K-Ball Three piece heavy duty, reduced and full bore ball valves

SERIES 180

R180/R180F Reduced Bore Design

F180/F180F Full Bore Design

Features

• Ball valve designs with screwed or weld end

connections.
• ISO 5211 top mounting plate for easy
actuation.
• Investment cast body construction.
• Carbon steel or stainless steel body
materials.
• Wide range of pressure ratings available.
• Reduced and full bore models.
• Locking device on all models.
• Seat material options available.
• Fire tested valves available as F180F and
R180F.

General Application Technical data

The Series180 designs are ideal for general Sizes: DN 8 - 100

industrial and service applications including NPS ¼ - 4
water, oil, gas, chemical processes and food Pressure ratings: PN 40/100
and beverage industries. Fire safe models Class 300/600
also offer designs suitable for more hazardous End connections
services such as fuel and inflammable Screwed: BSPP, BSPT, NPT
substances. Welded: Socket and butt weld

Emerson.com/FinalControl © 2017 Emerson. All Rights Reserved. VCTDS-04489-EN 18/03

K-Ball three piece heavy duty, reduced and full bore ball valves
R180/F180

20 21 22
19 13
18 17
19 20 21 22 12 16
18 11 15
13
12 10 14
17
9 7
16
11 8
15 6
10
14 3
9
7
8
6
3

23 5 1 4 2 23 5 1 4 2

Sizes DN 8 - 40 (NPS ¼ - 1½) Sizes DN 50 - 80 (NPS 2 - 3­)

Drawing shows full bore construction

Materials of construction Features

No. Part name Material Quantity
1 Body CF8M / WCB, 1.4408 / 1.0619 1 • Patented ‘SEALMASTER’ shaft arrangement
2 Cap CF8M / WCB, 1.4409 / 1.0619 2* DN 15 (NPS ½) (full bore) and larger sizes
3 Ball ASTM A351 Gr. CF8M 1 • Double shaft sealing complies with TA Luft
4 Bolt A2-70 4-6 fugitive emission requirements
5 Bolt washer 304SS 4-12 • Heavy duty, three piece ball valve
6 Ball seat RPTFE 2 • ISO 5211 top mounting plate
7 Body gasket PTFE 2 • Fully enclosed bolting for sizes up to
8 Anti-static shaft A276 Type 316 1 DN 40 (NPS 1½) full bore and DN 50 (NPS 2)
9 V-ring shaft packing PTFE 1 set reduced bore
10 Thrust washer 50% SS powder / 50% PTFE 1 • End connections, screwed, butt weld and
11 Gland 304SS 1 socket weld
12 Belleville washer 301SS 2 • Seat material options, PTFE standard
13 Locking trigger Stainless steel 1 • Size range DN 8 to 80 (NPS ¼ - 3)
14 Lower shaft seal 50% SS powder / 50% PTFE 1 - Reduced bore to DN 100 (NPS 4)
15 Compress ring 316L SS 1 • Blow-out proof stem and anti-static design
16 Upper shaft seal TFM 1600 1 • Tightness to EN 12266-1, Rate A; API 598
17 Stop bolt Stainless steel 1 • Optional casting per AD2000 - WO
18 Lock saddle Stainless steel 1 • Patented ‘POSILOCK’ lever for DN 15 to 50
19 Shaft nut 304SS 2 (NPS ½ - 2)
20 Handle CF8 / SGP Zn plating 1 - Full bore
21 Handle sleeve Vinyl 1 • Valve pressure rating:
22 Rivet 304SS 1 DN 8 - 50 (NPS ¼ - 2) - PN 100
23 Bolt nut A2-70 4-12 (ASME Class 600)
DN 65 - 80 (NPS 2½ - 3) - PN 40
* Stainless steel welded connector materials are CF3M/1.4409
(ASME Class 300)

Note
For Pressure/Temperature charts, please refer to
page 11

2
K-Ball three piece heavy duty, reduced and full bore ball valves
R180/F180

H1
H1
Side view Side view Side view
L4 Full bore: Full bore: Full bore:
DN 10 DN 15 - 40 DN 50 - 80
L4 Reduced bore: Reduced bore: Reduced bore:
DN 15 DN 20 - 50 DN 65 - 100

Threaded end Socket weld Butt weld SCH#5 (FP) / SCH#10 (FP)
(for Full bore)

