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International Journal of Food Science and Technology 2022, 57, 6531–6539 6531
Original article
Development and quality evaluation of multivitamin fortified
low-fat biscuits
Summary Multivitamin encapsulated nanoparticles that were produced by using a lipid-based emulsion template
were incorporated to fortify biscuits to obtain a low-fat nutrient-enriched food product. The present study
involves the development of biscuits containing vitamins (A, D, B9 and B12) both in free (C1) and encap-
sulated form (C2). The quality attributes of the developed biscuits were further evaluated by determining
their change in functional groups, textural properties, rheological characteristics and physical morphology.
The storage modulus (G’) was higher than loss modulus (G"), suggesting a viscous nature of the dough
(C1 and C2); meanwhile, C2 had a harder and a crispier texture than C1 (hardness: 30.06 N > 15.84 N;
fracturability: 15.84 > 26.18 N). FTIR spectra of C2 showed higher retention of nutritional attributes in
baking conditions as compared to C1. SEM images demonstrate that C2 has a regular/spherical-shaped
morphology (size: 8.3 mm) with minimal fissures sustaining the baking conditions than C1 (size: 6.7 mm).
The cumulative release (%) for all the vitamins of biscuits containing encapsulated nanoparticles (C2) was
relatively low (i.e. ca. 1.1–2.6 times), indicating a good bioavailability and thermal stability of the fortified
food product.
Keywords Encapsulation, fortification, low-fat biscuits, multivitamin, nanoparticles.
doi:10.1111/ijfs.15992
Ó 2022 Institute of Food, Science and Technology (IFSTTF).
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
6532 Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra
fortification of flour have been reported in the literature Firstly, lecithin was added to the lipid and the mixture
(Rebellato et al., 2015; Bajaj & Singhal, 2021). Fortifica- was kept in the water bath shaker (make: REICO) for
tion of biscuits by encapsulating vitamins has proved to a time duration of 10 min at 60 °C temperature. After
be advantageous in entrapping thermolabile compounds complete solubilisation of lecithin in the lipid, hydra-
in its compartments with less degradation and better tion (water as 1/5th of the lecithin-lipid solution) was
stability in extreme processing conditions such as high done dropwise for the next 5 min in the water bath
temperature (baking) and different pH treatments shaker (100 rpm) without any temperature control.
(Canizales et al., 2018). Also, it helps in enhancing the The water-soluble vitamins (i.e. vit B9, B12) were mixed
functionality of food (Tripathy et al., 2021). In this into the water during the hydration step, while fat-
study, the dough is fortified by encapsulated multivita- soluble vitamins (i.e. vit A, D) were added to the lipid
min nanoparticles. Later the effect of baking conditions during the first 10 min duration.
on the dough and biscuit characteristics have been stud-
ied. The vitamins are quite sensitive to different pH con- Step 2: Preparation of double emulsion (W1/O/W2)
ditions result in poor absorption in the gastrointestinal The prepared single emulsion (W/O) was added to the
tract. The feasibility of utilising the developed biscuits polymer solution containing trehalose and milk protein
for enhancing the absorption of vitamins was deter- isolate (MPI) at fixed total solids of 45%, where the
mined through a simulated in vitro model by investigat- ratio between milk protein isolate and trehalose was
ing the vitamins’ release profile. 1.7: 1 (w/v) to form a double emulsion (W1/O/W2).
The mixture was ultrasonicated (Model: Uwave1000;
Make: Sineo Microwave Chemistry Technology
Materials and methods
(China) Co., Ltd, probe diameter: 13 mm; power:
150 W/50 g solution; frequency: 27 kHz) for 5 min.
Materials
The encapsulated particles in the emulsion (E2) had a
Refined rice bran oil, flaxseed oil and peanut oil were particle size, PDI and zeta potential of 195 1.01 nm,
procured from AAK KAMANI PVT limited, Mumbai 0.336 0.01 and − 28 0.47 mV, respectively. The
Maharashtra. For phospholipid (PL), soy lecithin was double emulsion was then prefrozen at −20 °C for
purchased from the local market. Synthetic vitamins, 24 h and it was freeze-dried (Model: LYODEL-0555;
that is, folic acid (B9), vitamin A (retinyl acetate) vita- Make: DELVAC Pumps Pvt. Ltd.) for 10 h at
min D3 and vitamin B12 were purchased from Sisco −40 °C. The freeze-dried particles were stored in an
Research Laboratories (SRL) Pvt. Ltd, India. All the airtight pouch under refrigerated conditions until anal-
chemicals were purchased of analytical grade and stan- ysis.
dards from Sigma-Aldrich, India.
