cursor at a choosen main menu and press Enter to get to the sub menu, scroll then with
up or down arrow to reach each line, the text at each line is self explanatory for easy
programming, at the displayed examples below you will see all main and submenus at a
time, but in reality there is only four lines visible at a time, each line has 20 characters.
If you press arrow down for 2 seconds in any menu the cursor jumps to “ Back “ or “
Exit “ , then press Enter and you will leave that menu.

Page
Computer panel layout and power up menu 12
3.0 Mode selection menu 13
3.1 Ballast selection menu 14
3.1.1 Ballast monitoring menu 14
3.2 Oil discharge setup menu 15
3.2.1 Oil discharge monitoring menu 17
3.3 Data output menu 18
3.3.1 Select log file 18
3.3.2 Log record reading 19
3.4 Service menu 22
3.4.1 General settings 23
3.4.2 System setup 25
3.4.3 System test 25
3.4.4 Simulation mode 29
3.5 Manual override 29
3.6 Memory record 29

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Computer panel layout :


LED’s shows status,
red = close, green = open
Enter key

Display, see Down key Alarm and RS 232 and


below for info Warning LED USB ports

Power up menu :
0 J O W A O D M E 2 0 0 5
p r e s s E n t e r t o
c o n t i n u e
v e r . 1 . 2 . X X
This menu will initiate at power up of the computer unit, the version of operational software
1.2.xx are presented at the lower line.

3.0 Mode selection menu :


3.0 M O D E S E L E C T I O N
3.1 1 B a l l a s t M o d e 1 5 p p m
3.2 2 O i l D i s c h a r g e
3.3 3 L o g D a t a O u t p u t
3.4 4 S e r v i c e M o d e
3.5 5 M a n u a l O v e r r i d e
6 B a c k l i g h t
This is the main menu, from this menu you choose which operation you will perform.

NOTE ! it’s only four lines at a time visible in the display, to scroll use the arrow UP or
DOWN, this applies to all menus.
The figures in the left column is not visible in the display, it’s only for chapter guidance.

Scroll by arrow up / down until the cursor are on the line to be selected, press Enter.
Line 3.1 – 3.5 are headlines to sub menus of 5 different modes.

6 B a c k l i g h t 6 0 %
Line 6 Press Enter and you are able to adjust display backlight by arrow up or down, this
feature can be used at daytime to increase visibility, or as a dimmer at night.

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3.1 Ballast selection menu :


3.1 B A L L A S T S E L E C T I O N
1 A l a r m l i m i t 1 5 p p m
2 W a r n i n g l i m i t 1 0 p p m
3 S e t o i l T y p e 0 9
4 S a m p l e p o i n t 1
5 S a m p l e p o i n t 2
6 B a c k
This mode will be used during monitoring discharge of clean (segregated) ballast.
Before start of Ballast monitoring, follow “ start up check list “ acc to chapter 2.2.1
If you press arrow down for 2 seconds at any menu the cursor jumps to last row “ Back “,
press Enter to get the previous menu.

1 A l a r m l i m i t 1 0 p p m
Alarm limit is adjustable between 0 – 15ppm ( default 15ppm ).
Press Enter to adjust or scroll by if it’s acceptable.

2 W a r n i n g l i m i t 1 0 p p m
Warning limit is adjustable between 0 – 15ppm.
Press Enter to adjust or scroll by if it’s acceptable ( 0 will disable warning ).

3 S e t o i l T y p e 0 9
Set the Oil type which is most likely to be monitored.

4 S a m p l e p o i n t 1
5 S a m p l e p o i n t 2
If it’s more than one sample point, choose e.g. #1 Starboard or #2 Port side, by putting the
cursor at sample point 1 or 2 and then press Enter, the monitoring starts ( see chapter 3.1.1 ).

6 B a c k
If you want to leave this menu, press Enter and return to 3.0 MODE SELECTION menu.

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3.1.1 Ballast monitoring menu :


3.1.1 B A L L A S T M O N I T O R I N G
1 O i l c o n c . 1 2 p p m
2 S a m p l e P : 1 O i l t y p e : 0 9
3 O B V 2 C l o s e d
After Enter has been pressed at chosen sample point in previous menu, the unit goes into a
preparation cycle for 2 minutes, when that time has elapsed the display looks like this during
de-ballasting.

1 O i l c o n c . 1 2 p p m
Shows the actual monitored ppm value.

2 S a m p l e P : 1 O i l t y p e : 0 9
Shows the sample point being monitored and which oiltype has been chosen ( from Oil
discharge menu ).

3 O B V 2 C l o s e d
In some configurations OBV2 output ( J30 ) can be used for controlling an optional valve or
pump in Clean Ballast mode, if a feedback input ( J13 ) is connected this line starts flash until
a feedback is received, then OBV2 “ open “ is visible.

To stop monitoring simply press Enter, the unit stops and the display return to 3.0 MODE
SELECTION menu.

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3.2 Oil Discharge setup menu :


3.2 O I L D I S
C H A R G E S E T U P
1 F l o w m e t
e r C a r g o
2 O i l t y p
e 9
3 O i l d i s c a c c 1 2 3 4 5 L
4 A l a r m l
i m i t 1 2 3 4 5 L
5 D a t e d d : m m : y y
6 T i m e h h : m m : s s
7 W a r n i n g 2 5 L / n m
8 S t a r t O i l D i s c h a r g e
9 B a c k
Sub menu of the headline 3.2 in 3.0 MODE SELECTION MENU at this menu just check or
adjust the parameters before start monitor discharge.
Before start of Oil discharge monitoring, follow “ start up check list “ acc to chapter 2.2.1
If you press arrow down for 2 seconds at any menu the cursor jumps to last row “ Back “,
press Enter to get the previous menu.

1 F l o w m e t e r c a r g o
If it’s more than one flowmeter e.g. Stripping or Cargo line, you choose which one to use by
pressing Enter and scroll thru your options ( for manual flow see chapter 3.4.1 ).

2 O i l t y p e 9
Press Enter and scroll thru the list of oiltypes, select the oiltype to be monitored.
See table below for reference.

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Oil Category Represented Parameters Tolerance


type
1 Density – Low Density*: 790.0-800.00
Viscosity – Low Kinematic viscosity**: 2.65 ± 5%
Pour Point – Very low Cloud point***: -2 ± 3 °C
General description – Mixed base
2 Density – Medium Density: 852.0-862.00
Viscosity – Medium Kinematic viscosity: 10.19 ± 5%
Pour Point – Low Cloud point: -5 ± 3 °C
General description – Mixed base
3 Density – High Density: 884.0-894.00
Viscosity – Medium Kinematic viscosity: 12.9 ± 5%
Pour Point – Low Cloud point: 5 ± 3 °C
General description – Naphthenic
4 Density – Very high Density: 884.0-894.00
Viscosity – Very high Kinematic viscosity: 12.9 ± 5%
Pour Point – Low Cloud point: 5 ± 3 °C
General description – Asphaltic
5 Density – Medium Density: 884.0-894.00
Viscosity – High Kinematic viscosity: 12.9 ± 5%
Pour Point – Very high Cloud point: 5 ± 3 °C
General description – Paraffinic
6 Marine residual fuel oil – RMG 35 RMG 35 Parameters as per ISO 8217:1996
(table 2)
7 Automotive Gasoline/Petrol

8 Kerosene (Paraffin)

9 Marine Distillate fuel oil (Diesel) DMA – ISO 8217:1996 (table 1)

10 Biofuel blends of Diesel/gas oil and FAME ( ≥75% but <99% by volume )

11 Biofuel blends of Gasoline and Ethyl alcohol ( ≥75% but <99% by volume )

12 Biofuel blends of Diesel/gas oil and Vegetable oil ( ≥75% but <99% by volume )

13 Biofuel blends of Diesel/gas oil and Alkanes (C10- ( ≥75% but <99% by volume )
C26), linear and branched with a flashpoint > 60 C
14 Biofuel blends of Diesel/gas oil and Alkanes (C10- ( ≥75% but <99% by volume )
C26), linear and branched with a flashpoint ≤ 60 C

Example of oil type numbers :

Oil type of origin : #


Nordic Yukon 1 Siri Knutsen 5
Arabian Light 2 Statfjord 5
Ekofisk 2 High Paraffin content crude 5
Saratov Varanday 3 Heavy fuel oil 6
Heavy Arabian Gulf crude 3 Jet fuel JP1 8
Bachequero 4

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3 O i l d i s c a c c 1 2 3 4 5 l
This is the accumulated oil discharge since last time it was resetted, at a new journey this
values should be reset to zero ( according to IMO regulations ), press Enter and confirm reset
by Yes or No, a receipt is stored in the memory ( RS )

4 A l a r m a c c 1 2 3 4 5 l
Check the alarm limit, the accumulated alarm limit should reflect 1/30 000 part of the
previous cargo ( acc. to IMO ), if you need to adjust this limit, press Enter and adjust by
pressing up / down.

5 D a t e d d : m m : y y
Check the date and adjust if necessary, press Enter then adjust with arrow up / down.

6 T i m e h h : m m : s s
Check the time and adjust if necessary, press Enter then adjust with arrow up / down.

7 W a r n i n g 2 5 L / n m
Warning limit means that you can set a limit e.g. 25l/nm where a warning is activated, at
warning a LED flashes and a warning is presented in the display ( set to 0 will disable
warning ).

8 S t a r t O i l D i s c h a r g e
Start oil discharge by pressing Enter, the ODME goes into a pressure measuring sequence and
preparation cycle for 2 minutes, when the time has elapsed, the unit starts to monitor and the
display 3.2.1 Oil Discharge Monitoring menu is visible ( see below ).

9 B a c k
Press Enter if you want to return to 3.0 MODE SELECTION MENU.
3.2.1 Oil Discharge monitoring menu :
1 O i l d i s c h a r g e
2 6 0 0 p p m 1 0 k n 1 2 l / n m
3 2 0 0 m 3 / h t y p e 9
4 T o t a l o i l d i s 4 l
This menu is visible during oil discharge.

