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Surfaces and Interfaces 25 (2021) 101227

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Surfaces and Interfaces


journal homepage: www.sciencedirect.com/journal/surfaces-and-interfaces

Platinum-alumina modified SO2− 4 -ZrO2/Al2O3 based bifunctional catalyst


for significantly improved n-butane isomerization performance
Ikram Ullah b, T.A. Taha c, d, Asma M. Alenad e, Ikram Uddin f, Asif Hayat a, *, Ashiq Hayat g,
Muhammad Sohail h, *, Ahmad Irfan i, Javid Khan j, Arkom Palamanit k
a
State Key Laboratory of Photocatalysis on Energy and Environment, College of Chemistry, Fuzhou University, Fuzhou 350116, PR China
b
Division of Nanomaterials and Chemistry, Hefei National Laboratory for Physical Sciences at the Microscale, University of Science and Technology of China, Hefei
230026, PR China
c
Physics Department, College of Science and Arts, Jouf University, P.O. Box 756, Al-Gurayyat, Saudi Arabia
d
Physics and Engineering Mathematics Department, Faculty of Electronic Engineering, Menoufia University, Menouf 32952, Egypt
e
Chemistry Department, College of Science, Jouf University, P.O. Box: 2014, Sakaka, Saudi Arabia
f
CAS Key Laboratory of Science and Technology on Applied catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, PR China
g
Department of Physics, Quaid-e-Azam University, Islamabad, Pakistan
h
Institute for advanced study, Shenzhen University, Shenzhen 518060, PR China
i
Department of Chemistry, College of Science, King Khalid University, Abha 61413, P.O. Box 9004, Saudi Arabia
j
School of Chemistry, Sun Yat-Sen University, Guangzhou 510275, PR China
k
Energy Technology Program, Department of Specialized Engineering, Faculty of Engineering, Prince of Songkla University, 15 Karnjanavanich Rd., Hat Yai, Songkhla
90110, Thailand

A R T I C L E I N F O A B S T R A C T

Keywords: In this study, sulfated zirconia with loading of platinum (Pt) and platinum alumina (PA-Al2O3) promoted sulfated
n-butane isomerization zirconia (SZ) catalysts were synthesized by hydro-thermal route. The samples were characterized by XRD, BET,
Pt-modified sulfated zirconia FT-IR, NH3-TPD, and TGA. The catalytic efficiency of all the synthesized catalysts was tested on the isomerization
Hydro-thermal synthesis
of n-butane. The results indicated that the conversion of n-butane (71.04%), selectivity to i-butane (98.96%), and
Catalytic performance
Stability
yield of i-butane (70.30%) is significantly high for PA/SZ sample than that of Pt modified SZ and bare SZ. The
results of this study suggest that the SZ modified by Pt/Al2O3 (PA) provided better catalytic performance and
higher stability (within 25 h of TOS), when compared with SZ, and Pt-modified SZ.

1. Introduction positions, and poor reaction configuration [13]. Previously, Fe, and Mn
were loaded over SZ, which resulted in catalytic complexes with higher
In Petroleum processing, the catalytic transformation of organic isomerization performance [14]. Ni and La were tested into SZ to
compounds by isomerization route has gained much importance over improve the catalytic performance in the isomerization of n-pentane
the recent years [1]. Although, the isomerization reactions in the pres­ [15] and n-hexane [16]. Jatia et al. [17] and Adeeva et al. [18] observed
ence of strong solid acidic catalysts were studied [2–4], however, the significant and fast deactivation, when SZ promoted with Mg and Fe
problems associated in the presence of acidic liquid complex is still were studied. In addition, the clear and remarkable influence wiped out
considered a major challenge limiting catalyst performance [5]. Sulfated once the reaction was performed at a temperature greater than 240 C

zirconia (SZ) is used as a support medium and is considered one of the [19]. Some research groups used Ni loaded SZ for the isomerization
most favorable metallic oxide, due to its higher catalytic activity in an reaction of n-butane, but no remarkable promoting effect was observed
acidic environment [6]. SZ has been tested in several reactions; isom­ [20].
erization of n-butane [7], pentane [8], n-hexane [9], alkylation [10], The use of Pt-based modified SZ can avoid coke formation and
fisher tropsch synthesis [11], and transformation of methanol to organic consequently enhance the stability [21], additionally, alumina modified
compounds [12]. Among several benefits, the use of SZ alone provided SZ showed better catalytic performance and simultaneously enhanced
some serious drawbacks, such as fast deactivation, lacking acidic stability at higher temperatures (>250 C) in the hydroisomerization of

