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Applied Thermal Engineering 26 (2006) 1537–1544

www.elsevier.com/locate/apthermeng

Solar–geothermal hybrid system


Álvaro Lentz *, Rafael Almanza
Instituto de Ingenierı́a, UNAM, Ciudad Universitaria, Edificio 12, 04510 México DF, Mexico

Received 15 December 2004; accepted 2 December 2005


Available online 25 January 2006

Abstract

The Cerro Prieto Geothermal Power Plant is located in the northwest of Mexico, lat. 32°39 0 , long. 115°21 0 in the northern hemisphere.
A solar–geothermal hybrid system is proposed in order to increase the steam flow during the present geothermal cycle, adding a solar
field of parabolic trough concentrators. Energy is supplied to the geothermal flow from wells in order to increase the steam generation
rate. This configuration will increase the capacity factor of the system by generating additional steam during the peak demand hours. The
parabolic trough solar field is evaluated in North–South and East–West orientation collector alignments. A proposal to obtain an
increase of 10% in steam flow is evaluated, as the increase in flow is limited by the content of dissolved salts, so as to avoid a liquid phase
with high salt concentrations. The size of the parabolic troughs field was obtained.
Ó 2005 Elsevier Ltd. All rights reserved.

Keywords: Solar; Geothermal; Direct steam generation; Hybrid system

1. Introduction mal field has a capacity of 100 MWe, with four 25 MW tur-
bines. Each unit has a different separation pressure to feed
Cerro Prieto is the most important geothermal field in steam to the unit; CPII and CPIII have a separation pres-
Mexico; this area has the highest levels of irradiance in sure of 13 bar, while Cerro Prieto IV has 15 bar.
the country. These levels of irradiance make it feasible to The hybrid system is proposed in order to increase the
set up a solar collector field in a geothermal field to create steam flow available for power generation. The steam is
a hybrid system in order to increase electricity production provided by many wells in Cerro Prieto IV, with different
throughout the day. The average beam irradiance through- thermodynamic properties; the geothermal wells have flows
out the year is 734 W/m2. Some solar–geothermal hybrid that are a mixture of water (brine) and steam, with 34%
systems have been proposed, like that of Archibald and average steam quality. Sometimes, for different reasons,
Karagiorgas [1,2], who report heating and cooling of build- the wells are out of service and do not provide steam to
ings and geothermal solar desalination as discussed by the cycle, so the steam flow decreases; in addition, the
Garcı́a-Rodrı́guez [3]. However, this is the first time that wells’ production decreases with time. Throughout the
a solar–geothermal system has been proposed for electric- summer, demand increases because the ambient tempera-
ity generation. ture can reach 45 °C; therefore, the use of air conditioning
The Cerro Prieto (CP) geothermal fields consist of four in this zone is necessary, which increases the power
units: CPI, CPII, CPIII and CPIV; CPIV started commer- demand. The reason for this project is to use the solar
cial operation in 2000, while the others have been operating resource to meet the increased power demand.
since 1973. The most recent facility (CPIV) in this geother- As a first step, it is necessary to evaluate whether the solar
resource can be useful for this purpose. In this article, some
*
Corresponding author. Tel.: +52 55 56228139; fax +52 55 56228137. preliminary evaluations are presented. It is known that the
E-mail address: alh@pumas.iingen.unam.mx (Á. Lentz). state-of-the-art technology to generate steam directly at

1359-4311/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.applthermaleng.2005.12.008
1538 Á. Lentz, R. Almanza / Applied Thermal Engineering 26 (2006) 1537–1544

Nomenclature

h angle of incidence of beam irradiance on a sur- g efficiency


face [°] Dh enthalpy increment [kJ/kg]
d solar declination [°] h mixture enthalpy [kJ/kg]
/ latitude [°] hf liquid enthalpy [kJ/kg]
x hour angle [°] hfg vaporization enthalpy [kJ/kg]
b slope [°] (N–S) north–south alignment
c surface azimuth angle [°] (E–W) east–west alignment
q heat [kJ] CFE Mexican Electricity Federal Commission
m_ mass flow [kg/s] SEGs solar electric generation systems
s collector area [m2] DISS direct solar steam
G effective solar beam irradiance onto the collector
area [W/m2]

