BIRLA AEROCON PANELS

FOR DATA CENTERS

 Birla Aerocon Panels
1. A Prefabricated sandwich panel of two fiber-reinforced cement sheets enclosing a light weight
concrete core composed of Portland cement and Fly-ash.
2. Fully cured at factory, they are ready for installation right away.
3. Unique “Tongue and Groove” jointing system facilitates rapid construction with minimum effort.

Product Attributes of Birla Aerocon Panels:

Light Weight Strong & Durable Multipurpose Application
Water & Fire Resistant More Carpet Area Good Sound & Thermal Insulation
Faster Construction Green Building Material Consistent Quality

Birla Aerocon Panels for the construction of Data Centers

Application of Birla Aerocon Panels:

Mezzanine Floors Prefab Structures Full/Half/Jumbo Height Partition
Cladding Fins Boundary Walls

Technical Specifications - Birla Aerocon Panels**

PROPERTIES UNIT TEST METHOD 50mm 75mm 100mm

Nominal Weight Kg/Sqm - 42 58 70

Apparent Density Kg/m 3
IS 2380 Part 3 Apparent Density 840 780 700
Axial Compression load/meter width KN/m ASTM E-72 Factor of safety - 2.5 75 90 85
Bending test (4 Point UDL) Uniformly
55 70 95
Distributed Load - 2.9 m span
Kg/m2 ASTM E-72 Factor of safety - 2.5
Bending test (4 Point UDL) Uniformly
- - 300
Distributed Load - 1.5 m span
Flexural Strength (Modulus of Rupture) Kg/cm2 IS 2380: Part 4 50 40 30
Thermal Conductivity W/m0K IS: 3346 (for 50mm & 75mm) BS 4370 Part 2 (for 100mm) 0.18 0.17 0.19
IS 9901 : (Part 1)- 1981 (for 50mm & 75mm)
**Terms and Conditions Applied

Sound Transmission Coefficient db. IS-9901(Part-III)-1981 (for 100mm) 38@ 40@ 43

IS-1150 (Part-I)- 1981 (for 100mm)
BS: 476 Part 20 & 22 (for 50mm & 75mm)
Fire Rating Minutes 105* 120* 240 #
BS-476 Part 20-22 (for 100mm)
Surface Spread of Flame - BS: 476 Part 7 -1971 (for 50mm & 75mm Class I* -
Fire Propagation Index (I) - BS: 476 Part 6 -1981 (for 50mm & 75mm) 3* -

Ignitability - Class P * -
BS: 476 Part 5 -1968 (for 50mm & 75mm) (Not Easily Ignitable)

Note: The above specifications are based on typical test results of Birla Aerocon Panels with Non - Asbestos Fibre
Cement Board conforming IS 14862 : 2000 (Type A))
Note: Mechanical properties will vary due to change in moisture content in Panels.
* As per test results of CBRI, Roorkie. @ As per test results of Prasar Bharati, New Delhi.
As per the results of Spectro lab Delhi
 Birla Aerocon Panel - Installation Procedure

Steps:
1. Fix floor channel & ceiling channel.
2. Cut the panel to required size.
3. Erect the panel.
2 3
4. Apply panel Jointing compound
on the Tongue and Groove Portion.
5. Finish with Fiber Mesh Tape and
Jointing Compound.

4 5

Framing for Partition Wall > 5m (W) × 4.5m (H)

10.00
Roof Level
4.80 5.20 A

Ceiling Channel
38x75x38- 1mm thk

3.50

Base Plate Base Plate

8.00 MS Sq.Tube / Rec.Tube

&
G.I Channel Back to Back

4.50 Column/Wall Column/Wall

25x75x14- 1mm thk

Floor Channel B Floor Level Floor Level

A
8.00 Mtrs Height Steel Arrangement 8.00 Mtrs Height Birla Arocon Panel Arrangement

G.I Channel 38x75x38 Roof Level MS Sq.Tube / Rec.Tube

Birla Aerocon Panel To be welded Base Plate
75mm Thk

Anchor Bolt

G.I Channel
Detail at - 'B'
MS Sq.Tube / Rec.Tube Fibre cement board
G.I Channel
Fibre cement board

Birla Aerocon Panel MS Sq.Tube / Rec.Tube

Section at 'C' - 'C'

F.L

Section at 'A' - 'A'

HIL Limited, 7th Floor, SLN Terminus, Gachibowli-Kondapur Road, Hyderabad - 500032, India.
Ph: +91 40 30999 000 | Fax: +91 40 2370 2400 | Toll Free: 1800 425 425 99.
Email: birla.aerocon@hil.in | visit: www.hil.in |