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Keywords: In this study, sulfated zirconia with loading of platinum (Pt) and platinum alumina (PA-Al2O3) promoted sulfated
n-butane isomerization zirconia (SZ) catalysts were synthesized by hydro-thermal route. The samples were characterized by XRD, BET,
Pt-modified sulfated zirconia FT-IR, NH3-TPD, and TGA. The catalytic efficiency of all the synthesized catalysts was tested on the isomerization
Hydro-thermal synthesis
of n-butane. The results indicated that the conversion of n-butane (71.04%), selectivity to i-butane (98.96%), and
Catalytic performance
Stability
yield of i-butane (70.30%) is significantly high for PA/SZ sample than that of Pt modified SZ and bare SZ. The
results of this study suggest that the SZ modified by Pt/Al2O3 (PA) provided better catalytic performance and
higher stability (within 25 h of TOS), when compared with SZ, and Pt-modified SZ.
1. Introduction positions, and poor reaction configuration [13]. Previously, Fe, and Mn
were loaded over SZ, which resulted in catalytic complexes with higher
In Petroleum processing, the catalytic transformation of organic isomerization performance [14]. Ni and La were tested into SZ to
compounds by isomerization route has gained much importance over improve the catalytic performance in the isomerization of n-pentane
the recent years [1]. Although, the isomerization reactions in the pres [15] and n-hexane [16]. Jatia et al. [17] and Adeeva et al. [18] observed
ence of strong solid acidic catalysts were studied [2–4], however, the significant and fast deactivation, when SZ promoted with Mg and Fe
problems associated in the presence of acidic liquid complex is still were studied. In addition, the clear and remarkable influence wiped out
considered a major challenge limiting catalyst performance [5]. Sulfated once the reaction was performed at a temperature greater than 240 C
◦
zirconia (SZ) is used as a support medium and is considered one of the [19]. Some research groups used Ni loaded SZ for the isomerization
most favorable metallic oxide, due to its higher catalytic activity in an reaction of n-butane, but no remarkable promoting effect was observed
acidic environment [6]. SZ has been tested in several reactions; isom [20].
erization of n-butane [7], pentane [8], n-hexane [9], alkylation [10], The use of Pt-based modified SZ can avoid coke formation and
fisher tropsch synthesis [11], and transformation of methanol to organic consequently enhance the stability [21], additionally, alumina modified
compounds [12]. Among several benefits, the use of SZ alone provided SZ showed better catalytic performance and simultaneously enhanced
some serious drawbacks, such as fast deactivation, lacking acidic stability at higher temperatures (>250 C) in the hydroisomerization of
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* Corresponding authors.
E-mail addresses: asifncp11@yahoo.com (A. Hayat), sohailncp@gmail.com (M. Sohail).
https://doi.org/10.1016/j.surfin.2021.101227
Received 28 March 2021; Received in revised form 9 May 2021; Accepted 17 May 2021
Available online 27 May 2021
2468-0230/© 2021 Elsevier B.V. All rights reserved.
I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227
n-butane. Hence, many research groups studied the alumina-supported urea was introduced into the solution after 3 h. The subsequent solution
complex for n-butane isomerization [22–27], which suggested that the was stirred at 80 C for 8 h. The material was washed with C2H5OH and
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loading of alumina by various methods can enhance the efficiency of placed at 80 C in hot air own for overnight. Finally, calcined in a muffle
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catalysts and stability in n-alkane isomerization reaction in the presence furnace at 550 C for 5. Then the PA and sulfated zirconia was dissolved
◦
of hydrogen. Pt was also investigated to be a well-modifying metal for in 40 g of deionized water and agitated till a filtrate-free solution is
dehydrogenation and hydrogenation capability, therefore boosting up achieved. The solution was kept in an autoclave at 120 C for 8 h. The
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the catalytic activity in an alkane isomerization reaction [21]. The sample was washed and dried at 120 C and followed by re-calcination at
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mechanical characteristics of SZ are poor, since the preparation of new 550 C for 5 h. The obtained material was marked as PA/SZ.
