Professional Documents
Culture Documents
DOI 10.1007/s10562-009-0248-9
Received: 16 October 2009 / Accepted: 3 December 2009 / Published online: 22 December 2009
Ó Springer Science+Business Media, LLC 2009
Abstract Palladium catalysts with different loading on The next generation of biofuels focuses on diesel-like
SBA-15 have been prepared using a direct synthesis hydrocarbons. Thus, it can be utilized directly using current
method and characterized with X-ray diffraction, micro- combustion engines without engine modification, as well as
graph images, and X-ray photoelectron spectroscopy. avoiding the ethical issue of using biomass source compet-
Mesoporous Pd-SBA-15 was an active and selective cata- ing with food sources, as is the case of ethanol derived from
lyst for deoxygenation of stearic acid in dodecane as a agricultural crops. One possible route is via catalytic deox-
solvent at 300 °C under 17 bar of 5 vol% H2 in argon as a ygenation of fatty acids and their derivatives into diesel-like
carrier gas in a semibatch reactor. hydrocarbons which have been recently developed [3–7].
The advantage of deoxygenation route is that no hydrogen is
Keywords Deoxygenation SBA-15 Fatty acids required which makes the process more economically fea-
sible compared to an alternative hydrotreating process.
The catalytic deoxygenation of different fatty acids has
1 Introduction been intensively investigated, ranging from both saturated
and un-saturated C12 to C22 acids, as well as esters and
The amount of primary energy produced in the world was triglycerides [8, 9]. Catalyst screening experiments
500 EJ (5 9 1024 J) in 2005 with 86.5% from fossil fuels. revealed that Pd supported on either microporous or mes-
The energy consumption is projected to expand by 50% in oporous carbon catalyst is the most promising catalyst used
2030, therefore demand of energy is increasing continu- in deoxygenation reaction [6]. Typically, a complete con-
ously worldwide [1]. Since fossil fuels are non-renewable version of the representative model compound of fatty
and the source is limited, the development of new tech- acids, i.e. stearic acid was achieved at 300 °C under 17 bar
nologies for fuel production becomes a great challenge. of 5 vol% H2 in argon, producing n-heptadecane as the
Apart from fossil sources, energy can be also derived from main product. The off-line gas analysis showed that CO
biomass. Few technologies have been developed for the and CO2 are the main gaseous products, confirming that
conversion of biomass into fuels, such as pyrolysis, gasi- deoxygenation occurs via decarbonylation and decarbox-
fication of synthesis gas followed by Fischer–Tropsch ylation. Therefore, utilization of a semibatch reactor is
route, as well as transesterification of fatty acid and their preferable in order to purge out the gaseous products since
derivatives to fatty acid methyl ester (FAME) [2]. CO is well known for poisoning the metal catalyst surface.
Supported metal nanoparticles (SMNPs) have attracted
attention over the past decade due to their superior physi-
S. Lestari J. Beltramini G. Q. Max Lu
ARC Centre of Excellence for Functional Nanomaterials, cochemical properties compared to their bulk materials.
University of Queensland, Brisbane, QLD 4072, Australia The ability to control the particle size, shape, and metal
dispersion as well as the advantage of nanoparticle aggre-
S. Lestari P. Mäki-Arvela K. Eränen D.Yu. Murzin (&)
gation inhibited by immobilization/separation on the het-
Process Chemistry Centre, Åbo Akademi University, 20500
Turku, Finland erogeneous support offer the potential for enhanced
e-mail: dmurzin@abo.fi selectivity and activity in catalytic applications [10, 11].
123
Diesel-Like Hydrocarbons from Catalytic Deoxygenation of Stearic Acid 251
Many immobilization methods and support materials have Zhang et al. and Selvaraj et al. [18, 19]. In a typical syn-
been reported in the literature. Han et al. described syn- thesis, 4.0 g of P123 was dispersed in 30 g of de-ionized
thesis of Pd/SBA-15 by one step synthesis method through water. After stirring the mixture for 4 h, 70 mL of 0.29 M
sol–gel reaction leading to a catalyst which exhibited high HCl were added and the solution was stirred for 2 h. Then,
catalytic activity and better recycling in the Suzuki and 9 g of TEOS and an appropriate amount of palladium
Heck coupling reactions [12]. chloride were added under stirring to the above homoge-
In this work, Pd nanoparticles on SBA-15 by direct neous solution. After further stirring at 40 °C for 24 h, the
synthesis have been applied as a catalyst for deoxygenation resulted gel (molar composition of TEOS:PdCl2:P123:
of stearic acid. The main parameter under study is the HCl:H2O & 1:0.0052–0.0748:0.016:0.47:129) was trans-
effects of metal loading. The supported Pd nanoparticles ferred to a Teflon-lined autoclave for hydrothermal pro-
that have large support surface area and porosity are cessing at 100 °C for 48 h. The obtained mixtures were
reported to be more suitable for catalytic conversion of washed with de-ionized water, filtered, and dried at 120 °C
larger fatty acid molecules [13–15]. overnight. The obtained powders were calcined at 550 °C