the absorbers of the parabolic troughs is progressing very 2. The geothermal cycle
fast, and several problems have yet to be resolved.
This new technology is already known as direct steam The geothermal resource takes advantage of heat and
generation (DSG). Using this university’s solar thermal water somewhere underground [14], which is known as a
plant for study, our group has published several papers geothermal resource. Geothermal energy is the heat from
related to this subject [4,5]. Other groups in Spain and Ger- the Earth’s nucleus. The geothermal cycle in Cerro Prieto
many have been working on the same subject [6–8] for the is like any conventional open Rankine cycle for electricity
last several years. Martinez and Almanza [9] have studied generation, but with the difference that steam is supplied
the thermal behavior of an absorber pipe when it conducts by geothermal wells. In some cases, the wells can provide
a two-phase water flow with annular pattern and is warmed a mixture of liquid and steam, but, in this case, the mixture
up underneath by concentrated solar irradiance in the DSG is sent to a separator that feeds steam to the turbine, and
process. This research develops both theoretical and exper- the remaining liquid is sent either to a second separation
imental aspects of that process. system or to an evaporation pond.
The Mexican Electricity Federal Commission (CFE), The silica content in geothermal brine causes problems
which is owned by the government, has been in contact for scaling at the power facility. At the well-head, the pres-
with our group in order to study the technical and econom- sure is, on average, 50 bar, in 1600 B tube; the primary
ical feasibility of a hybrid solar–geothermal system. There- steam is flashed and separated at about 15 bar pressure.
fore, the first part of this study is presented in this paper. Secondary steam is produced at lower pressure, 4.3 bar,
Two proposals have been studied up to now: the first in another flash separator stage. The waste brine thus pro-
option consists of adding a solar field between the well duced has a considerably higher concentration of dissolved
and the first separator; the second option consists of adding solids than the original reservoir fluid. In addition to the
a solar field between the first and second separators. Each concentrating effect, the flash process also reduces the fluid
option must be evaluated with north–south (N–S), and temperature from 300 °C in the reservoir to about 130 °C
east–west (E–W) orientation alignments of the solar con- at the secondary flash-separation plant.
centrators, comparing the steam production in both cases, Cerro Prieto brine is at solubility equilibrium with
as seen in Fig. 3. respect to quartz at the reservoir conditions. This equilib-
The parabolic trough collector efficiency with direct rium is disturbed when the geothermal fluid is extracted,
steam generation from the absorbers [10–12] used for this mainly due to the temperature drop caused by the flashing
proposal was 70% [13]. It is desirable to obtain the steam process. At the beginning of the flash process, the brine
quantity generated by a solar field inserted into the hybrid becomes supersaturated with respect to quartz. With large
system throughout the year. temperature changes, the brine also becomes saturated with
The main limitations up to now have been determining respect to amorphous silica [16].
the real efficiency of two-phase flow, mainly in annular flow Techniques to prevent scale deposition include restricting
with parabolic troughs, in order to get a reliable evalua- brine temperature to above silica saturation as well as acidi-
tion. Another important aspect is the composition of the fication of brine phase in order to inhibit silica deposition.
geothermal flow, which has dissolved salt and silica [14,
15]; the geothermal facilities have considerable experience 3. The hybrid system
in using the brine flow, so it is not considered an impedi-
ment in the development of a solar–geothermal hybrid The solar–geothermal hybrid system uses two energy
system. resources to provide steam to a turbine to generate electric-
Á. Lentz, R. Almanza / Applied Thermal Engineering 26 (2006) 1537–1544 1539

Two options are proposed in order to add the concen-


trator solar fields. In each case, the area for the solar field
will be evaluated.
The equation relating the angle of incidence of beam
irradiance on a surface (h) is
cos h ¼ sin d sin / cos b  sin d cos / sin b cos c
þ cos d cos / cos b cos x
þ cos d sin / sin b cos c cos x
Fig. 1. First alternative Cerro Prieto geothermal cycle diagram.
þ cos d sin b sin c sin x ð1Þ
Duffie and Beckman [18] evaluated different equations
ity in a Rankine cycle. Using the Cerro Prieto geo-thermo-
relating the angle of incidence of beam irradiance on the
electric cycle, two alternatives are presented by adding a
solar collectors (h); there are several cases of the equations
concentrator solar field for such system.
for tracking surfaces.
The first alternative, shown in Fig. 1, sets the solar field
For horizontal surfaces b = 0, Eq. (1) is simplified. For
between the wells and the first separator; the second alter-
parabolic trough collectors in the east–west and north–
native, shown in Fig. 2, sets the solar field between the first
south alignments, the following equations were used for
and the second separator.
all angles associated with such collectors:
The solar field consists of a parabolic trough field with
LS-3 collectors such as the one used in the SEGS plants cos h ¼ ð1  cos2 d sin2 xÞ1=2 ð2Þ
[13,17]. The flow from the wells passes through the absor- 2 2 2 1=2
ber pipe of the solar concentrators using direct steam gen- cos h ¼ ðcos hz þ cos d sin xÞ ð3Þ
eration DGS [7,12] to generate steam. In this first where
alternative, the flow is a mixture of liquid and steam from
hz ¼ sin d sin / þ cos d cos / cos x ð4Þ
the wells, while in the second one only liquid from the first
separator discharge is used. Eq. (2) is used in an east–west (E–W) alignment, while
Eq. (3) is used for north–south (N–S) alignment.
4. Methodology The average beam irradiance for each hour of the day
and for all days of the year was obtained by multiplying
The Cerro Prieto geothermal steam is provided by many by the correspondent cos h to obtain the effective beam irra-
wells with different qualities and pressures. For that reason, diance onto the collector surface. Figs. 4–7 show data from
an average of those qualities and pressures was used. The four years of steam production.
flow obtained from the wells is a mixture of liquid and To obtain the dimensions of the solar field, it is neces-
vapor, which is the reason why it is necessary to separate sary to calculate the heat required (q), as shown in Eq.
them to obtain the steam. The facility used in this process, (5), which is a function of mass flow ðmÞ _ and the increase
known as Cerro Prieto IV, is newer than the other facilities. of enthalpy (Dh). This enthalpy increase corresponds to a

