Quantity Estimate for RC Box Culverts Ch @ 204.

960 km
Overall width 25.00 m
Clear span ( a ) 2.00 m
Clear height ( b ) 2.00 m
Existing width 0 m
Type of Culvert Box

Sl. No. Description Unit No.

5.01 Earthwork in excavation for foundation of structures including pipe
culverts in all types of soil, including setting out, construction of
shoring and bracing, removal of stumps, and other deleterious
matter, dressing of sides and bottom and backfilling with approved
material with all leads and lifts complete as per drawings and
Technical Specifications Clause 304 and 2903
i)All types of soils including marshy soil and ordinary rock cum
For Box 1
For Key at end 2
For Return wall 4
For Floor Protection on U/S( rec protion) 1
For Floor Protection on U/S( Quarter cir protion) 2
For Additional floor beyond quator circle 2
For Floor Protection on D/S 1
For Floor Protection on U/S( Quarter cir protion) 2
For Additional floor beyond quator circle 2
ii)Excavation in Hard Rock (requiring blasting/ controlled blasting) cum
iii)Excavation in Hard Rock (blasting prohibited) cum

5.02 Back filling behind abutments, box structures, wing walls and
return walls with selected granular material of approved quality
complete with all leads and lifts complete as per drawing and
Technical Specifications Clause 305 and Clause 710.1.4 of cum 2
IRC:78

5.03 Filling annular space around Footing in Rock with M - 15 grade

concrete as per Technical Specifications Clause 304 and Clause cum
2100.

5.04 Providing filter media behind abutments, box structures, wing

walls and return walls with well packed material to specified
thickness with smaller size towards the soil and bigger size
towards the wall complete with all leads and lifts as per drawings
and Technical Specifications Section 2200, Clause 305, 309, 2504 cum 2
and Clause 710.1.4 of IRC:78

5.05 Providing and laying Cement Concrete/ Reinforced Cement Concrete

in open foundation/ levelling course including centring and shuttering
but excluding reinforcement all complete as per drawings and
1
 Techncial Specifications Sections 1500, 1700 and 2100
a) M15 Grade cum
For Box 1
For Return wall 4
Below D/S curtain wall 1
Below U/S curtain wall 1
Below toe wall 4
b) M 20 Grae cum

5.06 Providing and laying Cement concrete / Reinforced Cement Concrete

in substructure/ wing walls/ return walls etc. including centring and
shuttering but excluding reinforcement complete as per drawing and
Technical Specifications Sections 1500, 1700 and 2200
a) M20 Grade cum
b) M 25 Grade cum
Return wall Stem 4
Return wall heel 0
Return wall Toe 0

5.07 Providing & laying Reinforced Cement Concrete in super structure/ Box
including centring & shuttering but excluding reinforcement, complete
as per drawing & Technical Specifications Section 1500, 1700 & 2300
a) M 25 Grade cum
b) M 30 Grade cum
Box top slab 1
Box bottom Slab 1
Box outer walls 2
Box inner walls 0
Shear key 2
Return along with outer wall at edge 4
haunches 4
Brackets (rect) 2
Brackets (triangle) 2
Parapet wall 0
5.08 Providing, cutting, bending and fixing in position of T.M.T. bar
reinforcement in reinforced cement concrete structures complete
as per drawing and Technical Specifications Section 1600
a) Substructure/ foundation T
b)superstructure
5.09 Providing and laying Dry Stone boulder apron complete as per
drawings and Technical Specifications Section 2500 cum

5.10 Providing and laying Filter material underneath stone boulder

pitching on slopes complete as per drawing and Technical Specifications
cum
Section 2500.
Below floor apron
Below Quadrentral pitching

2
5.11 Providing and laying stone boulder pitching on slope complete as
per drawing and Technical Specifications section 2500. cum

5.12 Providing weep holes in abutments, wing walls, retaining walls,

return walls, box structures etc. with 75 mm dia A. C. pipes
complete as per drawing & Technical Specifications Clause 2706 Nr.

5.13 Numbering of culverts including painting with synthetic enamel as

per drawing, IRC:7-1971 and directions of the Engineer Nr.

5.14 Providing, laying and jointing RCC NP- 4 Pipe (as per IS:458-2002)
for culverts including testing complete as per drawings and
Technical Specifications Section 2900
a) Dia 900 mm m
b) Dia 1000 mm m
c) Dia 1200 mm m

5.15 Providing and laying M 15 grade concrete in pipe bedding as per

drawing and Technical Specifications Section 2900 cum

5.16 Providing and fixing Marker Post for burried culverts as per drawing
and IRC : 7-1971 including painting of necessary details with
synthetic enamel as per directions of the Engineer Nr.

5.17 Providing and laying cement concrete M-15 grade in curtain wall
complete as per drawing and Technical Specifications Section 1500,
1700, 2100 & 2200 and Clause 2507 cum
D/S 0
U/S 0

5.18 Proving and fixing Drainage spouts complete as per drawing and
Technical Specifications Clause 2705 Nr. 4

5.19 Providing 6 mm thick mastic asphalt over slab complete as per drawings sqm 1
and Technical Specifications Clause 515.

