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Ain Shams Engineering Journal 13 (2022) 101716

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Ain Shams Engineering Journal


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Performance enhancement of parabolic trough collector solar thermal


power plants with thermal energy storage capability
R.P. Praveen a,⇑, Kotturu V.V. Chandra Mouli b
a
Department of Electrical Engineering, College of Engineering, Majmaah University, AlMajmaah 11952, Saudi Arabia
b
Department of Mechanical & Industrial Engineering, College of Engineering, Majmaah University, AlMajmaah 11952, Saudi Arabia

a r t i c l e i n f o a b s t r a c t

Article history: This paper proposes a fuzzy non-linear programming based optimisation approach using Genetic algo-
Received 30 April 2021 rithm to enhance the performance of commercial parabolic trough collector concentrated solar thermal
Revised 21 November 2021 power plants with thermal energy storage capability. The proposed optimisation approach, unlike con-
Accepted 15 January 2022
ventional methods, considers three plant performance parameters: capacity factor, plant efficiency,
and levelized cost of energy for arriving at optimal plant performance. By properly sizing the PTC plant
with respect to plant efficiency, thermal energy storage capacity, capacity factor, and levelized cost of
Keywords:
electricity, even better performance levels can be achieved. For analysis purpose and to validate the effi-
Annual energy
Capacity factor
ciency of the proposed approach, three representative locations in Saudi Arabia: Yanbu, Abha, and
Concentrated solar power Dawadmi were considered—wherein the design of a 100 MW commercial parabolic trough collector solar
LCOE thermal power plant is optimised. The results showed that the proposed optimization approach when
Fuzzy membership applied to commercial parabolic trough collector plants with thermal energy storage capability can
Genetic algorithm achieve superior plant efficiency of the order of 16.53% and 17.42% and with a capacity factor greater than
Parabolic trough collector 60%. The findings of the study has been validated with the help of operational parameters of the commer-
Plant efficiency cially operated Andasol-1, La Florida, and Aste 1A parabolic trough collector concentrated solar power
plants. The results confirm the efficacy of the proposed optimization approach as it achieved superior
plant efficiency. This will put decision makers in better position while choosing the ideal solar thermal
technology for a particular location. This research work will help augment the competitiveness and effi-
cacy of parabolic trough collector concentrated solar power technology and prompt policymakers to
increase their share in the global renewable energy mix.
Ó 2022 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Ain Shams University
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-
nd/4.0/).

1. Introduction urgent need to reduce fossil fuel dependency for commercial


power generation due to the high carbon emission rate, which
Energy demands soar against the backdrop of rising population leads to environmental issues such as global warming. The UN Cli-
and growing economies. Scientists estimate a 50% increase in mate Change Conference (COP26) held at Glasgow in November
worldwide energy consumption in 2030 and 70% to 100% in 2050 2021 urges countries to ‘come forward with ambitious 2030 emis-
[1]. Non-renewable resources such as fossil fuels are fast depleting sions reductions targets that align with reaching net zero by the
and are facing price volatilities. Not to mention that they are caus- middle of the century.’ To achieve this, countries will need to accel-
ing irreversible damage to the environment. Thus, there is an erate the phasing-out of coal and encourage investment in renew-
ables, among other measures.
Relying on abundant renewable energy sources such a solar and
⇑ Corresponding author. wind energy is an excellent alternative to conventional power gen-
E-mail address: praveen.r@mu.edu.sa (R.P. Praveen). eration methods. It also addresses the predicaments associated
Peer review under responsibility of Ain Shams University. with growing energy needs, especially for nations in the Middle
East, where there is the availability of ample sunlight.
Energy from solar radiations can be harnessed to either thermal
or electrical (direct) via Concentrated Solar Power (CSP) and Photo-
Production and hosting by Elsevier voltaic (PV) technology, respectively. While the energy generated

https://doi.org/10.1016/j.asej.2022.101716
2090-4479/Ó 2022 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Ain Shams University
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