Preparation of multivitamin enriched low-fat biscuits
Preparation of encapsulated multivitamin nanoparticles
The formulation for low-fat biscuits was based on the
Encapsulated fat and water-soluble vitamins (A, D, B9 method described by Manley (2001) with some modifi-
and B12) were prepared in a two-stage emulsion pro- cations. The ingredients used for low-fat biscuits were
cess in the ratio (20:80 – step1: step2). The oil blend as follows (on 100 g flour basis): 100 g wheat flour,
concentration was kept constant at 30% (v/v). The oil 20 g sugar, 15 g fat/oil, 0.5 g salt, 1 g baking powder
blend consisted of refined edible oils of rice bran oil, and ca. 30 g water. For fortified biscuits (C2), fat/oil
flaxseed oil, peanut oil as mentioned in Pattnaik and was replaced with 15% encapsulated multivitamin
Mishra (2021a, 2021b) (fatty acid composition: total nanoparticles (containing vitamins ca. 15–30% Recom-
saturated fatty acid (TSFA): 17.87; monounsaturated mended dietary allowance (RDA). The control biscuits
fatty acid (MUFA) as oleic acid (%): 42.19; polyunsat- (C1) were prepared by externally adding water and
urated fatty acids (PUFA) as linolenic acid (%): 10.4; fat-soluble vitamins to the oil and water during the
as linoleic acid (%): 29.51). The concentration of vita- mixing step, respectively. All the dry ingredients were
mins used in this study as per 25% RDA (Food Safety mixed and fat and sugar were added and further
and Standards (Fortification of Foods) Regulations, blended/kneaded in presence of water until the forma-
Government of India, 2018; ICMR-National Institute tion of dough. The process consisted of dough mixing,
of Nutrition, 2020): vitamin A = 9.9 μg g−1 oil; vita- dough kneading, dough relaxation, dough sheeting,
min D = 0.16 μg g−1 oil; vitamin B12 = 0.625 μg; vita- cutting and baking. The dough was kept covered for
min B9 = 55 μg. 30 min at 25 °C. The dough was cut with rings of
4 cm diameter and baked in a baking oven (Make:
Step1: Preparation of single emulsion (W1/O) S.D. Instruments & Equipments, Kolkata, India) at
Emulsion1 was prepared by mixing soy lecithin with 160 °C for 15 min. The baked biscuits were cooled
vegetable oil blend at a ratio of 1 (w/v): 3 (v/v). and stored in plastic pouches for further analysis.
International Journal of Food Science and Technology 2022 Ó 2022 Institute of Food, Science and Technology (IFSTTF).
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra 6533
Ó 2022 Institute of Food, Science and Technology (IFSTTF). International Journal of Food Science and Technology 2022
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
6534 Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra
modulus (G") denotes the liquid or viscous character. rheological properties can be described in three distinc-
The rheological characteristics of the dough made tive stages. The first stage was observed from 30 to
from both liquid oil (with free vitamins) and encapsu- 65 °C for C1 and 30–70 °C for C2 where G’ and G"
lated lipid particles (with vitamins) are summarised in slightly decreased, which might be due to the hydroly-
Fig. 1(i) a, b. From Fig. 1i(a), it is evident that G’ val- sis of starch. The second stage begins after the first,
ues are higher than G" until the cross-over point indi- that is, 65 and 70 °C for C1 and C2, respectively. At
cating a visco-elastic behaviour. The cross-over point this stage, the gelatinisation of starch occurs, where
was observed at 7 and 13 rad s−1 for C1 and C2, the amylose chains mix with the aqueous phase,
respectively. The viscous component became more increasing the dough elasticity and viscosity (Tang &
prominent than the elastic component when angular Liu (2017). This fact is supported by the sharp
frequency was higher than cross-over frequency. In increase in G’ and G" (@ 90.33 for C1 and @ 70 for
case of C1, a huge difference between G’ and G" was C2). After the gelatinisation is over, the third stage
noticed than C2, suggesting a more viscous nature. occurs, in which G’ and G" gradually decrease due to
This might be due to the release of liquid oil from the starch degradation. An interesting trend was perceived
gluten networks during or after the kneading process on adding encapsulated lipid particles in C2, and the
of the dough making, which was absent in C2 because transition temperature was delayed in comparison to
of the presence of encapsulated particles that shielded C1 containing liquid oil (70 vs. 65 °C). Analogous rhe-
the core material. ological reports were demonstrated by Tang & Liu
The temperature sweep of the dough is shown in (2017) in their study. It has been reported that dough
Fig. 1(ii) a,b with different biscuit types (C1- with liq- made from semi-solid/solid fat provided better struc-
uid oil; C2- encapsulated lipid particles). The tures than liquid oil. As the crystals in semi-solid/solid
Figure 1 (i) Frequency sweep of the dough, (a) C1-free vitamin (b) C2-encapsulated nanoparticles. (ii) Temperature sweep of the fortified bis-
cuits, (a) C1-free vitamins (b) C2-encapsulated nanoparticles.