5.20 Providing and constructing Reinforced cement concrete crash barrier

in M-40 grade including reinforcement complete as per drawings and
Technical Specifications Sections 1500, 1600, 1700, 2200 and clause m 2
809

5.21 Providing and fixing of Reinforced Cement Concrete Railing in M-30

grade including reinforcement complete as per drawings and
Technical Specifications Sections 1500, 1600,1700, 2200 and Clause m
2703

5.22 Providing and laying 150 mm thick, M15 grade cement concrete in
3
 levelling Course under approach slabs complete as per drawings and
Technical Specifications Section 1700, 2100 & 2700. cum 2

5.23 Providing and laying Reinforced cement concrete M - 25 grade in

approach slab including reinforcement and form work complete as per
drawings and Technical Specifications Sections 1500, 1600, 1700 & cum 2
2200 and Clause 2704

5.24 Providing and fixing in position 20 mm thick compressible fibre board

expansion joint as per drawing and IRC: SP - 13-2004
or as directed by the Engineer. m 2
4
5.25 Providing and laying M 15 grade Cement Concrete flooring 150 mm
thick for bed protection complete as per drawing and Technical cum
Specification section 2500.

5.26 Providing and laying Rubble Stone flooring with cement mortar 1:3
(1 cement : 3 sand) and joints filled with cement mortar complete as
per drawing and Techinical Speicifications Sections 1400 and 2500. cum

5.27 Cleaning and removal of vegetation growth from structures, Channel

and protective works as per direction of Engineer sqm

5.28 Providing and laying approved granular material filling in Foundation

Trenches as per Drawing & Technical Specification Clause 304. cum

5.29 Painting of concrete parapets/ crash barriers with two coats of

cement based paint as per Technical Specifications and the
directions of the Engineer. sqm

5.30 Providing and fixing Tar paper bearing complete as per drawing and
IRC: SP:13-2004. sqm

5.31 Providing and fixing in position filler type expansion joint as per drawing
and Technical Specifications Section 2600 and as directed by the
Engineer. m

Providing and applying 2 coats of water based cement paint to

5.32 unplastered concrete surface after cleaning the surface of dirt, dust, oil,
grease etc., complete as per Tech.Spec Cl. 800
sqm

Providing and applying 2 coats of enamel paint to plastered concrete

5.33
surface complete as per Tech.Spec Cl. 800
sqm

5 b. REPAIR OF EXISTING CULVERTS

4
5.34 Providing and laying Rubble Stone masonry with cement mortar 1:3
(1 cement : 3 sand) complete as per Techinical Speicifications
Sections 1400 and 2500. cum

5.35 Pointing with cement mortar 1:3 as per Tech. Spec. Cl. 1405. sqm

5.36 Removal of defective concrete, cleaning the surface thoroughly,

applying the shotcrete mixture mechanically with compressed air
under pressure, comprising of cement, sand, coarse aggregates,
water and quick setting compound in the proportion as per Technical
Specifications Clause 2807.1., sand and coarse aggregates
conforming to IS: 383 and table 1 of IS: 9012 respectively, water
cement ratio ranging from 0.35 to 0.50, density of gunite not less than
2000 kg/cum, strength not less than 25 Mpa and workmanship
conforming toTechnical Specifications Clause 2807.6. sqm

5.37 Providing and applying epoxy bonding coat on the concrete surface
as per the manufacturer's Specification including preparation of
surface to take epoxy bonding. sqm

5.38 Providing 12mm thick plastering in single coat with cement mortar 1:3 sqm

5.39 Sealing of cracks / porous concrete by injection process through

nipples/ Grouting complete as per Technical Specifications 2806 and
2803
with Cement Mortar (1:1) Grout kg

5.40 Providing and fixing 100 mm dia PVC pipe of approved quality
across the highway on the bottom of slab of culverts/ service ducts m
as per drawing and directions of the Engineer

5
 No of Cells 1
Type of Proposals R
Thickness Top slab (d) 0.33
Thickness Bottom slab ( e ) 0.38
Thickness Walls (f) 0.30
Offsets of Bottom Slab ( C ) 0.50
Side slope 1 : 1.50
Return wall Length 2.91 m

Breadth
Length (m) Depth (m) Quantity
(m)

163.49
3.6 25.30 1.36 123.41 c
3.60 1.20 1.85 15.98
3.06 0.80 1.85 18.09
2.28 2.00 0.45 2.53
0.20 0.45 0.18
0.00 0.45 0.00
2.28 3.00 0.45 1.03
2.52 0.45 2.27
0.00 0.45 0.00
0.00
0.00

25.00 2.12 106.00

0.00

25.00 2.33 0.60 69.90

6
 No of Cells 1

15.72
3.90 25.00 0.15 14.63
3.06 0.60 0.15 1.10
8.41 1.85 0.10 1.56
8.41 1.50 0.10 1.26
4.78 0.645 = Area. 12.34
0.00

0.00
10.06
2.91 0.32 2.71 10.06
2.91 0.31 0.00 0.00
2.91 0.31 0.00 0.00

0.00
100.34
2.60 25.00 0.33 21.45
3.60 25.00 0.38 34.20
2.00 25.00 0.30 30.00
2.00 25.00 0.30 0.00
3.60 0.68 4.86
2.71 0.50 0.32 1.73
25.00 0.30 0.30 4.50
25.00 0.30 0.18 2.70
25.00 0.30 0.12 0.90
25.00 0.30 0.30 0.00

75 kg/cum 8.78
80 kg/cum

6.01

6.50
3.00
3.50

7
 No of Cells 1

7.00

54

2.00

0.00
0.00
0.00

0.00

0.00

0
8.41 0.45 1.65 0
5.47 0.45 1.65 0

1.00 4.00

2.60 25.00 65.00

9.60 19.20

0.00

8
 No of Cells 1

25.00 3.50 0.10 17.50

25.00 3.50 0.30 52.50

25.00 60.84
2.71 10.84

0.00

0.00

117.70

16.349

44.16

15.00

0.00

0.00

0.00

9
No of Cells 1

0.00

0.00

0.00

0.00

0.00

0.00

0.00

10