for 5 h. The nominal Pd metal loading was calculated
based on weight ratio of palladium to silica which gave
2 Experiment Section weight percentage in range 0.3–5 wt%. The final sample
then denoted as xPd-SBA-15 in which x represent Pd metal
2.1 Materials loading in wt%.
123
252 S. Lestari et al.
123
Diesel-Like Hydrocarbons from Catalytic Deoxygenation of Stearic Acid 253
Table 1 Actual palladium content, metal dispersion and average crystallite size, and physical properties of Pd supported catalyst
Samplea Actual Pd Pd dispersionc Pd particle Pd particle SfBET (m2/g) Dgp (nm) Vgp (cm3/g)
contentb (wt%) sized (nm) sizee (nm)
of BSTFA were added to the sample. After addition of the SBA-15 as reported by Zhao [17]. These peaks still could
silylation agent, the samples were kept in an oven at 60 °C be clearly observed at high loading of Pd although their
overnight. The internal standard eicosane, C20H42 was intensities are varied to some extent. The results indicated
added for quantitative calculations. The samples were that the well ordered pore structures of SBA-15 are still
analyzed with a gas chromatograph (GC, HP 5890) retained in xPd-SBA-15 samples suggesting that the
equipped with non-polar column (HP-1, with dimension of anchoring of Pd2? during synthesis of mesoporous frame-
60 m 9 0.32 mm 9 0.5 lm) and a flame ionization work has no significant effect on the formation of mesop-
detector. About 1 lL sample was injected into the GC with ores structures.
split ratio 50:1, and the carrier gas (helium) flow rate was Figure 2b shows a wide XRD pattern of xPd-SBA-15.
137 mL/min. The injector and detector temperature were The results demonstrated that at wide diffraction angles,
280 and 290 °C, respectively. The following temperature 10–70o all the samples show a relatively sharp peak at
program was used for analysis: 130, 169 °C (1 °C/min) 2h = 33–34o assignable to metallic Pd. The intensity of
hold for 15 min, 246 °C (5 °C/min) hold for 3 min and this peak increased with increasing of Pd content. This
300 °C (10 °C/min). The gas chromatographic method was peak is already observed for the sample with Pd loading as
calibrated using the following chemicals: n-heptadecane low as 0.3 wt%, however, the exact location of Pd crys-
(Acros, 99%) and stearic acid (Sigma–Aldrich, 99%). The tallites is unclear. Therefore, more sensitive analysis such
product identification was validated with a gas chromato- as XPS and morphology imaging were utilized to identify
graph-mass spectrometer (GC–MS). the position of Pd particles.
The physical properties of xPd-SBA-15 and SBA-15 are
summarized in Table 1. It is seen that SBA-15 sample
3 Results and Discussion possesses high surface area and large pore volume of
850 m2/g and 1.4 cm3/g, respectively, with an average pore
3.1 Phase Structure and Physical Properties diameter of 6.8 nm. This value is slightly higher from those
of Supported Pd Catalysts reported previously [13, 17]. For the xPd-SBA-15 samples,
with anchoring of Pd ions during synthesis, the surface area
The small and wide angle of XRD patterns of xPd-SBA-15 varies in the range 834–934 m2/g, whereas pore volume
synthesized by direct synthesis method are shown in Fig. 2. and average pore diameter seems to be quite similar,
It is observed, that almost all samples exhibit one intense around 1.2 cm3/g and 5.3 nm, respectively.
peak at 0.84–0.96o along with two peaks at 1.4–1.5o and The N2 adsorption–desorption isotherm of xPd-SBA-15
1.6–1.7o, which correspond to 100, 110, and 200 reflec- are shown in Fig. 3a, which exhibited type-IV isotherms
tions, respectively (Fig. 2a). These XRD patterns verify the with a regular type H1 hysteresis loop at relative pressure
formation of a typical hexagonal structure of mesopores (P/P0) of 0.6–0.8. These isotherm features are quite similar
123
254 S. Lestari et al.
123
Diesel-Like Hydrocarbons from Catalytic Deoxygenation of Stearic Acid 255
Fig. 4 XPS spectra of xPd-SBA-15 (a, b, c) with Pd loading: (a) 0.6, (b) 1.5, (c) 3, and (d) 5 wt%
The effect of palladium metal loading was investigated metal taking into account metal dispersion were calculated.
by conducting experiments over catalysts with different The highest initial TOF was 0.72 s-1 over 3 wt% Pd,
metal loading. The initial TOFs, defined as the amount of whereas Pd 0.3, 0.6 and 5 wt% catalysts exhibited initial
converted stearic acid divided by time and mole of surface TOF values of 0.16, 0.27 and 0.14 s-1, respectively.
