Professional Documents
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Sondex* Wireline
Contents
1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.1 Operating ................................................................................................................................................1-1
1.2 Applications ...........................................................................................................................................1-1
1.3 Interfacing & Tool Combinations .................................................................................................1-1
1.4 Specifications .......................................................................................................................................1-2
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Hazardous Areas and ‘Hot Work’ ................................................................................................2-1
2.2 Hazardous Substances ....................................................................................................................2-1
2.2.1 Copper-Beryllium (UNS C17200) 2-1
2.2.2 Disposal of Hazardous Substances 2-1
2.3 Intrinsically Safe Installations........................................................................................................2-2
2.4 Electrical Hazard .................................................................................................................................2-2
2.5 Stored Energy........................................................................................................................................2-2
2.5.1 Trapped Pressure Safety Precautions 2-2
2.5.1.1 REMEMBER 2-3
2.5.1.2 Recommended Precautions to Follow 2-3
2.5.2 Compressed Springs 2-4
2.6 Danger from Machinery...................................................................................................................2-4
2.6.1 Weight 2-4
2.6.2 Moving Parts and Finger Traps 2-4
2.7 Irritants.....................................................................................................................................................2-5
2.7.1 Liquid-O-Ring® type 101 Lubricant 2-5
2.7.2 Loctite® 243 Thread Locker 2-5
2.7.3 WD-40® Spray 2-5
2.7.4 Dow Corning® 3140 RTV Coating 2-6
2.7.5 Dow Corning® 3145 RTV Coating 2-6
2.8 Tool Integrity..........................................................................................................................................2-6
2.8.1 Greases and Sealants 2-6
2.8.2 Seal Maintenance 2-7
2.8.3 Fluid/Gas Ingress 2-7
2.9 Electrostatic Discharge (ESD).........................................................................................................2-7
2.10 WEEE Disposal Information............................................................................................................2-7
2.11 EMC Classification...............................................................................................................................2-7
2.12 Transportation and Storage...........................................................................................................2-8
2.12.1 Cold Condition Limits 2-8
2.13 Operational ...........................................................................................................................................2-8
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Document: MN-MIT037 Revision: D Created: 3 October 2012 i
MIT037
Multifinger Imaging Tool Contents
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 ii
MIT037
Multifinger Imaging Tool Contents
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MIT037
Multifinger Imaging Tool Chapter 0. About This Manual
• Section 2 Safety.
• Section 6 Electrical Description.
• Section 5 Mechanical Description.
• Torque wrench setting changed to
250Nm. See note on page 5-17 in Section
5.5.3 Changing C-Section Seal.
03/10/12 D Updated Section 1.4 Specifications. CW PR PR
• AD-09804
• WD-18711
0.2 References
Below are the manuals/links required for use in conjunction with this manual:
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Multifinger Imaging Tool Chapter 0. About This Manual
0.4 Feedback
Please help us to improve future issues of this manual by adding your comments or corrections to
www.geoilandgas.com/downholetechnology, referencing the document number.
Thank you.
Photographs and sketches are for illustration purposes only. Depending on the tool model that you
have, certain features or dimensions may differ from those shown.
Documents from external sources (for example MSDS) either supplied with or referenced to in this
manual, are considered the latest version at the time the manual was issued. However, the
document may be altered by the external source without prior notice to Sondex Wireline Ltd.
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MIT037
Multifinger Imaging Tool Chapter 1. Overview
1 OVERVIEW
The GE Oil & Gas Multifinger Imaging Tool (MIT) range has been designed to
provide the most accurate tubing calliper measurements in the industry. The
high quality of the data allows for 3-dimensional imaging and the calculation of
rates of corrosion or scale deposition.
MIT037 is a Mark II, 40-finger MIT. The Mark II family offers significant
advantages over the first generation of tools. These include ease of
maintenance, running on Ultrawire™ high speed telemetry system, and the
ability to be able to change the fingers independently of the O-Rings. Two
lengths of finger are available with this tool, 7? and 10?. This allows a large
amount of flexibility in the sizes of wells that can be surveyed.
MIT037 operates as part of an Ultrawire™ toolstring and derives its power and
control from a suitable system controller, e.g. XTU.
The tool, described in this manual, is able to make and present a number of
analyses of the internal surface of well casing, using various different displays.
In addition to standard log presentations of arm positions against depth, a false
colour map of internal tubing condition can also be displayed. Alternatively, a
cross-section at any point may be shown. Using Well Integrity Visual Analysis
(WIVA) software, the data can also be used to generate 3D images, or full
statistical reports using MITpro. (WIVA and MITpro are optional).
1.1 Operating
The tool is run in the hole. Once at the bottom, the fingers are motored open. The
spring loaded, hardened tip fingers push against the i.d. of the casing or tubing
with low force. As the tool is logged up the well, the movement of each finger is
transferred to a position sensor. The output of the position sensor is then
digitised for recording into memory or transmission to the surface. Data from
each finger is monitored independently. At the end of the run, the fingers are
motored closed for pulling out of the hole or for repeat logging. The tool contains
an inclinometer to denote the high side and well deviation. The temperature of
the electronics is monitored for software correction of sensor drift.
1.2 Applications
The MIT system is used to generate information about the internal surface of the
well tubing. Typical applications include:
• Corrosion Assessment
• Casing Wear
• Casing Deformation
• Drill string damage
• Perforation Mapping
• Well Construction Determination
• Quantification of scale build up and corrosion
• Accurate location of holes or anomalies.
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Multifinger Imaging Tool Chapter 1. Overview
1.4 Specifications
Table 1-1 MIT037 Specifications
• Logging: <30mA
• Motor Operating: <400mA
Radial Resolution:
Max 60ft/min
Tool Make-up Length 54.48˝ (1383.79mm)a
Shipping Length 66˝ (1680mm)
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Multifinger Imaging Tool Chapter 1. Overview
a.
Does not include centralisers.
b.
Above 60º additional roller centralisers could be required.
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Multifinger Imaging Tool Chapter 2. Safety
2 SAFETY
In normal use, there are some specific safety instructions to safely handle GE Oil & Gas equipment. The
information in this section must be followed in addition to your specific Company and Local Rules &
Regulations (Directives).
Personnel must be qualified to operate or service this equipment. When the equipment is not installed,
commissioned and used in accordance with the specifications of GE Oil & Gas, protection will likely be
impaired.
It can be used only in Safe Areas and cannot be used in classified Hazardous
Areas ('Zoned' areas) unless a approved system of work is in place (for example,
Hot Work Permit) and applicable precautionary measures have been followed
(for example, monitoring for gas leaks, site inspection, fire fighting equipment,
work procedures).
This must be done in accordance with local and national legislation with regard
to the use of electrical equipment in potentially explosive atmospheres.
CARCINOGENIC/TOXIC!
WARNING!
Inhaling Copper-Beryllium dust and fumes can cause lung disease.
Particulate can enter the body through cuts, abrasions or other wounds on the
surface of the skin.
For further safety information, refer to the Material Safety Data Sheet (MSDS) for
Copper-Beryllium.
Copper-Beryllium is used in some tools manufactured by GE Oil & Gas (for example, the fingers on the
Multi-finger Imaging Tool (MIT)). There is no hazard from Copper-Beryllium in its solid state. However, if
Copper-Beryllium is cut or abraded to produce dust, take full precautions detailed in the MSDS for
Copper-Beryllium.
All hazardous substances MUST be disposed of in accordance with the relevant MSDS, Local Rules &
Regulations (Directives) and International Rules & Regulations (Directives).
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Multifinger Imaging Tool Chapter 2. Safety
TRAPPED PRESSURE!
WARNING!
Spaces in the tool can retain trapped pressure after a down hole leakage. As this
pressure can be released without warning, always:
• Contact GE Oil & Gas Technical Services IMMEDIATELY for advice before
maintenance is attempted.
• Make sure all trapped pressure has been removed from the tool before it
is transported.
Logging tools are subjected to harsh conditions downhole. High hydrostatic-pressure, high-temperature,
shock, vibration and contact with corrosive substances can all contribute to causing possible leaks into
sealed housings. Leak paths include but are not limited to:
During the deployment of a tool down hole, one or more of the above failure conditions can lead to a
quantity of fluid/gas leaking into the cavities of the tool. The leakage paths are rarely completely
reversible and so a proportion of the fluid/gas is likely to be retained (trapped) inside the tool as it is
recovered from the well. In some cases the quantity, composition and pressure of the trapped fluid/gas
will present a significant safety hazard in terms of stored potential energy.
Trapped pressure in a tool represents a significant hazard as the tool is handled immediately after it is
removed from a well. The hazard continues to exist during the subsequent transportation, storage, repair
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MIT037
Multifinger Imaging Tool Chapter 2. Safety
and servicing operations. In extreme conditions, the tool could explode! Therefore all precautions must be
taken to mitigate injury to the operator and nearby personnel.
Listed below are some signs that indicate the tool could contain trapped pressure:
When there are signs of trapped pressure, read first Section 4.5, Post-Logging Checks and then Section
5.4, Relief of Trapped Pressure - Tool Disassembly in the order shown to mitigate hazards.
2.5.1.1 REMEMBER
1 DO NOT point parts of the tool (that can become projectiles) at either yourself or others.
2 DO NOT release the pressure by removing filler plugs or other small plug items, unless the tool
manual shows different instructions (refer to Section 5.4, Relief of Trapped Pressure - Tool
Disassembly) that this is the correct method to release the trapped pressure.
3 DO NOT ignore the risk of trapped pressure and return the tool to its transportation packaging.
The tool can explode at any time due to sudden mechanical shock or changes in atmospheric
pressure. This could be dangerous with some methods of transport. For example, when the
tool is being transported in an aircraft.
4 DO NOT open the tool in a confined space or building. There is a possibility of toxic chemicals
being released.
1 Always wear Personal Protective Equipment (PPE) - hard toe boots, safety glasses and fluid
resistant gloves are a minimum.
2 Always let the tool stand in a cordoned-off safe area (outdoors is recommended) with hazard
signs indication, for a minimum of 24hrs (where possible, let the stand for a longer period).
Pressure can leak out slowly and (with a sufficient period) the tool pressure will decrease to a
less dangerous and more manageable level.
3 Always put (in a prominent position) a noticeable warning indicator on the tool (marker pen,
sticky label, etc.) to tell others that the tool could contain trapped pressure. It is recommended
also to display (at a safe distance from the tool) large signs that can be read clearly and convey
the same warning.
4 Always make all colleagues and other operators in the area know that the tool could contain
trapped pressure.
5 Always give a sufficient period for the tool to cool down to the ambient temperature. Fluids
(especially gases) have more stored potential energy at a high temperature than at ambient
temperature. When the tool is allowed to cool down, it will decrease this potential energy.
6 Always know that the well fluid in the tool could be hazardous or toxic. For example, it could
contain Hydrogen Sulphide (H2S). Take all necessary precautions to prevent harm to operators.
Thus do disassemble the tool outdoors and use toxic-chemical monitoring equipment.
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Multifinger Imaging Tool Chapter 2. Safety
7 Always know that the well fluid in the tool could be a flammable gas or mist. Disassemble the
tool away from sources of ignition or sparking.
8 Always make sure the suspect tool is disassembled until all inner volumes have been made
safe and free of pressure.
Some GE Oil & Gas logging tools contain springs that are retained under some compression or tension
and so contain significant stored potential energy. The relevant tool manual must be followed to mitigate
injury to the operator or nearby personnel from the tool ejecting components at high speed during
disassembly/reassembly. Where tools are fitted with the springs, a warning similar to that shown below
will be given in the related tool manual.
COMPRESSED SPRINGS!
WARNING!
The tool contains compressed springs.
2.6.1 WEIGHT
HEAVY EQUIPMENT!
WARNING!
The tool and some associated subassemblies are heavy. Care MUST be taken
when the tool is lifted, moved or maintained.
GE Oil & Gas recommends the use of correct lifting apparatus in accordance with
local directives and safety standards.
Make sure all heavy items are supported correctly at all times.
Refer to the specification table in the relevant tool manual for the tool weight.
The movement of these parts can present a pinch hazard, trap fingers/body
parts or snag items of loose clothing.
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Multifinger Imaging Tool Chapter 2. Safety
2.7 Irritants
The necessary precautions to use, store or discard an irritant are:
• ALWAYS refer to the applicable Material Safety Data Sheet (MSDS) for the irritant.
• DO NOT touch either your skin or your eyes whilst protective gloves are worn.
• DO NOT let the irritant to either contact the mouth or to be ingested.
When the disposal of an irritant is necessary, it MUST be in accordance with all Local Rules & Regulations
(Directives) for the country where the disposal is to occur. When not available, then International Rules &
Regulations (Directives) MUST be followed.
For further safety information, refer to the Material Safety Data Sheet (MSDS) for
Liquid-O-Ring® type 101.
For further safety information, refer to the Material Safety Data Sheet (MSDS) for
Loctite® 243.
WD-40® SPRAY
IRRITANT!
Wear protective gloves.
For further safety information, refer to the Material Safety Data Sheet (MSDS) for
WD-40® Spray.
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Multifinger Imaging Tool Chapter 2. Safety
FLAMMABLE!