Full bore dimensions (mm)

t2
DN Ød A B G ØP F W M t1 5S 10S L1 L3 L4 ØN2 ØN3 ØN4 H1 Wt (kg)
8 11.2 12.2 5.6 5.0 36 8.0 M5 115 0.5 - - 66.6 - 21.2 14.1 9.2 - 66 0.62
10 12.7 12.2 5.6 5.0 36 8.0 M5 115 0.5 - - 66.6 - 21.2 17.5 12.5 - 66 0.60
15 15.0 15.0 9.3 6.3 42 9.7 M5 135 0.5 1.65 2.1 71.6 129.8 25.2 22.4 15.8 21.7 84 0.82
20 20.0 20.0 12.5 6.3 42 9.7 M5 135 0.5 1.65 2.1 96.6 140.9 32.3 27.4 21.0 27.2 88 1.42
25 25.0 21.4 13.4 8.0 50 11.2 M6 165 0.5 1.65 2.8 109.0 223.3 42.3 34.2 26.6 34.0 98 2.02
32 31.8 21.7 13.8 8.0 50 11.2 M6 165 0.5 1.65 2.8 117.0 230.4 49.4 43.0 35.1 42.7 101 2.76
40 38.1 25.6 15.6 9.5 70 16.0 M8 200 0.5 1.65 2.8 129.0 240.2 57.2 49.0 40.9 48.6 117 4.12
50 50.8 25.2 16.3 9.5 70 16.0 M8 200 1.0 1.65 2.8 142.0 259.4 71.4 61.1 52.5 60.5 125 6.00
65 65.0 42.7 25.2 17.0 102 22.3 M10 250 1.0 - - 174.0 - 89.0 77.1 68.9 - 165 9.48
80 76.0 39.4 24.8 17.0 102 22.3 M10 250 1.6 - - 193.0 - 108.5 90.2 77.9 - 174 15.64
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

Reduced bore dimensions (mm)

DN Ød A B G ØP F W M t1 L1 L4 ØN2 ØN3 H1 Wt (kg)
15 12.7 12.2 5.6 5.0 36 8.0 M5 115 0.5 66.6 21.2 22.4 15.8 66 0.63
20 15.0 15.0 9.3 6.3 42 9.7 M5 135 0.5 71.6 25.2 27.4 21.0 84 0.85
25 20.0 20.0 12.5 6.3 42 9.7 M5 135 0.5 96.6 32.3 34.2 26.6 85 1.48
32 25.0 21.4 13.4 8.0 50 11.2 M6 165 0.5 109.0 42.3 43.0 35.1 98 2.08
40 31.8 21.7 13.8 8.0 50 11.2 M6 165 0.5 117.0 49.4 49.0 40.9 101 2.82
50 38.1 25.6 15.6 9.5 70 16.0 M8 200 1.0 129.0 57.2 61.1 52.5 117 4.32
65 50.8 25.2 16.3 9.5 70 16.0 M8 200 1.0 142.0 71.4 77.1 68.9 125 5.89
80 65.0 42.7 25.2 17.0 102 22.3 M10 250 1.6 174.0 89.0 90.2 77.9 165 9.63
100 80.0 39.4 24.8 17.0 102 22.3 M10 250 1.6 193.0 108.5 115.1 102.3 174 15.44
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

3
K-Ball three piece heavy duty, reduced and full bore ball valves
R180/F180

H1
H1
Side view Side view Side view
L4 Full bore: Full bore: Full bore:
NPS ⅜ NPS ½ - 1½ NPS 2 - 3
L4 Reduced bore: Reduced bore: Reduced bore:
NPS ½ NPS ¾ - 2 NPS 2½ - 4

Threaded end Socket weld Butt weld SCH#5 (FP) / SCH#10 (FP)
(for Full bore)

