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JDN AIR HOISTS

PROFI

Carrying capacities: 250 kg up to 100 t


Air pressure: 4 bar or 6 bar

Proven in practice: JDN Air Hoists PROFI Standard Features The advantages at a glance
Series are superior in all places where
safety has priority. The PROFI Series Suitable for application in hazardous Strong – Fast – Silent
scores well with its 100% duty rating areas High performance with more efficiency by
and explosion protection as standard. reliability plus high lifting and lowering
Sensitive infinitely variable speed control
This important advantage ensures speeds. Low sound emissions.
for the precise positioning of loads
JDN Air Hoists are especially suitable
High Level of Safety
for applications in hazardous areas. Easy operation
Integrated emergency stop switch in
Suitable for lube-free operation the main air supply*.
JDN Air Hoists PROFI Series are very
100% duty rating and unlimited From 1t upwards with overload
robust and therefore suitable for tough
protection.
industrial applications even in continuous duty cycles
working processes. According to your Low maintenance Oil-Free Operation
requirements there are various control Patented, permanent motor lubrication
Low headroom, lightweight
systems available. For traversing loads during operation, using a high-perfor-
there are also different trolley designs Sound absorption mance grease. No additional motor lubri-
to meet your particular demands. cation required.
Insensitive to dust, humidity and tempe-
ratures ranging from -20°C bis +70°C Patented Motor-Brake System
Where the JDN PROFI excellence For operation with low maintenance and
has been proven From 1t upwards with overload protection
little wear. Based on the proven design of
(EC-version)
the JDN Mini Series.
Aircraft construction, assembly lines,
chemical industry, dairies, electro plating, Technical Details Modern Design – Compact Size
explosives and pyrotechnics industry, food Features no protruding control hoses or
industry, foundries, furniture industry, Fail-safe starting, low maintenance vane parts susceptible to damage, making the
glass industry, lacquer and varnish motor PROFI also suitable for horizontal pulling.
factories, match industry, mechanical Chain sprocket in the mid section runs in 100% Duty Rating – No Downtime
engineering, auto industry, oil storage dust-proof maintenance-free ball bearings Ex Classification according to EC
plants, on- and offshore, paint shops,
Planetary gear box with long-life grease Directive on Hazardous Locations
paper industry, power plants, refineries,
sawmills, shipyards, space industry, lubrication, all gears made of tempered or 94/9/EEC
tempering plants, textile industry. hardened high-grade steel As standard:
II 2 GD IIA T4/II 3 GD IIB T4
Load chain and hooks manufactured
With increased spark protection:
from high quality tempered steels with
II 2 GD IIC T4
a breaking strength of five times the
*up to PROFI 20 TI
nominal load

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JDN AIR HOISTS PROFI

The modular system at a glance

Trolleys
Manual Trolley
Limit Switch for Trolley Travel
Extension Arm for Control Reel Chain Trolley
Motor Trolley

Housing Finish
Special High Performance Grease Standard JDN Green
for oil-free operation 4-coat offshore paint system

Filter Silencer

Service Unit
Filter Regulator Chain Container
Chain Box
Chain Bag

Hook
Standard
Copper-plated
Stainless Steel

Controls
Rope Control
FI Control (sensitive)

Supply E Control (single speed)


Hose Trolleys F Control (multi-function)
Spiral Hose Remote Control
Energy Chain Electropneumatic Interface
C-rail
Square Bar Ex Classification
Standard:
II 2 GD IIA T4/II 3 GD IIB T4

Limit Switch for Lift With increased spark protection:


II 2 GD IIB T4
With increased spark protection
for explosion group IIC:
II 2 GD IIC T4