2 6 0 0 p p m 1 0 k n 1 2 l / n m
First value is the oil concentration e.g. 600ppm, second value is speed in knots, third value is
the calculated discharge of oil per nautical mile ( ppm * Flow / Knots = l/nm ).
The alarm limit is 30 l/nm

3 2 0 0 m 3 / h t y p e 9
First value is the total amount of flow discharged overboard, second value is the oil type
which has been selected ( see selection of oil type, previous page ).

4 T o t a l o i l d i s 4 l
This is the accumulated discharge since last reset.

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3.3 Data output menu :


3.3 L O G D A T A O U T P U T
W a i t w h i l e i n d e x i n g
Sub menu of line 3 in 3.0 MODE SELECTION MENU, at this menu you are able to read
records of previous discharges.

3.3.1 S e l e c t l o g t o v i e w
1 0 1 / 0 7 / 0 5 1 2 : 3 0 : 5 9 M O
2 2 5 / 0 6 / 0 5 2 1 : 3 0 : 5 5 O D
3 D u m p a l l l o g e n t r i e s
This menu show log files in the memory in chronological order, dates are presented as
DD/MM/YY and clock HH/MM/SS, the two last letters show which operation was done :
MO means Manual Override of OBV
OD an Oil Discharge has been done
BM means Ballast Mode.
RS means Reset of acc. discharged oil.
SY System Error is stored at power failure.
ST a Self Test has been done ( see chapter 3.4.3 ), and a receipt is stored into the memory.
SM simulation mode has been used

2 2 5 / 0 6 / 0 5 2 1 : 3 0 : 5 5 O D
Choose from list above e.g number 2 by UP or DOWN and then ENTER.

This menu is visible after ENTER at line above.


O i l d i s c h a r g e
U p / D o w n t o s h o w i n f o
3.3.2 E n t e r f o r o p t i o n s

By using arrow Up/Down you can check start and stop info of the choosen logfile as below,
plus the total amount of oil discharged during this specific operation :
S t a r t i n f o
2 5 / 0 6 / 0 5 2 1 : 3 0 : 5 5
L o n g : E 1 2 . 0 5 . 5 0
L a t : N 5 8 . 3 0 . 1 0

E n d i n f o
2 5 / 0 6 / 0 5 2 1 : 5 0 : 0 5
L o n g : E 1 -2 . 0 0 . 5 0
L a t : N 5 8 . 4 0 . 1 0

O i l d i s c h a r g e
A c c . s t a r t 0 l
A c c . e n d 2 l
T o t a l 2 l

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3 D u m p a l l l o g e n t r i e s
This line will be visible if arrow down is kept pressed in menu 3.3.1, by choosing this line
you are able to dump all log entries into a PC or to a handheld printer ( option ).When press
ENTER as at previous page you come to following menu :

3.3.2 O p t i o n s
1 V i e w l o g o n d i s p l a y
2 P r i n t l o g o n p r i n t e r
3 D u m p l o g o n R S 2 3 2 / U S B
4 S e l e c t a n o t h e r l o g
5 E X I T d a t a o u t p u t

3.3.2.1 V i e w l o g o n d i s p l a y
Press Enter and you will see a list of log events at the chosen log, from Start to End, in
between these there could be several events depending of how long time the Discharge took
( scroll by arrow Up or Down ). e.g. see below

1 - - - - - - - ( 1 ) - - - - - - - - - -
2 O I L D I S C H A R G E
3 O p e r a t i o n s t a r t e d
4 2 6 / 0 8 / 0 5 1 1 : 4 7 : 0 7
At line 1 above there is a hyphen - outside the parenthesis, this means that this log were
without any failures.

1 = = = = = = = ( 5 ) = = = = = = = = = =
2 O I L D I S C H A R G E
3 A l a r m / W a r n i n g
4 2 6 / 0 8 / 0 5 1 1 : 5 0 : 3 2
At line 1 in the window above it shows the symbol = outside the parenthesis, this means that
an alarm situation was recorded.

1 - - - - - - - ( 7 ) - - - - - - - - - -
2 O I L D I S C H A R G E
3 O p e r a t i o n e n d e d
4 2 6 / 0 8 / 0 5 1 1 : 5 6 : 0 7
Last log in this oil discharge ( operation ended )

Choose one event e.g. # 5 and press Enter


1 O P T I O N S
2 S t e p w h o l e r e c o r d s
3 S t e p w i t h i n a r e c o r d
4 C A N C E L
3 E X I T

2 S t e p w h o l e r e c o r d s

3 S t e p w i t h i n a r e c o r d
By press Enter here you can see all info of that specific log event.

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After checking “ Step within a record “, press Enter and then you are able to select a new log
event by choose “ Step whole record “ and you can choose a new log event e.g. # ( 7 )
1 - - - - - - - ( 5 ) - - - - - - - - - -
2 O I L D I S C H A R G E
3 O p e r a t i o n s t a r t e d
4 2 6 / 0 8 / 0 5 1 1 : 5 0 : 3 2
5 O i l p p m : 1 0 0 0 p p m
6 D i s . r a t e : 2 5 l / n m
7 S p e e d : 1 0 k n
8 F l o w : 2 5 0 m 3 / h
9 O i l t y p e : 6
10 L o n g : 0 1 2 . 0 6 . 0 3 0 0 E
11 L a t : 5 7 . 3 6 . 7 9 3 3 N
12 O B V : c l o s e d
13 A c c . o i l : 4 l
14 A l a r m s t a t e : N o
15 N o f a i l u r e
This is an example of the specific information of one log event in a discharge log file, each
event has such record, but the information may differ depending on status of the event.

3.3.2.2 P r i n t l o g o n p r i n t e r
Select the log file you want to print according to instruction step 3.3 – 3.3.2 above, then
connect the handheld printer # 88096-00020 ( optional ) with the enclosed cable to the RS232
port at front of the ODME computer and push ENTER, the printer now print out the whole
selected operation log.

3.3.2.3 D u m p l o g o n R S 2 3 2 / U S B
If the selected log file is to be transferred and readable in a PC, follow the preparing
instructions below A – J, step by step

Instruction of how to download log files into a PC, and items needed :
1a. A serial cable of 0-modem type, with two female 9 pin connectors, connect one end of the
cable to the ODME front RS232 ( 9 pin connector ) and the other end to your PC’s serial
COM port.
1b. If your PC doesn’t have a serial com port, you can use a USB cable Type A – Type B,
connect the Type B end to the USB port at front of the ODME computer and the other end to
your PC’s USB port ( both cables can be ordered from JOWA ).
2. A Hyperterminal program ( it’s standard in Windows programs up to XP ),
≤ Windows XP has one under Start – Program – Accessories – Communication –
Hyperterminal.
For Vista, Windows 7 & W8, Hyperterminal can be downloaded from Internet.
A. A window pop up says new connection, name it “ odm “, OK.
B. Next window, choose the COM port where you have connected the cable, OK.
C. Properties for the COM port should be adjusted as follows :
Baudrate 38400
Data 8
Paritet none
Stopbit 1
Flow regulation none

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D. Within the terminal program, click on the telephone icon “ call “, choose menu Transfer
and “ fetch text to file “, ( some computers has “ Capture text “ ).
E. a new window pop up where to save, browse and choose desktop and a file name e.g.
odm.txt, Save and Start.
F. At the ODME computer go to the “ Log data output “ menu and, press Enter
The ODME computer will now start to search internal memory for log files, the last one is
showed at the top.

The log files are marked as follows :


SY means SYstem failure ( e.g. power failure, feedback error, single log )
MO means Manual Override
OD means Oil Discharge
BM means Ballast Mode
RS means ReSet of accumulated oil discharge
ST a Self Test has been done, and a receipt has been stored into the memory
SM means Simulation Mode

G. Choose the log file you want to see by using the Up or Down arrow, press Enter to open
the selected log.
Now is an overview displayed ( info of start & stop, coordinates and time )
Press Enter again and choose “ Dump log on RS232 “, SHEET and BILL is shown, choose
BILL, press Enter, a staple which reflect the transfer shows at the ODME display.
By keep pressing the arrow down key the cursor jumps to the last line and “Dump all log
entries” can be choosen, this will transfer the whole log file library into an external PC.
H. Go back to Hyperterminal menu Transfer and stop “ fetch text to file“ “
I. To see the log file, open the created file at the desktop “ odm.txt “ by double clicking on it
and the log file will be visible.
e.g.
------------------< 1>------------------
Mode: OILDISCHARGE
Cause: Operation started
Date/Time: 27/01/05 16:42:49
Oil PPM: 20 ppm
Oil Discharge Rate: 2 L/nm
Ships Speed ( AUT ): 10 kn
Flow ( AUT ): 936 m3/h
Oiltype: 9
Longitude: 012.05.9004E
Latitude: 57.36.7969N
Overboard Valve 1: Open
Acc. Oil Discharged: 40
Alarm condition: No
Failure: No Failure

J. When closing Hyperterminal, Windows ask you if you want to save the configurated
Hyperterminal, by clicking Yes the setup is saved until next time you want to use it, you’ll
find it under Start – Program – Accessories – Communication – Hyperterminal – odm

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3.4 Service Menu :


3.4 S E R V I C E M E N U
1 G e n e r a l S e t t i n g s
2 S y s t e m S e t u p ( l o g i n )
3 S y s t e m T e s t
4 S i m u l a t i o n M o d e
5 B a c k
At the service menu you got access to system settings and test mode.

1 G e n e r a l s e t t i n g s
The purpose of the menu General settings is that you are able to make manual input of values
in case of failure, press Enter and 3.4.1 General setting menu will be visible ( see page 23 ).

2 S y s t e m s e t u p ( l o g i n )
This page are for configuration setup at commissioning, by a qualified service engineer and is
covered by a password ( see page 25 ).