Full bore dimensions (inches)

t2 Wt
NPS Ød A B G ØP F W M t1 5S 10S L1 L3 L4 ØN2 ØN3 ØN4 H1 (lbs)
¼ 0.44 0.48 0.22 0.20 1.42 0.31 M5 4.53 0.02 - - 2.62 - 0.83 0.56 0.36 - 2.60 1.37
⅜ 0.50 0.48 0.22 0.20 1.42 0.31 M5 4.53 0.02 - - 2.62 - 0.83 0.69 0.49 - 2.60 1.32
½ 0.59 0.59 0.37 0.25 1.65 0.38 M5 5.31 0.02 0.06 0.08 2.82 5.11 0.99 .088 0.62 0.85 3.31 1.81
¾ 0.79 0.79 0.49 0.25 1.65 0.38 M5 5.31 0.02 0.06 0.08 3.80 5.55 1.27 1.08 0.83 1.07 3.46 3.13
1 0.98 0.84 0.53 0.31 1.97 0.44 M6 6.50 0.02 0.06 0.11 4.29 8.79 1.67 1.35 1.05 1.34 3.86 4.45
1¼ 1.25 0.85 0.54 0.31 1.97 0.44 M6 6.50 0.02 0.06 0.11 4.61 9.07 1.94 1.69 1.38 1.68 3.98 6.08
1½ 1.50 1.01 0.61 0.37 2.76 0.63 M8 7.87 0.02 0.06 0.11 5.08 9.46 2.25 1.93 1.61 1.91 4.61 9.08
2 2.00 0.99 0.64 0.37 2.76 0.63 M8 7.87 0.04 0.06 0.11 5.59 10.21 2.81 2.41 2.07 2.38 4.92 13.23
2½ 2.56 1.68 0.99 0.67 4.02 0.88 M10 9.84 0.04 - - 6.85 - 3.50 3.04 2.71 - 6.50 20.90
3 3.15 1.55 0.98 0.67 4.02 0.88 M10 9.84 0.06 - - 7.60 - 4.27 3.55 3.07 - 6.85 34.48
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

Reduced bore dimensions (inches)

NPS Ød A B G ØP F W M t1 L1 L4 ØN2 ØN3 H1 Wt (lbs)
½ 0.50 0.48 0.22 0.20 1.42 0.31 M5 4.53 0.02 2.62 0.83 0.88 0.62 2.60 1.39
¾ 0.59 0.59 0.37 0.25 1.65 0.38 M5 5.31 0.02 2.82 0.99 1.08 0.83 3.31 1.87
1 0.79 0.79 0.49 0.25 1.65 0.38 M5 5.31 0.02 3.80 1.27 1.35 1.05 3.35 3.26
1¼ 0.98 0.84 0.53 0.31 1.97 0.44 M6 6.50 0.02 4.29 1.67 1.69 1.38 3.86 4.59
1½ 1.25 0.85 0.54 0.31 1.97 0.44 M6 6.50 0.02 4.61 1.94 1.93 1.61 3.98 6.22
2 1.50 1.01 0.61 0.37 2.76 0.63 M8 7.87 0.04 5.08 2.25 2.41 2.07 4.61 9.52
2½ 2.00 0.99 0.64 0.37 2.76 0.63 M8 7.87 0.04 5.59 2.81 3.04 2.71 4.92 12.99
3 2.56 1.68 0.99 0.67 4.02 0.88 M10 9.84 0.06 6.85 3.50 3.55 3.07 6.50 21.23
4 3.15 1.55 0.98 0.67 4.02 0.88 M10 9.84 0.06 7.60 4.27 4.53 4.03 6.85 34.04
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

4
K-Ball three piece heavy duty, reduced and full bore ball valves
R180F/F180F - FIRE TESTED

19
18
12

Metal to metal 11
Seat
10
9
8

Before fire After fire

Detail A

Materials of construction Features

No. Part name Material Quantity
1 Body CF8M / WCB, 1.4408 / 1.0619 1 • Patented ‘SEALMASTER’ shaft arrangement
2 Cap CF8M / WCB, 1.4408 / 1.0619 2* for DN 15 (NPS ½) (full bore) and larger sizes
3 Ball A2-70 1 • Double shaft seal design
4 Bolt A2-70 8-12 • Blow-out proof stem
5 Ball seat RPTFE 2 • ISO 5211 mounting plate
6 Body gasket Graphite 2 • Anti-static design
7 Anti-static shaft A276 Type 316 1 • Valve pressure rating:
8 Shaft packing Graphite 1 set DN 8 - 50 (NPS ¼ - 2) - PN 100 (ASME Class
9 Thrust washer 50% SS powder / 50% PTFE 1 600)
10 Gland 304SS 1 DN 65 - 80 (NPS 2½ - 3) - PN 40 (ASME Class
11 Belleville washer 301SS 2 300)
12 Locking trigger Stainless steel 1 • End connections, screwed, butt weld and
13 Lower shaft seal 50% SS powder / 50% PTFE 1 socket weld
14 Compress ring 316L SS 1 • Seat material options - RPTFE standard
15 Upper shaft seal Graphite 1 • Secondary metal to metal seating surface
16 Stop bolt Stainless steel 1 • Fire tested to API 607 5th edition /
17 Lock saddle Stainless steel 1 ISO 10497:2004
18 Shaft nut 304SS 2 • Size range DN 8 - 80 (NPS ¼ - 3)
19 Handle CF8 1 - Reduced bore to DN 100 (NPS 4)
20 Handle sleeve Vinyl 1 • Tightness to EN 12266-1, Rate A; API 598
21 Rivet 304SS 1 • Optional casting per AD2000 - W0
• Patented ‘POSILOCK’ handle for DN 15 - 50
* Stainless steel welded connectors are CF 3M/1.4409
(NPS ½ - 2)
- Full bore