Nomenclature

PiðactualÞ Actual incident solar power on mirrors EhtesðmaxÞ Maximum thermal energy storage capacity under de-
hi Angle between the normal to ith mirror element and sign conditions
incident solar rays htes Thermal energy storage hours
gcollector Solar Collector efficiency gpowerblock;d Efficiency of power block at design capacity
Pthabsorber Incident thermal power on the absorber tube Pthpowerblock;d
Aref Reference mirror aperture area to generate rated power Thermal power available at power block during design
gabsorber Absorber Efficiency conditions
Pthhtf;d Thermal power transferred from HTF to heat exchanger gse Solar to electric conversion efficiency
at design conditions
gstorage Storage heat exchanger efficiency Abbreviation
Pgross;d Rated gross power PTC Parabolic Trough Collector
Egross;actual Gross electrical energy generated HTF Heat Transfer Fluid
Egrid;net Annual electrical energy supplied to grid TES Thermal Energy Storage
Ai Aperture area of the ith mirror element SM Solar Multiple
N Number of mirrors DNI Direct normal irradiance
goptical Optical efficiency of mirror SAM System Advisor model
Aactual Actual aperture area of the mirror CF Capacity Factor
Pthhtf Thermal power transferred to HTF LCOE Levelized Cost of Energy

directly via PV plants can be stored in batteries, CSP technologies with capacities greater than 100 MW, TES capacities range
utilise Thermal Energy Storage (TES) systems to store the energy. between 2 and 7 h. According to [4], the installed solar energy
The TES mechanisms can meet the peak electricity load demands capacity of the world, as of 2018, stands at 485.826 GW, of which
even after sunset. Leveraging even 1% of the land receiving ade- the Middle East share is just about 3.181 GW. In context to CSP, the
quate solar radiation for CSP plants would give electricity output global installed capacity stands at just 5.469 GW, from which the
that would be higher than the global production during 2000 [1]. Middle East’s share is just about 156 MW. At present, the only
In the context of environmental benefits, each solar field square operational PTC plants in the Middle East are Shams 1 in UAE
meter would prevent the release of 200–300 kg of CO2 annually [2]. (100 MW, operational since 2013), Waad Al Shamal in KSA
CSP technology basically functions by concentrating the sun’s (50 MW, commissioned in 2018.), and Shagaya in Kuwait
radiations towards receiver pipes that heat up the Heat Transfer (50 MW, commissioned in 2019). Israel has recently added another
Fluid (HTF) contained within the pipes. The HTF then transfers 122 MW CSP plant —The Ahalim Power Plant. In parallel, Kuwait
the thermal energy to be (ideally) leveraged by steam-based Rank- has installed another 50 MW CSP plant—the Shagaya CSP. There
ine cycle systems. The CSP plants’ performance can be augmented is a huge scope globally in leveraging CSP to harness solar energy,
or optimised by improvements in TES, HTFs, and, more impor- especially in the Middle East.
tantly, the methods with which the solar radiations are concen- Saudi Arabia—whose three location the authors considered for
trated. Additionally, CSP technologies show promising potential validating the efficiency of the proposed performance enhance-
in regions with high Direct Normal Irradiance (DNI). As such, coun- ment methods of PTC plants— has rich potential to extract power
tries in the Middle East, especially Saudi Arabia, are in an advanta- from solar and wind resources. The Saudi Arabian research facility
geous position to tap energy from the CSP plants [3]. (K.A.CARE,) data indicates that most provinces in the Kingdom
receive high DNI and therefore serve as suitable areas for building
2. Parabolic trough collectors (PTC) as a sought-after CSP CSP plants. Based on a preliminary literature review, it is found
technology that the western and southern provinces of the Kingdom are the
most promising sites for the installation of CSP plants, followed
Based on modes of harnessing solar radiations, CSP technologies by the central region. It is therefore very essential to ensure the
can be classified to four main systems: parabolic trough collectors optimization and performance enhancement of PTC plants to
(PTC), Linear Fresnel Reflector, power tower or solar tower (ST), broaden the scope of the technology’s potential in the area, and
and dish systems. The PTC and Linear Fresnel Reflectors are line- in enabling policy makers to rightfully choose it over other CSP
focus systems stretching linearly across the field—with the latter topologies.
using mirrors, and the former, curved mirrors—to focus sunlight Looking at CSP projects currently under construction/develop-
on a receiver. Power tower and Dish systems are point-focused sys- ment, it is evident that countries prefer to tap energy from CSP sys-
tems that use curved mirrors and heliostats, respectively, to focus tems, mainly from PTC and ST. As such, accurately assessing the
sunlight on the receiver. For ST, the receivers are mounted on a proper optimization of a PTC plant’s design is imperative. This
tower; they are also called central receiver systems. paper proposes that by properly sizing the PTC plant with respect
to plant efficiency, TES capacity, capacity factor, and LCOE, even
better performance levels can be achieved. The following literature
2.1. The potential of CSP technologies worldwide
review explores the various means for optimising PTC plants.
There are currently 32 operational PTC CSP plants globally with
TES capacity at 50 MW or above. Strikingly, 20 are in Spain, 5 in 3. Literature review of parabolic trough collector CSP
South Africa, 2 each in Morocco and the USA, and 1 each in China, technologies
Israel, and Kuwait. Among them, only 8 Operational PTC plants
have capacities of 100 MW or above. The TES capacities of Much has been reviewed in literature about the design and
50 MW PTC plants typically range from 7 to 9 h, while for plants functional aspects of CSP and PTC plants. The authors reviewed
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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