WARNING!
DO NOT smoke in the area where WD-40® Spray is used!
DO NOT use WD-40® Spray near open flames, sparks or high-heat sources.
For further safety information, refer to the Material Safety Data Sheet (MSDS) for
Dow Corning® 3140 RTV Coating.
For further safety information, refer to the Material Safety Data Sheet (MSDS) for
Dow Corning® 3145 RTV Coating.
GE Oil & Gas recommend to use ONLY the greases and sealants specified for the
Tool.
GE Oil & Gas recommends, in the related tool manual, the use of Liquid-O-Ring®, type 101 (P/N: LOR101)
to grease lightly:
The correct greases and lubricants MUST be used in the maintenance of all GE Oil & Gas downhole
equipment. Some threads are internal and do not stop grease entering the tool. DO NOT use too much
grease. DO NOT use copper loaded greases unless specified in the related tool manual.
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Multifinger Imaging Tool Chapter 2. Safety
S EAL I NTEGRITY!
C AUTION !
Tool function relies on seal integrity. Replace worn or damaged seals.
ALWAYS check ALL seals for damage. Remove, discard and replace, when damaged
and at recommended service intervals.
F LUID /G AS I NGRESS !
C AUTION !
The Split Nuts/Tool Joints MUST be tightened correctly and fully to prevent fluid
ingress.
The tool is designed to be used in a hostile environment. This is only possible when:
Failure to complete the above can result in the ingress of fluids or corrosive gases that could damage the
tool. Where there is fluid/gas ingress the tool could contain trapped pressure. This trapped pressure can
be dangerous when not released in a procedure approved for the tool. Refer to the applicable Section in
the related equipment manual for the correct procedure to release trapped pressure and to Section 2.5.1,
Trapped Pressure Safety Precautions.
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Multifinger Imaging Tool Chapter 2. Safety
The tool should be stored and transported with the threads and O-Rings lightly greased with Liquid-O-
Ring (P/N: LOR101) and thread protectors fitted.
Some tools have a minimum operating temperature (for example, Multi-finger Imaging Tools - MITs).
Where such restrictions exist a warning similar to that shown below will appear in the related tool
manual stating the minimum temperature. Note that the related tool manual minimum temperatures
can differ from the example shown below.
L OW TEMPERATURES !
C AUTION !
DO NOT operate the tool when the temperature of the tool or surrounding area is
below 4ºC (39°F).
Where the tool has been either stored or transported at low temperatures, the
complete tool must be warmed to not less than 4ºC (39°F) before the tool is
mechanically operated.
2.13 Operational
A UTOMATIC C LOSURE
C AUTION !
The motor may unexpectedly close due to motor time out, see Section 3.2.1.2,
Electrical. Whilst working on the tool, always set the motor time out to never close
(set delay to 255s). Use the tick box in Warrior Motor Control. UMC001 always sets
time-out to never close.
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Multifinger Imaging Tool Chapter 3. Theory of Operation
3 THEORY OF OPERATION
Relative Bearing
Telemetry PCB
PSU 3.3V uP 12V Telemetry
Interface Relative Bearing PSU uP
1.6V 5V Interface
Interface
Digital PCB Motor Control PCB
Sensor Electronics
Finger Data
Motor Electronics
Start
Relative
Analogue PCB Bearing
Device
Finger Motor
Transmitter Select Receiver PSU Drive Control
(Link)
Motor Drive PCB
TX Control
Finger Signal
TX
RX Control
Rotation
Sensor
TX Multiplexer PCB RX Multiplexer PCB
Sensor Section
Motor Section
Sensor
Coils Temperature
Sensor M Limit
NOTE: Diagram shows
two of the coils. Motor Switches
3.2 Description
The Multifinger Imaging Tool (MIT) consists of two major sub assemblies, the motor section and the
sensor section. The two sections are joined together at the sensor head and a C-seal is used to provide a
semi-permanent seal.
3.2.1.1 Mechanical
The sensor section consists of the sensor head, finger section and sensor electronics. A special feature of
this tool is that each finger contains its own integral spring and engages its own linkage to the
transducers.
The sensor section consists of an array of 40 fingers, which track the surface of the wellbore. Each finger
is free to move independently. Attached to each finger is an actuator; this forms one half of the sensor
itself. The finger has a hardened tip to prevent wear and maintain an accurate reading throughout the
log. The finger is actuated by a built-in spring. The spring has been carefully designed to provide an
approximately constant tip force throughout the range of the finger.
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Multifinger Imaging Tool Chapter 3. Theory of Operation
The mechanism, used to pivot and guide the finger, has been designed to provide a stable platform,
where all movement of the finger tip will be translated into actuator movement, and hence readout on
the log. To make sure each finger is held in the optimum position on the pivot block, an array of leaf
springs have been created. This is driven by the adjustable finger clamp, with each of the individual
springs taking up any tolerance in the manufacture of the fingers themselves. The array of leaf springs is
attached to the clamp mechanism, which is used to clamp the pivot hard against the sensor head. The
clamp is adjusted by the clamp adjustment nut, accessible through the slots just below the closing
sleeve.
The sensor head assembly houses all the sensor coils, as well as providing structural support for the
sensor electronics. The sensor head provides the pressure barrier between the actuators and the sensor
coils.
The sensor coils are attached to the Coil Interface PCB and are mounted directly on the sensor head itself.
The PCB applies the drive signals to the sensor coils and selects the finger to be sampled. The sensor
electronics are then attached directly above.
A temperature probe is also mounted in the sensor head to allow for temperature compensation.
Within the sensor electronics there are two additional sensors, both providing inclination and deviation
information.
3.2.1.2 Electrical
The sensor section contains four circuit boards, 40-finger Coil Interface Board, Analogue Board, Digital
Board and Relative Bearing Board.
The 40 finger Coil Interface Board connects to the sensor coils and contains multiplexers that switch the
various coils through to the Analogue Board. This board contains all the analogue and digital electronics
that drive the coils and inclination sensor, and processes all the received signals. These signals are then
passed to the Digital Board, which controls the whole sampling process and contains an interface to the
Ultrawire™ toolbus. The Digital Board also contains a switched mode power supply that generates all the
voltage rails powering the sensor section from the DC voltage, supplied by the Ultrawire™ toolbus. The
Relative Bearing Board operates the rotation sensor and contains an interface to the Digital Board.
Sensor Operation
The MIT makes 40 independent radius measurements, using an array of 40 Linear Variable Displacement
Transducer (LVDT) sensors. These sensors convert the linear displacement, provided by the fingers and
actuators, into an electrical measurement of the finger position.
Each sensor consists of a coil, wound in two halves on a coil former rod, and a magnetic actuator,
connected to its corresponding finger, that moves linearly within the coil. Between the coil and actuator is
a pressure barrier that prevents the sensor coils and associated electronics from being exposed to well
fluid and pressure.
As the magnetic actuator moves within the coil, it changes the ratio of the inductances of the two halves
of each coil winding. The sensor circuitry measures these ratios and converts them into digital numbers
representing the measured radii, using a technique that eliminates the effect of changing coil properties
with temperature.
Inclinometer
Using the inclinometer calibration data, the raw output values are converted by the 1 to deviation and
relative bearing. The maximum deviation, at which the inclinometer will operate satisfactorily, is
approximately 60°. This inclinometer is intended to be used as an indication of the tool’s rotation and
deviation. The output is used to interpret the results and not for a well survey.
1.
Running Warrior or Memlog Software
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Multifinger Imaging Tool Chapter 3. Theory of Operation
Temperature
A precision temperature probe is built into the sensor head assembly, giving an accurate indication of the
internal temperature within the tool, and enabling the tool to perform accuracy-improving temperature
compensation from the raw finger readings.
3.2.2.1 Mechanical
The motor section consists of a motor, driving a ball screw, which provides linear motion to open and
close the fingers. The motor section provides the central spine for the tool. At the lower end of the section
is the control electronics. Microswitches are used to limit the travel of the motor.
Linear drive is transferred from the ball screw to the finger mechanism via a pair of shafts. These shafts
are coupled together using yokes and pass through an identical pair of dynamic seals. The dynamic seals
have been carefully designed to make sure reliable sealing. In each pair there are two seals (a main seal
and a backup seal). The back up seal can function perfectly well as the main seal in case of main seal
failure. In addition to the two seals is a wiper seal, behind which clean grease can be injected before each
job. This makes sure the seals only see clean fluid helping to increase their life and prevent failure. The
shafts have been coated in tungsten carbide, sealed, and then ground to a high accuracy and surface
finish.
3.2.2.2 Electrical
The motor control section consists of two circuit boards, the Motor PSU/Telemetry Board and the Motor
Controller Board. The Motor PSU/Telemetry Board provides the telemetry and motor control functions.
The Motor Controller Board provides the motor power, direction switching and microswitch detection.
Motorised Ultrawire™ tools should only be opened or closed one tool at a time to limit the current being
drawn from the Ultrawire™ toolbus.
The voltage, applied to the motor, is varied according to the motors mechanical loading in order that the
Ultrawire™ toolbus can be presented with a constant electrical load whilst the motor is running, thus
preventing corruption of any Ultrawire™ data that may be present. Increased mechanical load equals
decreased applied motor voltage and increased motor current. The pitch of the motor will be heard to
change as the motor opens/closes. The motor may sound like it is struggling, but this is normal.
Motor travel is limited by the use of two normally closed micro-switches, one for open and one for close.
During motor operation only the microswitch applicable to the motor’s direction of travel is monitored
and when it goes open-circuit, the motor power is switched off. When the microswitch for the selected
direction is already open-circuit, the motor power will not be applied.
The motor controller draws a fixed power from the Ultrawire™ toolbus. However, an over-current
detection circuit is provided. When it does trigger, it is indicative of a serious failure within the motor
controller circuitry. Tool operation should be suspended until the fault has been isolated and corrected.
Tripping the over-current protection circuit will cause the motor power to be switched off. When the
motor controller circuit detects an over-current shut-down of a motor operation, it will retry the operation
up to a maximum of 5 times before discontinuing the operation.
The motor controller has a built-in timeout counter to limit the time the motor will run from a single
Ultrawire™ motor command. This programmable delay is preset at the factory and will not normally
require changing, but it can be updated by sending a sub-command to the tool. The counter assumes its
preset value every time the tool receives a specific motor command (Open, Close, Stay Open, etc.) and
counts down to zero in 1 minute increments. On reaching zero, the motor will stop its current operation.
The motor run-time can be programmed between 1 and 14 minutes. When the motor timeout delay has
not been programmed, it will default to 5 minutes. When a tool fails to complete a motor operation within
the preset time period due to a tool problem or due to incorrect programming, the command can be
repeated to reset the run-time counter, thus extending the tool run-time for this operation only.
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Multifinger Imaging Tool Chapter 3. Theory of Operation
The Auto-Close facility enables the arms to close during a systems failure when communication to the
tool has failed, providing toolbus power is applied. During normal operation, the surface system (or
memory controller in the case of slickline operation) will periodically send a Stay Open command to the
tool(s). This has the effect of resetting the internal closure delay counter to stop the tool from closing
prematurely. When a telemetry or systems failure stops this command from being sent and there is still
power on the tool, the closure delay counter will count down to zero. On reaching zero, the arms will
automatically close. The Auto-Close delay time is sent to the tool as part of the Open command and can
be set to any number of minutes between 2 and 254.
Note: As a general concept on an Ultrawire™ toolstring, no two motorised tools should have the same or
overlapping Auto-Close delays. Therefore it is recommended that the first motorised tool in a toolstring is
set to Auto-Close after 15 minutes of not receiving a Stay Open (or other motor control) command and
subsequent tools should be set at 15 minute intervals thereafter (reference should always be made to
each individual tool’s manual in case a tool requires a longer Auto-Close delay to be set). This stops two
or more tools from trying to close simultaneously.
In the case of a catastrophic failure, where the Auto-Close function has to be invoked, the toolstring must
be left powered up until the last tool has closed under its Auto-Close delay timer, before attempting to
remove the toolstring from the well.
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Multifinger Imaging Tool Chapter 4. Operating Procedure
4 OPERATING PROCEDURE
WD-40® SPRAY
WARNING!
Refer to Section 2.7.3, WD-40® Spray.
It is recommended that a pre-job meeting with the oil company is held, before going to the well site, to
discuss cable connections, well diagram, conditions and any other issues that may relate to a successful
completion of the job. This will allow any adaptors or brackets to be made and tested prior to arrival on
site. It is also advisable to know the reasons for the job. For example, should the client wish to investigate
a possible restriction, it would be advisable to run a drift of the same diameter as the tool to make sure
that the tool would not get stuck.
4.1.1 ELECTRICAL
2 Using a Multimeter, check the pin (+ve probe) to housing (-ve probe) resistance is >1M.
4.1.2 MECHANICAL
1 Clean and grease upper and lower O-Ring seals. Replace O-Rings and anti-extrusion rings
(items 16, 17, 18, 28, 19 & 29, 09804) as required. It is recommended that new tool joint
O-Rings are fitted every one to two jobs, depending on well experience.
2 With the tool in open position, check for free movement of the fingers by pushing them closed
and check when they re-open to their original position.