Note
For Pressure/Temperature charts, please refer to
page 11

5
K-Ball three piece heavy duty, reduced and full bore ball valves
R180F/F180F - FIRE TESTED

H1
H1
L4
L4

Threaded end Socket weld Butt weld Side view Side view Side view
Full bore: Full bore: Full bore:
DN 10 DN 15 - 40 DN 50 - 80
Reduced bore: Reduced bore: Reduced bore:
DN 15 DN 20 - 50 DN 65 - 80

Full bore dimensions (mm)

DN Ød A B G ØP F W H1 L1 L4 M ØN2 ØN3 t Wt (kg)
8 11.2 12.7 5.6 5.0 36 8.0 M5 66 66.6 21.2 115 14.1 9.2 0.5 0.62
10 12.7 12.7 5.6 5.0 36 8.0 M5 66 66.6 21.2 115 17.5 12.5 0.5 0.62
15 15.0 15.0 9.3 6.3 42 9.7 M5 84 71.6 25.2 135 22.4 15.8 0.5 0.88
20 20.0 20.0 12.5 6.3 42 9.7 M5 88 96.6 32.3 135 27.4 21.0 0.5 1.40
25 25.0 21.4 13.4 8.0 50 11.2 M6 98 109.0 42.3 165 34.2 26.6 0.5 1.96
32 31.8 21.7 13.8 8.0 50 11.2 M6 101 117.0 49.4 165 43.0 35.1 0.5 2.72
40 38.1 25.6 15.6 9.5 70 16.0 M8 117 129.0 57.2 200 49.0 40.9 0.5 4.04
50 50.8 24.2 15.3 9.5 70 16.0 M8 125 142.0 71.4 200 61.1 52.5 1.0 6.56
65 65.0 42.2 24.7 17.0 102 22.3 M10 165 174.0 89.0 250 77.1 68.9 1.0 -
80 76.0 35.4 24.8 17.0 102 22.3 M10 174 193.0 108.5 250 90.2 77.9 1.6 -
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

Reduced bore dimensions (mm)

DN Ød A B G ØP F W H1 L1 L4 M ØN2 ØN3 t
15 12.7 12.7 5.6 5.0 36 8.0 M5 66 66.6 21.2 115 22.4 15.8 0.5
20 15.0 15.0 9.3 6.3 42 9.7­ M5 84 71.6 25.2 135 27.4 21.0 0.5
25 20.0 20.0 12.5 6.3 42 9.7 M5 88 96.6 32.3 135 34.2 26.6 0.5
32 25.0 21.4 13.4 8.0 50 11.2­ M6 98 109.0 42.3 165 43.0 35.1 0.5
40 31.8 21.7 13.8 8.0 50 11.2 M6 101 117.0 49.4 165 49.0 40.9 0.5
50 38.1 25.6 15.6 9.5 70 16.0 M8 117 129.0 57.2 200 61.1 52.5 1.0
65 50.8 24.2 15.3 9.5 70 16.0 M8 125 142.0 71.4 200 77.1 68.9 1.0
80 65.0 42.2 24.7 17.0 102 22.3 M10 165 174.0 89.0 250 90.2 77.9 1.6
100 76.0 35.4 24.8 17.0 102 22.3 M10 174 193.0 108.5 250 115.1 105.2 1.6­
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