various design parameters, mathematical and simulation models wet cooling—where water is used—is preferable for CSP plants, as
used to design PTC solar power plants in [5]. The various methods they are located in areas where water is not readily available.
for enhancing the heat transfer properties for PTC CSP technology The possibility of using a combination of dry and wet cooling set
are highlighted in [6]. The overall development of CSP technology up tends to be more cost-effective than using the former alone.
research is presented in [7], where future research trends in the Govindaraj Kumaresan et al. in [19] conducted the performance
field have also been highlighted. study of a PTC plant with TES and deduced that a PTC plant’s
The authors in [8] presented the prospects and suitability of instantaneous efficiency depends on the useful heat gain (which
installing CSP technology in Tunisia. The performance of a depends on the HTF) and beam radiation. The authors mention that
50 MW PTC power plant was presented for a location in Tunisia, minimising heat loss is crucial to achieving a better-performing
and its energy efficiency was found to be 15%. The various techni- PTC. An effective methodology for the sizing of solar fields for
cal options to bring down the cost of annual energy produced by PTC technology along with thermal storage and hybridisation is
CSP plants in arid regions are investigated in [9]. The authors’ opti- described by authors in [20]. In context to thermal efficiency, the
misation approach is based on full load hour variations and solar use of Nanofluids as HTF has shown to increase thermal efficiency;
multiple of TES while using different heat transfer fluid. They con- however, the cost factor is a prominent drawback of the substance.
cluded that the 100MWe CSP plant performed optimally while Edouard González-Roubaud et al. assessed the usage of molten
selecting the solar multiple as 2 and 7.5 as the full load hours of salts with steam as a means for TES in CSP plants [21]. The authors
TES. The plant’s annual electrical energy is 410.281 GWhe, with a establish that steam accumulator TES systems are best for buffer
capacity factor of 44.096% and an overall energy efficiency of storage.
15.79%. Men Wirz et. al., through a comprehensive 3D heat transfer
The thermal performance of PTC CSP plants intended for six dif- model [22], analyzes the potential for improvement of a typical
ferent climatic regions in Morocco has been assessed in [10] with PTC system. Idealizing selective coating’s optical properties, glass
the help of simulation results. A physical model was developed envelop and concentrator mirrors, up to theoretical limits resulted
to assess the technical-level feasibility of the intended PTC plants. in a 6.8–7.3 percent improvement in thermal efficiency. The study
Liu et al. [11] investigated the recent advancements in high- found that combining all idealizations would increase efficiency by
temperature TES systems used for CSP systems. Esmail et al. [12] up to 23 percent. F. Chen et. al., discuss the design of a novel linear
presented the analysis of a PTC plant’s techno-economic perfor- cavity absorber for PTC systems [23]. Rectangular fins are used at
mance in Dhahran, Saudi Arabia, and the study revealed that as the back of absorbing surface for improving the thermal efficiency.
the size of solar field increases, the ratio of cost of PTC to solar field From the authors’ detailed literature review, it was found that
size comes down. most research works focus on the techno-economic analysis of a
PTC plants require large amounts of HTF to operate, making it PTC CSP plant for a certain location or concentrates on improving
crucial to choose the ideal HTF materials that facilitate maximum the design of various system components within the PTC CSP plant.
plant performance with minimal cost. As such, the desirable char- This paper aims to propose a new optimisation approach for sizing
acteristics of an ideal HTF are high boiling and low melting points PTC CSP plant with TES capacity for any given location by consid-
and vapour pressure (<1 atm) at high temperatures, along with ering various performance parameters simultaneously such as
lower viscosity, higher thermal conductivity, and heat capacity plant efficiency, capacity factor, and LCOE. This approach can
for storing energy. The HTF should also be less corrosive with the ensure optimal values of full load hours of TES and solar multiple
metal containers used to contain it [13]. The authors also suggest so that the PTC CSP plant performance can be superior to that of
that molten-salt-based HTF is suitable for high-temperature PTC the operational PTC plants. More importantly, this would better
plants due to their high boiling point and thermal stability temper- the chances of PTC plants being preferred for a particular location
ature (operating range.) Molten-salt-based HTF also has relatively instead of other CSP topologies. The scope of this research there-
lower melting points, which makes them even better suited. Also, fore goes beyond optimization to performance enhancement and
the authors highlight the importance of heat transfer enhancement can lead to induction of more share of renewables into the energy
materials such as graphite composites and metal foams, which mix of world countries. The following sections respectively
enhance the intended performance of HTF [14]. describe the multi-objective optimization for the performance
When it comes to TES technologies that augment the capabili- enhancement of a PTC plant, followed by the system description
ties of CSPs, authors in [15] assert that thermo- economic analysis and design of a PTC plant, mathematical modelling, results and dis-
is crucial in the determination of TES configuration. A typical TES cussion, and conclusion.
setup consists of a heat transfer mechanism, storage medium,
and containment system. The storage media can be sensible-,
4. Multi-objective optimization
latent-, or thermochemical-based. The authors suggest that com-
bining various means of storage can help attain better efficacy of
The engineering design and development of any product or pro-
power plants. PTC’s thermal efficiency can be improved by opti-
cess has to fulfill multiple objectives such as cost minimization,
mising absorber materials, the coatings on them, and choosing
efficiency maximization, quality maximization, while satisfying
the right HTF [16]. Furthermore, the length of collectors and the
certain constraints. Sometimes, objective functions are conflicting
diameter of absorbers are among the parameters that can com-
in nature. It is therefore essential to simultaneously optimize all
pletely influence the PTC system’s efficiency.
the conflicting function at once to arrive a solution. Simultaneous
Mohamed Chafie et al. conducted an experimental performance
optimization of more than one objective function is known as
that investigates PTC plants under a typical Tunisian climate. The
multi-objective optimization [24]. Mathematically, multi-
team built and tested the PTC under ASHRAE 93–1986 standard
objective optimization problem is represented as
and demonstrated that collector efficiencies are in good agreement
with what is mentioned in literature [17]. They also show that F k ðX Þ ¼ ½F 1 ðX Þ; F 2 ðX Þ;    ::; F k ðX Þ
improved PTC efficiencies happen at higher useful heat gain and
solar radiation. Mohammed S. Al-Soud et al., while describing the subject to constraints g j ðXÞ  0 where j ¼ 1; 2; ::; j and k  2
prototype of a CSP plant in Egypt, throws light on the cooling tech- While optimizing multi-objective functions, one may find many
nologies for the plants’ working fluid [18]. The authors mention sets of solutions where one solution may dominate other. Decision
that air or dry cooling, although more costly and less efficient than maker needs to identify non-dominated solutions known as Parent
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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