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PROFI 025 TI – 2 TI

Technical Data
Type 025 TI 05 TI 1 TI 2 TI
PSI 65 85 65 85 65 85 65 85
Air pressure
bar 4 6 4 6 4 6 4 6
Carrying capacity mt 0.16 0.25 0.32 0.5 0.63 1 1.25 2
Number of chain strands 1 1 1 2
Motor output kW 0.6 1.0 0.6 1.0 0.6 1.0 0.6 1.0
ft/min 65.6 65.6 32.8 36.1 16.4 18 8.2 8.9
Lifting speed at full load
m/min 20 20 10 11 5 5.5 2.5 2.7
ft/min 123 137.8 52.5 62.3 32.8 36.1 16.4 18
Lifting speed without load
m/min 37.5 42 16 19 10 11 5 5.5
ft/min 124.7 124.7 55.8 55.8 32.8 36.1 16.4 18
Lowering speed at full load
m/min 38 38 17 17 10 11 5 5.5
Air consumption at full load – cfm 24.7 42.4 24.7 42.4 24.7 42.4 24.7 42.4
lifting m3/min 0.7 1.2 0.7 1.2 0.7 1.2 0.7 1.2
Air consumption at full load – cfm 28.3 53 28.3 53 28.3 53 28.3 53
lowering m3/min 0.8 1.5 0.8 1.5 0.8 1.5 0.8 1.5
Air connection G 1/ 2 G 1/ 2 G 1/ 2 G 1/ 2
inch 0.5 0.5 0.5 0.5
Hose dimension (ø inside)
mm 13 13 13 13
Weight with standard lift, lbs 59.5 59.5 59.5 59.5 61.6 61.71 751 751
rope control kg 27 27 27 27 27.5 281 341 341
Chain dimension mm 7 x 21 7 x 21 7 x 21 7 x 21
lbs/ft 0.67 0.67 0.67 0.67 PROFI 1 TI
Weight of chain
kg/m 1.0 1.0 1.0 1.0
ft 10 10 10 10
Standard lift
m 3 3 3 3
ft 6.5 6.5 6.5 6.5
Lenght of control at standard lift
m 2 2 2 2
Noise level at full load2 – lifting dB(A) 73 74 74 75 74 76 74 76
Noise level at full load2 – lowering dB(A) 77 78 77 78 77 78 77 78
1
With overload protection
2
Measured at 1 m distance acc. to DIN 45635 part 20
Group mechanism at 6 bar: PROFI 025TI M5 (2 m), PROFI 05TI - PROFI 2TI M4 (1 Am)

Dimensions
G D
Type 025 TI 05 TI 1 TI 2 TI F C
inch 17.7 17.7 17.7 19.6
E1

A min. headroom1
mm 450 450 450 498
inch 11.3 11.3 11.3 13.2
B
mm 288 288 288 336
inch 5.7 5.7 5.7 5.7
C
mm 145 145 145 145
inch 11.7 11.7 11.7 11.7
D
mm 297 297 297 297
inch 1.1 1.1 1.1 1.1
E1
A

mm 28 28 28 28


inch 1.1 1.1 1.1 1.1
E2
mm 28 28 28 28
B

inch 5.4 5.4 5.4 5.4


E2

F up to hook centre
mm 137 137 137 137
inch 6.9 6.9 6.9 7.2
G maximum width
mm 176 176 176 183
1
Chain containers increase the hoist headroom