* Corresponding authors.
E-mail addresses: asifncp11@yahoo.com (A. Hayat), sohailncp@gmail.com (M. Sohail).

https://doi.org/10.1016/j.surfin.2021.101227
Received 28 March 2021; Received in revised form 9 May 2021; Accepted 17 May 2021
Available online 27 May 2021
2468-0230/© 2021 Elsevier B.V. All rights reserved.
I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227

n-butane. Hence, many research groups studied the alumina-supported urea was introduced into the solution after 3 h. The subsequent solution
complex for n-butane isomerization [22–27], which suggested that the was stirred at 80 C for 8 h. The material was washed with C2H5OH and

loading of alumina by various methods can enhance the efficiency of placed at 80 C in hot air own for overnight. Finally, calcined in a muffle

catalysts and stability in n-alkane isomerization reaction in the presence furnace at 550 C for 5. Then the PA and sulfated zirconia was dissolved

of hydrogen. Pt was also investigated to be a well-modifying metal for in 40 g of deionized water and agitated till a filtrate-free solution is
dehydrogenation and hydrogenation capability, therefore boosting up achieved. The solution was kept in an autoclave at 120 C for 8 h. The

the catalytic activity in an alkane isomerization reaction [21]. The sample was washed and dried at 120 C and followed by re-calcination at

mechanical characteristics of SZ are poor, since the preparation of new 550 C for 5 h. The obtained material was marked as PA/SZ.

catalysts for n-butane isomerization is necessary to improve the catalytic


performance. The addition of Pt-Al into SZ could improve the mechan­ 2.3. Characterization
ical strength and stability.
In the recent research work, SZ, Pt/SZ, and PA/SZ were prepared by XRD (X-ray diffraction) profiles for all catalysts were recorded with a
a facile hydro-thermal route. The activity of all these prepared samples PANalytical X’Pert PRO diffractrometer over the range of angles of 2
was investigated and compared in the isomerization of n-butane. theta = 5–50 , with CuKα (λ = 1.5405) monochromatized radiation

Consequently, the main purpose of this work is to evaluate the better activated at 30 mA of current and 40 kV of voltage, respectively. The
catalyst among the prepared samples and to design a more stable cata­ statistics were collected at a stage size of 0.1o and 10/min scan rate. The
lyst to improve the isomerization activity of n-butane. Brunauer Emmett-Teller (BET) surface area, pore size distribution, and
volume of the pore, as well as the average size of the particle were
2. Experimental part characterized via a micromeritics ASAP 2020 detector with N2
adsorption-desorption isotherm at liquid N2 temperature. The samples
2.1. Materials were degassed at 300 ◦ C and 0.001 Pa for 16 h. FTIR (Fourier transform
infrared spectroscopy) was investigated using Nicolet 6700 FTIR tech­
ZrOCl2.8H2O (Zirconyl chloride octahydrate), aluminum nitrate nique to measure the connections between the hetero-metal oxide sys­
nonahydrate (Al(NO3)3⋅9H2O), Ammonia hydroxide (NH3.H2O, 30wt. tems, the samples were prepared by using 0.5% KBr of the solid. The acid
%), sulfuric acid (H2SO4, 98%, Aladdin) Alfa alumina (a-Al2O3 pellets), strength of the catalysts was measured through temperature program
chloroplatinic acid hexahydrate (H2PtCl6.6H2O), urea (Co(NH2)2), and desorption (NH3-TPD) of ammonia using TPD/TPR chemisorption 5076
ethanol (C2H5OH), were purchased from the Aladdin Chemical reagent apparatus. The thermal behavior of samples were analyzed using TG 209
company limited. All materials were used directly without further pu­ F1 (NETZSCH) TGA-DTA, the catalysts were heated from 100 to 800 C

rification and treatment. at a rate of 5 C/min to analyze the change in weight and TG curves.