3 S y s t e m t e s t
By entering this page you are able to run a system status check ( see page 25 ).

4 S i m u l a t i o n M o d e
At this page you are able to run a simulation mode, you can input ppm manually, flow or
speed could be either manual or auto, the purpose of this page is to simulate a discharge
without starting the discharge pumps ( see page 29 ).

5 B a c k
Press Enter and return to 3.0 MODE SELECTION menu.

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3.4.1 General setting menu :


3.4.1 G E N E R A L S E T T I N G
1 F l o w m e t e r 1 a u t o
2 A u t o c a p 1 1 2 3 4 m 3 / h
3 M a n u a l c a p 1 1 2 3 4 m 3 / h
4 F l o w m e t e r 2 a u t o
5 A u t o c a p 2 1 2 3 4 m 3 / h
6 M a n u a l c a p 2 1 2 3 4 m 3 / h
7 F l o w m i n 4 0 m 3 / h
8 F l o w m a x 1 1 0 0 m 3 / h
9 S h i p s s p e e d a u t o
10 M a n . s p e e d 1 0 k n
11 S p e e d m i n 7 k n
12 S p e e d m a x 2 0 k n
13 C l e a n p r . n m 0 i . 2 B a r
14 C l e a n p r . x m 6 a . 0 B a r
15 W o r k p r . n m 0 i . 2 B a r
16 W o r k p r . x m 2 a . 5 B a r
17 D a t e d d
m m : : y y
18 T i m e h h
m m : : s s
19 U s e G P S Y e s
20 E x t A l a r m D e l a y 0 5 s
21 P r i n t e r B a u d 4 8 0 0
22 T e r m i n a l B a u d 3 8 4 0 0
23 P r i n t e r O n l i n e N o
S A V E A N D E X I T
This page is seldom used, except for manually inserted values e.g. flowmeter failure, no speed
input, change of pressure limits etc.

1 F l o w m e t e r 1 a u t o
Flowmeter 1 ( Cargo ) is default “auto“ but can be changed to “manual“ in case of failure,
press Enter and scroll your options, press Enter to confirm.

2 A u t o c a p 1 x x x x m 3 / h
Auto cap1 is the max flow rate capacity of the discharge pump ( Cargo pump ), if deviations
in flow reading, value can be changed by up or down value in order to meet actual values.

3 M a n u a l c a p 1 x x x x m 3 / h
Manual capacity can be used in case of malfunction of the flowmeter, the manual value
reflects the estimated value out of the pump curve, these values has no effect in auto mode.

4 F l o w m e t e r 2 a u t o

5 A u t o c a p 2 x x x x m 3 / h

6 M a n u a l c a p 2 x x x x m 3 / h
Same as 3.4.1.1 – 3.4.1.3, If two flowmeters are installed choose Cargo or Strip, Auto cap2 is
the max flow rate capacity of the # 2 discharge pump.

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Continue of chapter 3.4.1


7 F l o w m i n 1 0 m 3 / h
Adjustable alarm limit of minimum flow ( depends of pump capacity ).

8 F l o w m a x 1 1 0 0 m 3 / h
Adjustable alarm limit of maximum flow ( depends of pump capacity ).

9 S h i p s s p e e d a u t o
Speed is default “auto”, but can be changed to “manual” in case of failure, press Enter and
scroll your options, press Enter to confirm.

10 M a n . s p e e d 1 0 k n
Adjust manual speed to reflect the actual speed, this value has no effect in auto mode.

11 S p e e d m i n 7 k n
12 S p e e d m a x 2 0 k n
Alarm limit of minimum speed during discharge ( adjustable ).
Alarm limit of maximum speed during discharge ( adjustable ).

13 C l e a n p r . m i n 0 . 2 B a r
14 C l e a n p r . m a x 6 . 0 B a r
Adjustable alarm limits of Fresh water pressure, minimum and max.

15 W o r k p r . m i n 0 . 2 B a r
16 W o r k p r . m a x 2 . 0 B a r
Adjustable alarm limits of Sample water work pressure, minimum and max.

17 D a t e d d : m m : y y
18 T i m e h h : m m : s s
Adjustment of actual time and date ( GMT ), can also be done from page 3.2 Oil Discharge
setup menu line 6 & 7.

19 U s e G P S Y e s
You can disable the GPS function in case of malfunction of the GPS transmitter, this will be
registered as MANUAL in log memory, ( you have to make a manual note of position ).

20 E x t A l a r m D e l a y 0 5 s
The external alarm output can be delayed up to 99 seconds, the internal alarm function and
OBV close are still tripped instant.

21 P r i n t e r B a u d 4 8 0 0
The paper printer transfer baud rate can be adjusted here if required ( default 4800 )

22 T e r m i n a l B a u d 3 8 4 0 0
Transfer baud rate are adjustable if required by Hyper terminal program ( default 38400 )

23 P r i n t e r O n l i n e N o
By choose Yes a connected printer can write online if required ( default No )

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3.4.2 System setup:


2 S y s t e m s e t u p ( l o g i n )
As this page is covered by a password we don’t describe it in operators manual as it’s only
intended for service engineers purposes.

3.4.3 System test menu :


3.4.3 S Y S T E M T E S T
1 S e l f t e s t
2 P i n g t h e s m a r t c e l l
3 C h e c k i n p u t s
4 C h e c k f l o w
5 C h e c k p r e s s u r e
6 C h e c k P P M
7 C h e c k G P S S i g n a l
8 C h e c k R e l a y s
9 C h e c k S p e e d p u l s e s
10 C h e c k 5 0 0 p p m
11 C h e c k p o r t R S 2 3 2 / U S B
12 S h o w c e l l v e r s i o n
13 C h e c k f e e d b a c k
14 B A C K
In System test menu you are able to check some system functions as operator, some of the
functions are disabled to normal user and are only accessable to authorized service engineers.

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3.4.3.1 Self Test


1 S e l f t e s t
Note !
Before self test, inlet and outlet sample valves at analysing cabinet should be partly closed (
50% ), freshwater supply and air supply valve fully open.
Push enter at line selftest and following display sequence are presented.

C h e c k i n g c e l l
r c v 1 0 l o s t 0
Communication ( pinging ) with measuring cell is received ( rcv ), none lost.

C h e c k i n g p r e s s u r e
N : 0 , 3
Check of static pressure ( N ) in Bar, static pressure are the system pressure at stand by.

C h e c k i n g F r e s h w a t e r
N : 0 , 3 F : 2 , 5
Check of Fresh water pressure ( F ) in Bar, F should be at least 0,2Bar higher than N,
otherwise the fresh water pressure are un-sufficient, see chapter 3.4.3.5 for test.

C h e c k i n g P u m p
N : 0 , 3 0 F : 2 , 5 P : 2 , 9
Check of Sample Pump pressure ( P ) in Bar, P should be at least 0,2Bar higher than F,
otherwise the sample pump doesn’t work properly ( lack of air supply, pressure drop, etc. )

A i r s u p p l y
p p m 1 : 0 0 0 0 p p m 2 : 1 0 0 0
Air supply is checked by activate the wiper / pneumatic plunger to down position, the ppm 2
should rise to 1000, if ppm2 doesn’t differ from ppm1 ( same value ) it means that the plunger
not moving down or is stucked, this could be due to un-sufficient air supply ( air pressure
drop, seized actuator etc. ).
ppm1 reflect the actual measuring cell reading ( 0 in fresh water if glass tube are clean )

W i p e r
p p m 1 : 0 0 0 0 p p m 2 : 1 0 0 0
Same description as above ( part of sequence ), wiper are the pneumatic plunger on top of the
measuring cell in analysing cabinet.

1 0 0 0 p p m t e s t
p p m 1 : 0 0 0 0 p p m 2 : 1 0 0 0
Same description as above ( part of sequence ), see chapter 3.4.3.6 for test

NOTE !
Self test are a receipt of that internal and external parameters ( fresh water, air supply etc. )
are within limits, If self test pass, every line are followed by OK, if self test fail an ER are
presented at the line which fail so troubleshooting will be easier.

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3.4.3.1 Continue of chapter


1 S e l f t e s t R e s u l t s
M e a s u r i n g c e l l O K
P r e s s u r e t r a n s m O K
F r e s h w a t e r s u p p l y O K
S a m p l e p u m p O K
A i r s u p p l y O K
W i p e r O K
1 0 0 0 p p m t e s t O K
At this page you’ll see if the measuring cell are communicate, pressure transmitter responding
and sample pump is running, if test failed an ER is visible at the end of the line which failed.
After test don’t forget to close valves and open drain valve under analysing cabinet.
There’s a receipt stored in log memory as ST, for evidence of last status check of the system.

3.4.3.2 P i n g t h e s m a r t c e l l
P i n g i n g
r c v 2 3 5 l o s t 0
Ping the smart cell means that you are checking the communication between computer and
measuring cell, the column “ lost “ should be 0 otherwise you have a disturbed
communication.

3.4.3.3 I n p u t t e s t
O D 0 0 S V 0 0
D 1 O
S V 1 O
At this page you can check the input of OBV feedback, when the figure D1O is visible it
means that Discharge valve 1 is Open, at extended system with several valve feedbacks it is
as follows : OBV ( D1O & D1C ) and STV ( D3O & D3C ). O = Open, C = Close
If Sample valve feedbacks are installed they can also be monitored as SV1O – SV4O

3.4.3.4 C h e c k f l o w m e t e r s
f l o w 1 C a r g o : 1 0 0 0
f l o w 2 S t r i p : 2 0 0
Flowmeter inputs can be monitored at this page.
Flowmeter range are 4 – 20mA signal, where 4mA are 0 flow and 20mA are maximum flow,
which correspond to the Auto capacity value entered at chapter 3.4.1 General settings

3.4.3.5 C h e c k P r e s s u r e s e n s o r
P r e s s u r e : 0 0 5 . 0 0
F r e s h W a t e r : O p e n
At this page you can check the actual pressure in the system, push arrow Up to open the fresh
water valve and close by arrow Down, exit menu by push Enter.