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JDN AIR HOISTS PROFI

PROFI 1.5 TI and 3 TI/2

Technical Data
Type 1.5 TI 3 TI/2
PSI 65-85 65-85
Air pressure range
bar 4-6 4-6
Capacity mt 1.6 3.2
Number of chain strands 1 2
Motor output kW 1.3-2 1.3 - 2
ft/min 27.6-32.8 13.8-16.4
Lifting speed without load
m/min 8.4-10 4.2-5
ft/min 13.1-19.7 6.6-9.8 p re s s u re ra nge
Lifting speed at full load
m/min 4-6 2-3 Air 4 :
ft/min 36.1-39.4 18.0-19.7
Lowering speed at full load
m/min 11-12 5.5-6 65 6
Air consumption at full load – cfm 53-92 53-92
lifting m3/min 1.5-2.6 1.5-2.6 85
Air consumption at full load – cfm 78-127 78-127 PSI
lowering m3/min 2.2-3.6 2.2-3.6
Air connection G 3/ 4 G 3/ 4
bar
inch 0.7 0.7
Hose dimension (Ø inside)
mm 19 19
Weight with standard lift, lbs 123 146 PROFI 1.5 TI PROFI 3 TI/2
rope control kg 56 66
Chain dimension mm 9 x 27 9 x 27
lbs/ft 1.2 1.2
Weight of chain
kg/m 1.8 1.8
ft 10 10
Standard lift
m 3 3
ft 6,5 6,5
Lenght of control at standard lift
m 2 2
Noise level at full load1 – lifting dB(A) 73-77 73-77
Noise level at full load1 – lowering dB(A) 78-80 78-80
1
Measured at 1 m distance acc. to DIN 45635 part 20
Group mechanism: M3 (1 Bm)

Dimensions
Type 1.5 TI 3 TI/2 G D
inch 18.9 21.4 F C
A min. headroom1
mm 480 544 E1
inch 11.5 14.0
B
mm 293 356
inch 7.9 7.9
C
mm 200 200
inch 16.2 16.2
D
mm 412 412
inch 1.1 1.1
E1
mm 28 28
A

inch 1.0 1.1


E2
mm 26 28
B

inch 6.7 5.5


F up to hook centre
mm 170 140 t 3 E2 3,2 t
inch 8.5 8.5
G maximum width
mm 215 215
1
Chain containers increase the hoist headroom

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PROFI 3 TI – 20 TI

Technical Data
Type 3 TI 6 TI 10 TI 16 TI 20 TI
PSI 65 85 65 85 65 85 65 85 65 85
Air pressure
bar 4 6 4 6 4 6 4 6 4 6
Capacity mt 3.2 6.3 10 16 20
Number of chain strands 1 2 2 3 4
Motor output kW 1.8 3.5 1.8 3.5 1.8 3.5 1.8 3.5 1.8 3.5
ft/min 19.7 32.8 9.8 16.4 6.6 10.5 4.3 6.6 3.3 4.6
Lifting speed without load
m/min 6 10 3 5 2 3.2 1.3 2 1 1.4
ft/min 8.2 16.4 3.9 8.2 2.6 5.2 1.6 3.3 1.3 2.3
Lifting speed at full load
m/min 2.5 5 1.2 2.5 0.8 1.6 0.5 1 0.4 0.7
ft/min 24.6 35.4 11.8 17.7 8.2 11.2 5.3 6.9 3.9 5.3
Lowering speed at full load
m/min 7.5 10.8 3.6 5.4 2.5 3.4 1.6 2.1 1.2 1.6
Air consumption at full load – cfm 71 142 71 142 71 142 71 142 71 142
lifting m3/min 2 4 2 4 2 4 2 4 2 4
Air consumption at full load – cfm 124 195 124 195 124 195 124 195 124 195
lowering m3/min 3.5 5.5 3.5 5.5 3.5 5.5 3.5 5.5 3.5 5.5
Air connection G 3/ 4 G 3/ 4 G 3/ 4 G 3/ 4 G 3/ 4
inch 0.7 0.7 0.7 0.7 0.7
Hose dimension (Ø inside)
mm 19 19 19 19 19
Weight with standard lift, lbs 189.6 242.5 343.9 529.1 627
rope control kg 86 110 156 240 285
Chain dimension mm 13 x 36 13 x 36 16 x 45 16 x 45 16 x 45 PROFI 6 TI
lbs/ft 2.6 2.6 3.9 3.9 3.9
Weight of chain
kg/m 3.8 3.8 5.8 5.8 5.8
ft 10 10 10 10 10
Standard lift
m 3 3 3 3 3
ft 6.5 6.5 6.5 6.5 6.5
Lenght of control at standard lift
m 2 2 2 2 2
Noise level at full load1 – lifting dB(A) 74 78 74 78 74 78 74 78 74 78
Noise level at full load1 – lowering dB(A) 79 80 79 80 79 80 79 80 79 80
1
Measured at 1 m distance acc. to DIN 45635 part 20
Group mechanism at 6 bar: M3 (1 Bm)