123
256 S. Lestari et al.
A 100
80
Conversion (%)
60
40
20
0 1 2 3 4 5 6 7 8
Time *Mass of Pd (min*g)
Fig. 6 a Kinetics in the deoxygenation of stearic acid over: 3 wt%
Pd-SBA-15. The reaction conditions as follows: Cstearic acid = B
0.049 M (1.4 g in 100 mL of dodecane); masscatalyst = 0.5 g; 100
T = 300 °C; P = 17 bar in 5 vol% H2 in argon
123
Diesel-Like Hydrocarbons from Catalytic Deoxygenation of Stearic Acid 257
Table 2 Effect of various Pd loading on selectivity and conversion of stearic acid. Reaction conditions as follow: T = 300 °C; P = 17 bar; gas
atmosphere = 5% H2/Ar; cSA,0 = 0.049 M (1.49 g in 100 mL of dodecane); masscatalyst = 0.5 g
Catalyst ConversionSAa % Selectivity (n-C17)
b
% Selectivity (X = 60%)
c
%
Fig. 7b, demonstrating that the formation of n-heptadecane 2. Gerpen JV (2005) Fuel Process Technol 86:1097
was over 95% after prolonged reaction times. Initially the 3. Kubicková I, Snåre M, Eränen K, Mäki-Arvela P, Murzin DY
(2005) Catal Today 106:197
formation rate of n-heptadecene was high, but since there 4. Lestari S, Simakova I, Tokarev A, Mäki-Arvela P, Eränen K,
was hydrogen present in the reaction atmosphere, most of Murzin DY (2008) Catal Lett 122:247
the formed n-heptadecene was hydrogenated to saturated 5. Mäki-Arvela P, Kubickova I, Snåre M, Eränen K, Murzin DY
n-heptadecane during the course of the reaction. (2007) Energy Fuels 21:30
6. Snåre M, Kubickova I, Mäki-Arvela P, Eränen K, Murzin DY
(2006) Ind Eng Chem Res 45:5708
7. Snåre M, Kubicková I, Mäki-Arvela P, Eränen K, Wärnå J,
4 Conclusions Murzin DY (2007) Chem Eng J 134:29
8. Murzin DY, Kubickova I, Snåre M, Mäki-Arvela P, Myllyoja J
(2009) Method for manufacture of hydrocarbons. US Patent
The palladium nanoparticles anchored in SBA-15 with 7491858, 1990
various metal loading have been synthesized by direct in 9. Snåre M, Kubicková I, Mäki-Arvela P, Chichova D, Eränen K,
situ method. The well ordered structures of SBA-15 were Murzin DY (2008) Fuels 87:933
still retained giving surface area in the range of 834– 10. White RJ, Luque R, Budarin VL, Clark JH, Macquarrie DJ (2008)
Chem Soc Rev 38:481
921 m2/g and average pore size ca. 5.6 nm. 11. Astruc D, Lu F, Aranzaes JR (2005) Angew Chem Int Ed 44:7852
Catalytic deoxygenation of stearic acid was successfully 12. Han P, Wang X, Qiu X, Ji X, Gao L (2007) J Mol Catal A Chem
performed over these materials. The most active catalyst 272:136
was 3 wt% Pd-SBA-15 exhibiting high TOF of 0.72 s-1 at 13. Simakova I, Simakova O, Mäki-Arvela P, Simakov A, Estrada M,
Murzin DY (2009) Appl Catal A Gen 355:100
300 °C, under 17 bar of 5 vol% H2 in argon, using 0.5 g of 14. Simakova I, Simakova O, Romanenko AV, Murzin DY (2008)
catalyst and 0.049 M of reactant (in dodecane). The main Ind Eng Chem Res 47:7219
deoxygenation product was n-heptadecane with over 90% 15. Mbaraka IK, Shanks BH (2005) J Catal 229:365
selectivity above 95% conversion levels. Furthermore, 16. Zhao D, Chmelka BF, Stucky GD (1998) Science 279:548
17. Zhao D, Huo Q, Feng J, Chmelka BF, Stucky CD (1998) J Am
trace amounts of unsaturated C17 isomers, such as 3- and/ Chem Soc 120:6024
or 8-heptadecene were formed. 18. Selvaraj M, Kawi S (2007) Chem Mater 19:509
19. Zhang L, Zhao Y, Dai H, He H, Au CT (2008) Catal Today
Acknowledgments Siswati Lestari gratefully acknowledges the 131:42
research facilities and funding provided by ARC Centre of Excellence 20. Chen J, Zhang Q, Wang Y, Wan H (2008) Adv Synth Catal
for Functional Nanomaterials, University of Queensland, Australia. 350:453
The authors are grateful to Mr. Sandy Budihartono for performing 21. Rossi LM, Silva FP, Vono LLR, Kiyohara PK, Duarte EL, Itri R,
micrographs analysis of TEM and SEM. The XPS analysis performed Landers R, Machado G (2007) Green Chem 9:379
by Dr. Barry Wood from Centre of Microscopy and Microanalysis, 22. Wagner CD, Naumkin AV, Kraut-Vass A, Allison JW, Powell
University of Queensland is gratefully acknowledged. This work is part CJ, Rumble JR (2007) NIST X-ray photoelectron spectroscopy
of activities at the Åbo Akademi Process Chemistry Centre of Excel- database. National Institute of Standard and Technology (NIST)
lence Programmes (2000–2011) financed by the Academy of Finland. Technology Services, United States of America
23. Tanksale A, Beltramini J, Dumesic JA, Lu GQJ (2008) J Catal
258:366
References
123