Fig. 2. Second alternative Cerro Prieto geothermal cycle diagram.


1540 Á. Lentz, R. Almanza / Applied Thermal Engineering 26 (2006) 1537–1544

10% increase of steam in order to eliminate any problem and in the other direction (E–W), Fig. 3(b). The solar irra-
related to scaling. The flow from the well has a steam part diance data were calculated half an hour before and half an
with low salt concentration and another liquid part with hour after as a representative hour, obtaining an average
high salt concentration [19]. for the respective hour. The irradiance data was provided
The flow from the wells has a very low concentration of by the CFE (the Mexican Electricity Federal Commission).
salts (<2%); for this reason, it is possible to use the thermo- For every hour of the year, the steam generation for the
dynamic properties of water [11]. hybrid system in Cerro Prieto was evaluated with solar
beam irradiance.
q ¼ mðDhÞ
_ ð5Þ
The steam properties are calculated at a pressure of the
5. Alternatives
separator. The kilograms per second (kg/s) generated by
the solar field are assumed at the calculated pressure.
5.1. First alternative
To obtain the quality of the steam, the following equa-
tion was used:
The wells that feed steam to Cerro Prieto IV have an
h  hf average well pressure of 50 bar, point 1.1, as shown in
x¼ ð6Þ
hfg Fig. 1; after the separator, the pressure is lower, 15 bar,
point 1.2. This is the separation pressure. For example, Well
The enthalpy is given by 408 at Cerro Prieto IV has an enthalpy of 1566.1 kJ/k, so,
h ¼ hf þ xðhfg Þ ð7Þ using Eq. (6), the quality is 37.1, 15 bar separation pressure,
point 1.2; 10 points of quality must be increased, from 37.1
The quality increase (x 0 ) was developed using the follow- to 47.1. The steam well flow is 166.2 tons/h, equivalent to
ing equation: 44.92 kg/s.
sGg The value of the effective beam irradiance considered
þ h  hf
x0 ¼ m_
ð8Þ was 900 W/m2 and 0.7 of solar field thermal efficiency
hfg [12]. The 900 W/m2 corresponds to the maximum value
It is possible to calculate the steam flow generated by a of beam irradiance multiplied by the angle of incidence
solar field ðm_ v Þ by multiplying the total inlet flow ðmÞ
_ by the (cos h) in both concentrator alignments, so with this value
difference between two qualities at separation pressure. the highest steam production will result.
The steam quality increase will depend on the irradiance
m_ v ¼ ðx0  xÞm_ ð9Þ values throughout day, corresponding to the average of
It is possible to obtain the steam flow quality with an each hour. The steam flow generated by the solar field
increment of 10% points via Eq. (6), using values of effec- was obtained via Eq. (9), with a well quality of 37.1.
tive beam irradiance, collector area, mixture enthalpy,
liquid enthalpy and vaporization enthalpy; this increment 5.2. Second alternative
depends on the solar beam irradiance.
The steam generated for the solar geothermal hybrid sys- As a second option, the solar field is located between the
tem is obtained from Eq. (9) by the difference between qual- first and second separators. The first separator pressure is
ities of the original flow and the flow with the increment, 15 bar, point 2.2, as shown in Fig. 2. The second separator
plus the mass flow from wells or the second separator. pressure is 4.3 bar, point 2.3. Using the residual liquid from
The steam flow generated will be evaluated with two the first separator flow, 844.2 kJ/kg enthalpy, in point 2.3
solar field orientations in one direction (N–S), Fig. 3(a), the quality is 15.7. The mass flow from the well is

Fig. 3. Parabolic trough solar field orientation: (a) N–S alignment; (b) E–W alignment.
Á. Lentz, R. Almanza / Applied Thermal Engineering 26 (2006) 1537–1544 1541

44.9 kg/s, and the flow from the first separator is 27.9 kg/s,
so the separated water flow is lower because part of it in the
flow was sent to the turbine.
As in the first option, the steam quality depends on the
solar beam irradiance, and the steam flow generated is
defined by the differences in qualities multiplied by mass
flow.