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Consequently, the main purpose of this work is to evaluate the better activated at 30 mA of current and 40 kV of voltage, respectively. The
catalyst among the prepared samples and to design a more stable cata statistics were collected at a stage size of 0.1o and 10/min scan rate. The
lyst to improve the isomerization activity of n-butane. Brunauer Emmett-Teller (BET) surface area, pore size distribution, and
volume of the pore, as well as the average size of the particle were
2. Experimental part characterized via a micromeritics ASAP 2020 detector with N2
adsorption-desorption isotherm at liquid N2 temperature. The samples
2.1. Materials were degassed at 300 ◦ C and 0.001 Pa for 16 h. FTIR (Fourier transform
infrared spectroscopy) was investigated using Nicolet 6700 FTIR tech
ZrOCl2.8H2O (Zirconyl chloride octahydrate), aluminum nitrate nique to measure the connections between the hetero-metal oxide sys
nonahydrate (Al(NO3)3⋅9H2O), Ammonia hydroxide (NH3.H2O, 30wt. tems, the samples were prepared by using 0.5% KBr of the solid. The acid
%), sulfuric acid (H2SO4, 98%, Aladdin) Alfa alumina (a-Al2O3 pellets), strength of the catalysts was measured through temperature program
chloroplatinic acid hexahydrate (H2PtCl6.6H2O), urea (Co(NH2)2), and desorption (NH3-TPD) of ammonia using TPD/TPR chemisorption 5076
ethanol (C2H5OH), were purchased from the Aladdin Chemical reagent apparatus. The thermal behavior of samples were analyzed using TG 209
company limited. All materials were used directly without further pu F1 (NETZSCH) TGA-DTA, the catalysts were heated from 100 to 800 C
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rification and treatment. at a rate of 5 C/min to analyze the change in weight and TG curves.
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Xnb x Sib
2.2.2. Preparation of Pt/SZ %Yib = (3)
100
Pt-promoted SZ catalyst was synthesized via the incorporation of Pt
over the SZ by the incipient wetness method. The pre-treated sulfated In Eqs. 1, 2, and 3, Xnb, Sib, and Yib is the conversion of n-butane,
zirconia catalyst was placed in a beaker and introduced the desire selectivity to i-butane, and yield of i-butane respectively. Whereas Xi is
amount of Pt solution drop wise. The solution was agitated at ambient the mass of n-butane before reaction, Xf represents the mass of n-butane
temperature for 4 h, followed by drying at 120 C in a hot air oven for 24 after isomerization reaction, Xn is the mass of the individual product.
◦
2
I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227
Pt over SZ support. It has been analyzed that all the samples are in the 3.3. FTIR analysis
crystalline phase. The bands obtained at 2Ɵ are 28.54 , 28.45 , 35.35 ,
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The FTIR spectra [40,41] of SZ, Pt-promoted SZ, and Pt-Al promoted
however, the bands at 19.64 are consigned to the m-ZrO2 (monoclinic
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Fig. 2. (a) Nitrogen adsorption-desorption isotherm and (b) pore size Distribution.
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I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227
Table. 1
Characteristics and surface properties of selected samples.
Sample SBET (m2/g) Vpore (cm3/) Dpore (nm) Pas (nm) TA (mmol/g) S (wt.%) Crystallinity (Ao)
The TGA of SZ, Pt/SZ, and PA/SZ are shown in Fig.5. The TG curves
of SZ represent that the first weight loss at 100 C is associated with the
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molecules from the surface [48]. The weight loss between 450-800 C
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Fig. 3. FTIR spectra of SZ, Pt/SZ, and PA/SZ samples. influence of these catalysts on the catalytic activity of straight-chain
butane isomerization was investigated as presented in Fig.6. It can be
TPD curves were recorded from 100 to 600 C at a rate of 10 C/min, seen that PA/SZ sample has a significant effect on isomerization of n-
◦ ◦
which are presented in Fig.4. Two bands ensued for all materials, at butane. The conversion of n-butane, selectivity, and yield of i-butane is
tributes to desorption of NH3 on weak, and strong acidic positions higher than that over Pt/SZ and SZ samples. Moreover, it is surprising to
respectively. In PA/SZ sample the peaks for weak, strong and weak acid see that the selectivity and yield to isobutane are increased dramatically
sites moved from 219 C to 221 C and 400 C to 424 C respectively. It over PA/SZ samples. This might be due to the fact that PA/SZ is well
◦ ◦ ◦ ◦
was reported that the significance of surface hydroxyl group (OH) and crystalline in-phase and Pt is highly dispersed on an alumina support.