2.2. Preparation of catalysts


2.4. Catalytic activity evaluation
2.2.1. Preparation of SZ
The n-butane isomerization over various catalysts was performed in
Firstly, we prepared pure zirconia for the preparation of SZ. The
a fixed bed catalytic apparatus. A desire extent of granular catalyst (1 g,
zirconia-alumina (Zr-Al) hydroxide was synthesized by mixing an
0.30–0.45 mm) was retained in the center of the stainless-steel cylin­
aqueous solution of ZrOCl2⋅8H2O (39.26 g) and Al(NO3)3⋅9H2O (3 g) in
drical apparatus and pretreated (at 300 C for 7 h) in the presence of

300 mL deionized water under continuous aging at 600 rpm. Ammonia


hydrogen flow (300 mL/min) afore the isomerization reaction. After the
hydroxide (26 wt. %) was introduced dropwise to the mixture till its pH
pretreatment of the catalyst, the conventional reaction parameters were
reached 10 and stirred overnight at 600 rpm. The precipitate was placed
as follows: reaction temperature 180–260 C, WHSV weight hourly

in Teflon- lined autoclave at 150 C for 10 h in a hot vacuum oven. The



− 1
space velocity (WHSV) of 2 h , and n-butane was charged into the
Autoclave was chilled down to 30 C and the material was clarified,

reactor. A Shimadzu 2014 gas chromatograph fitted with SE30 capillary


washed, and removed the chloride ions until its pH reached 8. The ex­
column and FID (flame ionized detector) sensor was used to evaluate the
istence of chloride ion in the filtrate was identified by AgNO3 solution.
composition of feed and product. The evaluation indicators are as
The bare zirconia-alumina hydroxide was dried in a hot air oven at 120
follows;
C for 24 h followed by calcination in air at 600 C for 4 h at the rate of
◦ ◦

1 C/min and labeled as Z. Then the desired extent of H2SO4 (sulfuric



Xi − Xf
%Xnb = × 100 (1)
acid solution, 98%, Aladdin) was introduced drop wise to 1 g of bare Xi
zirconia oxide. The solution was stirred (600 rpm) at room temperature
for 1 h, washed, clarified, and dried at 120 C for 24 h. Finally, calcined

Xn
%Sib = × 100 (2)
at 600 C for 4 h and labeled as SZ.

Xi − Xf

Xnb x Sib
2.2.2. Preparation of Pt/SZ %Yib = (3)
100
Pt-promoted SZ catalyst was synthesized via the incorporation of Pt
over the SZ by the incipient wetness method. The pre-treated sulfated In Eqs. 1, 2, and 3, Xnb, Sib, and Yib is the conversion of n-butane,
zirconia catalyst was placed in a beaker and introduced the desire selectivity to i-butane, and yield of i-butane respectively. Whereas Xi is
amount of Pt solution drop wise. The solution was agitated at ambient the mass of n-butane before reaction, Xf represents the mass of n-butane
temperature for 4 h, followed by drying at 120 C in a hot air oven for 24 after isomerization reaction, Xn is the mass of the individual product.

h and re-calcined at 650 C for 5 h. The obtained material was marked as


Pt/SZ. 3. Results and discussion

2.2.3. Preparation of Pt-Al2O3/SZ (PA/SZ) 3.1. XRD analysis


Firstly, we prepared Pt- Al2O3 (PA) for the preparation of Pt-Al2O3/
SZ. The Pt-Al2O3 (PA) catalyst was synthesized by mixing α-Al2O3 and The XRD patterns [28,29] of SZ, Pt/SZ, and PA/SZ are presented in
H2PtCl6.6H2O. The desired amount of Pt solution was dissolved in 80 g Fig. 1, whereas all of the diffraction bands correspond to the monoclinic
of deionized water (DIW), and 4 g of a-Al2O3 were added to a three- and tetragonal zirconium. It has been observed that no bands are
necked round bottom flask under continuous stirring at 80 C. Then attributed and related to the Pt, which suggests a maximum dispersal of

2
I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227

Emmett-Teller) in the presence of N2 adsorption-desorption isotherm.