6
K-Ball three piece heavy duty, reduced and full bore ball valves
R180F/F180F - FIRE TESTED

H1
H1
L4
L4

Threaded end Socket weld Butt weld Side view Side view Side view
Full bore: Full bore: Full bore:
NPS ⅜ NPS ½ - 1½ NPS 2 - 3
Reduced bore: Reduced bore: Reduced bore:
NPS ½ NPS ¾ - 2 NPS 2½ - 3

Full bore dimensions (inches)

NPS Ød A B G ØP F W H1 L1 L4 M ØN2 ØN3 t Wt (lbs)
¼ 0.44 0.50 0.22 0.20 1.42 0.31 M5 2.60 2.62 0.83 4.53 0.56 0.36 0.02 1.37
⅜ 0.50 0.50 0.22 0.20 1.42 0.31 M5 2.60 2.62 0.83 4.53 0.69 0.49 0.02 1.37
½ 0.59 0.59 0.37 0.25 1.65 0.38 M5 3.31 2.82 0.99 5.31 0.88 0.62 0.02 1.94
¾ 0.79 0.79 0.49 0.25 1.65 0.38 M5 3.46 3.80 1.27 5.31 1.08 0.83 0.02 3.09
1 0.98 0.84 0.53 0.31 1.97 0.44 M6 3.86 4.29 1.67 6.50 1.35 1.05 0.02 4.32
1¼ 1.25 0.85 0.54 0.31 1.97 0.44 M6 3.98 4.61 1.94 6.50 1.69 1.38 0.02 6.00
1½ 1.50 1.01 0.61 0.37 2.76 0.63 M8 4.61 5.08 2.25 7.87 1.93 1.61 0.02 8.91
2 2.00 0.95 0.60 0.37 2.76 0.63 M8 4.92 5.59 2.81 7.87 2.41 2.07 0.04 14.46
2½ 2.56 1.66 0.97 0.67 4.02 0.88 M10 6.50 6.85 3.50 9.84 3.04 2.71 0.04 -
3 3.15 1.39 0.98 0.67 4.02 0.88 M10 6.85 7.60 4.27 9.84 3.55 3.07 0.06 -
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

Reduced bore dimensions (inches)

NPS Ød A B G ØP F W H1 L1 L4 M ØN2 ØN3 t
½ 0.50 0.50 0.22 0.20 1.42 0.31 M5 2.60 2.62 0.83 4.53 0.88 0.62 0.02
¾ 0.59 0.59 0.37 0.25 1.65 0.38 M5 3.31 2.82 0.99 5.31 1.08 0.83 0.02
1 0.79 0.79 0.49 0.25 1.65 0.38 M5 3.46 3.80 1.27 5.31 1.35 1.05 0.02
1¼ 0.98 0.84 0.53 0.31 1.97 0.44 M6 3.86 4.29 1.67 6.50 1.69 1.38 0.02
1½ 1.25 0.85 0.54 0.31 1.97 0.44 M6 3.98 4.61 1.94 6.50 1.93 1.61 0.02
2 1.50 1.01 0.61 0.37 2.76 0.63 M8 4.61 5.08 2.25 7.87 2.41 2.07 0.04
2½ 2.00 0.95 0.60 0.37 2.76 0.63 M8 4.92 5.59 2.81 7.87 3.04 2.71 0.04
3 2.56 1.66 0.97 0.67 4.02 0.88 M10 6.50 6.85 3.50 9.84 3.55 3.07 0.06
4 3.15 1.39 0.98 0.67 4.02 0.88 M10 6.85 7.60 4.27 9.84 4.53 4.15 0.06
ØN1: refer to thread options: NPT, BSPT, BSPP, DIN 2999

7
K-Ball three piece heavy duty, reduced and full bore ball valves
Complete valve range

R180, F180, F180, F180F Differential-pressure torque (mm)

Seat: Pressure: bar (psi) MAST (Nm)
PTFE Full bore Reduced bore 6.9 20.7 48.3 69 103.4 A276-316 SS
NPS DN DN 0 (100) (300) (700) (1000) (1500) (Note 8)
½ 15 20 5.1 5.2 5.2 5.2 5.4 5.4 25.2
¾ 20 25 7.7 7.7 7.8 7.8 8.0 8.0 25.2
1 25 32 9.6 9.8 10.0 10.0 10.2 10.2 40.2
1¼ 32 40 12.5 12.5 13.0 16.5 21.0 28.5 40.2
1½ 40 50 19.5 20.0 21.0 25.5 36.0 54.0 78.4
2 50 65 25.5 27.5 31.0 41.0 57.0 70.0 78.4
2½ 65 80 48.0 53.0 65.0 125.0 - - 318.0
3 80 100 59.0 63.0 85.0 180.0 - - 318.0