front and choose a compromise solution satisfying all the objective 5.1. Configuration of the proposed PTC CSP plant design
functions to the extent possible based on a predetermined crite-
rion. Literature indicates researchers [25] have proposed different Table 1 shows the solar collector Luz LS-3 Collector configura-
criterion to arrive a compromise solution for multi-objective opti- tion utilized for the proposed 100 MW CSP plant design. The ther-
mization problems. The criterion such as family of distance func- mal receiver used for the design is Royal Tech CSP RTUVR 70 M4.
tion, deviation, sum squares of relative deviation function, and The outer and inner diameter of the absorber tube is 0.07 m and
desirability function weighted objective function etc., to obtain a 0.066 m respectively. The design details of the thermal receiver
compromise solution. In this paper, the performance enhancement for the proposed CSP plant design are listed in Table 2.
of PTC solar thermal power plant comprises two objective func- The initial design of a PTC CSP plant with fixed values of full
tions—maximizing plant efficiency and minimizing LCOE under load hours of TES and solar multiple is presented in [30]. This
design constraint of TES. To solve simultaneous optimization of design was later optimised with respect to two parameters: annual
the two objective functions, authors used the fuzzy programing energy generated by the plant and Levelized cost of energy (LCOE).
technique [26] as a strategy through genetic algorithm (GA). First, However, even this kind of approach cannot predict the optimum
optimal solution of each objective function subject to the con- configuration of PTC CSP plant that is to be installed in a particular
straint is obtained using GA and upper and lower limits are deter- location, according to its DNI potential. Commercial PTC CSP plants
mined. Based on the limits, fuzzy membership of each objective are expected to operate at optimal plant efficiency and capacity
function k is estimated and compromise solution is obtained by factor while being cost-competitive to other CSP technologies, such
max min k [27] i.e., maximizing fuzzy memberships of smallest as ST Plants. The novel optimisation approach presented in this
membership function of all objective functions subject to the given work considers the optimisation of four technical parameters
constraints. simultaneously: plant efficiency, capacity factor, LCOE and full load
hours of TES. The design equations that are used to determine the
4.1. Genetic algorithm for constrained optimization problems various performance parameters of the CSP plant design are pre-
sented below:
To solve an objective function within the given constraints, pen- Total incident solar power on the mirrors can be found as,
alty function approach is employed through genetic algorithm. X
N