Dimensions
G D
Type 3 TI 6 TI 10 TI 16 TI 20 TI
inch 23.3 26.5 32 35.4 40.6 F C
A min. headroom1 E1
mm 593 674 813 898 1030
inch 14.7 17.9 21.6 23.5 26.4
B
mm 373 454 548 598 670
inch 9.2 9.2 12.1 15 15
C
mm 233 233 308 382 382
inch 19 19 22.6 27.2 27.2
D
mm 483 483 575 692 692
inch 1.6 1.6 1.7 2.1 3
E1
mm 40 40 44 53 75
A

inch 1.2 1.6 1.7 2.1 3


E2
mm 30 40 44 53 75
B

inch 7.4 6.1 7.8 7.8 7.1


F up to hook centre
mm 187 154 197 199 180 t 3 3,2 t
E2
inch 9.2 9.2 12 12.1 12.4
G maximum width
mm 233 233 306 308 315
1
Chain containers increase the hoist headroom

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JDN AIR HOISTS PROFI

PROFI 25 TI – 100 TI

Technical Data
Type 25 TI 37 TI 50 TI 100 TI
PSI 85
Air pressure
bar 6
Capacity mt 25 37.5 50 100
Number of chain strands 2 3 4 4
Motor output kW 6.3 10.0
ft/min 7.9 5.6 4.3 2.3
Lifting speed without load
m/min 2.4 1.7 1.3 0.7
ft/min 4.1 2.5 1.8 1.1
Lifting speed at full load
m/min 1.25 0.75 0.55 0.35
ft/min 9.2 6.6 5.3 2.6
Lowering speed at full load
m/min 2.8 2.0 1.6 0.8
Air consumption at full load – cfm 230 390
lifting m3/min 6.5 11
Air consumption at full load – cfm 102 425
lowering m3/min 2.9 12
Air connection G 1 1/ 2
inch 1.4
Hose dimension (Ø inside)
mm 35
Weight with standard lift, lbs 1213 1874 2072 5820
rope control kg 550 850 940 2640
Chain dimension mm 23.5 x 66 32 x 90
lbs/ft 8.2 14.3 PROFI 50 TI
Weight of chain
kg/m 12.2 21.3
ft 10
Standard lift
m 3
ft 6.5
Lenght of control at standard lift
m 2
Noise level at full load1 – lifting dB(A) 78 88
Noise level at full load1 – lowering dB(A) 82 89
1
Measured at 1 m distance acc. to DIN 45635 part 20
Group mechanism at 6 bar: PROFI 25TI – PROFI 50TI M3 (1 Bm), PROFI 100TI M2 (1 Cm)

Dimensions
Type 25 TI 37 TI 50 TI 100 TI D
G C
inch 49.6 57.9 58.5 86.6
A min. headroom1
mm 1260 1470 1485 2200
inch 32.6 36.8 37.4 58.1
B E1
mm 827 935 950 1475
inch 17.7 21.3 21.3 28.9
C
mm 450 540 540 734
inch 35.4 42.5 42.5 59.3
D
mm 900 1080 1080 1505
inch 3.0 3.9 3.9 4.7
E1
A

mm 75 100 100 120


inch 3.0 3.9 3.9 4.7
E2
mm 75 100 100 120
B

inch 10.6 11.2 9.8 17.3


F up to hook centre
mm 270 285 250 440 E2
inch 17.5 17.7 16.9 30.2
G maximum width
mm 445 450 430 767
1
Chain containers increase the hoist headroom
F

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