The nitrogen adsorption/adsorption isotherms, pore-volume, and pore
diameter distributions of the SZ, Pt/SZ, and PA/SZ catalysts are illus­
trated in Fig.2a-b. The BET surface area, volume of the pore, and average
sizes of pore are presented in Table.1. It can be observed clearly that all
of the catalysts shown the type H3 (hysteresis loops), which has been
related with the vessel condensation proceeding in the mesoporous,
suggesting the presence of mesoporous arrangement in the samples
[33–36]. Most prominently, the loop of hysteresis shifted to a
high-pressure area in PA/SZ sample as compared to SZ and Pt/SZ,
signifying that the mesoporous structure was altered. The BET surface
area of PA/SZ was higher in comparison with SZ and Pt/SZ, besides a
greater volume of pore and smaller average pore size, which is in
agreement with previous literature [37]. Furthermore, several re­
searchers have been suggested that the presence of alumina leads to the
improvement of the specific surface area [38,39], and here, the mixing
of Pt/Al2O3 (PA) with SZ shows a broad effect than the other samples. It
can be seen from Fig.2a that PA/SZ has the smallest distribution of pore
size among all of the prepared catalysts. In Table.1 it has been also
determined that the Pt/SZ has the highest average pore size, it confirms
Fig. 1. XRD patterns of SZ, Pt/SZ, and PA/SZ samples. that some mesoporous alumina also is present over the surface of SZ.

Pt over SZ support. It has been analyzed that all the samples are in the 3.3. FTIR analysis
crystalline phase. The bands obtained at 2Ɵ are 28.54 , 28.45 , 35.35 ,
◦ ◦ ◦

and 46.27 representing the t-ZrO2 (tetragonal phase) of zirconia,


The FTIR spectra [40,41] of SZ, Pt-promoted SZ, and Pt-Al promoted
however, the bands at 19.64 are consigned to the m-ZrO2 (monoclinic

SZ samples were analyzed in the collection of 400–500 cm− 1 as dis­


phase). The Pt-supported SZ samples indicating a high comparative played in Fig.3. The samples prepared via the hydrothermal method
crystallinity. The monoclinic phase reduced in Pt/SZ and disappeared in corresponds to the formation of Zr-O-Zr bonds, which was confirmed by
PA/SZ samples. This may be due to the fact that the loading of Pt and Al the bands in the range of 873–716 cm− 1 [42]. A light band about 3441
has a positive influence on the monoclinic structure and leads to the cm− 1 is consigned to physically adsorbed water, while the band around
change of smaller parts of the monoclinic to the tetragonal phase, which 1643 cm− 1 is attributed to the H-O-H (bending type) bond of corre­
is thermally more steady, stable, and active for isomerization of sponding H2O [43]. The peak at 1322 cm− 1 was related to the Zr-O-H
n-butane. These results revealed that both tetragonal and monoclinic bond (bending vibration) [44]. The band approximately at 3180 cm− 1
phase exists in the materials. in sulfated zirconia, the intensity of O-H (stretching vibration) bond
The crystallite sizes of catalysts were determined using the following reduced owing to the attraction between hydrogen bond. This may be
Scherrer equation. due to the presence of SO−4 2 in sulfated zirconia [45, 46].

D= (i)
βCOSθ 3.4. NH3-TPD
Where, “D” represents the size, K is shaping constant, “λ” is wave­
length radiation, “β” is the radian of line and “θ” is angle of Bragg. The acidity and concentration of the samples were characterized by
the desorption of ammonia through temperature-programmed desorp­
tion (NH3-TPD). The pretreatment of materials was performed under
3.2. N2 Adsorption/desorption helium (He) flow at 600 C for 1.5 h to remove water and the gas

adsorbed by samples, followed by cooling to ambient temperature. Then


The BET surface area and pore size distribution [30–32] of SZ, Pt/SZ, nitrogen gas was passed through samples, and the substantially adsor­
and PA/SZ materials were carried out through BET (Brunauer- bed ammonia was eliminated by flowing He gas 2 h at 100 C. The NH3-

Fig. 2. (a) Nitrogen adsorption-desorption isotherm and (b) pore size Distribution.