International Journal of Food Science and Technology 2022 Ó 2022 Institute of Food, Science and Technology (IFSTTF).
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra 6535
Table 1 Textural properties of biscuits made from liquid oil and encapsulated oil
Time (min) Hardness (N) Fracturability (N) Springiness (mm) Gumminess (N) Chewiness (mJ)
C1
15 15.84 0.53c 15.84 0.51d 0.23 0.02g 4.55 0.1m 1.04 0.01a
C2
15 30.06 0.41a 26.18 0.45b 0.21 0.02k 1.77 0.08n 0.41 0.02c
Expressed as mean standard deviation; different letter lower case in the column indicates significant difference (P < 0.05).
Ó 2022 Institute of Food, Science and Technology (IFSTTF). International Journal of Food Science and Technology 2022
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
6536 Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra
C1
(i) (a)
2927
C2
1746.33
2855
1164
1097
1458
1379
3432
2363
718
853
2050
Absorbance
3414
991
1083
2927
1163
1663
1468
1361
920
572
708
760
852
2050
4000 3500 3000 2500 2000 1500 1000 500
Wavenumber (cm-1)
B9
2919
(ii) B12
2861
1746
VD
VA
1155
1456
3006
1379
725
1691
Absorbance
1604
1486
1341
1411
3410
3544
3314
1691
1691
835
916
763
979
3433
2941
1671
1575
2136
1474 1499
2931
2855
2357
977
(b)
belonged to the strong bonding regions and bending in C2 (Fig. 2b(ii)). The increase in particle size in the
of heavier atoms like aromatic rings, C-Cl, etc., that case of C2 might also be due to the different composi-
were mostly found in the vitamins (see Fig. 2(ii)). The tional formulation of the encapsulated particles along
FTIR spectra findings of C2 and vitamins validate with oil that has attributed to the possible agglomera-
higher retention and thermal stability of nutritional tion (although the biscuit preparation method was
attributes as compared to C1. The akin findings were similar for both). The images also reveal that the
reported by Srivastava & Mishra (2021) where the encapsulated particles contributed to a more
cookies produced from microencapsulated oil blend regular/spherical-shaped morphology with minimal fis-
not only survived the baking heat but also their chemi- sures sustaining the baking conditions than C1. This
cal composition remained unaltered during baking. suggests that the phenomenon of encapsulation has
The morphology of the biscuits produced from liq- provided a protective effect to the oil from releasing
uid oil (C1) and encapsulated particles (C2) are shown onto the surfaces (Pattnaik & Mishra, 2020). Con-
in Fig. 2b. The topography demonstrates the particle versely, C1 had an irregular structure with a sticky
size varied from 6.7 mm to 8.3 mm as the liquid fat/ nature due to the free oil breaking out from the gluten
oil (Fig. 2b(i)) was replaced by encapsulated particles network on the surface. A similar trend was observed
International Journal of Food Science and Technology 2022 Ó 2022 Institute of Food, Science and Technology (IFSTTF).
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra 6537
by Srivastava & Mishra (2021) during the development encapsulating vitamin A in alginate and gelatine gels
of cookies from microencapsulated oil powder. provided sufficient stability in the gastric fluid followed
by its release in the intestinal juices (cumulative
release = 75%).