6. Results

6.1. First alternative

The enthalpy with the increment in 10 points in steam


quality using Eq. (7) is 1760.5 kJ/kg, so the Dh is
194.4 kJ/kg. The required solar concentrator area is
13,863 m2, so 26 LS-3 collectors are needed (each
545 m2), giving an area of 14,170 m2.
Fig. 4 shows for the first alternative with N–S alignment
and E–W alignment. It is possible to observe an estimate of
Fig. 4. Steam production for the first alternative by N–S alignment and
average steam production in kilograms per hour for Janu- E–W alignment.
ary, June and September.
Fig. 4 shows that June has the highest production for the It is possible to see variations throughout the day in
hybrid system and January has the lowest production. both figures presented, but the highest variations for the
There is a high variation in steam production between these steam production are for the E–W alignment.
months. Fig. 5 shows the steam production for all days through-
Fig. 4 also shows that for the E–W alignment, June has out the year with a north–south orientation field alignment,
the highest production and January has the lowest produc- showing all-day production in kilograms per second (kg/s)
tion, with a difference of less than 50% in steam production at different hours throughout the day.
between these months.

5.000
4.500
4.000
3.500
1
36 3.000
Kg/s

71 2.500
106 2.000
141 1.500
176 1.000
D 211 0.500
ay
0.000
246
18:00
17:00

281
16:00
15:00
14:00
13:00

316
12:00
11:00
10:00

351
9:00

ur
8:00

Ho
7:00
6:00

6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00

Fig. 5. Annual steam production in N–S alignment for the first alternative.
1542 Á. Lentz, R. Almanza / Applied Thermal Engineering 26 (2006) 1537–1544

6.000

5.000

1 4.000
34

Kg/s
67 3.000
100
133 2.000
166
1.000
199
Da

232 0.000
y

18:00
265

17:00
16:00
15:00
298

14:00
13:00
12:00
331

11:00
10:00
9:00

r
Hou
8:00

364
7:00
6:00

6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00

Fig. 6. Annual steam production in E–W alignment for the first alternative.

Fig. 6 shows the steam production for all days of the


year, but with an east–west orientation field alignment.
All-day production in kilograms per hour (kg/h) for differ-
ent hours of the day is shown.

6.2. Second alternative

In the second option, the second separator pressure is


4.3 bar, point 2.2, as shown in Fig. 2, with quality of
15.7. At this point the quality is increased in 10 points.
With Eq. (7), the resultant enthalpy is 997.0 kJ/kg, and
Dh equals 152.8 kJ/kg. This alternative requires
4316.1 kJ/s of heat and 6851 m2 of mirrors. Then a
7085 m2 solar field with thirteen LS-3 collectors is pro-
posed. If this steam is used, it needs to be sent to a low
pressure stage.
Fig. 7 shows the second alternative with N–S alignment
and E–W alignment. It can be observed that the average
steam production in kilograms per hour for January, June
and September; is similar to that shown in Fig. 4, but the Fig. 7. Steam production for the second alternative by N–S alignment and
difference is that the production is lower than in the first E–W alignment.
alternative, due to lower flow.

6.3. N–S and E–W alignments throughout the year; however, a very high variation is
observed in the N–S alignment.
Table 1 shows the total monthly production in kilo-
grams of steam generated over four months, one for every 7. Discussion and conclusions
season of the year. It can be seen that January has the low-
est steam production and June the highest production. The In the E–W alignment, the steam production variations
E–W alignment does not have very high variations throughout the year are less than 50% average production,
Á. Lentz, R. Almanza / Applied Thermal Engineering 26 (2006) 1537–1544 1543

Table 1 The modification of the pH of the solution scale is a


Monthly steam production [kg] potential method of silica deposition control and represents
January March June September an option to make possible DSG in the hybrid system. The
N–S alignment, 34,224 68,898 80,586 66,240 hybrid system should take into consideration the scale in
first alternative tubes. Water treatment and a periodic check-up, and clean-
N–S alignment, 21,684 43,650 51,054 41,976 ing of pipes if required, is recommended.
second alternative
E–W alignment, 39,828 54,858 57,228 50,460
first alternative Acknowledgements
E–W alignment, 25,187 34,758 36,258 31,968
second alternative The authors would like to thank the CFE, for the infor-
mation supplied, and CONACyT and PAPITT-UNAM,
for economic support.
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