R180, F180, F180, F180F Differential-pressure torque (inch)

Seat: Pressure: bar (psi) MAST (lbs)
PTFE Full bore Reduced bore 6.9 20.7 48.3 69 103.4 A276-316 SS
NPS DN DN 0 (100) (300) (700) (1000) (1500) (Note 8)
½ 15 20 45.1 46.0 46.0 46.0 47.8 47.8 223.0
¾ 20 25 68.1 68.1 69.0 69.0 70.8 70.8 223.0
1 25 32 85.0 86.7 88.5 88.5 90.3 90.3 355.8
1¼ 32 40 110.6 110.6 115.1 146.0 185.9 252.2 355.8
1½ 40 50 172.6 177.0 185.9 225.7 318.6 477.9 693.8
2 50 65 225.7 243.4 274.4 362.9 504.5 619.5 693.8
2½ 65 80 424.8 469.1 575.3 1106.3 - - 2814.3
3 80 100 522.2 557.6 752.3 1593.0 - - 2814.3

Notes
1. Increase by 25% for MG1241, carbon and SS filled seat.
2. Increase by 15% for dry gas or oil free products.
3. Increase by 40% for dry gas (-100°C and below).
4. Increase by 40% for gas or liquid with slurry powder (above -100°C).
5. Increase by 40% for high viscosity fluid (above -100°C).
6. For actuator sizing, we recommend to add at least 20% of the break-away torque of valve as safety factor.
7. Valve torques refer to ball valves with full port. For reduced port valve torque take one size smaller.
8. MAST (maximum allowable shaft torque) for full bore option. Other shaft options available.

8
 K-Ball three piece heavy duty, reduced and full bore ball valves
SEALMASTER®
Part name:
1.Handle
2.Spring
Posilock handle­
3.Locking trigger

Parts list
No. Parts name
1 1 Handle
2 Spring
3 2 3 Locking trigger

Pull the locking

trigger up
Release the trigger.
And the elasticity of the
spring makes the trigger
Spring compressed automatically bounce back
to its original position

Features

• Simple construction
• Smooth action for locking trigger
• Wrapped locking trigger design prevents the spring from coming out
• The elasticity of the spring makes the trigger automatically bounce back to its original position,
which keeps the plate in position for firm locking. This also avoids unwanted valve operation
caused by accident.

Patented SEALMASTER® shaft seal arrangement - R180/F180/R180F/F180F

Our extremely high cycle shaft sealing design is accomplished by double sealing system. The high
performance of our ball valves is mainly due to unique SEALMASTER® shaft seal arrangement,
which provides a primary ­sealing. It has been specially designed and constructed to prevent
line fluid permeation and resultant leakage. On top of this arrangement are multiple layers of
V-ring shaft packing, this acts as secondary sealing. A set of Belleville washers automatically and
constantly compresses the seals to adjust for wear, pressure and temperature fluctuations. Our
ball valve is a stalwart barrier against fugitive emissions.

Belleville washers

V-ring shaft packing

SEALMASTER®

9
 K-Ball three piece heavy duty, reduced and full bore ball valves
SEALMASTER®

Explanation of SEALMASTER®

The live loaded SEALMASTER® is a combination of 3 components; (A) a cup and cone PFA/TFE
upper thrust seal, (B) a cup and cone sintered SS316 center load ring and (C) a flat SS/TFE lower
thrust seal. When tightened, the live loaded shaft pulls up and compressing the shaft thrust seals. A
As this happens, material from upper and lower thrust seal extrude between shaft and body
enclosures. (See 1 - 6). The surfaces between the bottom of lower thrust seal and top of shaft
B
flange are smooth and all rotation occurs between these two surfaces leaving the shaft thrust
seal ‘static’ to create the best possible seal. As rotation continues, components bed in and keep
seal performance constant with usage. C

Main features of SEALMASTER® - patented shaft seal arrangement

• ‘Multiple’ sealing up to 6 areas (see view 1 - 6).

• Encapsulated ‘static’ sealing achieved on upper thrust seal.
• Constant sealing force transmitted to shaft (see arrow) and making the shaft primary sealing
‘positive’.
• Excellent wear resistance on lower thrust seal (50% SS filled PTFE). 1 2 3
A
• Standard shaft finish better than Ra 0.8 µm (150 Grit) to reduce seals friction to a minimum.