Release of vitamins in simulated gastrointestinal
conditions
Conclusion
The stability of vitamins in simulated gastro-intestinal
conditions is shown in Fig. 3. The first 120 min corre- In the present study, vitamin (A, D, B9 and B12)
sponds to the simulated gastric conditions (SGF) with nanoparticles were synthesised by encapsulating them
pH 1.2, where the biscuits with free vitamins (C1) in a lipid-based emulsion template. Lipid-based emul-
showed a cumulative release of 1.2–2.6 times more sion nanoparticles were further dried into powder
than the biscuits containing encapsulated vitamins form, which was then used for the fortification of bis-
(C2). The time scale from 120 min to 270 min corre- cuits. The biscuits were produced from both free vita-
sponds to simulated intestinal conditions (SIF), where mins, C1 (as control), and encapsulated nanoparticles,
the digested chyme from the SGF is further digested. C2, to investigate the efficacy of the nanoparticles.
A similar trend of sustained release was observed in The similar FTIR spectral peaks of C2 with vitamins
SIF conditions where the release from C1 biscuits was suggested better nutrient retention. The sticky mor-
1.1–1.7 times higher than from C2 biscuits. Amongst phology of the C1 biscuits was indicative of the
all the vitamins, free vitamin B12 and vitamin A were leaked oil/lipid from the fissures during baking. Over-
very liable to the simulated conditions as there were all, the C2 biscuits provided a harder and crispier tex-
100% and 93% releases, respectively, towards the end ture along with a protective coating to the vitamins.
of the experimentation. Meanwhile, the encapsulation The in vitro release studies validate the combined
of multivitamins in a lipid-emulsion-based template findings of the biscuit produced from encapsulated
provided effective protection against pH conditions nanoparticles (C2) evincing the benefits of encapsula-
that aided controlled release, which is essential for tion over free vitamins in sustaining the high baking
increasing the bioavailability and stability. Bajaj temperature. Moreover, the established properties of
et al. (2021) reported a slow in vitro release of vitamin fortified biscuits (from encapsulated nanoparticles)
B12 and D3 after co-encapsulating in gum acacia, Hi- imply its novel application to be used in bakery
Cap® 100 and maltodextrin than control samples. Sim- industries without compromising the nutritional and
ilarly, Ramalho et al. (2021) demonstrated the excel- sensorial attributes.
lent protection of poly(lactic-co-glycolic acid) (PLGA)
in enhancing the bioavailability of vitamin B9 and B12
Funding
than free vitamins. Supporting literature was eluci-
dated by Zhang et al. (2022) where the emulsion Thankful to the Indian Institute of Technology
Kharagpur, Ministry of Human Resource Develop-
ment (MHRD for providing Fellowship to the first
author. Authors also acknowledge the Scheme for Pro-
motion of Academic and Research Collaboration, an
MHRD (The Ministry of Human Resource Develop-
ment) initiative (https://sparc.iitkgp.ac.in/) for the
award of a project (No.: SPARC/2018-2019/P369/SL;
Project Code: P369; Proposal-Id: 369) entitled Lipo-
somes for control release of health-promoting factors
such as multivitamins (vit D, A, B9 and B12), omega 3
fatty acids and bioactives (bacosides).
Conflicts of interest
We declare no financial or other conflicts of interest in
our work. This work is original research and the data
presented in the manuscript have not been published
elsewhere.
Figure 3 Cumulative release (%) of vitamins during sequential
in vitro digestion. *C1 – biscuit with free vitamins; C2 – biscuits with Ethical approval
encapsulated vitamin nanoparticles; B9 – vitamin B9; B12 – vitamin
B12; VD – vitamin D3; VA – vitamin A. Ethics approval was not required for this research.
Ó 2022 Institute of Food, Science and Technology (IFSTTF). International Journal of Food Science and Technology 2022
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
6538 Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra
International Journal of Food Science and Technology 2022 Ó 2022 Institute of Food, Science and Technology (IFSTTF).
13652621, 2022, 10, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.15992 by Agricultural University of Faisalabad, Wiley Online Library on [30/11/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Fortified Multi-Vitamin Low-Fat Biscuits M. Pattnaik and H. N. Mishra 6539
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Ó 2022 Institute of Food, Science and Technology (IFSTTF). International Journal of Food Science and Technology 2022