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3.4.3 Continue of chapter


3.4.3.6 p p m a n d D 0 - D 7
(ppm) 0
3 5 0 0 0 0 0 0 - 1 0 0 0 0 0
- 2 0 0 0 0 0 0 0 0 0 0 0 0 0
This is the received diode values from the measuring cell, the values changes due to
contamination in the water, the value 0 at the second line shows the received ppm value from
the measuring cell, by pushing arrow down at this menu the wiper at top of the measuring cell
goes down and you can check that the 1000ppm trap works ( 0 change to 1000 ), release by
arrow up or Enter, ( line 3 & 4 shows received diode values ).
ppm should be close to 0 with fresh water in the measuring cell, otherwise the cell could be
dirty or e.g. scaling at the glass tube ( scaling can be removed by citric acid or toothpaste, use
a bottle brush # 83070-00002 ).

3.4.3.7 G P S W i n d o w
H D R : G P G G A - > T E R M I N A L
* L o n g : 0 1 2 . 0 5 . 5 6 7 8 E
* L a t : 5 7 . 3 6 . 1 2 3 4 N
* K n o t : 0 E R R : 0 0 0
GPS info is shown as above if a correct signal is received, the * at the end of each line flashes
when an updated signal is received,
HDR means Header which can be either GP or EC ( depending on GPS equipment ), the
protocol sentences can be either GGA or GLL for position, and VTG for speed, if GPS are
disabled the window shows MANUAL, if GPS position not are received the Long : and Lat :
are blank.
For service purpose the GPS signal can be read in a PC, press arrow up/down to activate
output ( RS232 or USB )

3.4.3.8 C h e c k R e l a y s
S a m p l e v a l v e 1 O F F
S a m p l e v a l v e 2 O F F
S a m p l e v a l v e 3 O F F
S a m p l e v a l v e 4 O F F
S a m p l e p u m p O F F
W i p e r O F F
B o o s t e r p u m p O F F
C l e a n w a t e r O F F
D i s c h a r g e V 1 O F F
D i s c h a r g e V 2 O F F
D i s c h a r g e V 3 O F F
A u t o M a n u a l O F F
W a r n i n g O F F
B a l l a s t a l a r m O F F
O D M a l a r m O F F
A L L O N
A L L O F F
E X I T
Here you can manually activate outputs from the computer unit by press enter at chosen line,
some of the functions are protected by a password.

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3.4.3.9 S p e e d t e s t
s p e e d : 0 0 1 0 . 0 0 k n
P u l s e s / h : 2 0 0 0
When the unit receives a speed pulse signal ( potential free closing contact ) from ships log, it
will be shown in knots, and in received pulses / hour.

3.4.3. S e t 5 0 0 p p m
10 p r e s s a b u t t o n
A 500ppm signal is send to the measuring cell and the computer expect same reading back.

3.4.3. C o n n e c t a 0 - m o d e m
11 c a b l e t o t e r m i n a l .
U s e 3 8 4 0 0 0 , 8 , n , 1
If a external PC is connected via the RS232 or USB port at front of the ODME computer,
there will be a continuous message shown at hyper terminal screen ( Swedish lyrics ).

12 S h o w c e l l v e r s i o n
v e r 0 1 . 3 4
A digit combination is shown which explain the cell version.

3.4.3. C h e c k f e e d b a c k
13 V a l v e P o s N e g
O B V 1 ( ) N / A
O B V 2 N / A N / A
S T V N / A N / A
If a feedback is configured it’s shown as parenthesis ( ), if no feedback are configured it’s
shown as N/A.
Default is OBV1 Pos ( close contact at terminal J11 when OBV opens ), when a feedback is
activated it’s shown as ( X ).
Neg means feedback when OBV is closed ( close contact at terminal J12 when OBV close, if
configured ).
OBV2 are to be configured for use in Clean Ballast mode ( if required )
STV are to be configured in extended systems ( Slop Tank Valve, if required )

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3.4.4 Simulation Mode


S i m u l a t i o n M o d e
At this page you are able to run a simulation mode, you can input ppm manually, flow or
speed could be either manual or auto ( settings according chapter 3.4.1 General settings ), the
purpose of this page is to simulate an actual discharge without starting the discharge pumps.

3.4.4.1 S I M U L A T I O N M O D E
6 0 p p m ( M A N ) 3 l / n
F l o w 5 0 0 m 3 / h ( M A N )
S p e e d 1 0 k n o t s ( A U T )
When entering simulation mode this will be visible at the display, the values flow and speed
are taken from the page General Settings, at page General Settings you have to chose if you
want a manual or automatic value ( see chapter 3.4.1 ), the ppm values are manual and can be
increased by push arrow up or decreased by arrow down, in steps of 20ppm.
NOTE ! OBV will open below 30 liter/nm and consequently close over 30 liter/nm.
All events will be stored as a log file “ SM “ in the memory.

3.5 Manual Override menu :


5 M a n u a l O v e r r i d e
The manual override function may only be used in case it is necessary to complete an
overboard discharge operation whilst the ODME equipment or other part of the monitoring
system installation has failed. The manual override will by-pass the monitoring function and
will make opening of the overboard valve possible, regardless of the computer output signal.
The manual override selection will always be stored into the memory. Press Enter to execute.

3.6 ODME memory record :

The ODME 2005 memory record provides a permanent record of the overboard discharge of
oil in compliance with the IMO requirements MEPC 108 (49). The memory in the computer
unit store data information for at least three years, then the oldest one will be overwritten.
If a paper copy is needed for filing purpose, it can easily be downloaded to a PC and then
printed out as a hard copy, or even at a CD disc.
There is also an option of connecting a handheld printer.

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4. Standard Installation Arrangement

This chapter describes installation and general arrangement of the ODME 2005.
The information is edited in the following subsections and paragraphs.
Page
4.1 General arrangement drawing 31
4.2 Computer unit connectors 31
4.3 Zener / solenoid unit installation 31
4.4 Analysing unit installation 31
4.5 Sample probe installation 32
4.6 Sample piping 32
4.7 Fresh water and pneumatic piping 32
4.8 Flowmeter installation 33

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4.1 General arrangement :


A general installation arrangement of ODME 2005 equipment is illustrated in the drawing 88-
2005-01-01.
The drawing illustrates a standard installation with a pneumatic driven sample pump.

4.2 Computer Unit :


The computer unit is located in the control room or equivalent space, and is connected to the
valve control console for overboard valve operation/starting interlock and for valve position
information.
Power supply 110 / 230 VAC 50/60 hz, connected to a main switch and 6 Amp fuse.
The alarm relay is normally closed, which means that the alarm is activated when power
supply fails.

4.3 Zener / solenoid unit :


The Zener / Solenoid unit is mounted in the engine room as well as armature and controls for
air supply to the components in the pump room.
Refer to drawing 88-2005-01-01. The Zener / solenoid unit should be mounted vertically in a
safe (non-hazardous) area, normally the engine room, as close as possible to the analysing
unit at the other side of the bulkhead. The unit should be provided with enough open space to
make it possible to open front cover and servicing solenoid valves at the side of the cabinet.
Power supply is 110 / 230 VAC 50/60hz, connected to a main switch and fuse 6 Amp.
Air pipe fittings from solenoid valves to Analysing cabinet are DN8 compressed fitting,
except for sample pump which is DN15.

4.4 Analysing unit :


The analysis / pump unit is mounted in the pump room. Bulkhead penetrations for water and
control air as well as for electrical wiring of the intrinsically safe circuitry of the measuring
system are arranged at a suitable location, making the connections as short as possible.
The analysing unit should be mounted in the pump room with 4 bolts to welded clips on the
pump room to engine room bulkhead or in an equivalent suitable location. There should be an
open service space around the unit in order to facilitate servicing, and there should also be
space available for operating the valve handles, opening the front cover and taking grab
samples.
The analysing unit should be mounted lower than the sample inlet probe, to ensure a positive
pressure in the sample water system at all times, if a positive pressure can’t be obtained a
booster pump may be required. Inlet, outlet and fresh water supply valves are fitted with
DN12 compressed fittings.
Pneumatic connectors are DN8 ( Wiper, sample / fresh water valve ) and DN15
( sample pump ) compressed fittings.
All internal tubings are installed at delivery, the internal tubings are made of oil / chemical
resistive PTFE tubes which is antistatic, it has also a very high burst pressure, see data sheet

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4.5 Sample probes :


Sample probes and sample return probes are arranged in the overboard piping as required, as
well as the flow meter. The sample probe valves may optionally be remote controlled from
computer unit.
The inlet probe are preferably mounted upstream the flow-meter orifice. Cut 2 holes with the
indicated diameters in a vertical part of the overboard discharge line, according to drawing
88-2005-01-02. Trim the contour of the stub to fit proper to the overboard line.
A positive water pressure must be available in the sample-line under all discharge conditions
at the place where the sample pump are located. The sample feed pump may be damaged if it
runs dry for more than 10 sec.
The outlet probe shall be located higher than the analysing unit outlet connection and
downstream the flowmeter, in order to ensure a positive pressure at the inlet pipe.

4.6 Sample piping :


Pipe: Size Max recommended length.
Inlet / Outlet DN12 ( ID 10mm ) *15 metres.

The piping material should be copper, cupronickel, steel or stainless steel.


The piping should be run as straight as possible. The sample transit time should be
recalculated to each installation to make sure that the requirements regarding total system
response time is satisfied.
The following example shows how to calculate the total response time:
A=Area in m2 of sampling pipe. Example: A: 12x1 mm=10mm A=π x r²
L=Length of sample piping (probe to meter) Example: L: 15 m
Q=Flowrate of sample pump (m3/h)=0,18 m3/h
T = 3600 sec
Formula for response time calculation :
AxL xT= 24 seconds + 5 (meter response time ) = max 40 seconds
Q
Make sure that all valves and other components are mounted with the necessary accessibility
and service space. The drain valve should be at the lowest point. Make sure that the drain
water will not cause any harm to this or other equipment.
* If longer distances are required, an installation of a booster pump may be necessary to
obtain response time.