B
4 5 6
A
C
Shaft seal arrangement

B
5
5
6 5
7 C 6 5 3
7 4 3
4
1 2
1 2
1
1
DN 8 - 10 (NPS ¼ - ⅜) R180/F180/R180F/F180F

Patented SEALMASTER
DN 15 - 100 (NPS ½ - 4) R180, R180F,
F180, F180F

Patented SEALMASTER
No. Part name Material Shaft seal arrangement shaft seal arrangement
1 Lower thrust washer 50% SS powder / 50% PTFE ■ ■
2 Compress ring 316 SS ■
3 Upper thrust washer TFM 1600 : Graphite for fire tested ■
4 V-ring shaft packing PTFE : Graphite for fire tested ■
5 Thrust washer 50% SS powder / 50% PTFE ■ ■
6 Flat thrust washer 50% SS powder / 50% PTFE ■
7 Shaft packing 15% Graphite + PTFE ■
■ means available

10
 27.5 PN 82.7 400 1,200 82.7 1,200
63
PN63
55.1 800
4 S
13.8 68.9 200 1,000 68.9 1,000
K-Ball41.4 three piece heavy duty,600 reduced and full bore ball valves
T
PN63 PN63
PN4
R180/R180F , F180/F180F
0
– Pressure/Temperature
-10 PN450 55.1
PN 63 Charts
100 150 200 250 300 °C 800 55.1
PN63 800
0
27.5 (14) (572) °F
(122) (212) (302) (392) (482) 400
T T
F180/F180F 41.4 600 41.4 600
PN4
S safe PN4
Three-piece heavy duty ball valve /4fire 0 0
13.8 PN40 200 PN40
PN 100: DN 8 to DN 50 (NPS ¼ to NPS 2) - full bore
DN 15 to DN 65 (NPS ½27.5
to NPS 2½) - reduced bore 400 27.5 400
PN 40: DN 65 to DN 80 (NPS 2½ to NPS 3) - full bore
DN 80 to DN 100 (NPS 3 to NPS 4) - reduced bore
-10 50 100 150 200 250 300 °C 4 S 4 S
0 (14) (122) (212)13.8(302) (392) (482) (572) °F 200 13.8 200

0 M Note
96.5 1,400
-10 50 100 150 200 250 300 °C -10 50 100 150 200 250 300 °C
(14) (122) (212) (302) (392) (482) (572) °F (14) (122) (212) (302) (392) (482) (572) °F

82.7 1,200

68.9 1,000
PN
M 10
PN10 0
96.5 0 1,400

55.1 82.7 800 1,200

Pressure in bar

Pressure in psi

R
82.7 H 1,200
U M
41.4 PN40 68.9 600 1,000
96.5 1,400
PN40
68.9 1,000
PNK
55.1 T 10 800
27.5 PN10 0 82.7 1,200
0

55.1 800
R41.4 4 S
13.8 200 600
H 68.9 1,000
PN
U 10
41.4 PN40 600 PN10 0
0
PN40 27.5 400
-10 50 100 150 200K 250 300 °C 55.1 800
R
27.5 (14) T
(122) (212) (302) (392) (482) (572) °F
PN16 H
13.8 200 U
Temperature
PN16 41.4 PN40 600
4 S T PN40
13.8 200 4 S
K
27.5 T
Note -10 50 100 150 200 250 300 °C
For PTFE seat, we recommend the maximum
(14) operating pressure
(122) (212) (302)not(392)
to exceed bar for°F
68.9(572)
(482) DN 25 and larger.
-10 50 100 150 200 250 300 °C 4 S
(14) (122) (212) (302) (392) (482) (572) °F 13.8 200

= 1.0619 body rating T = PTFE

= 1.4408 body rating R = RPTFE -10 50 100 150 200 250 300 °C
(14) (122) (212) (302) (392) (482) (572) °F
= WCB body rating 4 = 25% carbon filled PTFE
= CF8M body rating S = 50% SS filled PTFE
U = UHMWP
K = PEEK (ARLON 1330)
M = MG1241
H = TFM 1600

11
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product.
Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

K-Ball is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson
and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be
construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by
our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without
notice.

Emerson.com/FinalControl

12