3 There are two grease trap seals, which are fitted in the dynamic seal housings and require
greasing. Open and close the tool after pumping in grease.
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Multifinger Imaging Tool Chapter 4. Operating Procedure
4 Complete the following steps to pump grease into the Lower and Upper Grease Traps:
i Remove all modified Grub Screws (items 11 and 35, 42715) from the threaded holes,
either side of the yokes in the Motor Sub Assembly (item 4, 42715).
ii In the Grease Trap, screw the adapter (P/N: 13138) into one of the grub screw holes on
the lower side of the yokes.
iii Screw the grease nipple (P/N: 91001) into the adapter and attach a grease gun onto the
nipple.
iv Pump in sufficient grease until it begins to exit the grub screw hole on the opposite side
of the tool.
v. Unscrew the adapter and replace the Grub Screws (items 11 and 35, 42715). Make sure
that upper and lower electrical connectors are clean, dry and undamaged.
For Pre-Logging checks of the Pressure Relief Valve, complete these steps:
1 Make sure that the Pressure Relief Plug (item 1, 412319) and O-Rings have been serviced and
greased and that the canted coil spring (item 3, 412319) is in good condition.
2 Verify that the Pressure Relief Plug has been fully inserted into the MIT pressure housing. The
top of the valve should be flush with the counterbore of the housing See Figure 4-1.
When inserting the valve, the canted coil spring should click into place.
Failure to make sure the Pressure Relief Valve Assembly has been inserted correctly may result
in an immediate flood of the tool as it enters the well.
Grub Screw
Pressure Relief
Assembly in the
ready to use state
Figure 4-1 Pressure Relief Valve Assembly inserted into Pressure Housing
3 Make sure that the Skt Hd Grub Screw (item 3, 412565) is screwed tightly into the Pressure
Housing.
Failure to install correctly the Skt Hd Grub Screw may result in the Pressure Relief Valve
Assembly to be lost in the well in the event of a pressure relief incident.
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Multifinger Imaging Tool Chapter 4. Operating Procedure
4.1.4 OPERATIONAL
The MIT037 must be connected to a suitable Telemetry controller (for example UMT or XTU) and to a data
acquisition or logging system (for example MEMLOG or WARRIOR).
4.3 Logging
4.3.2 LOG
MIT
Refer to Warrior Software Manual (MN-WARRIOR) or Memlog Software Manual
(MN-MEMLOG) for details.
N OTICE TO W INCHMAN !
C AUTION !
T HE TOOL MUST ALWAYS BE CLOSED BEFORE AND DURING
RUNNING IN HOLE - T ELL T HE W INCHMAN ! T HE TOOL WILL
BE DAMAGED WHEN RUN IN HOLE WHILST OPEN .
Make sure the tool is stationary when the tool is opening. For Memory jobs, after the
fingers are due to have opened, allow a few of minutes to make sure the tool has fully
deployed, then start pulling out at the desired logging speed.
PRC
Figure 4-2
Typical Tool
Configuration
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Multifinger Imaging Tool Chapter 4. Operating Procedure
Table 4-1 are guidelines only and must be used in conjunction with local policy and specific well site
conditions both downhole and at surface. The table below is appropriate for near vertical wells and must
be adjusted accordingly when in deviated wells. The use of a Head Tension Unit is highly recommended.
Note: Do not exceed the calculated safe working load of your selected weak point. When in doubt, use a Head
Tension Unit, especially in deviated wells where calculation from surface tension is less accurate.
a.
For example: Reduced diameters, gas lift mandrels, fluid levels, valves, tubing shoes, packers, cross overs and other
downhole equipment.
A post-survey calibration should be performed immediately after pulling out of the well. Refer to Warrior
Software Manual (MN-WARRIOR) or Memlog Software Manual (MN-MEMLOG) for calibration details.
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Multifinger Imaging Tool Chapter 4. Operating Procedure
When any of the circumstances that follow are encountered or it is suspected that the tools may have
leaked, then you must proceed as if the tools contain trapped, pressurised fluid/gas until otherwise
determined. The characteristics of trapped pressure are:
To relieve the trapped pressure at the tool joint, complete these steps:
1 Place a rag over the tool joint. This will diffuse any jet of gas or fluid that may emerge from the
tool joint.
2 Unscrew SLOWLY the tool joint. Should there be trapped pressure inside the tool joint, the tool
joint may well be tighter than usual and require more torque than normal to undo.
3 At some point, well before the threads of the tool joint disengage, fluid or gas release will occur.
As soon as any hissing or fluid appearance is noted, cease IMMEDIATELY to unscrew the tool
joint and allow the pressure to dissipate before unscrewing further. This way, the pressure load
on the tool joint can be retained safely by the threads that remain engaged.
4 Once the operator is satisfied that no more fluid or gas is escaping, resume to unscrew
SLOWLY the tool joint. When further hissing or signs of fluid escape are evident, cease
IMMEDIATELY the unscrewing and allow the pressure to dissipate.
5 Repeat these steps until all trapped pressure within the tool joint is released and there is no
pressure loading.
6 The above procedure DOES NOT relieve any pressure that may be trapped within the MIT037.
To relieve any pressure trapped within the MIT037, refer to Section 5.4, Relief of Trapped
Pressure - Tool Disassembly BEFORE proceeding with either Post Logging Disassembly or
Transportation.
7 For other tools, refer to the relevant Section of their Operation & Maintenance Manual.
When there are signs of trapped pressure, refer to Section 2, Safety and Section 5.4, Relief of Trapped
Pressure - Tool Disassembly and complete the steps below:
WD-40® SPRAY
WARNING!
Refer to Section 2.7.3, WD-40® Spray.
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Multifinger Imaging Tool Chapter 4. Operating Procedure
2 Inspect the tool for signs of visible damage. Check that the tool opens and closes, ensuring that
the microswitches operate on time and that the individual fingers respond.
3 Check all external O-Rings. Replace when necessary. Replacement of O-Rings will depend on
field experience and well conditions. However, GE Oil & Gas recommend that external O-Rings
are replaced every one to two jobs, and internal O-Rings/sliding seals are replaced every 5-6
jobs. Seals should be replaced the tool experiences H2S gas or temperatures above 175°C
(347°F).
4 Check the finger tips for excessive flattening/wear. A visual inspection of the fingers should be
made after each job. Replacement is recommended after logging between 40,000 to 70,000
feet (12,000 to 21,000m), depending on operational conditions.
5 Using a Multimeter (not a Megohm Meter), check for continuity and short circuits, refer to
Section 4.1.1, Electrical.
6 Spray exposed areas of the tool with WD-40®, or similar corrosion inhibiting substance, and
store the tool in its carry tube.
Store with end threads lightly greased with Liquid-O-Ring® (P/N: LOR101) and with water tight thread
protectors fitted.
Do not subject the tool to extreme shock, such as dropping or hitting with a hard object.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
5 MECHANICAL DESCRIPTION
5.1 Overview
The MIT037 tool primarily consists of two sections:
18711
18721 Motor Electronics
82331 Sensor Head Split Nut
412830 Assy
Analogue Board Assy
Upper Bulkhead
Programmed
CD-82280
Motor Controller
CD-82287 Board
CD-82330 11517 40 Finger Coil
Analogue Board Relative Bearing Interface PCB
Unprogrammed Device 82282
Motor PSU/
Telemetry Board
Programmed
82339
82334
Relative Bearing
Digital Board
Interface CD-82283
Programmed
Programmed Motor PSU/Telemetry
Board Unprogrammed
CD-82338
CD-82333
Relative Bearing 18712
Digital Board
Interface
Unprogrammed Split Nut Motor
Unprogrammed
Housing Assy
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Multifinger Imaging Tool Chapter 5. Mechanical Description
For memory operation, use Memlog Software with appropriate ancillary equipment via an Ultrawire™
Memory Tool (UMT).
For maintenance, the recommended method of opening is the Ultrawire™ Motor Controller (UMC001).
The tool address is 15.
Before working with this tool, it is advised that a series of checks be performed to verify the tool's integrity
and limit safety risks. Refer to Section 2.5.1, Trapped Pressure Safety Precautions. For guidance on
safety equipment to adopt when using this tool, please refer to Section 2, Safety then complete these
steps:
1 Verify the state of the Pressure Relief Plug. When the valve has popped out (seeFigure 5-2 &
Figure 5-3). It is very likely that the tool has flooded downhole and that the inside of the housing
will contain well fluid.
Grub Screw
Figure 5-2 The Pressure Relief Valve inserted into the Pressure Housing
Grub Screw
Figure 5-3 The Pressure Relief Valve out of the Pressure Housing
2 However, when the Pressure Relief Plug has popped out after a tool flood, the operator can be
confident there is no trapped pressure within the sensor section of the tool.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
When trapped pressure is suspected in a MIT that has just been retrieved from a well, the procedures
below should be followed BEFORE the MIT is disconnected from the other tools in the string:
The Motor Section Housing is not fitted with an automatic relieving valve. The Secondary Pressure Barrier
Electrical Feedthrough fitted to the lower tool joint of the MIT (at the bottom end of the Motor Housing) is
free to disengage from the housing under the action of internal pressure in that housing. During
operation downhole, it is retained in place by the neighbouring tool connected beneath the MIT. As this
tool is disconnected from the MIT, the feedthrough will emerge from the motor housing and relieve the
internal pressure before the tool joint thread disengages.
1 Place a rag over the tool lower tool joint of the MIT. This will diffuse any jet of gas of fluid
emerging from the joint.
2 Slowly disconnect the tool that has been connected beneath the MIT, i.e. slowly unscrew the
lower tool joint of the MIT. Should there be trapped pressure inside the Motor Housing, the tool
joint may well be tighter than usual and require more torque than normal to undo.
3 At some point, well before the threads of the joint have become disengaged, fluid release will
occur. As soon as any hissing or fluid appearance is noted, the disconnection process should
cease and the pressure inside the housing allowed to escape before undoing the joint further.
This way, the pressure load on the tool joint can be safely retained by the threads that remain
engaged.
4 Once the operator is satisfied that no more fluid is escaping, SLOWLY resume unscrewing the
tool joint. If further hissing or signs of fluid escape are evident, immediately cease the
unscrewing and allow the pressure to dissipate.
5 Repeat these steps until all trapped pressure is released and there is no pressure loading on the
tool joint.
i. Changing fingers
ii. Changing O-Rings
iii. Changing 'C' Section Seal
iv. Non-routine Maintenance.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
STORED ENERGY!
WARNING!
The MIT037 has fingers that are spring loaded. Take care when removing and
fitting the fingers.
It is important that the actuators remain in the same slots. Therefore it is recommended to remove one
finger at a time. To do this, complete these steps:
1 Open the tool using a suitable controller, see Section 5.3. The tool should be slightly closed. The
recommended position is 2mm to 4mm (0.1˝ to 0.2˝) further closed than the fully open position.
2 Release the tension in Grub Screws, locking the Lower Actuator Clamp Nut on the Motor
Section Assembly (item 4) in place. See Figure 5-4.
3 Using a C-spanner, with the adapter tool (P/N: 20639), back off the Finger Clamp Assembly
(item 23) in an anti-clockwise direction when looking downhole.
Note: The Lower Actuator Clamp Nut on the Motor Section Assembly (item 4) is accessible through the slots just
below the Closing Sleeve (item 10).
Note: It is only necessary to back the Lower Actuator Clamp Nut off by four to six turns to release the Finger
Clamp Assembly (item 23) and allow sufficient room for the Fingers (item 22) to be removed.
4 To remove a single Finger (item 22), unhook the Finger from the Pivot Block (item 1) by moving
the Finger tip carefully outwards until the spring disengages. Move the finger towards the
lower end of the tool, ensuring the motion is parallel to the tool body, until the Actuator (item
21) can be seen to have been withdrawn from the Sensor Head (item 3). This will prevent the
actuator from becoming bent. See Figure 5-5.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
5 Remove the Actuator (item 21) from the Finger (item 22) by rotating the actuator until the
actuator shaft is aligned with the slot in the finger. Holding the actuator as close to the pivot
part as possible, pushing the actuator sideways out of the Finger from one side, whilst pulling it
from the other side. A pair of pliers can be used for assistance. See Figure 5-6.
6 Refit the Actuator (item 21) into a new Finger (item 22) by pushing the Actuator sideways into
the Finger. See Figure 5-7.
Note: The actuator shaft should be pointing to the right when the finger tip is pointing to the left and the Finger
Spring pointing towards you.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
7 To put the Finger (item 22) back into the tool, slide the Actuator (item 21) back into its pocket.
8 Compress the finger spring using your finger, and hook the finger back on the Pivot Block
(item 1). Make sure the spring is now resting on the Finger Clamp (item 23).
12 Make sure tool opens and closes fully. Adjust microswitches if required, see Section 5.5.4.7.
13 With the tool in open position, check for free movement of the fingers by pushing them closed
and check if they re-open to their original position.
14 Check for excessive tolerance on fingers. Adjust pivot block if necessary, refer to Section
5.5.4.8.