4.7 Pneumatic piping and back flush water piping :


Pipe: Size: Pressure / Air capacity:
Sample motor DN15 compressed fitting 5,5 Bar / ~ 500 lit / min.
3-way valve DN8 compressed fitting 5 Bar.
Wiper DN8 compressed fitting 5 Bar.

Note ! The compressed air should be dry and clean ( instrument air ) in order to avoid
problems with seized valves and the non lubricated air driven sample motor.

Back flush water DN12 compressed fitting > 3 Bar ( recomended ).

Note ! A non return valve should be installed in the fresh water supply pipe, in order to avoid
contaminated water ingress into the fresh water system.

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4.8 Flowmeter :
Refer to drawings 88-2005-01-03.

Positive water pressure must be obtained in the discharge line under all discharge conditions
at the place where the flow meter is located. It’s important that the flow meter is located in
such a way that there is no disturbance in the flow before and after the flow meter.

A correct installation should have a straight flow upstreams the orifice plate of ≥ 6 times the
diameter of the discharge line, respectively ≥ 3 times downstreams.

We also recommend an installation in a vertical section of the discharge line. However in


some installations there isn’t enough space for a vertical installation, In a horizontal
installation it’s important to build in a ”gooseneck” to ensure that the discharge line always is
full of liquid. Assemble a vacuum breaker at top of the gooseneck, in order to avoid a vacuum
in the discharge line which otherwise will occur because of the ”big drop” after the gooseneck
( siphon effect ), see drw 88-2005-01-04 .

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5. Technical Descriptions and Specifications


This Section contains technical specifications and brief functional descriptions of the main
components of the JOWA ODME 2005 equipment. The components of the ODME equipment
receive information from various sources and produce various outputs as summarised in
paragraphs 5.1.1 and 5.1.2 below.
Page
5.1 ODME 2005 signals 36
5.1.1 Input signals 36
5.1.2 Output signals 37
5.1.3 Computer unit technical description 38
5.1.4 Zener / solenoid unit technical description 39
5.1.5 Analysing unit technical description 40
5.1.6 Standard sample pump unit technical description 42
5.1.7 Flowmeter unit 42
5.1.8 Ships speed log 42

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5.1 ODME Signals :

5.1.1 JOWA ODME 2005 input signals :


ODME 2005 receives the following signals from components being part of the
equipment and from other components.

1 4 - 20 mA analogue signal from flow meter ( max two ).

2 4 - 20 mA analogue signal from analysing unit pressure transmitter.

3 Voltage free pulse signal ( potential free ) or NMEA signal from ships log .

4. GPS input :
NMEA 0183 ( $GP / $EC GGA or GLL protocol, VTG for speed )
Baud rate: 4800
Data bit: 8
Parity: none
Stop bit: 1

5 Several input feedbacks intended to be connected to voltage free switches and to


monitor valve positions. Valve versus input are configured at commissioning.

6 A two way wire communication RS 485 between computer and measuring cell via zener
barrier module.

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5.1.2 ODME Output Signals

The JOWA ODME 2005 equipment provides the following output signals to
components included in the system and to external components.

1. A two way wire communication RS 485 between computer and measuring cell via zener
barrier module.

2. Air solenoid valve relay ( J17 ) controlling fresh water / sampling valve, to enable
cleaning of measuring cell and backflush of sample piping.

3. 3 sample point valve control relay outputs ( J18, J20 & J21 ). It’s purpose is to facilitate
remote control of sample point valves. Usage is optional.

4. Air solenoid valve relay ( J22 ) controlling sample pump.

5. Oil discharge alarm relay output ( J31 ) only, > 1000ppm, 30lit/nm & total accumulated.

6. 15ppm alarm relay output ( J29 ), Ballast mode only.

7. Failure alarm relay output ( J27 ), all other alarms not listed at item 5 & 6 above.

8. 3 computer unit relay outputs controls the OBV1 ( J26 ) and other valves ( J28 & J30 ).
Valve versus output are configured at commissioning.

9. RS232 port for download of memory data into a PC, Laptop or paper printer.

10. USB port for download of memory data into a PC, Laptop or a printer.

11. LED’s on the computer.

ALARM One or more alarms are activated.

WARNING One or more warnings are activated.

OBV OBV indication LED is red when the valve is closed, flash Orange
during opening and become green when open ( not in stand by mode ).

MIMIC The LED’s are activated at Ballast / Oil discharge, they reflect the
status of different units in the system, ( red = closed or inoperative,
green = open or operative, orange = changeover or warning ).

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5.1.3 Computer Unit technical description

The computer unit contains all facilities, necessary to carry out the computing and recording
of the overboard discharge, as specified in the Convention and the related Resolutions.
The computer calculates the oil content in the sample water, using information from the
sensors in the analysing unit.
The computer unit calculates the rate of discharged oil and the total quantity discharged
during a voyage, by speed, oil content and flow meter input information.
All calculations are identified to time, date and GPS position.
Failures and malfunctions are monitored.
Alarms are given when discharge limits are exceeded and at failures.
All information is stored into to the built in memory.
Additionally the computer unit has the overall control functions of the remaining parts of the
entire system.

Dimensions: 133 x 483 x 156 mm (Height x Width x Depth)


Connectors and cable glands are not included.

Weight: 4 Kg

Power supply: 110 / 220VAC +-10 % 50/60 Hz, 50VA


The power supply should be equipped with a main switch or a detachable
power supply connector and a fuse size of max. 6 A.
Computer internal fuse 2 Amp.

Installation place: 19 inch rack mounted in cargo control room or equivalent space.

Communication: Zener / solenoid unit RS 485 communication. 2 wire 1 mm2 pair twisted
shielded cable. Maximum cable length is 120 m.

Input signals: See chapter 5.1.1.

Output signals: See chapter 5.1.2.

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5.1.4 Zener / solenoid unit technical description

Installation place:
Bulkhead mounted in engine room or equivalent non-hazardous area.

Safety approvals: The electrical components of the analysing unit have the following
approvals.
Zener barrier unit: Sira 05ATEX2172
II ( 1 )G, ( EEx ia ) IIB ( Ta= - 20ºC - + 50ºC )

Dimensions: 300 x 410 x 152 (Height x Width x Depth)


Connectors and cable glands are not included.
IP 54

Weight: 10 Kg

Colour code: RAL XXXX

Physical arrangement:
The Zener / solenoid module is built into an enamel lacquer coated steel cabinet. The cabinet
contains electrical components as power supply, zener barriers and connection terminals. At
the left hand side of the cabinet are air pressure regulator / water trap and the solenoids valves
mounted. The solenoid valves control the pneumatically manoeuvred fresh water / sample
valve, the air driven sample pump and the pneumatic actuator for cleaning purposes

Electrical supply:

1. The standard model is designed for pneumatically powered pump motor and has the
following supply specification:
1 phase 110 / 230VAC +- 10% 60/50Hz, 100VA . The power
supply should be equipped with a main switch or a detachable
power supply connector and a fuse size of 6 A.
Zener cabinet internal fuse 500mA.

Air supply: Compressed air 5,5 Bar, clean and dry instrument air, free air
volume approx 500 lit/ min.

Communication: Computer unit communication RS 485. 2 wire 1mm2 pair twisted


screened cable.

Intrinsically safe cable ( blue ) 5 pair twisted wire 0,5mm2


individually screened cables for signals from the analysing unit.
Maximum length is 50 m.

Pneumatic pipes for controlling the fresh water / sample valve,


motor and pneumatic wiper.

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5.1.5 Analysing unit technical description

Installation place: Mounted in pump room, or at deck well protected from heavy seas
and freezing. Maximum length of sampling piping from any sample
point is 15 metres. If longer distances are required an installation of a
booster pump may be necessary to obtain response time.

Safety approvals: The electrical components of the analysing unit have the following
approvals.
Measuring unit: Sira 05ATEX2170
II 1 G, EEx ia IIB T4 ( Ta= - 20ºC - + 60ºC

Terminal box: Sira 05ATEX2171


II 1 G, EEx ia IIB T4 ( Ta= - 20ºC - + 60ºC

Pressure transmitter: DMT 02 ATEX E 114X


EEx ia IIC T6

Dimensions: 600 x 400 x 210 (Height x Width x Depth) valves and cable glands
outside the cabinet are not included.
IP54

Weight: 15 Kg.

Physical arrangement: The enamel lacquer coated steel cabinet contains the measuring unit,
mounted in the upper part of the interior space, a sample pump, a
valve actuator required for changing between measuring and
cleaning modes, a pressure transmitter monitor the sample / water
pressure in the measuring cell.

Communication: 2 x 5 wire 0,5mm2 screened intrisically blue marked cables for


signals from the Zener / solenoid module. Maximum length is 50 m.

Control air from the Zener / solenoid module for operation of the
fresh water / sample valve, pneumatic actuator and sample pump.

Sample water input: Sample flow ~200 l/h. Temperature range + 5ºC - + 60ºC.

Fresh water input: Average water consumption is ~ 30 l/h.


Temperature of the cleaning water should not exceed + 40ºC.

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5.1.6 Standard sample pump unit technical Description

Installation place: Pneumatic driven motor / pump in the pump room, or at deck well
protected from heavy seas and freezing.

Approval: EX II 2G IIB T2/T3/T4 (i)


EX II 2G IIC T2/T3/T4 (o)
Crude oils, "black" and "white" products.