Based on concept of biological evolutionary theory, GA is presumed PiðactualÞ ¼ DNI  Ai  coshi ð1Þ
to perform a global search in a local minimum. Instead of working i¼1

with a single solution in each iteration, GA works with many solu- Therefore, the solar collector efficiency, which is the ratio
tions known as population. The working cycle of GA starts with a between solar power incident on the mirrors to the actual power
population chosen at random. Thereafter, fitness value, which is that the mirrors can capture, is given by,
inverse of an energy function of each member is calculated. One
iteration in GA employ three operators namely reproduction,
X
N X
N
gcollector ¼ Ai  cos hi = Ai ð2Þ
crossover and mutation to generate a new population and fitness i¼1 i¼1
value is calculated and assessed for discontinuation. One iteration
of these three operators is known as a generation in GA terminol- The optical efficiency of the mirror, ƞoptical is given by,
ogy. Further details of GA can be found in [28]. Basically, GA is Incident Solar Power on the absorber tubes
meant for optimization of unconstrained problems. Researchers goptical ¼ ð3Þ
Incident Solar Power on the mirrors
[29] proposed different approaches to solve constrained optimiza-
The incident thermal power on the absorber tube is calculated
tion problems in GA. One approach is penalty term method,
by the following equation
wherein, penalty values are added to the objective function. The
objective function is optimized in such a way that if any constraint Pthabsorber ¼ gcollector  goptical  DNI  Aactual ð4Þ
is violated then associated penalty term values is considered as
where Aactual is the actual aperture area for mirrors and is given by,
very high else zero. GA will choose that solution which can opti-
mize the objective function after satisfying all the constraints. Aactual ¼ Aref  SM ð5Þ
In (5), Aref is the reference mirror aperture area required to gen-
5. Design of the parabolic trough collector CSP plant with TES erate rated power, and SM is the solar multiple, which is the ratio
capacity between the actual aperture area to the reference aperture area.
The thermal power transferred to HTF can be found by the follow-
Fig. 1 shows a schematic diagram for a PTC CSP plant having TES ing equation
capability. The functional units of the PTC CSP plant are the solar
Pthhtf ¼ P thabsorber  gabsorber ð6Þ
field collector system, power block, and TES system. The PTC on
the solar field will focus the incident solar rays on a receiver which For the TES, if htes is the desired storage hours, then the maxi-
is mounted on the top of the collector unit. The receiver tube will mum thermal energy that the system can receive under design
carry an HTF which absorbs this heat wherein the thermal energy conditions can be found as,
is used to generate power using the Rankine cycle.
One of the system’s main features is that it includes the TES sys- Pthhtf ;d  htes
EhtesðmaxÞ ¼ ð7Þ
tem (two-tank system) which can store the thermal energy and gstorage
enable continuous operation of the power block during cloud cover
The efficiency of the power block can be increased with higher
conditions or in the absence of sunlight. In this research, Hitec
capacities, which is one of the main reasons why CSP plants with
solar salt will be used as both the HTF as well as the storage med-
100 MW and above are considered ideal.
ium in the two-tank system. The design characteristics of the 100
The energy efficiency of the power block for design capacity can
MWe PTC CSP plant design proposed in this research work are
be estimated as,
explained in the following section.