The O-Ring grooves, with the exception of the Sensor Head/Electronics Pressure Housing joint, have been
designed for the use of anti-extrusion rings. The anti-extrusion rings should be fitted on the low pressure
side of the O-Ring. The O-Rings should be changed after a maximum of two jobs, when operating above
15,000psi (103MPa). Anti-extrusion rings should be checked for signs of wear and replaced as necessary.
GE Oil & Gas recommends the use of Liquid O-Ring 101 (P/N: LOR101). It is the responsibility of the user to
check the O-Ring surfaces, including corresponding bore, for signs of damage. O-Ring surfaces should be
cleaned before installing fresh O-Rings. To do this, complete these steps:
1 Open the tool, using a suitable controller, refer to Section 5.3, Opening & Closing the Tool.
2 Change lower tool joint O-Ring and the two Anti-extrusion Rings (items 18 & 28, 09804) on the
Motor Housing (item 5, 09804).
3 To change motor housing/Motor Sub O-Ring and Anti-extrusion Ring (items 18 & 28, 09804),
unscrew the Motor Housing (item 5, 09804), using a C-spanner.
Note: Fit a second C-spanner on the Split Nut (item 1, 18713 and item 2, 42715) on the Welded Assembly
(item 4, 42715) to assist in unscrewing the Motor Housing (item 5, 09804).
4 Slide the Motor Housing off to gain access to the O-Rings. Once the O-Rings are changed,
replace the Motor Housing. See Figure 5-8.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
O-Ring under
Split Nut
O-Rings
Note: There is also an O-Ring fitted below the Split Nut (item 2, 42715). This O-Ring can be replaced by removing
the Split Nut at this stage.
5 To remove Yokes (item 16, 42715), remove Grub Screws (item 14, 09804) in the Yoke Coupling
(item 7, 09804). Remove the two Screws (item 34, 42715) from the Yokes. To do this:
i. Rotate the Yoke Coupling until the slots in the Yoke Coupling line up with the Yokes.
ii. Slide the Yoke Coupling towards the top of the tool.
iii. Undo the two Screws (item 34, 42715), holding the Yokes together.
iv. The Yokes can now be removed.
Note: Sometimes, due to Microswitch settings, there may be tension on the joint between the Yoke Coupling
and Closing Sleeve. To release this and make loosening the joint easier, the Ring MIT Assembly Tool (P/N:
21274) can be used. To use this ring:
6 To remove the upper T-Seal Cartridge Assembly (item 6, 42715), close the tool.
7 Remove both Grub Screws and Ported Grub Screws (items 11 and 35, 42715). There could be
two in each hole, retaining the holder in place. Lever the housing out, using a screwdriver in the
slots.
8 Remove the O-Ring and anti-extrusion ring on the T-Seal Cartridge Assembly (items 5 & 6,
42140). See Figure 5-9.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
10 Replace the O-Rings and anti-extrusion rings (items 5 & 6, 42140) external to the T-Seal
Cartridge Assembly (item 1, 42140).
Note: Anti extrusion rings (item 6, 42140) must be fitted on the low pressure side of the O-Ring (i.e. away from
the flange on item 1, 42140).
12 Slide the T-Seal Cartridge assembly (item 6, 42715) over the Shaft (item 10, 42715), until the
Yokes (item 16, 42715) can be attached. See Figure 5-11.
Note: The holders can be fitted in the tool by hand for the majority of the way. Lever the remainder of the way,
using a screwdriver.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
13 Loosely place the Upper Dynamic Seal Holder (item 1, 42140) back into the tool. Adjust the
position of the Upper Sliding Shaft until the Yokes can be attached.
14 Slide the lower Dynamic Seal Holder (item 1, 42140) over the Shaft (item 10, 42715), until the
Yokes (item 16, 42715) can be attached.
Note: The holders can be fitted in the tool by hand for the majority of the way. Lever the remainder of the way,
using a screwdriver.
15 Replace all ported Grub Screws (item 11, 42715), ensuring the counter-bore in the Holder is
aligned with Grub Screws. Hand tighten the locking grub screws against the holder and then
back off a 1/4 turn. Hand tighten the backup grub screw onto the locking grub screw. See
Figure 5-12.
Motor Sub-Assembly
(Upper Section)
16 Refit Yokes (item 16, 42715), complete with Screws (item 34, 42715). See Figure 5-13.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
18 Slide the Yoke Coupling (item 7, 09804) over the Yokes, and rotate through 90°. Refit the two
Screws (item 34, 42715) and Grub Screws (item 14, 09804) of the Yoke Coupling (item 7, 09804).
19 To change the Sensor Head and Electronics O-Rings (items 16 & 17, 09804), remove the
Pressure Housing (item 9, 09804). Change the O-Rings and then replace the Pressure Housing.
Note: Make sure that the L-seals are correctly orientated with the backup ring on the upper end of the tool and
then replace the Pressure Housing. Refer to Appendix C, Fitting of Anti-Extrusion Rings.
L-Seal Locations
Note: Make sure the alignment mark on the outside of the Pressure Housing is aligned with the ‘Finger 1’
position on the Sensor Head. This is indicated by an alignment mark on both the Sensor Head and the
Closing Sleeve Alignment Bracket.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
To service the Pressure Relief Plug, see Figure 5-15 and complete these steps:
1 Completely remove the Grub Screw (item 3, 412565) from the MIT housing.
2 Use an M4 screw to pull on the thread in the head of the Pressure Relief Valve and extract the
plug fully from the housing.
3 Replace the two O-Rings (items 4 & 5, 412319) and grease them lightly.
Grub Screw
4 Verify the condition of the Anti Extrusion ring (item 2, 412319) and replace it if it is damaged or
worn.
Note: Make sure that it is fitted on the low pressure side of the O-Ring, i.e. towards the small end of the Plug.
5 Always replace the canted coil spring once the plug has been removed from the housing.
6 Make sure the Pressure Relief Plug hole is clean and free from debris and that the sealing bores
are in good condition; this includes checking that the fine surface texture of the bores is intact
If the bores are scratched or damaged the housing may have to be replaced.
7 Re-insert the plug fully into the MIT housing until the canted coil spring clicks into place and the
top of the valve is flush with the counterbore in the housing.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
The Motor Section Secondary Barrier O-Ring should be replaced every 25 runs, should the tool joint
experience a flood, causing the secondary barrier to experience differential pressure. Make sure that the
tool is disconnected from any power supply or data controller. Maintenance of the lower tool joint is best
performed with the upper thread protector installed into the upper tool joint.
To service the Motor Section Secondary Barrier O-Ring, complete these steps:
2 Insert a 25mm minimum length M4 screw deep into the Monoconn Connector (item 3, 42850)
and screw into the thread.
3 Carefully pull on the screw to extract the Monoconn Connector from the housing.
6 Reconnect the wire using sufficient heat shrink to strain relieve the solder joint.
8 Carefully push the connector back into the housing, adjusting the alignment notch to fit in the
alignment feature on the tool joint. The connector must be fully inserted until it comes against
a hard stop. The end face of the connector should be at least 4mm beyond the retaining ring
groove.
Specialised Tools: Claw Wrench Adapter (P/N: 21287) Part of 18829 in KITT-MFK-MIT40F
Torque Wrench (P/N: 91710) Part of 18829 in KITT-MFK-MIT40F
The 'C' Section seal has been specified as a semi-permanent seal. The frequency that it needs changing
largely depends on operating conditions. It is recommended that it is changed at least once a year. The 'C'
Section seal is made from Inconel® 718.
Once the seal has been fitted to the tool and compressed, it is not possible to re-use it, even if it has not
seen pressure. The seal takes on a set when it has been seated.
It is recommended to strip the tool down at this stage and clean all surfaces. The following items relate to
drawing 09804, unless otherwise stated.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
2 Using a C-spanner and adapter tool (P/N: 20639, part of 18829 in KITT-MFK-MIT40F), back off
the Finger Clamp Assembly (item 23) in an anti-clockwise direction when looking downhole.
Note: It is only necessary to back the Lower Actuator Clamp Nut off by four to six turns to release the Finger
Clamp Assembly (item 23) and allow sufficient room for the Fingers (item 22) to be removed.
3 Remove all Fingers (item 22), as detailed in Section 5.5.1, ensuring they are labelled so they can
be put back in the same place.
4 Remove all Fingers (item 22), as detailed in Section 5.5.1, ensuring they are labelled so they can
be put back in the same place. See Figure 5-16.
Note: The direction of the Finger numbering can be determined from the notes (‘F1’ & ‘F2’), engraved on the
Sensor Head Pressure Housing.
7 Undo the three Screws (item 13) holding the Closing Sleeve (item 10) to the Sensor Head
(item 3).
8 Slide the Sleeve (item 10) back, gaining access to the Pivot Block (item 1). See Figure 5-17.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
9 Use a screwdriver to lever the Pivot Block (item 1) off the Sensor Head (item 3).
10 Slide the Pivot Block Insert (item 2, 18874) back inside the Outer Pivot Block (item 1, 18874).
11 Remove the Grub Screw (item 12) and Locking Pin (item 25) from the Sensor Head.
See Figure 5-18.
Figure 5-18 Removing the Grub Screw & Locking Pin from Sensor Head
12 Undo the two locking Grub Screws in the Shaft Split Nut (item 2) and undo the Shaft Split Nut.
See Figure 5-19.
Note: It has been done up to a high torque. Use a C-spanner in the hole in the Motor Sub (item 4, 42715),
nearest to the Motor Housing (item 5), to apply counter-force.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
Key
C-Section Seal
Split Nut
Note: To ease removal of the old C-section seal, it is recommended that a small screwdriver is tapped gently
into the groove in the C-section seal. This should be repeated in several places around the seal. The seal
can then gently be levered away from the sealing face. Care must be taken not to damage the sealing
faces!
14 Replace the O-Ring (item 26) from the Sensor Head inner bore. GE Oil & Gas recommends the
use of Liquid-O-Ring 101 (P/N: LOR101). It is the responsibility of the user to check the O-Ring
surfaces, including corresponding bore, for signs of damage. O-Ring surfaces should be
cleaned before installing fresh O-Rings.
i. Remove the two screws holding the Split Nut (item 2) together and separate the Split Nut
from the Shaft
ii. Remove the Upper Main Shaft Key (item 6).
iii. Slide the Closing Sleeve (item 10) complete with the Yoke Coupling (item 7), Closing Sleeve
Coupling (item 11) and Outer Pivot Block off the Shaft (item 1, 18874).
iv. Unscrew the Finger Clamp Assembly (item 23) from the Finger Clamp Screw Adjustment
(item 9, 42715). See Figure 5-20.
Note: DO NOT disassemble the Finger Clamp Assembly (item 23). This assembly has been preset during
manufacturing. Refer to Section 5.5.4.8 if required.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
16 Screw the Finger Clamp Assembly all the way onto the Finger Clamp Screw Adjustment (item 9,
42715).
17 Slide the Pivot Block Insert into the Outer Pivot Block (item 1, 18874). See Figure 5-21.
Figure 5-21 Sliding the Pivot Block Insert into the Outer Pivot Block
18 Slide the Closing Sleeve (item 10), Yoke Coupling (item 7), the Closing Sleeve Coupling (item 11)
and the Pivot Block (item 1) onto the Shaft.
19 Fit the Protective Actuator Sleeve (item 8) over the Pivot Block (item 1), but within the Closing
Sleeve (item 10). The slot should fit over the alignment key on the Pivot Block (item 1). See
Figure 5-22.
20 Fit the Split Nut (item 2) onto the Shaft and tighten the Cap head Screws to hold both halves of
the Split Nut in place. See Figure 5-23.
Note: It is recommended that the tool is held vertically whilst assembling these parts.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
21 Refit the Upper Main Shaft Key (item 6). See Figure 5-24.
23 Check that the C-seal (item 15) is in good condition. If any of these are scratched or damaged,
the C-seal will not work.
24 Screw the Sensor Head Assembly (item 3) back onto the Shaft.
Note: Be careful. Do not damage the C-seal with the thread in the Sensor Head.
Note: It is recommended that the Sensor Head Assembly is fitted to the Shaft in the vertical position to avoid
damage to the Shaft Pin and/or the C-seal. Alternatively, the V-block underneath the Motor Section can
be removed, so the Shaft is pointing diagonally. This will prevent debris from entering the Lower
Connector.
Note: The required torque is 250Nm. It is advised that a Torque Wrench and Adaptor (P/N: 91710 & P/N: 13138,
both part of 18829 in KITT-MFK-MIT40F) are used, so that whilst the seal is being squeezed, the increase
in torque can be felt by the engineer, until the joint becomes solid. See Figure 5-26.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
25 Use a C-spanner in the hole in the Motor Section Assembly (item 4), nearest to the Motor
Housing (item 5), to apply counter-force. See Figure 5-27.
26 Using the claw wrench adapter will increase the torque applied by the torque wrench. To
calculate the correct torque setting for the wrench, use the following formula:
TS L + E
AT = ----------------------------- Equation 5.1
L
Where:
27 Tighten the Grub Screws (item 12) to lock the Split Nut Assembly (item 2) in place. See
Figure 5-28.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
28 Refit the Locking Pin (item 25) and Grub Screw (item 12).
29 Make sure that the two keys are aligned on the Sensor Head and Pivot Block.
30 Using the Adjustment Nut, move the Outer Pivot Block (item 1) and Finger Clamp (item 23) back
into position against the Sensor Head.