Model designation: Speck Pumpen Y – 2951, Gast NL 22 airmotor

Material: Pump casing, stainless steel AISI 316


Impeller, stainless steel
Shaft stainless steel
Seal mechanical seal

Air supply: Clean & dry instrument air, ~ 6 Bar,


Non lubricated, free air consumption ~ 500 l/min

Sample flowrate: ~ 200 l/h.

Work pressure: ~ 2 Bar.

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5.1.7 Flow meter

In tankers fitted with a monitoring system the flow rate should be measured with a flow
meter. Selection of flow meter is optional.
A flow meter for measuring the rate of discharge should be installed in a vertical section of a
discharge line or in any other section of a discharge line as appropriate, so as to be always
filled with the liquid being discharged.
A flow meter should be suitable for the full range of flow rates that may be encountered
during normal operation. Alternatively, arrangements such as the use of two flow meters of
different ranges or a restriction of the operational flow rate range may be necessary in order to
meet this requirement.
The flow meter, when installed, should have an accuracy of +-10 %, or better, of the
instantaneous rate of discharge throughout the operating range for discharging the effluent.
The design of the flow metering arrangements should comply with the safety requirements of
the space in which it is intended to be located.

JOWA ODME 2005 can be programmed or adapted to accept most flowmeter 4 – 20mA
output signals.

JOWA has selected a flow transmitter that complies with the regulations and works well in
the application. This flow transmitter is often supplied as a part of ODME deliveries. In this
manual this particular flow transmitter is called the standard flow transmitter.
However any flow transmitter, having an output signal of 4-20mA and that complies with the
regulations that applies to the particular installation may be used.
For maintenance we refer to makers manual.

5.1.8 Speed Log Transmitter

In oil tankers fitted with a monitoring system the speed of the ship should be fed
automatically to the JOWA ODME 2005. The automatic speed indicating system should meet
the requirements according to IMO.
The automatic speed signal required for a monitoring system should be obtained from the
ships log speed indicating device in form of a repeater signal.
The speed signal should be a pulse signal from a voltage free relay or switch. The pulse
frequency should be proportional to the speed.

The data of the speed input signal should meet: Voltage ( potential ) free.
Pulse frequency range: 50-999 pulses/nm.

or

Output from speedlog NMEA 0 – 5 VDC

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6. Spare parts, Consumables and delivery extents


This chapter contains information about spare parts and consumables for the ODME
equipment, related to normal operation of the equipment. If necessary, identify the spare part
in the stated drawings of chapter 7.

Page

6.1 Computer unit spare parts :


88096-00010, Computer compl,
88096-00011, Computer I/O PCB
88096-00012, Computer CPU
88096-00014, Computer display
20600-00101, Fuse 2Amp

6.2 Zener barrier solenoid unit spare parts :


88094-00010, Zener barrier cabinet complete
88094-00020, Zener barrier, upper PCB
88094-00021, Zener PSU, lower PCB
94008-52050, Fuse 500mA
88094-00015, Solenoid valve block, compl.

6.3 Analysing unit spare parts :


88093-00011, Measuring cell
88093-00010, Terminal box
88093-00015, Pressure transmitter
88093-00014, Fresh water / sample valve, pneumatic.

6.4 Pump unit spare parts :


88091-00020, Mechanical seal
88091-00001, Sample pump complete, pneumatic.
88091-00002, Sample pump complete, electric

6.5 Flow-meter unit spare parts :


88092-00001, Flowmeter complete

6.6 Miscellaneous spare parts :


88096-00020, Portable printer
88096-00021, Printer paper roll
88096-10001, Cable for download of log files, RS232 ( 0-modem ), 5 meter
88096-10002, Cable for download of log files, RS232 - USB, 1,8meter

6.7 Consumables :
88093-09521, Wiper ring ( pneumatic wiper )
83070-00002, Bottle Brush measuring cell

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6.8 JOWA ODME 2005, delivery extent :

The following parts are included in a standard set of JOWA ODME 2005 equipment:

Qty Part description.

1 Computer unit.

1 Zener / solenoid unit

1 Analysing / pump cabinet incl. 20 meters of intrinsically safe signal cable.

1 Sample inlet filter.

1 Inlet / outlet sample probe with sample probe valves.

1 Air regulator / water trap.

2 The JOWA ODME 2005 Operations and Technical Manual.

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7. Maintenance and Troubleshooting

This chapter contains instructions for fault finding and necessary corrective actions related to
the computer unit and other complex parts of the system. The instructions include information
about a complete functional check of the computer programme.

Page
7.1 Failures at the computing unit 46
7.1.1 Defective alarm output 46
7.1.2 Computer failure 46
7.1.3 Interlock malfunction 46
7.2 Periodic check and service 46
7.3 Cleaning inlet filter 47
7.4 Manual cleaning of measuring cell 47
7.5 Failure codes 48

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7.1 Failures in the Computer Unit.

This section covers a number of other failures related to the computer unit and their causes.

7.1.1 Alarm output failure.


Check the alarm relay output ( see chapter 3.4.3.8 ). Ref to drawing 88-0000-02-04 to get the
position.

7.1.2 Computer failure.


Check the computer intake fuse. Refer to drawing 88-0000-02-04 to get the fuse position.

7.1.3 Starting Interlock, STV and OBV Malfunction.


If the overboard valve is controlled by the overboard valve relay output in the computer unit,
check the overboard valve relay output ( check by manual override ). For "EXTENDED"
mode there are 3 relay output to check. Refer to drawing 88-0000-02-04 to get the position.

7.2 Periodic Checks and Servicing :

Certain checks and servicing should be carried out at regular intervals in order to minimize
the risk for unexpected malfunctions during operation. Below is a maintenance list to be
carried out after each use and another list to be carried out at regular intervals of 6 months.

After each time of usage:


• Check the installation and the components for signs of leakage.
• Close all manually operated sample valves.
• Drain analysing unit piping due to freezing risk.
• Drain water trap at Zener solenoid air supply
• Check that wiper plunger moves freely, ( can be remote controlled from ODME computer,
see chapter 3.4.3.6 ).

Every Month :
Unscrew the wiper and check it moves freely, lubricate the pneumatic plunger shaft with
Vaseline so it doesn’t seize.

Every six months:


• Inspect the interior of all cabinets for general condition and cleanliness.
• Check all components with respect to proper mounting, clamping of cables, and any signs
of damage.
• Check all connections to be tightened and not leaking.
• Check the cables to the analysing unit along their entire length with respect to any signs of
chafe, wear or other damage and the bulkhead penetrations to be in proper conditions.
• Inspect and clean the Inlet filter as described below.
• Unscrew the pneumatic actuator to check the wiper grommet for wear or damages.

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7.3 Cleaning of Inlet Filter :

Stop ODME measuring and cleaning. Close the sample inlet-probe valve and the Analysing
unit inlet valve. Remove the top cover. Remove and clean the filter screen. Usage of Jowa
ODME 2005 sample pump unit without inlet filter screen could harm the sample pump.

7.4 Manual Cleaning of the measuring cell :

Stop all current ODME measuring and cleaning activity.


Open the analysing cabinet. Close the sample outlet and inlet valves. Unscrew the pneumatic
actuator and clean inside the measuring unit cell with the brush provided and some cleaning
detergent.
Scaling can preferably be removed by adding citric acid or toothpaste dissolved in the
cleaning water.
Re-mount the actuator and reset the valves to normal operating positions.

Take out the plunger and inspect it’s not stuck ( springloaded return ).

Clean the cell with the bottle brush and detergent, scaling can be removed by citric acid
dissolved in water, or vineager.

Be causus when re-assembly, do not overtighten the pneumatic plunger as it then could stuck
in down position.

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7.5 Alarm & Failure codes :

POWER FAILURE :
Is visible at power on, clear by Enter, a log file is stored in the memory as SY.

COMM FAILURE & CELL ERROR :


If there is some communication problems with the Measuring cell, check all cables and
terminals, check power supply to the Zener barrier unit ( switch off /on power to reset ), also
check chapter 3.4.3 line 2

SYSTEM ERROR :
A more severe system fault has occurred, switch the power off and on again to reset the
system failure, if no success a service engineer must attend.

DISCHARGE RATE_ALARM :
The total permitted liter / nautical mile is exceeded.

GPS ERROR :
There is no communication with the GPS, check cables, connectors and output of GPS unit,
also see chapter 3.4.3 line 7

VALVE_FEEDBACK ERR :
Feedback from OBV is missing or not correspond to the expected status, check that OBV
open and close properly, and that the feedback switch is working, see chapter 3.4.3 line 3
Input test.

SPEED_UNDERRANGE :
Speed is below the adjusted limit, check alarm limits and signals from the ships log, see
chapter 3.4.3 line 9 Speed test.

SPEED_OVERRANGE :
Speed is over the adjusted limit, check signals from ships log and max speed limit adjusted.

TOTAL_OIL_ALARM:
Total accumulated oil discharge are exceeded adjusted accumulated total limit ( this limit is in
reference to 1 / 30000 of the previous cargo ) if exceeded the discharge is interrupted, see
chapter 3.2 line 3 for reset.

PPM_OVERRANGE:
When the monitor reach 1000 ppm it goes in alarm status, as we can’t guarantee the accuracy
of the monitor above 1000 ppm, 1000ppm alarm can also occur if the pneumatic plunger has
get stucked in lower position, unscrew and check the motion of the plunger, see also chapter
3.4.3 line 6 for further info.

FLOW UNDERRANGE :
The discharge flow is below the adjusted limit, check alarm limits chapter 3.4.1 General
settings, and signals from the flow meter, see chapter 3.4.3 line 4 Check flow.

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FLOW OVERRANGE :
The discharge flow is over the adjusted limit, check alarm limits chapter 3.4.1 General
settings, and signals from the flow meter, see chapter 3.4.3 line 4 Check flow.