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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

Sun

Hot salt tank

Cold salt tank

Parabolic Heat
mirrors Exchanger Turbine
Solar Field
Steam
Generator
Generator

Condensor Air cooled


condensor

Fig. 1. Parabolic Trough Collector CSP System.

Table 1 Egross;actual
Capacity Factor ¼ ð9Þ
Luz LS-3 collector design. Pgross;d  8760
Parameter Value
The annual solar-to-electric conversion efficiency (gse Þ of the
Reflective aperture area per SCA 545 m2 plant is the ratio between annual electrical energy delivered to
Aperture Width 5.75 m
Length of Collector Assembly 100 m
the grid to total incident solar energy that the collectors receive.
Number of modules per assembly 12
Length of a single module 8.3333 m E
Focal length 2.11 m gse ¼ Pgrid;net ð10Þ
Aactual  ðDNI  cos hÞ
Mirror reflectivity 0.935
Optical efficiency at design 0.8711 For the purpose of analysis, three KSA locations having good
DNI potential: Yanbu, Abha, and Dawadmi, have been selected.
The following section details the new optimisation approach
Table 2 adopted to determine the optimal solar multiple values and full
Design details of the Royal Tech CSP RTUVR 70 M4 Thermal
load hours of TES for the proposed 100 MW PTC CSP plant that
Receiver and HTF properties.
offers superior plant efficiency and reduced LCOE. The performance
Parameter Value analysis of the developed design is analyzed using System Advisor
Absorber Tube Inner Diameter 0.066 m Model (SAM) [31], which has been validated by Price [32] and
Absorber Tube Outer Diameter 0.07 m developed by National Renewable Energy Laboratory (NREL).
Glass envelope inner diameter 0.1196 m
Glass envelope outer diameter 0.125 m
HTF Type Hitec Solar Salt
Design Loop Outlet temperature 293 °C 6. Mathematical modeling and optimization
Design Loop Inlet Temperature 525 °C
Boiler Operating Pressure 86 bar
A GA approach for constrained optimization is coded in C-
1anguage. This coded generalized version can handle the solution
up to a population size of 50 and over variable range of 10. The
Pgross;d
gpower block;d ¼ ð8Þ algorithm has a crossover probability of 0.80 and mutation proba-
Pthpower block;d bility considered as 0.05 and suitable to handle any number of con-
straints. The fitness function is always preferred for minimizing the
Therefore, the Capacity Factor of the PTC CSP plant can be calcu-
energy function. The user of this code can interactively change con-
lated as,
straints and objective functions without any difficulty as it was
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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

written as a separate routine. The methodology to solve multi- For the location in Yanbu, compromise solution is found at TES
objective problem is shown in the flow chart Fig. 2. variable ½X   = 10 and corresponding plant efficiency 16.5% and
Mathematical model for optimization of PTC solar thermal LCOE as 7.1 cents/kWh. The following section details the perfor-
power plant with TES capability comprises, optimization of plant mance analysis and optimization of the PTC plant design with ther-
efficiency and LCOE functions subject to design variable constraint mal energy storage capability for all the three representative
TES are as given below: locations considered in this work.
maximize plant efficiency