31 Slide the Protective Actuator Sleeve (item 8) back onto the tool.
32 The Adjustment Nut should be tightened fully then backed off by four turns. See Figure 5-29.
33 Fit the Motor Sub Key (item 12, 42715) and tighten this once the Split Nut (item 2) is screwed
into the Housing.
34 Slide the Closing Sleeve (item 10), Yoke Coupling (item 7) and Closing Sleeve Coupling (item 11)
back in place.
35 Fit the Yokes, as detailed in Section 5.5.2 and make sure they are tightened evenly so there is
an equal gap either side. See Figure 5-30.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
Lower Yoke
Upper Yoke
36 Slide the Yoke Coupling (item 7) over the yokes and refit the socket head screws.
37 Re-attach the Actuator Protection Sleeve (item 8) to the Sensor Head Split Nut using the three
Grub Screws (item 13).
38 Slide the Pivot Block (item 1) fully forward, then refit the Fingers (item 22). There is a marker on
the tool to identify where Finger 1 should be placed. Each finger is specifically marked to go
into a certain place, so be careful not to put a finger in the wrong position, otherwise the
software readings will be inaccurate. See Figure 5-31.
39 Tighten the Finger Clamp Adjustment Screw (item 9, 42715) to lock the fingers in place.
It is assumed that the following procedures will be carried out at the appropriate stage during the
maintenance procedure described above. They describe how to disassemble the tool to a lower level.
This should only need doing if a problem arises.
If any soldering is required, only use SN100C solder and follow the GE Oil & Gas soldering procedure. Both
are available from GE Oil & Gas.
Note: All line connectors are co-axial type. The inner pin carries the Ultrawire™ line. The outer pin is used for
high power and is currently not used in the standard tool. Should the outer pin be damaged, it should not
cause concern, unless it is preventing the line from conducting or shorting the line to ground.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
The MonoConn Connector (item 3 42850) is part of the Motor Housing (item 2, 42850) and it is joined to
the Triax Carrier Connector Assembly (item 1, 42850) inside the motor housing.
2 Screw in an M4 bolt (>25mm in length) into the thread on the MonoConn Connector (item 3,
42850).
3 Gently pull out the MonoConn Connector (item 3, 42850) using a pair of pliers.
5 Using the supplied tool (P/N 20634), undo the taper plug (item 9, 18710) holding the Triax
Connector Carrier Assembly (item 1, 42850) inside the Motor Housing (item 5, 09804).
6 Pull the Triax Connector Carrier Assembly (item 1, 42850) out. The threaded end of the fitting
tool should be used for this purpose.
8 Attach a piece of string or wire to the yellow line wire (item 23, 42850) and pass it through the
housing. Slide the connector block back into position, keeping the wire/string taught.
10 Re-solder the line wire to the Lower Connector (item 3, 42850), using heatshrink to provide
insulation and strain relief.
11 Push the Lower Connector (item 3, 42850), back into the Housing (item 2, 42850), ensuring the
anti-rotation pin is aligned with the corresponding hole.
12 Refit the MonoConn Connector retaining ring (item 4, 42850) back into position.
13 Using a Megohm Meter, set to 250V, check for insulation between pin (+ve probe) and housing
(-ve probe). The reading should be >10M.
Note: The Housing should not be on the tool when performing the check.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
Note: By default there are two line wires fitted to the tool. The co-axial wire is for future upgrade and is not used
in the standard tool. It does not need to be repaired unless the tool has been upgraded to use this wire as
it is liable to short or otherwise interfere with the normal operation of the tool.
The sensor head needs to be removed and the C-section seal will need to be replaced. If the line wire has
been damaged in a visible location, it could be preferable to splice it, rather than dismantle the tool.
Complete these steps to replace the line wire in the Motor Section:
2 Pull the Kemlon Co-Axial (item 19) out from the top of the Motor Shaft.
3 Unsolder the line wire from PCB82280, contained in the Motor Electronics Assembly (item 1).
5 Attach the new wire to the old wire and pull through the tool.
6 Solder the wire back onto the contact pin on the Kemlon, using heatshrink to provide insulation
and strain relief.
Note: By default there are two line wires fitted to the tool. The co-axial wire is used for future upgrade and is not
used in the standard tool. It does not need to be repaired unless the tool has been upgraded to use this
wire as it is liable to short or otherwise interfere with the normal operation of the tool.
This connector is located in the shaft that supports the sensor head PCB.
1 Remove the line wire from PCB82334 (item 32, 42748). Undo the solder tag holding the ground
wire on the co-axial wire.
2 Undo the two csk Screws (item 17, 42750) holding the Mounting Flange (item 9, 42750) in place.
3 Undo the four csk Screws (item 20, 42748) in the Electronics Assembly (item 1, 42750), holding
the Lower Bulkhead (item 9, 42748) in place.
STORED ENERGY!
WARNING!
The MIT037 has components that may store energy. This energy may be
released at any time without warning.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
4 As the screws are loosened, the spring pre-loading the Connector Holder (item 6, 42750)
will be released. Care should be taken when the screws are removed that injury does not occur.
5 Withdraw the connector. Two Connector Locating Pins (item 8, 42750) hold the connector in
the connector block. These will need to be removed to access the connector. Please contact GE
Oil & Gas for replacements.
7 The Nut Tube Retaining (item 10, 42750) should be tightened to 50Nm. Use the C-spanner holes
in the Upper Reinforcement Tube (item 5, 42750) to hold the tube while the nut is being
tightened.
1 Remove the tape holding the wires to the Motor & Electronics Assembly (item 1, 42715).
2 Undo the four Screws (item 31, 42715), connecting the Motor & Electronics Assembly to the Sub
(item 4, 42715).
3 The Motor & Electronics Assembly can now be withdrawn. Take care not to damage any wires.
4 To refit, align drive pin with Motor to Ballscrew Coupling (item 15, 42715).
5 Replace the four Screws (item 31, 42715). Apply Loctite®243 to secure.
6 To access the wire terminals, undo the four csk Screws (item 9, 18711) holding the chassis to
the Motor section.
The internal components comprise of Lower sliding shaft, Ballscrew and Bearings. To remove the Motor
Section Internal Components, complete these steps:
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Multifinger Imaging Tool Chapter 5. Mechanical Description
4 Undo the four csk screws (item 32, 42715) in the Motor & Electronics Assembly (item 1, 42715). It
is advisable to restrain the Bearings Spacer (item 8, 42715) while undoing these Screws. See
Figure 5-34.
5 Remove the Cap Head Screws (item 31, 42715) from the Motor & Electronics Assembly. See
Figure 5-35.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
Figure 5-35 Removing Cap Head Screws from Motor & Electronics Assembly
6 Push the internal components out of the Sub, using the sliding shaft. See Figure 5-36.
• The Lower Sliding Shaft (item 17, 42715) is screwed to the Ballscrew Assembly (item 5,
42715). Three Grub Screws (item 30, 42715) are used to lock it in place.
• The Bearings (item 21, 42715) are held in place with a Bearing Lock Nut (item 20, 42715).
• DO NOT remove the Nut from the Ballscrew Assembly (item 5, 42715). See Figure 5-37.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
iii. Remove the External Circlip (item 23, 42715) to release the Ball Screw Washer (item 36,
42715)
1 Screw the Lower Sliding Shaft (item 17,42715) back onto the Ballscrew Assembly (item 5,
42715).
2 Use the three Grub Screws (item 30, 42715) to keep the Ballscrew Assembly in place.
3 Apply some high temperature grease. It is recommended that a Polytetra Fluoroethylene (PTFE)
based high temperature grease is used.
4 Re-insert the Lower Sliding Shaft (item 17, 42715) and the Ballscrew Assembly back inside the
Motor Section Assembly (item 4, 09804).
5 Align the recesses in the in the Lower Sliding Shaft (item 17, 42715) with the slot in the Motor
Housing. See Figure 5-39.
Figure 5-39 Aligning the Lower Sliding Shaft to the Motor Housing
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Multifinger Imaging Tool Chapter 5. Mechanical Description
6 Make sure that the following items are inserted, in order, onto the Lower Sliding Shaft (item 17,
42715) into the Ball Screw Assembly (item 5, 42715):
Figure 5-40 Fitting the Bearing Housing Spring and Bearing Spacer
7 Apply some compression to align the threaded holes with the countersunk screw holes on the
Motor Section Assembly (item 4, 09804). See Figure 5-41.
8 Screw the four Phillips countersunk screws (item 32, 42715) back into the Motor & Electronics
Assembly (item 1, 42715).
9 Put the Actuator Microswitch Mounting Block (item 1, 21272) back into the Lower Sliding Shaft.
This keeps the sliding shaft from rotating.
10 Put the Single Coil Spring Washer (item 6, 21272) onto the Cap Head Screw (item 9, 21272), and
then screw these into the Actuator Microswitch Mounting Block (item 1, 21272).
11 Screw the Actuator Microswitch Mounting Block back into the recess of the Lower Sliding Shaft.
12 Fit the Gearmotor Mounting Sleeve (item 7, 42715) over the motor. See Figure 5-42.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
13 The Motor to Ball Screw Coupling (item 15, 427125) on the Motor Section Assembly (item 4,
09804) needs to be aligned with the drive in the Ball Screw Shaft.
Note: Be careful as the coupling has a square ended drive on it which is going to engage into the back of the
ball screw shaft (as shown below):
14 Rotate the motor until it engages with the back of the Ball Screw Shaft.
15 Align the wiring channel with one of the slots on the Motor & Electronics Assembly (item 1,
42715).
16 Rotate the Motor & Electronics Assembly (item 1, 42715) to wrap the wiring back around the
Motor Electronic Housing.
17 Use the four Grub Screws (item 9, 18711) to hold the Motor & Electronics Assembly in place.
18 Align the wiring slot on the Motor & Electronics Assembly with the wiring slot on the Motor
Section Assembly (item 4, 09804). See Figure 5-44.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
Figure 5-44 Aligning Wiring Channels and Coil Wires around Motor
19 Place all wires back in the wiring slot and make sure the wires are as flat as possible to prevent
them from being cut when the tool is in operation. See Figure 5-45.
20 Use Kapton™ Tape to hold the wires in place: first length ways down the wiring groove, then
apply the tape around the motor flange and again around the Motor & Electronics Assembly
(item 1, 42715).
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Multifinger Imaging Tool Chapter 5. Mechanical Description
21 Next, put the Microswitch Actuator back in place (item 3, 42715). Following are the instructions
to complete this:
i. Put the spring washers (item 5, 21272) onto the two Slotted Pan Screws (item 10, 21272).
ii. Place them into the Microswitch Actuator and screw them into the Motor Section
Assembly (item 4, 09804). See Figure 5-47.
The open position should be when the Closing Sleeve (item 10, 09804) is closing the Fingers (item 22,
09804) slightly, when the tool is in fully open position.
The closed position is such that the finger tips are all just below the surface of the closing sleeve.
The best method of adjusting the Microswitch Actuator (item 3, 42715) is to:
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Multifinger Imaging Tool Chapter 5. Mechanical Description
ii. Place the Outer Pivot Block (item 1, 18874) on the Finger Clamp Assembly (item 23, 09804).
iii. Insert the Finger Clamp Setting Piece (P/N: 18897, KITT-MFK-MIT40F) into the Outer Pivot
Block. See Figure 5-49.
The Finger Clamp Setting Piece should be fitted with the flat face away from the finger clamp assembly.
iv. Holding the setting piece firmly against the outer pivot block, carefully unscrew the upper
clamp of the finger clamp assembly until it just touches the setting piece. This is critical,
since it sets the preload on the finger sprung tongue to 0.007" (~0.18mm). This is half the
gap when the tongue is relaxed.
v. Remove the setting piece and pivot block.
vi. Tighten the two grub screws to firmly lock the upper clamp of the finger clamp assembly.
vii. Remove the finger clamp spanner, setting piece and outer pivot block.
2 Screw the Finger Clamp Assembly onto the Lower Clamp Nut. See Figure 5-50.
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Multifinger Imaging Tool Chapter 5. Mechanical Description
Figure 5-50 Screwing the Finger Clamp Assembly with an Allen Key
3 Slide the Pivot Block Insert into the Outer Pivot Block (item 1, 18874).
4 Fit the Split Nut (item 2, 09804) onto the Shaft and tighten the Grub Screws to lock the Split Nut
in place. See Figure 5-51.
Key
C-Section Seal
Split Nut
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Multifinger Imaging Tool Chapter 6. Electrical Description
6 ELECTRICAL DESCRIPTION
The Ultrawire™ Motor Control PSU/Telemetry Boards main functional blocks are the switch mode power
supply (SMPS), the Ultrawire™ Interface (together with its drivers and receivers) and the motor control
interface.
Communication between the Telemetry Controller and the motor section is via the Ultrawire™ toolbus.
This is a single pin bus, which carries power to the tool in addition to its telemetry function. The return for
both power and signal is via the chassis.