sulfate species on the development of acid positions for SZ. It was also Another possible reason might be that Pt and Al loading to rises the
stated that the weak and strong acid centers were formed by two sulfate extent of sulfur retention on the surface of SZ which then stimulates the
species. Simultaneously, the acid strength also increased for both weak oxidative dehydrogenation to n-butane and the skeletal isomerization.
and strong acidity. The weak and strong acid positions were detected in These results revealed that the incorporation of PA into sulfated zirconia
all samples. Even at high-temperature zone the curves result owing to sample broadly effects the catalytic activity of n-butane isomerization
the disintegration of sulfate ions [47]. (Table.2).
Fig. 4. NH3-TPD profiles of SZ, Pt/SZ, and PA/SZ. Fig. 5. TGA curve of (a) SZ, (b) Pt/SZ, and (c) PA/SZ catalysts.
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I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227
Table. 2 4. Conclusion
Influence of various catalysts over reaction performance of n-butane
isomerization.
A series of SZ-based catalysts were successfully prepared by a facile
Catalysts % Conversion % Selectivity % Yield hydro-thermal process. In this research, the catalytic performance of SZ,
SZ 47.73 85.86 40.98 Pt promoted SZ, and Pt-alumina promoted SZ samples were investigated
Pt/SZ 59.58 90.72 54.05 in n-butane isomerization. It was investigated that Pt/Al2O3 promoted
PA/SZ 71.04 98.96 70.30 sulfated zirconia has higher selectivity to i-butane, the yield of i-butane,
and conversion of n-butane compared to that of Pt/SZ and bare SZ. The
pressure (1 atm) and WHSV (2 h− 1), as shown in Fig.7. The reaction was Pt/Al2O3 that is introduced into sulfated zirconia by hydrothermal
performed in the existence of PA/SZ at 10 h for each temperature. It was method is capable to enhance the content and acidic strength, which is
noticed that with raising the temperature, the reaction rate of n-butane an indicator to well equilibrium between metal part and acid site in the
isomerization first increased gradually, while decreases with further bifunctional catalyst and consequently stimulate the catalytic perfor
increase in temperature. These findings revealed that the rise in reaction mance. PA/SZ catalyst was demonstrated to be extremely efficient in the
temperature up to 220 C speed up the activation energy of n-butane
◦
n-butane isomerization reaction, giving a remarkably high selectivity to
which in turn increasing the conversion of n-C4 and yield of isobutane. i-butane (98.96%), yield of i-butane (70.30%), and conversion of n-
Furthermore, the rise of reaction temperature should also initiate the butane (71.04%) at a temperature of 220 oC and 2 h− 1 (WHSV).
cracking reaction of n-butane and diminish the selectivity to i-butane. At Furthermore, it was observed that the reaction reached a stable phase at
low temperature, selectivity toward iso-butane was high, however, at 25 h of time on stream for all the synthesized samples. PA/SZ showed
higher catalytic stability among others catalysts. Meanwhile, it is
essential to explore and gain an in-depth insight into the related cata
lytic mechanism, which is under our consideration and future study
focus. Finally, we are convinced that the recent research work could
convey new prospects to improve the isomerization performance of n-
butane and may leads to open the door in preparation and character
ization of bifunctional catalysis in the presence of noble metal.
Author’s statement
Table. 3
Influence of various reaction temperatures over reaction performance of n-
butane isomerization.
Temperature % Conversion % Selectivity % Yield
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I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227
Supplementary materials
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I. Ullah et al. Surfaces and Interfaces 25 (2021) 101227
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