SELF TEST FAIL :


When self test fail it’s because of some of the internal or external parameters are not properly,
such as air supply un-sufficient, low or no fresh water supply, eventual no power supply, see
chapter 3.4.3.1 for more info and below 1 -4 :

1. Measuring cell ER :
Means that communication between computer and Measuring cell are interrupted, the
computer try to ping the cell and the computer counts how many received ( rcv ) and how
many lost, check cable connectors at backside of computer terminal J5 and corresponding in
zenerbarrier cabinet, check fuses in zener cabinet and any loose cable out to analysing
terminal box

2. Fresh water supply ER :


The system doesn’t feel any difference between static pressure and fresh water pressure, the
pressure figures are presented in the display and as in chapter 3.4.3.1. the problem can be loss
of fresh water supply to analysing unit ( manual valve closed somewhere in supply line ) or
that the pneumatic 3 way valve in analysing cabinet doesn’t change over, pressure can be
checked in display as chapter 3.4.3.5 ( see also below PRESS SENSOR ERR & PRESSURE
SENSOR U/R / O/R )

3. Sample pump ER :
Sample pump error are due to that there are no difference between fresh water pressure and
working pressure, the pressure figures are presented in the display and as in chapter 3.4.3.1.
problem can be related to that the sample pump doesn’t running or loss of sample ( see also
below PRESSURE SENSOR U/R / O/R ).

4. Air supply ER, Wiper ER & 1000ppm ER :


These three are related to the same cause, this is tested by activate the wiper so it goes down
in the measuring cell and hide the light path, during self test sequence the value ppm1 should
be close to 0 ( could be higher due to oil residues or scaling at glass tube, clean thoroughly ),
and when wiper are down ppm2 should show 1000

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PRESSURE SENSOR ERR :


The computer doesn’t receive any pressure differences of fresh water versus static pressure,
check the fresh water supply, check cables at pressure transmitter, connect a multimeter in
series of the pressure transmitter and see if you got 4mA in stand by and more than 4mA in
running mode. See also chapter 3.4.3.5 how to apply fresh water pressure.

PRESSURE SENSOR U/R & PRESSURE SENSOR O/R:


Loss of sample, pressure sensor Under & Over range are due to pressure out of alarm limits,
this means that the system can’t sense any differences of pressure in relation to static pressure
( pressure in overboard line ), Pressure U/R is that the work pressure is to low, which could be
due to no or low air supply.
Pressure O/R alarm could be due to that the sample line is blocked.
Static, fresh water and work pressure are presented in the display at start up cycle, so you can
monitor if there is any difference, the fresh water and work pressures should be presented as
values higher than static pressure ( static value is deducted ).

For better understanding see diagram below :


0 = Stand by mode
1 = Start, Static pressure A is measured
2 = Fresh water valve opens and the pressure B is measured
3 = Sample pump starts running and the pressure C is measured
4 = Flushing cycle every 10 minutes, the static pressure A is updated
5 = Work pressure is continuously monitored
6 = If the work pressure goes out of limits, the static pressure is updated
7 = if the work pressure is within limits according to the static pressure in sequence 6 it will
continue to monitor, otherwise it will fail and trigger an alarm.

Pressure A = Static pressure


B = Fresh Water
x Bar pressure
2 C = Work pressure
B
7
6 C
3 A
C 5
1 C
A 4
0 A

Start-up Running Flushing Running Alarm Running

50
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

8. Figures and drawings


This chapter is divided in General arrangement drawings, detailed and electrical drawings.

Page
8.1 General arrangements drawings 52
8.2 Detailed drawings 53
8.3 Electrical drawings 54

51
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

8.1 General drawings :

52
o.d 8x1

Tb1007
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
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Rev: 1m
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8.2 Detailed drawings :

53
6 5 4 3 2 1
152
265
M12 FIXINGS (x4)
3
D 1 D

C C

340
HINGES ON RHS
OF CABINET

SINGLE
AIR LINE
YARD
SUPPLY
DN 15
NOTE! FOR AIR CONNECTIONS TO
ANALYSIS UNIT SEE DWG 88-0093-01-01

AIR INLET FROM


AIR PRESSURE
REGULATOR DN15
COMPRESSION
B COUPLING B

AIR OUTLET DN15


TO SAMPLE PUMP
COMPRESSION
COUPLING

AIR OUTLET DN8 AIR OUTLET DN8 ELECTRICAL CABLE PENETRATIONS


TO SAMPLE TUBE TO 3WAY VALVE SEE DRAWING 88-0000-02-03
CLEANING PISTON COMPRESSION
COMPRESSION COUPLING
COUPLING FILE NAME SIZE MODEL ID SCALE
88-0094-01-01 - Zener & Solenoid Module.iam A3 88-0094-01-01 1:2
DRAWN 2004-12-13 Greg
CHECK JOWA AB
A APPR. A
Digitally signed by A
Sandgren TULEBO 865 A
Göteborg-SWEDEN
DN: cn=A Sandgren,
o=JOWA AB, ou, email=anna.

3 1 Air Pressure Regulator ODM 0,353 kg 95026-24010 #4 071204 ES Sandgren sandgren@jowa.se, c=SE

Teleph. +46 31 795 00 40


Date: 2007.12.10 15:32:20
REV +01'00'

2 1 Solenoid Valve 0,829 kg 88094-00015 APPROVAL DRAWING


ID NO
1 1 zener cab 10 kg 88009-40102 ZENER/SOLENOID MODULE 88-0094-01-01
ITE QT DESCRIPTION MTRL MASS ID NUMBER JOWA ODME 2005
6 5 4 3 2 1
6 5 4 3 2 1
B

D D
3

4 SAMPLE OUT DN12


COMPRESSION
COUPLING

5 65

640
2

475
FIXED
SAMPLE IN DN12 58 HINGE
6 COMPRESSION LOCATION
COUPLING
C C

240
1

349 DRAIN DN15


FEMALE

BACKFLUSH DN12
COMPRESSION
COUPLING
COVER
7 1
NON RETURN VALVE DN15 BRASS 0,210 kg 95031-15156
B B
6 1
Speck pmp & GAST air mtr AISI316L 3,471 kg 88091-00001
1 4
3 5 Pressure Transmitter
1 AISI316L 0,100 kg 88093-00015
2 4 1
Measuring Unit 1,300kg 88093-00011
B ( 1 : 2 ) CABINET
180

5 7 3 1
Terminal Box 1,300kg 88093-00010
MOUNTING DETAIL
105

6 2 1
3-Way valve DN10 with Brass 2,000 kg 60100-10106
Q13(x4) pneumatic actuator
1 1 Cabinet Body 600X400X200 9,607 kg 88009-90116
270
58

ITE QT DESCRIPTION MTRL MASS ID NUMBER


FILE NAME SIZE MODEL ID SCALE
400 88-0093-01-01 - ODME Analysing Unit.iam A3 88-0093-01-01 1:5
DRAWN 2005-08-25 Greg
HOLE DESCRIPTIONS READ IN CONJUNCTION
WITH DWG 88-0094-01-01, 88-0000-02-01 to 05
CHECK JOWA AB
A ALL AIR CONNECTIONS ARE COMPRESSION COUPLINGS: APPR.
Digitally signed by A Sandgren
DN: cn=A Sandgren, o=JOWA
TULEBO 865 A
A Sandgren AB, ou, email=anna.
sandgren@jowa.se, c=SE Göteborg-SWEDEN
CONNECTION 1: AIR DN8 TO MEASURING CELL AUTO CLEANING PISTON REV #7 071204 ES Date: 2007.12.10 14:26:29
+01'00'
Teleph. +46 31 795 00 40
CONNECTION 2: AIR DN15 TO SAMPLE PUMP MOTOR
CONNECTION 3: AIR DN8 TO 3WAY VALVE APPROVAL DRAWING
CONNECTION 4: SAMPLE PUMP MOTOR EXHAUST MUFFLER
ID NO
CONNECTION 5-6: ELECTRICAL CABLE GLAND PG20
CONNECTION 7: ELECTRICAL CABLE GLAND PG25
ODME ANALYSING UNIT 88-0093-01-01
JOWA ODME 2005
6 5 4 3 2 1
6 5 4 3 2 1

D 2 1 D

A
132

57
37
C C
156

A (1:1)
7
R3

B B
4

2 1 Computer Overlay Ploycarb 0,050 kg 88-0099-01-02


onate
1 1 ODME Computer Module 4kg 88-0096-01-01
ITE QT DESCRIPTION MTRL MASS ID NUMBER
21 FILE NAME SIZE MODEL ID SCALE
88-0096-01-01 - ODME Computer Unit.iam A3 88-0096-01-01 1:2
461 DRAWN 2005-01-07 Greg
CHECK JOWA AB
A 482 APPR. A
Digitally signed by A
Sandgren
DN: cn=A Sandgren,
TULEBO 865 A
o=JOWA AB, ou,
email=anna.sandgren@jowa. Göteborg-SWEDEN
#3 071205 ES Sandgren se, c=SE
REV Teleph. +46 31 795 00 40
Date: 2007.12.10 15:31:23
+01'00'

APPROVAL DRAWING
ID NO

NOTE! READ IN CONJUNCTION WITH DWG:88-0000-02-01 TO 05


COMPUTER UNIT 88-0096-01-01
JOWA ODME 2005
6 5 4 3 2 1
6 5 4 3 2 1
E ( 0,40 : 1 )