The Ultrawire™ toolbus carries 18V DC (nom). Power is removed from the toolbus via Q1. U3 and L1 along
with their associated components form a switched mode power supply generating 12V and 5V power
rails. U6, Q4, Q5 & Q8 delay the switch on of power to the rest of the motor controller circuitry for a short
period after Ultrawire™ toolbus power has been applied to allow the power rails time to stabilise.
The Ultrawire™ telemetry is a master slave protocol. As with other Ultrawire™ tools the controller, which
is always master, sends a command to the tool. This may be a global command (to all tools) or a tool
specific command, which contains the address of the target tool. However, motorised Ultrawire™ tools
differ from non-motorised tools, in that instead of one telemetry transceiver, there may be two. One for
the sensor section and one for the motor section, both of these transceivers must be set to the same
address. The tool's "hard" address is set in the range of 0 - 63 by links AD0 - AD5. Tool specific commands
are acknowledged by the tool, global commands are executed, but do not generate a response. There are
some commands that require response from and/or are executed by the motor section only, some the
sensor section only and some both sections. Each section monitors the toolbus activity and responds at
the appropriate time.
Electrically, the telemetry is coupled from the toolbus via C2 to the drivers/receivers. The received data is
passed to the FPGA/PIC, which validates the address. The command is interpreted by the FPGA/PIC,
which when necessary generates the response packet and passes it to the drivers for modulation onto
the toolbus.
The motor control interface is implemented in the FPGA/PIC where the signals ON, LIMIT, OPEN, RUN,
OVERCURRENT & STOP are generated or monitored.
On receiving a motor run command (Tool Open or Tool Close), the ON output is clocked high by a 50kHz
clock. The RUN output is also taken low, causing the motor current to ramp up. Motor direction is
controlled by the OPEN output (high for open). The motor is stopped by taking RUN high again, causing
the motor current to ramp down. Shortly thereafter, the ON output will stop oscillating. This can be done
by sending a Motor Stop command, by reaching the internal Motor Run Timeout or by taking either the
LIMIT or OVERCURRENT inputs low.
When the OVERCURRENT input goes low, motor power is removed and after a short period motor power
will be reapplied in an attempt to complete the motor command. This will be repeated until the motor
command completes successfully or to a maximum of five times.
OVERCURRENT is an indication of a serious fault within the motor controller circuit or the motor and the
tool should not be used until the cause has been corrected.
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Multifinger Imaging Tool Chapter 6. Electrical Description
The motor controller board derives its power from the Ultrawire™ toolbus, via T1 and Q1, which with
associated components, forms a switched mode power supply (SMPS), which is driven by a 50kHz input at
ON. The SMPS is enabled by taking the RUN input low. The output of the SMPS is switched onto the motor
via Q2 & Q3. The OPEN input determines the direction of the motor, when high Q3b, Q2a and the Open
microswitch are enabled, the tool opens and when low, Q3a, Q2b and the Close microswitch are enabled,
reversing the motor polarity, the tool closes. The 5V rail is used as the return path for motor current.
When the motor reaches and trips one of the microswitches, the signal is switched via Q4 & Q5 to drive
the LIMIT output low and simultaneously pulls the drain of Q9 low, disabling the SMPS output and
removing motor power.
The SMPS current being drawn from the toolbus is monitored across R33 by comparator (U1b), which
generates the STOP output that is used by PCB82282 to take the ON input low and stop taking current
from the toolbus. The SMPS output current is monitored across R29 by comparator (U1a) and generates
an over-current output (OVERCURRENT) when there is a serious error (motor short circuit, etc).
When the motor is not running, PCB82282 toggles the OPEN signal to determine and update the status of
the microswitches.
The MIT2 Digital Board contains 3 main functional blocks. These are the switched mode power supply, the
Ultrawire™ bus interface and the system control electronics.
The switched mode power supply (SMPS) takes DC power from the Ultrawire™ tool bus and generates
two outputs, a 3.3V rail that powers all the analogue and digital circuitry in the sensing section and a
nominally 1.6V rail, used solely on the Analogue Board for generating the sensor coil drive signals. The
SMPS is isolated from the Ultrawire™ toolbus by an active choke, similar to that used in the motor section,
consisting of Q5 and associated circuitry. The filter, formed by this active choke together with capacitor
(C6), prevents switching currents, generated by the SMPS from appearing on the Ultrawire™ bus, where
they would cause data corruption, and make sure that the tool takes a steady DC current. The tool is
protected against overvoltage and reverse connection by fuse (F1) and zener diode (D1).
The SMPS is controlled by SMPS controller (U1), which together with MOSFET (Q4) and transformer (L1)
form the core of the power supply. U8 provides a 2.048V reference for the supply, and inductor (L2) and
capacitor (C7) form an output filter on the 3.3V output. The 1.6V rail is unfiltered as it is post-regulated on
the Analogue Board.
The SMPS operating frequency is variable and increases with increased demand on the output rails. This
design of power supply is inherently protected against a short circuit on either output rail, making it
extremely robust.
The Ultrawire™ interface consists of PLD (U5) and the circuitry, contained in the lower right of sheet 1 of
the MIT2 Digital Board circuit diagram. Capacitor (C3) couples the bidirectional telemetry signals between
the Ultrawire™ bus and the bus interface.
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Multifinger Imaging Tool Chapter 6. Electrical Description
The Ultrawire™ PLD (U5) is effectively a UART, handling communications between the system
microprocessor (U7) and the Ultrawire™ bus. The various control lines between the two enable the
microprocessor to receive commands and data from the bus and to transmit data on the bus.
System control is performed by the microprocessor (U7), which in addition to communicating with the
Ultrawire™ bus via PLD (U5), controls the acquisition of data from the various sensors within the sensing
section.
Control lines D0 - D7, BHEN, TX_START & n_DATA_READY communicate with the sensor coil and
inclinometer transmitters and receivers on the Analogue Board, and their operation is described in the
following section.
Pins 40 - 43 on U7 form a serial bus, used to communicate with the Relative Bearing Board, which
provides a measure of the tool rotation, and also with U4, an EEPROM non-volatile memory IC, used for
storing tool configuration data.
U3 is a voltage monitor and system reset generator that only allows the tool to operate when the 3.3V
power rail is stable.
X1 is a crystal oscillator, generating the system clock for the sensing section. Under normal operation this
an 8MHz clock signal, but may be switched down to 64kHz by the microprocessor (via PLD U5
CPU_CLK_SPD line) to save power while the tool is idle.
Op-amp U6 and associated components condition the signal from the temperature probe, mounted in
the sensor head. The output of this op-amp is connected to microprocessor (U7), where it is converted
into a digital quantity by the processor's internal analogue to digital converter.
The Analogue Board performs two tasks, driving the sensor coils and the inclinometer, and processing
their received signals. The sampling process is controlled by two PLDs, U1 & U12, which handle
transmission and reception respectively.
The sampling process requires very little input from the system microprocessor (U7 on PCB82334). To
initiate a complete set of samples, the microprocessor takes the TX_START line high. The PLDs then
sequence the entire sampling process, sending data to the microprocessor after each sensor coil (or
inclinometer channel) has been sampled. To do this PLD (U12) places data on the data lines D7 - D0 and
briefly takes the DATA_READY low. The processor then reads the data for that sensor coil or inclinometer
channel. The data placed on the data lines is a 12-bit value. This is read by the processor as two bytes,
using the BHEN line to select which byte is placed on the data lines.
This PCB is not specific to a particular member of the MIT family, and links (LK1 & LK2) are used to select
the number of sensor coils that should be read. Table 6-1 details the link settings.
40 1 0 KEY:
60 0 1 0 is not linked
1 is linked
80 0 0
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Multifinger Imaging Tool Chapter 6. Electrical Description
U5 is a 2.048V voltage reference, used as a reference for the analogue to digital converter (ADC), that
digitises the received signals, and is used in generating the voltages for the sensor coil driver. These
voltages are generated by op-amps (U7 & U8) and their associated circuitry. U6 is a voltage inverter IC,
used to generate a -2V bias voltage, used only on the Coil Interface PCB, from the 2.048V reference.
The Sensor Coil Driver circuit buffers the signals TXA & TXB generated by PLD (U1) to produce the drive
signals TX0, TX1 and /TRIG.
PLD (U1) also generates drive signals ROT_A to ROT_D, which are buffered by U2 and used to drive the
inclinometer.
Op-amp (U3a) amplifies the sensor coil signals received from the Coil Interface Board, and U3b amplifies
the signal received from the inclinometer. The outputs of these two op-amps are taken to multiplexer
(U10), the output of which is connected to 12-bit ADC (U11). PLD (U1) selects which multiplexer input is
connected to the ADC input.
PLD (U12) takes 8 readings for each sensor coil or inclinometer channel, and averages these readings
and places the result on data lines D7 - D0 for the system microprocessor to read as described earlier.
This is a flexi-rigid circuit board consisting of four rigid sections, connected by three flexible interconnects.
This PCB connects to all the sensor coils, multiplexing the drive signals from the Analogue Board and
multiplexing the received signals back to the Analogue Board.
Each rigid section handles coils from one quadrant of the sensor head. Drive signal TX0 connects to one
terminal of all sensor coils. Drive signal (TX1) is multiplexed by U2 through to one coil from each quadrant,
so that coils are driven in banks of 4. The outputs of each bank of 4 coils are sequentially multiplexed
through to the RX line by the 4 receive multiplexers, (U1, U3, U4 & U5) each on a different rigid section.
The Relative Bearing Sensor Board drives the relative bearing sensor assembly, consisting of two 360°
rotation potentiometers. It communicates with the Digital Board over a serial interface. The sampling of
the potentiometers is controlled by PIC microprocessor U1, which digitises the signals from the two
wipers (W1 and W2), using an internal analogue to digital converter.
The entire assembly runs from the 3.3V power rail generated on the Digital Board.
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Document: MN-MIT037 Revision: D Created: 3 October 2012 6-4
MIT037
Multifinger Imaging Tool Chapter 7. Extended Checks
7 EXTENDED CHECKS
S EAL I NTEGRITY !
C AUTION !
Refer to Section 2.8, Tool Integrity.
This section provides guidance to aid in the creation of a Tool Maintenance Schedule to help keep the tool
operational and potentially extend the service life of the tool.
7.1.1 MECHANICAL
1 Remove dirt and old grease from pressure housing threads and the seals.
2 Inspect the seals for damage or ageing/hardening and replace where required. Apply fresh
grease to the threads and seals as required.
3 Check for:
• Damaged wires.
• Wires that are loose or likely to be damaged during reassembly.
• Damaged components.
• Electrical components shorting to chassis.
• Heat or chemical damage (discoloured components).
• Incorrect thread grease or excessive quantity, see Section 2.8.
• Cleanliness of connectors and loose/bent pins before replacing.
• Loose screws/nuts/components/connectors.
Note: When RTV3140 (P/N: T006-03140) or RTV3145 (P/N: T006-03145) is used to secure loose components, it
must be fully cured before housing is replaced.
Perform the maintenance procedures detailed in Section 5.5, Maintenance Procedure. In addition do the
following:
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 7-1
MIT037
Multifinger Imaging Tool Chapter 7. Extended Checks
The purpose of the grease is to help prevent corrosion of the ball screw. It is only necessary to
provide a light application of grease.
2 Inspect the fingers for any wear. Should any be worn, replace all fingers.
3 Remove the O-Rings, dirt and old grease from tool threads and replace with new.
1 Replace C-section seal and clean tool, see Section 5.5.3, Changing C-Section Seal.
2 Check inner pivot block and finger clamp for signs of wear. Replace when necessary.
7.1.2 ELECTRICAL
4 Perform a visual inspection of the electronics for debris, damaged components and wires.
2 Check tool current <30mA at 18V whilst logging and <400mA at 18V whilst motoring.
3 Connect to Logging System and check for correct data. Apply some gentle vibration and
rotation to expose potential failure. Check the tool logs correctly.
4 With an Oscilloscope check line for +1V and -1V, 2ms pulses. Make sure to check that these are
tool pulses and not those from the controller which occur first.
Pulses should have no ringing. When ringing, attach a Ultrawire™ Bullnose Terminator
(BUL006) or suitable bottom flowmeter.
5 Check the time taken to open and close the fingers has not changed.
2 Heat the MIT to the maximum temperature the tool will likely be subjected to downhole and
check the tool open and closes.
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 7-2
MIT037
Multifinger Imaging Tool Chapter 7. Extended Checks
GE Oil & Gas recommend that all the primary seals are replaced after every run or six months when the
tool is not in use.
Anti-Extrusion Rings (Back-up Rings) should be cleaned and checked every time the seals are replaced. It
is recommended that they are replaced every 25 runs or sooner when damaged. Refer to Appendix C for
the correct fitting of the Anti-Extrusion Rings.
Primary Seals:
At 150°C (302°F), significant electronic ageing failures are expected after 4000hrs typical use, hence PCB
replacement should be considered at this point. Every additional 10°C (18°F) halves the time. Ageing of
the electronics is also accelerated by vibration and corrosive gas inside the chassis. Visual inspection and
logging previous history is recommended, but is unlikely to predict premature failure. Tools that may be
suspected of reliability problems due to age or unusual log response may be heated to 120°C (248°F),
which would not normally age the electronics, and afterwards subjected to moderate vibration. A
moderately hard blow from a wooden hammer is recommended.