7. Performance analysis and optimisation of the CSP plant


F1 ðXÞ ¼ 0:07999x2 þ 1:575x þ 8:78 ð11Þ
design
minimize LCoE cost of energy function
The first step in the PTC CSP plant design analysis for a particu-
F2 ðXÞ ¼ 0:06841x2  0:85x þ 8:77 ð12Þ lar location is to zero in on the ideal values of solar multiple and
full load hours of TES according to the DNI potential of the regions.
subject to the design variable TES (XÞ constraint
For designing PTC CSP plants with TES capacity, it is a known fact
that the solar multiple (SM) value has to be greater than one, as an
0  x  12
SM value of one is meant to feed the power block only with just
The above two functions was solved by following the sequential sufficient energy to operate at its rated capacity. But it is equally
procedure shown in the flow chart Fig. 2. In constrained optimiza- important to incorporate sufficient TES capacity in the design to
tion while maximizing and minimizing an objective using GA, avoid wastage of energy during peak solar incidence hours. At
energy function reached to minimum within in 100 iterations. the same time, an SM value greater than the DNI potential of the
The convergence of energy function with iterations are shown in location will escalate the LCOE of the plant, as the annual energy
the Fig. 3. output from the plant falls below the installed solar field capacity.
So it is highly important to select an ideal value of SM and TES
capacity for achieving optimal plant performance in a said location.
For this purpose, rather than fixing a particular value of solar mul-
Start
tiple, it is ideal to have a detailed analysis of LCOE and Plant effi-
ciency variation against solar multiple for different TES
capacities. Figs. 4-6 show the Solar multiple vs. LCOE characteris-
tics for three different KSA locations: Yanbu, Abha, and Dawadmi.
Figs. 4-6 show that for TES capacity of 8 to 12 h, there is a signifi-
cant reduction in LCOE. Even though this analysis helps the design-
, ers to estimate the range of SM and full load hours of TES that can
be considered for the location, it does not reflect on the plant’s
solar to electric conversion efficiency.
The plant’s solar to electric conversion efficiency also needs to
Yes be considered for optimisation, as there will be significant thermal
losses in CSP plants with higher TES capability. Hence, the variation
of solar to electric conversion efficiency or plant efficiency versus
SM for different TES capabilities also have to be analysed to deter-
No
mine the optimal combination of SM and full load hours of TES.
Figs. 7-9 display the variation of plant efficiency with SM for differ-
ent TES capacities in Yanbu, Abha, and Dawadmi, respectively.
From the figures, it can be observed that the PTC CSP plant’s
efficiency in all the locations increases to a peak value and there-
after comes down with variations in SM. Thus, for Yanbu, an SM
value of 2.6 is chosen for further analysis as it is found to offer
the highest efficiency of 16.53%. Fig. 10 shows LCOE and the varia-
, tion of plant efficiency for different TES capabilities in Yanbu for an
SM value corresponding to 2.6. From the figure, it is clear that if the

, ,

End

Fig. 2. Flowchart for solving multi-objective optimization problem. Fig. 3. Convergence of the Energy function.

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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

Fig. 4. Solar Multiple and LCOE plot for different TES hours in Yanbu.

Fig. 5. Solar Multiple and LCOE plot for different TES hours in Abha.

Fig. 6. Solar Multiple and LCOE plot for different TES hours in Dawadmi.

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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

Fig. 7. Solar Multiple and Plant efficiency plot for different TES hours in Yanbu.

Fig. 8. Solar multiple and Plant efficiency plot for different TES hours in Abha.

Fig. 9. Solar Multiple and Plant efficiency plot for different TES hours in Dawadmi.

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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

Fig. 10. Variation of Plant Efficiency and LCOE with TES hours for SM = 2.6 in Yanbu.

Fig. 11. Variation of Plant Efficiency and LCOE with TES hours for SM = 2.8 in Abha.

Fig. 12. Variation of Plant Efficiency and LCOE with TES hours for SM = 2.8 in Dawadmi.

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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

Fig. 13. Comparison of the performance parameters for the optimal PTC plant design.