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I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227

Table. 1
Characteristics and surface properties of selected samples.
Sample SBET (m2/g) Vpore (cm3/) Dpore (nm) Pas (nm) TA (mmol/g) S (wt.%) Crystallinity (Ao)

SZ 142.854 0.339 7.132 23.634 0.214 1.78 163


0.6%Pt/SZ 147.654 0.295 6.803 24.361 0.409 2.43 165
PA/SZ 152.276 0.386 7.168 21.453 0.648 2. 57 168

3.5. TGA (Thermogravimetric analysis)

The TGA of SZ, Pt/SZ, and PA/SZ are shown in Fig.5. The TG curves
of SZ represent that the first weight loss at 100 C is associated with the

removal of substantially adsorbed water over the surface, while the


second weight loss 260-400 C is owing to the elimination of water

molecules from the surface [48]. The weight loss between 450-800 C

has corresponded to the decomposition of sulfur species. The Pt/SZ and


PA/SZ samples indicate an almost similar trend which is due to the low
content of Pt in both samples. The whole TG profile shows 6% weight
loss of sulfate species from the SZ sample. The results revealed the suf­
ficient stability of the synthesized samples up to 800 C.

3.6. Activity evaluation

3.6.1. Effect of different catalysts


The PA/SZ, Pt/SZ, and SZ catalysts were applied for n-butane
isomerization reaction in a fixed bed catalytic reactor at 220 C. The

Fig. 3. FTIR spectra of SZ, Pt/SZ, and PA/SZ samples. influence of these catalysts on the catalytic activity of straight-chain
butane isomerization was investigated as presented in Fig.6. It can be
TPD curves were recorded from 100 to 600 C at a rate of 10 C/min, seen that PA/SZ sample has a significant effect on isomerization of n-
◦ ◦

which are presented in Fig.4. Two bands ensued for all materials, at­ butane. The conversion of n-butane, selectivity, and yield of i-butane is
tributes to desorption of NH3 on weak, and strong acidic positions higher than that over Pt/SZ and SZ samples. Moreover, it is surprising to
respectively. In PA/SZ sample the peaks for weak, strong and weak acid see that the selectivity and yield to isobutane are increased dramatically
sites moved from 219 C to 221 C and 400 C to 424 C respectively. It over PA/SZ samples. This might be due to the fact that PA/SZ is well
◦ ◦ ◦ ◦

was reported that the significance of surface hydroxyl group (OH) and crystalline in-phase and Pt is highly dispersed on an alumina support.
sulfate species on the development of acid positions for SZ. It was also Another possible reason might be that Pt and Al loading to rises the
stated that the weak and strong acid centers were formed by two sulfate extent of sulfur retention on the surface of SZ which then stimulates the
species. Simultaneously, the acid strength also increased for both weak oxidative dehydrogenation to n-butane and the skeletal isomerization.
and strong acidity. The weak and strong acid positions were detected in These results revealed that the incorporation of PA into sulfated zirconia
all samples. Even at high-temperature zone the curves result owing to sample broadly effects the catalytic activity of n-butane isomerization
the disintegration of sulfate ions [47]. (Table.2).

3.6.2. Influence of reaction temperature


The influence of reaction temperature over the catalytic performance
of n-C4 isomerization was investigated from 180–260 C under constant

Fig. 4. NH3-TPD profiles of SZ, Pt/SZ, and PA/SZ. Fig. 5. TGA curve of (a) SZ, (b) Pt/SZ, and (c) PA/SZ catalysts.

4
I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227

higher temperature selectivity to cracking products governs. As illus­


trated in Fig.7, the i-butane selectivity reduces greatly at high temper­
atures. The possible reason for this is that it high temperatures cracking
and disproportion reaction takes place. The optimum reaction temper­
ature was 220oC, because at this temperature the selectivity to i-butane,
conversion of n-butane, and yield of i-butane butane were 98.96%,
71.04%, and 70.30% (wt. %) respectively (Table.3).