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 7-3
MIT037
Multifinger Imaging Tool Chapter 7. Extended Checks
Generally this is not recommended since it shortens tool life expectancy. Heat testing may be required for
contractual reasons, tool out of use for a long period, or job with unusually high well temperature. The
test should be carried out slightly above expected well temperature only and the tool should not be kept
at temperature for more than 1 hour. Do not exceed the maximum rated temperature for the tool.
7.2 Troubleshooting
Refer to Section 5, Mechanical Description and Appendix B, Drawings & Parts Lists.
• damaged wires.
• damaged components.
• electrical components shorting to chassis.
Initial Inspection. • heat or chemical damage (discoloured components).
• incorrect thread grease or excessive quantity, see Section
2.8.
• Line continuity
• Top connector loose or disconnected and/or wire
damaged.
• Debris from threads shorting connector.
• Moisture in the shaft feedthroughs from when the
Short Circuit. tool was last serviced.
Clean the tool, ensuring that there is no dirt within the sliding parts.
The motor draws current,
but the tool will not motor Disconnect motor mechanical drive from the tool and check that the
motor runs ok with no load (motor volts >10VDC).
or all fingers do not open
or close fully. Motor volts Should the tool suffer extreme force, such as being dropped whilst
drop to approximately the fingers are open, the ball screw could be damaged or broken,
3VDC. consult GE Oil & Gas.
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 7-4
MIT037
Multifinger Imaging Tool Chapter 7. Extended Checks
The fuse [F1, 250mA] has failed on the Motor PSU/Telemetry Board
(PCB82282).
The tool does not open/
close, the motor doesn't One of the microswitches is faulty (open circuit), replace the
draw any current and the microswitch.
motor volts read 0V, but
Line Volts are present at There is an open circuit conductor/joint in the microswitch wiring,
both the Motor Controller isolate and rectify the fault.
Board and the Motor PSU/
There is a fault in the motor controller microswitch detection
Telemetry Board. circuitry or in the motor controller circuitry, isolate and rectify the
fault or fit a new controller Board (PCB82280).
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 7-5
MIT037
Multifinger Imaging Tool Appendix A. Equipment & Spares
A.3.1 CONSUMABLES
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 A-1
MIT037
Multifinger Imaging Tool Appendix A. Equipment & Spares
Listed below are the items required for either the transit or the shipping of the MIT037. Refer to AAA,BBB for the
procedures to follow when an MIT037 is received in the field and when it is to be transported to another location.
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 A-2
MIT037
Multifinger Imaging Tool Appendix A. Equipment & Spares
KITT-MFK-MIT40F
PARTS LISTING
Part Issue
KITT-MFK-MIT40F B
Description
KITU-MIT027
PARTS LISTING
Part Issue
KITU-40-MIT027 A
Description
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 A-3
MIT037
Multifinger Imaging Tool Appendix A. Equipment & Spares
KITB-MIT037
PARTS LISTING
Part Issue
KITB-MIT037 C
Description
KITR-MIT037
PARTS LISTING
Part Issue
KITR-MIT037 B
Description
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 A-4
MIT037
Multifinger Imaging Tool Appendix A. Equipment & Spares
KITO-MIT037
PARTS LISTING
Part Issue
KITO-MIT037 B
Description
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 A-5
MIT037
Multifinger Imaging Tool Appendix B. Drawings & Parts Lists
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 B-1
MIT037
Multifinger Imaging Tool Appendix B. Drawings & Parts Lists
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MIT037 Revision: D Created: 3 October 2012 B-2
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Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10 11 12
DO NOT SCALE
42750
10
A A
A A
B B
C C
9
19
20
3 SECTION A-A
1
15
3 18 7
D 16 D
6
3
8
17
2
2
2
E E
ITEM QTY. PART DESCRIPTION
NO. NUMBER
1 1 42748 Assy Electronics UW MIT 20KSI
2 1 42749 Assy Sensor Head and Electronics MIT037
5 1 42729 TUBE REINFORCEMENT UPPER
6 1 18822 Holder Connector$Feed Through
DETAIL B
7 1 14488 Modified Kemlon Coax Socket SCALE 1 : 1
8 2 18802 Pin Locating $Connector
F F
9 1 40135 FLANGE MOUNTING$MIT 40F & 60F
10 1 42726 NUT TUBE RETAINING
15 3 93387 SCREW SKT CAP HD M3 x 12mm LG SS
16 3 93139 WASHER PLAIN M3 SS GRADE A
17 2 91741 SCREW CSK HD SLOTTED M4 x 10mm LG SS
18 1 91656 Spring Compression LC-045F-11 SS
19 3 93003 NUT HEX M3 SS
G 20 1 91064 ADHESIVE LOCTITE 243 G
NOTE
1. LOCTITE TO BE APPLIED TO SCREW THREADS ONLY WHERE INDICATED
UNLESS OTHERW ISE STATED: THIRD ANGLE MODEL'D DRAWN CHECK'D APPV'D TITLE
DRAWN TO BS 8888 C
PROJECTION
GENERAL TOLERANCES IN ACCORDANCE W ITH ISO 2768-mK
METRIC THREADS TO BE COARSE SERIES H6/g6 FIT IH IH GJD TG Sondex ASSY SENSOR
UNDERCUTS TO BS1936 THIS DRAWING IS THE PROPERTY
OF SONDEX AND SHALL NOT BE
ELECTRONICS MIT40F
SURFACE TEXTURE TO BE 1.6 ȝm MAXIMUM INTERNAL RADII 0.5 ALL DIMENSIONS IN MM 26/02/09 26/03/09 26/03/09 02/04/09
MARK THE COMPONENT W ITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL
COPIED OR USED WITHOUT
PRIOR PERMISSION 20KSI
IDENTIFIED THUS: IF NO SYMBOL IS SHOW N THE COMPONENT MIT037 NOT APPLICABLE SCALE DRAWING No. ISSUE SHEET
A
ISS
INITIAL RELEASE
DESCRIPTION APPR'D
03/04/2009
DATE
DOES NOT REQUIRE MARKING AND SHOULD BE IDENTIFIED
BY BAGGING & LABELLING. ALL TO PROCESS SPEC: PS-075
REMOVE ALL BURRS & SHARP EDGES.
MASS
1.5 Kg
HEAT TREATMENT
NOT APPLICABLE 1:2 AD-42750 A 1 OF
1
A2
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10 11 12
42748 DO NOT SCALE
A A
3
9
22
B B
8
17
4
12
5
C C
2
1 11
13 15
D D
14 10
4 18 7
4
UNLESS OTHERWISE STATED: THIRD ANGLE MODEL'D DRAWN CHECK'D APPV'D TITLE
DRAWN TO BS 8888 C
PROJECTION
GENERAL TOLERANCES IN ACCORDANCE WITH ISO 2768-mK
METRIC THREADS TO BE COARSE SERIES H6/g6 FIT IH IH GJD TG Sondex ASSY ELECTRONICS UW
UNDERCUTS TO BS1936 THIS DRAWING IS THE PROPERTY
OF SONDEX AND SHALL NOT BE
MIT 20KSI
SURFACE TEXTURE TO BE 1.6 ȝm MAXIMUM INTERNAL RADII 0.5 ALL DIMENSIONS IN MM 05/03/09 26/03/09 26/03/09 02/04/09 COPIED OR USED WITHOUT
PRIOR PERMISSION
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT 42750 NOT APPLICABLE SCALE DRAWING No. ISSUE SHEET
B
ISS
REF ECR 5-79539
DESCRIPTION APPR'D
11/02/2011
DATE
DOES NOT REQUIRE MARKING AND SHOULD BE IDENTIFIED
BY BAGGING & LABELLING. ALL TO PROCESS SPEC: PS-075
REMOVE ALL BURRS & SHARP EDGES.
MASS
517.9 g
HEAT TREATMENT
NOT APPLICABLE 1:1 AD-42748 B 1 OF
1
A2
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3
11517
4 5 6 7 8 9 10
DO NOT SCALE
1 08715 Pendulum 1
A A
2 08717 Housing Potentiometer 1
3 08718 Clamp Potentiometer 2
4 93829 SCREW CHEESE HEAD SLOTTED M1.6 X 04mm LG SS 6
5 91217 WASHER LOCK SERRATED EXTERNAL M1.6 SS (DIN6798A) 6
6 95114 O Ring Viton 75 Type 114 2
7 93363 BALL END THRUST SCREW 2
8 R019-0020K POTENTIOMETER 20K 2
3
7 9
2
8
1
C C
2
D 6 SEE NOTE 2 D
E E
4
6
NOTES
F 1. SCREW POTENTIOMETERS EVENLY INTO HOUSING, TO ENSURE PROPER ALIGNMENT. F
DRAWN: JC CHECKED: NGH APP'D: NGH ISS DESCRIPTION APPD DATE MACHINE USED ON TITLE
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DO NOT SCALE
A A
42749
ASSEMBLED VIEW
35
38 34
B B
35
8
21 C
32
40
C C
36
37 11
2 33 SENSOR WIRES
38 LOCATION OF PRT TO BE ROUTED AROUND
3
TORQUE TIGHTEN SENSOR THESE PINS AND THEN
39 TO THIS SURFACE THROUGH THE SLOTS
TO 1.5 NM
D D
21
30
3 3
10 2 MARK TO
INDICATE
FINGER #1
38 12
E 8 E
36
8
DETAIL B
DETAIL C SCALE 2 : 1
SCALE 2 : 1
F F
20
G G
ITEM
NO. QTY. PART NUMBER DESCRIPTION
NOTES:
1 2 3
B
ISS
ECR 60620 REFERS
DESCRIPTION APPR'D
27/08/2009
DATE
BY BAGGING & LABELLING. ALL TO PROCESS SPEC: PS-075
REMOVE ALL BURRS & SHARP EDGES.
MASS
718.1 g
HEAT TREATMENT
NOT APPLICABLE 1:1 AD-42749 D 1 OF
1
A1
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
18721
A A
3
B B
2
C C
1
2
2
D D
E E
F
1 1 18812 LOCK NUT$ELECTRONICS PRESS HSG F
2 2 93170 PIN SPIROL ø2 x 06mm LG SS STD DUTY
3 2 93620 SCREW SKT CAP HD M2 x 06mm LG SS
DRAWN: PML CHECKED: PML APP'D: PML ISS DESCRIPTION APPD DATE USED ON TITLE
DATE: 29/09/04
DIM IN MATL:
DATE: 13/04/05 DATE: 13/04/05 PT3
PT2
REF ECR 3710
REFER ECR3539
IH
PML
03/05/06
25/04/06
Sondex
Tel. 0118 932 6755
18700 ASSY SENSOR HEAD
SPLIT NUT
PT1 INITIAL RELEASE PML 23/08/05
INCHES SEE DETAIL DRAWINGS THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
Sondex AND SHALL NOT BE COPIED FINISH 0.X 0.020"
OR USED WITHOUT PRIOR PERMISSION SHEET DRAWING No. ISSUE
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
1:1 3
THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
11 AD 18721 PT3 W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
18874
A A
ITEM NO. QTY. PART NUMBER DESCRIPTION
5 6
C 2 C
D D
E 4 E
SECTION A-A 4
F NOTES 1 F
1. REMOVE ALL BURRS & SHARP EDGES.
2. SECURE ALL SCREWS WITH LOCTITE 242
DRAWN: PML CHECKED: GC APP'D: PML ISS DESCRIPTION APPD DATE USED ON TITLE
DATE: 05/04/05
DIM IN MATL:
DATE: 07/04/05 DATE: 07/04/05 B
A
ECR 5-60928 REFERS-SPIROL PINS ADDED
REFERS ECR: 6441
JDR
NPB
04/08/09
20/02/09
Sondex
Tel. 0118 932 6755
18700 ASSY - PIVOT BLOCK
SEE DETAIL DRAWINGS PT2 ECR 5747 REFERS - COIL PINS ADDED NPB 07/10/08 THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
PT1 01/08/08 ORSoUnSdEeDx AWNITDHSOHUATLLPRNIOOTRBPEERCM
OPIED 0.X 0.020" ISSUE
ISSION SHEET DRAWING No.
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
1:1 3
NOT APPLICABLE PT INITIAL RELEASE PML 07/04/05 THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
11 AD 18874 B W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
18713 DO NOT SCALE
B B
2
2
ASSEMBLED VIEW
C SCALE 1:1 C
1
3
D 2 D
E E
F F
DRAWN: GC CHECKED: NGH APP'D: PML ISS DESCRIPTION APPD DATE USED ON TITLE
DATE: 13/07/04
DIM IN MATL:
DATE: 03/12/03 DATE: 16/12/03 PT4
PT3
REFER ECR3539
BOM CHANGED ON DRAWING ECR 2720
PML
PML
25/04/06
30/06/05
Sondex
Tel. 0118 932 6755
MIT MK2 40F ASSY - SPLIT NUT
(SHAFT TO SENSOR HEAD)
SEE DETAIL DRAWINGS PML
PT2ASSY AMENDED TO REFLECT DETAIL CHANGES - DEV 27/01/05 THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
PT1 INITIAL RELEASE PML 03/12/03 OR USED AWNITDHSOHUATLLPRNIOOTRBPEERCM
S ondex OPIED 0.X 0.020" ISSUE
ISSION SHEET DRAWING No.