D D

E
NOTE! VERTICAL INSTALLATION.
FOR HORIZONTAL INSTALLATION SEE
88-0000-01-04
ORIFICE PLATE

FLOW
20 1 2 DIRECTION
OB LINE

C C

4 LOW PRESSURE
OUTPUT
HIGH PRESSURE 4
OUTPUT

COMPRESSION
COUPLING 3. DN8

COMPRESSION
COUPLING 1. DN8~

GASKET YARD
SUPPLY
B B
PN16 FLANGE,
d - SEE NOTE BELOW

COMPRESSION PIPE SPECIFIED


COMPRESSION
COUPLING 4. DN8
4 COUPLING 2. DN8 BY YARD

4 3 ballvalve DN10 Jowa supply brass 0.052 kg 19053-10106


3 1 Flow meter Jowa supply ---- 6 kg 88-0092-01-01
2 12 Hex Nut Yard Supply AISI316
LOW
1 12 Hex-Head Bolt Yard Supply AISI316
HIGH
PRESSURE PRESSURE ITE QT DESCRIPTION MTRL MASS ID NUMBER
FILE NAME SIZE MODEL ID SCALE
88-2005-01-01 - ODME GA.iam A3 88-2005-01 1:2,5
DRAWN 2005-08-25 Greg
CHECK JOWA AB
A 3 APPR. TULEBO 865 A
Göteborg-SWEDEN
REV Teleph. +46 31 795 00 40
NOTE:
1. KEEP DISTANCE 'd' AS APPROVAL DRAWING
SMALL AS POSSIBLE TO MINIMISE
FLOWMETER SAMPLE PIPING
2. PIPING BETWEEN COMPRESSION COUPLNG 1&2, YARD SUPPLY FLOW METER UNIT ID NO

88-2005-01 -03
3. PIPING BETWEEN COMPRESSION COUPLNG 3&4, YARD SUPPLY JOWA CLEANTOIL 2005
6 5 4 3 2 1
6 5 4 3 2 1

SAMPLE OUTLET PROBE


SAMPLE OUT
D D
38 <130

n38

n25
DN15, ½"
95

C C

STUB TO BE TRIMMED TO PIPE


CONTOUR. FULL PENETRATION
WELD

FLOW
2 1 DIRECTION
OB LINE
n38

DN15, ½" n25

B B
95

NOTE! SAMPLE PROBE INSTALLATION ARRANGEMENT FOR HORIZONTAL OR


VERTICAL INSTALLATION

2 8 Hex-Head Bolt - Yard Supply AISI316L 0,004 kg M10 x 30


1 8 Hex Nut - Yard Supply AISI316L 0,001 kg M10
ITE QT DESCRIPTION MTRL MASS ID NUMBER
38 130-T-nD/4 FILE NAME SIZE MODEL ID SCALE
88-2005-01-01 - ODME GA.iam A3 88-2005-01 1:2,5

T DRAWN 2005-08-25 Greg


CHECK JOWA AB
A TULEBO 865 A
SAMPLE INLET PROBE APPR.
Göteborg-SWEDEN
SAMPLE IN nD/4 REV Teleph. +46 31 795 00 40
APPROVAL DRAWING
nD
SAMPLE PROBE INSTALLATION ID NO

88-2005-01 -02
JOWA CLEANTOIL 2005
6 5 4 3 2 1
6 5 4 3 2 1

COVER

D D

300
120 260 20

20
(COVER REMOVED)
C C
260 n8 (x4)
300

PRESSURE
SWITCH
B B
FIXED HINGES
LOCATION

FILE NAME SIZE MODEL ID SCALE


CONNECTION 1. AIR SUPPLY DN8 COMPRESSION COUPLING 88-0098-01-01 Optional Valve Control Box.ipt A3 88-0098-01 1:2,5
(2.5-9.0 BAR CLEAN AND DRY)
DRAWN 2005-07-13 anna s
JOWA AB
CONNECTION 2. OBV CLOSE AIR DN8 COMPRESSION COUPLING
CONNECTION 3. OBV OPEN AIR DN8 COMPRESSION COUPLING CHECK
CONNECTION 4. STV OPEN AIR DN8 COMPRESSION COUPLING TULEBO 865
A CONNECTION 5. STV CLOSE AIR DN8 COMPRESSION COUPLING To J26 Terminal on Computer Unit APPR.
Göteborg-SWEDEN
A
CONNECTION 6. ELECTRICAL CABLE GLAND DN20 REV #2 060517 GS Teleph. +46 31 726 54 00
CONNECTION 7. ELECTRICAL CABLE GLAND DN20
CONNECTION 8. ELECTRICAL CABLE GLAND DN20 (SPARE) To J12 Terminal on Computer Unit
CONNECTION 9. OBV FEEDBACK SIGNAL AIR DN6 COMPRESSION COUPLING
OBV CONTROL (OPTION) ID NO

JOWA ODME CLEANTOIL 2005 88-0098-01 -01


6 5 4 3 2 1
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
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8.3 Electrical drawings :

54
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

9. Certificates and approvals


This chapter is divided in Type approval and certificates, general and detailed.

Page
9.1 IMO Type approvals, MED certificate 56
9.2 Pressure transmitter ATEX certificate 57
9.3 Flowmeter ATEX certificate 58
9.4 Sample pump ATEX certificate 59

55
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

9.1 IMO Type approval :


MED certificate :

56
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

9.2 Pressure transmitter ATEX certificate :

57
Coast Guard Approval Number: 162.050/9059/0 Expires: 13 October 2016

OIL POLLUTION PREVENTION EQUIPMENT


The following device has been tested in accordance
with IMO Resolution MEPC.108(49)

JOWA AB
Tulebo 865
S-428 34 Kallered
Gotheburg SWEDEN

JOWA ODME 2005; Cargo Monitor

Equipment is manufactured by JOWA, AB to specification/assembly drawing no. 88-2005-01-01


dated 25 Aug 2005 or 88-0004-01-01 dated 13 Dec 2004 comprised of the computer unit drawing
no. 88-0096-01-01 dated 07 Jan 2005, ODME analyzing unit drawing no. 88-0093-01-01 dated 25
Aug 2005, Zener/Solenoid module drawing no. 88-0094-01-01 dated 13 Dec 2004 and flow meter
unit drawing no. 88-2005-01-03 dated 25 Aug 2005.

The following electrical components of this monitor are certified to be installed in an


explosive atmosphere by an independent laboratory as components that Underwriters
Laboratories Standard 913 defines as intrinsically safe for use in Class I, Group D
hazardous locations; Flow Meter Unit(s)(Electronic) and Pump/Analysis Unit Cabinet
consisting of: Pressure Transmitter (Electronic), Measuring Unit (Electronic), Sample Pump
(Pneumatic) and Three Way Valve (Pneumatic).

Approved Units MUST BE connected to Manufacturer Supplied integrated Zener/Solenoid Unit


located in a Non-Hazardous Location as per Electrical Drawings Nos. 88-2005-01-01 and/or 88-
0004-01-01.

Installation must be in accordance with Manufacturer's installation instructions, National


Electric Code (NEC)/NFPA 70 requirements, and any additional requirements required by
applicable Code(s).

A copy of this Certificate should be carried on board a vessel fitted with this equipment at
all times.

IMO Certificates of Type Approval do not expire and are valid for equipment manufactured at
any time during the period of validity of this certificate.

Test data and results are attached in the appendix.

This certificate documents compliance with 46 CFR 162.050.


*** END ***
THIS IS TO CERTIFY THAT the above named manufacturer has submitted to the undersigned satisfactory evidence that the item specified herein complies
with the applicable laws and regulations as outlined on the reverse side of this Certificate, and approval is hereby given. This approval shall be in effect until the
expiration date hereon unless sooner canceled or suspended by proper authority.

GIVEN UNDER MY HAND THIS 13th DAY OF


OCTOBER 2011, AT WASHINGTON D.C.

S. J. KELLY
Chief, Engineering Division
U.S. Coast Guard Marine Safety Center
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

9.3 Flowmeter ATEX certificate :

58
Translation by tecsis

(1) EC TYPE TEST CERTIFICATE


(2) - Guideline 94/9/EG -
Instruments and Protective Systems for the Use in Hazardous Areas in Accordance with the
Regulations

(3) DMT 02 ATEX E 114 X


(4) Instrument: Pressure transmitter model E11/12/13*-***-***-*

(5) Manufacturer: tecsis GmbH

(6) Address: D 60439 Frankfurt

(7) The type of this instrument as well as the various approved versions are laid down in the
appendix to this type test certificate.

(8) In accordance with the Article 9 of the Directives of the European Communities of March 23,
1994 (94/9/EG), the certification agency of the DMT Association for Research and Testing
mbH (DMT Gesellschaft für Forschung und Prüfung mbH), designated agency No. 0158,
certifies the conformity of the instrument with the fundamental safety and health requirements
for the conception and the construction of instruments and protective systems for the use in
hazardous areas in accordance with the regulations mentioned in appendix II of the guideline.
The results of this test have been laid down in the confidential test report No. BVS PP
02.2058 EG.

(9) The fundamental safety and health requirements are complied with by conforming to:

EN 50014:1997 +A1-A2 General regulations


EN 50020:1994 Intrinsic safety ‚i‘
EN 50284:1999 Electrical equipment of instrument group II, category 1G
EN 50303:2000 Electrical equipment of instrument group I, category M1
EN 50281-1-1:1998 Electrical equipment for the use in areas with combustible dust
Part 1-1 Electrical equipment where protection is provided by the case -
design and testing

(10) Special conditions for the safe use of the instrument are referred to in the annex to this
certificate, if the sign „X“ is attached to the certificate`s number.

(11) This EC type test certificate refers only to the conception and the construction of the
instrument described. Further requirements of the guideline 94/9/EG have to be complied
with for the the production and distribution of the instrument.

(12) The instrument is to be provided with the following marks:

I or II, supplemented by the respective identification of categories


and standards in accordance with table under 15.1.2

Deutsche Montan Technologie GmbH


(German Association for Research and Testing GmbH)
Essen, june 05, 2002

DMT certification agency Head of department in charge

Page 1 of 4, DMT 02 ATEX E 114 X


This certificate may only be distributed in unaltered form.
Am Technologiepark 1, 45307 Essen, Telephone (0201)172-1416, Telefax (0201)172-1716
2015-10-16 JOWA ODME 2005, Operations & Technical Manual.
Author: BR
Rev: 1m
Ver. 1.2.55 ≥

9.4 Sample pump ATEX certificate :

59

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