least value of LCOE is considered for plant design, the plant’s effi- work, can generate an annual energy output of 495.26 GWh, with
ciency is only 15.94% with a capacity factor of 57.88%, and annual plant efficiency of 16.23% and a Capacity Factor of 56.59%. The
energy generated will be 506.5 GWh. However, from Fig. 10, it is LCOE corresponding to the optimal plant design parameters is esti-
clear that if full load hours of TES is selected as 10, the proposed mated to be at 7.81 cents/kWh.
PTC CSP plant in Yanbu can generate higher annual energy output Fig. 13 details the Capacity Factor and annual energy output of
of 525.4 GWh, with a plant efficiency of 16.53% and a Capacity Fac- the optimised PTC CSP plant design in each of the three locations:
tor of 60.04%. The LCOE for this optimal design combination in Yanbu, Abha, and Dawadmi. From Fig. 13, it is evident that Abha is
Yanbu, having SM and TES values of 2.6 and 10 h respectively, is the most promising site that can be considered for installing PTC
found to be 7.16 cents/kWh, which is very close to the least value CSP plant as it is found to offer an efficiency of 17.42% at a Capacity
of LCOE, i.e., 6.86 cents/kWh corresponding to 7 h of TES. Similarly, Factor of 64.9%. Table 3 compares the annual energy yield and the
for the locations in Abha and Dawadmi, the optimum value of SM is performance parameters of the optimised PTC CSP plant design
found to be 2.8 as the plant can offer peak efficiencies of 17.42% proposed in this research work.
and 16.23%, respectively, at 10 h of TES capacity, as shown in Table 4 gives a performance comparison of the optimised PTC
Figs. 11 and 12 respectively. The location in Abha is found to be CSP plant design proposed in this research with that of commercial
the most promising for the installation of the proposed PTC CSP PTC CSP plants operating around the world. From Table 4, it is clear
plant; it can generate an annual energy of 567.96 GWh with a plant that the plant efficiency of all three commercial PTC CSP plants
efficiency of 17.42% and a Capacity Factor of 64.9%. Also, the LCOE ranges from 14% to 16%, whereas the TES capacity is found to be
of the proposed plant in Abha is 6.85 cents/kWh, corresponding to between 7.5 and 8 h. The proposed optimisation approach in this
10 h of TES capacity. The PTC CSP plant in Dawadmi, which has the research is found to offer superior plant efficiency in all three loca-
least DNI potential among the sites considered in this research tions in Saudi Arabia compared to the operational plant data of
Andasol-1, La Florida, and Aste 1A PTC CSP plants. It is also worthy
to note that other parameters like annual energy generated, capac-
ity factor, and LCOE of the proposed design in all three locations are
Table 3
Performance parameters for the optimised CSP plant configuration in three locations. very competitive and hence advocate the feasibility of installing
PTC CSP plants in all three locations considered in the research.
Parameter Yanbu Abha Dawadmi
Annual Energy Generated (GWh) 525.42 567.96 495.26
Solar Multiple 2.6 2.8 2.8
8. Conclusion
Full load hours of TES 10 10 10
Capacity Factor (%) 60.04 64.9 56.59 A new optimisation approach for enhancing the performance of
LCOE (cents/kwh) 7.16 6.85 7.81 commercial PTC CSP plants is carried out in this research work. For
Plant Efficiency (%) 16.53 17.42 16.23
demonstrating the efficacy of the proposed optimisation tech-
nique, the performance of a 100 MW utility-scale PTC CSP plant

Table 4
Performance comparison of the optimised PTC CSP design with operational details of commercial PTC CSP Plants.

Parameter Andasol-1 [33] LaFlorida [33] Aste 1A [33] Abha


Plant Capacity 50 MWe 50 MWe 50 MWe 100 MWe
TES capacity (Hours) 7.5 7.5 8 10
Expected Annual Energy Generated (GWh) 158 158 170 567.96
Plant Efficiency (%) 16 14 15 17.42

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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

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R.P. Praveen and Kotturu V.V. Chandra Mouli Ain Shams Engineering Journal 13 (2022) 101716

Praveen R.P. received the B.E. Degree (Hons.) in Elec- Kotturu V.V. Chandra Mouli received his PhD Degree
trical and Electronics Engineering from M.S.University, from Indian Institute of Technology Kharagpur India, in
Tirunelveli, India, in 2004, and the M.Tech Degree (1st 2011 for his research work on Buyer Supplier linkages in
rank) in Electrical Machines from College of Engineering Automotive Industry. He received PhD Degree in 2007
Trivandrum in 2007 and obtained his Ph.D in 2013 from and Masters in 1999 both in Industrial Engineering from
Cochin University of Science and Technology. He has Jawaharlal Nehru Technological University, Hyderabad,
carried out his research work at ISRO Inertial Systems India. His career started in an Automotive Pistons
Unit, Cochin university of Science and Technology and Manufacturing Industry in Hyderabad as an Industrial
College of Engineering Trivandrum and has got nearly Engineer and worked 7 years in various positions. He
14 years of teaching and research experience. He is was a key contributor in getting ISO:9002 Certification
currently with the Electrical Engineering Department of of the Automotive Pistons Manufacturing Industry.
College of Engineering, Majmaah University, Ministry of Later, with Industrial Experience he shifted to Teaching
Education, Saudi Arabia. His research contributions include twenty one Interna- in GITAM University, Visakhapatnam and worked 14 years in various positions.
tional Journal papers, fourteen IEEE International Conference papers and nine Currently he is working as Professor in the Department of Mechanical & Industrial
National Conference papers. His research interests include Special Electrical Engineering College of Engineering, Majmaah University KSA. His main research
Machines and Drives, Renewable Energy systems, Concentrated Solar Power Sys- areas are Growth aspects of SMEs and Engineering optimization
tems and Power Quality issues in Grid Integration.

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