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
2:1 3
NOT APPLICABLE THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
11 AD 18713 PT4 W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
18896 DO NOT SCALE
A A
2
2
B B
3
A A
C C
D D
SECTION A-A
E E
DRAWN: GC CHECKED: IH APP'D: TG ISS DESCRIPTION APPD DATE MACHINE USED ON TITLE
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10 11 12
DO NOT SCALE
B 42715 ITEM NO. PART NUMBER QTY. DESCRIPTION
1 18711 1 ASSY$MOTOR & ELECTRONICS
2 18712 1 ASSY - SPLIT NUT$MOTOR SECTION
A 3 21272 2 ASSEMBLY MICROSW ITCH$ACTUATOR
A
4 18864 1 W ELDED ASSEMBLY$MOTOR SUB MIT027
5 18876 1 Assy Ball Screw
6 42140 2 ASSEMBLY, T-SEAL CARTRIDGE
SECTION A-A 7 12186 1 sleeve gearmotor$mounting
SCALE 1 : 4
8 18733 1 SPACER - BEARINGS
9 18850 1 SCREW ADJUSTMENT$FINGER CLAMP
10 18857 1 Shaft Sliding Upper
11 18770 4 GRUB SCREW (M5) MODIFIED$(GREASE PORT)
12 18771 1 KEY - MOTOR SUB
B B
A A 13 42116 1 KEY - FINGER CLAMP MAIN SHAFT
14 18773 1 RING - SUPPORT (KEMLON)
15 18777 1 COUPLING$MOTOR TO BALLSCREW
16 18847 1 YOKES
9
17 18856 1 SHAFT SLIDING LOWER
18 94100 2 Switch Basic Micro Switch 4SX1-T
24 19 94139 1 Kemlon 16-B-01116-00 Co-Axial
6 20 91592 1 Bearing Locknut M17x1.0 Fuji
2
21 91186 2 Bearing metric taper SKF 30203 90KAI
14
C 22 91705 1 Spring Bearing Preload 40mm Bearing C
10
23 93996 1 Circlip External 8mm SS
24 01039 2 Pin spirol 3x26mm long st/steel
19 39 6 25 93246 4 SCREW PAN HD SLOTTED M2 x 08mm LG SS
26 93258 4 W ASHER SPRING M2 SS (SINGLE COIL)
13 27 93406 2 W ASHER SPRING M4 SS (SINGLE COIL)
11 35
9 24 6 23 36 35 28 01030 1 SCREW GRUB SKT HD M6 x 06mm LG SS
4 4 29 93039 4 W ASHER SPRING M3 SS (SINGLE COIL)
11 2
30 93007 3 SCREW GRUB SKT HD M3 x 03mm LG SS
2 33 31 93042 4 SCREW SKT CAP HD M3 x 20mm LG SS
D 32 93415 4 SCREW CSK PHILLIPS HD M6x10mm long SS D
33 93066 1 SCREW CSK HD SLOTTED M3 x 08mm LG SS
12 34 93624 2 SCREW SKT CAP HD M4 x 30mm LG
35 93205 4 SCREW GRUB SKT HD M5 x 06mm LG SS
3 36 21295 1 W ASHER BALL SCREW
4 37 91064 1 ADHESIVE LOCTITE 243
38 91287 1 ADHESIVE LOCTITE 620
32 39 LOR101 1 FILM FORMING LUBRICANT LIQUID O RING
TYPE 101
2 4
DETAIL B 11 17
SCALE 1 : 1 FILL VOID W ITH ITEM 40
E ONCE ASSEMBLED. 2 30 38 E
35 3
2 23
3 36
DETAIL C 16
5
SCALE 1 : 1
27
21
2
2
34 22
25 26
25 2 18 28
F 2 2 20 F
4
8
26 18
4 15
29
4
C 31
G 4 G
1
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
A A
ITEM NO. QTY. PART NUMBER DESCRIPTION
C C
D 3 D
E E
ASSEMBLED VIEW
F F
DRAWN: PML CHECKED: NGH APP'D: PML ISS DESCRIPTION APPD DATE USED ON TITLE
DATE: 07/04/05
DIM IN MATL:
DATE: 19/11/03 DATE: 12/11/03 A
PT3
ITEMS RE-ORDERED - ECR 4242
REFER ECR3539
JPR
PML
02/01/07
25/04/06
Sondex Tel. 0118 932 6755
18701 ASSY - SPLIT NUT
MOTOR SECTION
SEE DETAIL DRAWINGS PT2 MATERIAL CHANGE PML 21/02/06 THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
PT1 INITIAL RELEASE PML 08/12/03 ORSondex AND SHALL NOT BE COPIED
USED WITHOUT PRIOR PERMISSION
0.X 0.020"
SHEET DRAWING No. ISSUE
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
1:1 3 NOT APPLICABLE THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 1 AD 18712 A W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
5
2
B 7 B
2
4
2
3
C C
9
6
D D
ITEM
QTY. PART NUMBER DESCRIPTION
NO.
1
1 1 18845 MISCROSWITCH ACTUATOR$MOUNTING BLOCK
E 2 1 21271 PADDLE$SWITCH ACTUATOR E
3 1 18765 PIN ACTIVATION$MICROSWITCH$ACTUATOR ASSY
4 1 91608 Spring, Compression, LC-022-BC-3-S
5 2 93258 WASHER SPRING M2 SS (SINGLE COIL)
6 1 93039 WASHER SPRING M3 SS (SINGLE COIL)
7 2 93966 WASHER PLAIN M2 SS GRADE A
F 8 1 93995 Circlip External 3mm SS F
DATE: 31/10/05
MATL:
DATE: 09/12/05 DATE: 09/12/05 PT1
PT
ECR3314 REFERS PML 24/02/06
08/11/05
Sondex MIT MK2 ASSEMBLY MICROSWITCH
ACTUATOR
DIM IN Tel. 0118 932 6755
INCHES SEE PARTS LIST THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
Sondex AND SHALL NOT BE COPIED FINISH 0.X 0.020"
OR USED WITHOUT PRIOR PERMISSION SHEET DRAWING No. ISSUE
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
1:1 3
N/A THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 1 AD 21272 PT1 W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
16
D D
12
2
11
2 10
4
E E
15
8
14
2
13
7 2
8
0 .3
FIT PIN (ITEM 1) TO DIMENSION SHOWN
F 3 17 F
DRAWN: PML CHECKED: APP'D: PML ISS DESCRIPTION APPD DATE USED ON TITLE
NGH
DATE:
DIM IN
24/09/03
MATL:
DATE: 19/11/03 DATE: 12/11/03 PT3
PT2
ECR 3205 REFERS
ECR 3206 REFERS
PML
PML
18/01/06
13/12/05
Sondex Tel. 0118 932 6755
18701 ASSY
MOTOR & ELECTRONICS
SEE DETAIL DRAWINGS PT1 INITIAL RELEASE PML 20/11/03 THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
Sondex AND SHALL NOT BE COPIED 0.X 0.020"
OR USED WITHOUT PRIOR PERMISSION SHEET DRAWING No. ISSUE
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
1:2 3 NOT APPLICABLE THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 1 AD 18711 PT3 W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8
DO NOT SCALE
42850
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ITEM QTY. PART NUMBER DESCRIPTION
NO.
C C
D D
21 5
2 4
DETAIL C
SCALE 1 : 1
C
SECTION A-A
NOTES SCALE 1 : 5 3
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1. APPLY ITEM 20 TO REAR OF CONNECTOR
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A A
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SURFACE TEXTURE TO BE 1.6 ȝm MAXIMUM INTERNAL RADII 0.5 ALL DIMENSIONS IN MM. 05/03/09 30/04/09 30/04/09 01/05/09 COPIED OR USED W ITHOUT
PRIOR PERMISSION
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT MIT 20KSI NOT APPLICABLE SCALE DRAWING No. ISSUE SHEET
A INITIAL RELEASE 01/05/2009
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
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7
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ROUTING OF WIRE (ITEM 13)
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C C
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B
REF ECR 5-79500
REF ECR 5-76243
CH
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07/02/11
12/01/11
Sondex
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ASSY - CARRIER
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PT4 ECR 4139 REFERS - ITEM 7, P/N WAS 95125 IH 16/11/06 Sondex AND SHALL NOT BE COPIED 0.X 0.020"
OR USED WITHOUT PRIOR PERMISSION SHEET DRAWING No. ISSUE
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
1:1 3 NOT APPLICABLE
PT3
PT2
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ECR 3295 REFERS
PML
PML
02/05/06
13/12/05
THIRD ANGLE
PROJECTION
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ANGLE 0.5°
1 1 AD 18710 C W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
1
C C
3
SECTION A-A A
SCALE 2 : 1
2
D D
E E
F F
A
DRAWN: GHT CHECKED: ICJ APP'D: TG ISS DESCRIPTION APPD DATE USED ON TITLE
DATE: 28/11/08
DIM IN MATL:
DATE: 28/11/08 DATE: 28/11/08 A ECR 5486 - INITIAL RELEASE TG 07/05/09 Sondex Tel. 0118 932 6755
MIT ASSEMBLY, T-SEAL
CARTRIDGE
INCHES THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
Sondex AND SHALL NOT BE COPIED FINISH 0.X 0.020"
OR USED WITHOUT PRIOR PERMISSION SHEET DRAWING No. ISSUE
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
1:1 3
THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
11 AD 42140 A W
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8
A A
QTY.
PART
ITEM NO. NU Description
MBER
1 412320 PRESSURE HOUSING$ELECTRONICS (MIT027) 1
2 412319 ASSEMBLY PRESSURE RELIEF VALVE 1
3 93000 SCREW GRUB SKT HD M4 x 10mm LG SS DIN916 1
B B
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A A
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SURFACE TEXTURE TO BE 1.6 ȝm MAXIMUM INTERNAL RADII 0.5 ALL DIMENSIONS IN MM. 09/11/10 11/11/10 11/11/10 11/11/10 COPIED OR USED WITHOUT
PRIOR PERMISSION
B ECR 5-78260 REFERS 07/02/2011 MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT 40F MIT SEE DWGS SCALE DRAWING No. ISSUE SHEET
A INITIAL RELEASE REF ECR5-76695 11/11/2010
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8
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D D
SURFACE TEXTURE TO BE 1.6 ȝm MAXIMUM INTERNAL RADII 0.5 ALL DIMENSIONS IN MM. 03/11/10 04/11/10 08/11/10 11/11/10 COPIED OR USED WITHOUT
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A REF ECR5-76695 11/11/2010
Document: MN-MIT037 Revision: D Date: 3 October 2012 Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.
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MIT037
Multifinger Imaging Tool Appendix C. Fitting of Anti-Extrusion Rings
At high temperatures O-Rings become very soft and with corresponding high pressures they begin to
extrude into the gap between the housing and the bore. Eventually this can lead to failure and a
subsequent tool flood. To prevent this, anti-extrusion rings have been added to all seals on this tool, both
static and dynamic. These are made of plastic and plug the extrusion gap. Anti-extrusion rings must
always be fitted on the side AWAY from well pressure (see Figure C-1 below).
Anti-Extrusion Ring
Extrusion in gap
Pressure
Make sure that the extrusion rings are concentric in their groove and they are uniformly seated.
Make sure the gap between the scarf cut is no more than 1mm.
Note: Anti-Extrusion Rings are often referred to as Backup Rings, particularly when used with standard O-Rings.
Note: Due to the increased friction, joints that contain Anti-Extrusion Rings will be slightly harder to tighten up
than previously with just the O-Rings. However, do NOT force the joint together. This indicates part of the
Anti-Extrusion Ring has caught on either the bore or the lead-in chamfer and excessive force may
damage the ring and/or the seal. Slowly back off the joint, check the seating of the Anti-Extrusion Ring
and retighten.
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Document: MN-MIT037 Revision: D Created: 3 October 2012 C-1
MIT037
Multifinger Imaging Tool Appendix D. Winchman’s Guide
3 For memory jobs, stop running in 10 minutes before tool is due to open.
1 For memory jobs, start pulling out 10 minutes after tool has opened.
3 When it is required to unwind the cable, use a cable clamp to prevent the tool string running back in.
10
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Document: MN-MIT037 Revision: D Created: 3 October 2012 D-1
MIT037
Multifinger Imaging Tool Appendix D. Upgrade to 10” Fingers
Refer to Section 5.5.1, Changing Fingers when upgrading the fingers to 10” instead of replacing them.
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Document: MN-MIT037 Revision: D Created: 3 October 2012 D-1
This page is blank intentionally
GE Oil & Gas
Drilling & Production
GE Oil & Gas
Building X107
Range Road
Cody Technology Park
Farnborough
Hampshire
GU14 0FG
United Kingdom
http://www.geoilandgas.com/downholetechnology
www.ge.com/oilandgas
GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation.
Copyright © 2012 Sondex Wireline Limited - All rights reserved. Proprietary Information.