3.6.3. Stability test of catalysts


The conversion of n-butane in the isomerization reaction over
different catalysts at 220 C depends on the reaction time on stream

which is presented in Fig.8. It could be seen clearly that the reaction


strained a stable phase at 25 h of reaction time on stream over the three
samples, however, Pt/SZ and SZ deactivated slightly or sharply at the
early stage of the reaction. For Pt/SZ, the conversion reduced signifi­
cantly within 8 h. On the other hand, Pt/SZ showed insignificant
deactivation, sufficiently excellent stability, indicating that Pt dispersed
well in the sulfated zirconia and enhanced the catalytic stability.
Furthermore, the conversion of n-butane for SZ catalyst decreased
dramatically to the lowest steady-state value within 12 h, whereas its
Fig. 6. Conversion, Selectivity, and Yield of i-butane isomerization over PA/SZ, initial activity was slightly higher than other samples. The reason for
Pt/SZ, and SZ catalysts. this could be the loss of sulfate ions and change in the oxidation phase of
sulfur.

Table. 2 4. Conclusion
Influence of various catalysts over reaction performance of n-butane
isomerization.
A series of SZ-based catalysts were successfully prepared by a facile
Catalysts % Conversion % Selectivity % Yield hydro-thermal process. In this research, the catalytic performance of SZ,
SZ 47.73 85.86 40.98 Pt promoted SZ, and Pt-alumina promoted SZ samples were investigated
Pt/SZ 59.58 90.72 54.05 in n-butane isomerization. It was investigated that Pt/Al2O3 promoted
PA/SZ 71.04 98.96 70.30 sulfated zirconia has higher selectivity to i-butane, the yield of i-butane,
and conversion of n-butane compared to that of Pt/SZ and bare SZ. The
pressure (1 atm) and WHSV (2 h− 1), as shown in Fig.7. The reaction was Pt/Al2O3 that is introduced into sulfated zirconia by hydrothermal
performed in the existence of PA/SZ at 10 h for each temperature. It was method is capable to enhance the content and acidic strength, which is
noticed that with raising the temperature, the reaction rate of n-butane an indicator to well equilibrium between metal part and acid site in the
isomerization first increased gradually, while decreases with further bifunctional catalyst and consequently stimulate the catalytic perfor­
increase in temperature. These findings revealed that the rise in reaction mance. PA/SZ catalyst was demonstrated to be extremely efficient in the
temperature up to 220 C speed up the activation energy of n-butane

n-butane isomerization reaction, giving a remarkably high selectivity to
which in turn increasing the conversion of n-C4 and yield of isobutane. i-butane (98.96%), yield of i-butane (70.30%), and conversion of n-
Furthermore, the rise of reaction temperature should also initiate the butane (71.04%) at a temperature of 220 oC and 2 h− 1 (WHSV).
cracking reaction of n-butane and diminish the selectivity to i-butane. At Furthermore, it was observed that the reaction reached a stable phase at
low temperature, selectivity toward iso-butane was high, however, at 25 h of time on stream for all the synthesized samples. PA/SZ showed
higher catalytic stability among others catalysts. Meanwhile, it is
essential to explore and gain an in-depth insight into the related cata­
lytic mechanism, which is under our consideration and future study
focus. Finally, we are convinced that the recent research work could
convey new prospects to improve the isomerization performance of n-
butane and may leads to open the door in preparation and character­
ization of bifunctional catalysis in the presence of noble metal.

Author’s statement

Journal of surface and interface

It is a special letter for you that the paper “Platinum-Alumina

Table. 3
Influence of various reaction temperatures over reaction performance of n-
butane isomerization.
Temperature % Conversion % Selectivity % Yield

180 50.65 91.05 46.12


200 62.38 95.99 59.87
220 71.04 98.96 70.30
240 65.74 90.27 59.34
260 58.83 78.50 46.18
Fig. 7. The relation between reaction temperature and catalytic activity of
280 53.18 74.31 39.51
n-butane.

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I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227

Natural Science Foundation of China (21425309 and 21173043), the


State Key Laboratory of NBC Protection for Civilian (SKLNBC2013-04
K),and the Specialized Research Fund for the Doctoral Program of
Higher Education (20133514110003).
The authors extend their appreciation to the Deanship of Scientific
Research at King Khalid University (KKU), Saudi Arabia for funding
through research groups program under grant number R.G.P.2/28/42.

Supplementary materials

Supplementary material associated with this article can be found, in


the online version, at doi:10.1016/j.surfin.2021.101227.

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Dr. Asif Hayat Asifncp11@yahoo.com
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