SALES OFFER

To Offer No. : U3S/EQ/SS/PARKER/85/2021-22

M/S Jindal Steel & Power Ltd, Date :16/07/2021
Angul,
Odisha.
Sub :Offer for Supply of Centralized Oil Refilling System

Dear Sir,

M/S U3S Engitech Private Limited is pleased to submit you with offer for Centralized
Oil Refilling System.

We assure our commitment to fulfill your expectation in terms of quality, price and delivery.

We trust you will find our offer in line with your requirement and now look forward to
the receiving your valued order, which will receive our prompt and best attention at all times.

Thanking you.

Yours faithfully,

For U3S Engitech Private Limited

Annexure : Technical Offer / Commercial Offer
 TECHNICAL COMMERCIAL OFFER
Offer No. : U3S/EQ/SS/PARKER/85/2021-22
Date :16/07/2021

Sub : Offer for Supply of Centralized Oil Refilling System

SITE PRE-REQUISITES
SITE CONDITION
SITE AMBIENT TEMPERATURE 45 Deg C
SITE HUMIDITY (RH %) 89%
NOISE AT SITE(in dB) 86 dB
ENVIRONMENT (GASES TYPE & PPM) Possible Mild Presence of Corrosive Gasses

ENVIRONMENT (PARTICULATE TYPE & PPM) Dusty

ELECTRICAL INTERFERANCE (IMPEDANCE) None

MAX ELEC. POWER AVAILABLE AT SITE No Restriction
ELECTRIC INFRASTRUCTURE No Restriction
NO. OF LINEAR ACTUATOR NA
NO. OF ROTARY ACTUATOR None
HYDRAULIC OIL Viscosity : 46 cSt
Grade : ISO VG 46
Make : Indian Oil
Purity : NAS 12
TEST REPORT ATTACHED :YES/NO
WATER QUALITY PH :
TDS :
CONTAMINATION (TSS) :
TEST REPORT ATTACHED : YES /NO
WATER AVAILABILITY PUMP CAPACITY :
AVAILABLE FLOW :
LOCATION ACCESSABILITY LEVEL : “0”
OBSTRUCTIONS : “None”
PLATFORM :MOVING/STATIONARY
VENTILATION :WELL / ADEQUATE / INADEQUATE
DUTY CYCLE Continuous
MAXIMUM DOWNTIME ALLOWED 24 Hours
SYSTEM CRITICALITY SEVERE
SYSTEM DESIGN PARAMETERS

OPERATING DESIGN PRESSURE(MAX) 6 Bar

MAXIMUM SYSTEM DESIGN PRESSURE 10 BAR
MAXIMUM FLOW (SYSTEM) UNDER 193 LPM
OPERATIONS
POWER CONNECTIONS • 3 PHASE AC, 50 HZ, 415 + 10%
• 24 V DC

MAXIMUM INPUT POWER (OPERATIONAL) 7.5 KW (Approx)

OIL PURITY NAS 1638 class 6 or better
TYPE OF OIL ISO VG 46
DUTY CYCLE INTERMITTENT
DRAWING NUMBER 15310063
APPLICATION OIL REFILLING SYSTEM

SCOPE OF PROJECT

The Scope of Work shall consists of design, engineering, manufacture, fabrication, inspection, assembly,
shop testing, painting at shop, supply to site including packing, loading, transportation supply at site, Commissioning
Supervision, of Hydraulic system complete with hydraulic power pack, Valves, Valve stands, interconnecting
hydraulic piping and fittings from power pack to valve stands including all auxiliaries of hydraulic system.

The scope of work of the supplier shall include but not limited to the following:

i) Design, engineering, Manufacture, inspection, assembly, testing, packing, transportation, delivery,

installation, testing and supervision of erection & commissioning at site of the equipment as per the
technical specification.
ii) Complete Pump station along-with oil tank, Pumps, Motors, LCS, couplings, manifold blocks, valves,
filters, switches, sensors etc. as per hydraulic diagram.
iii) Supply of inter connecting Hydraulic piping, fitting ,hose& accessories
iv) Supply of tools and tackles for maintenance.
v) Painting of equipment and parts in conformity with the provisions of general specification.
vi) Equipment GA and detail drawings.
vii) Supply of erection, operation and maintenance manual.
viii) Supply of fasteners & foundation bolt as per requirement
ix) Supply of clamps & short pipe support.
x) All the equipment shall be provided with safety devices that may be required under statutory
regulations and the tenderer has to comply at all times with such rules and regulations as stipulated in
the relevant factory acts.

Take Over Points:

i) From hydraulic power pack upto the Main Pressure Line Header.
ii) Hydraulic System shall contain flanges in all piping take over points with matching flanges.
iii) For electrical cabling the TOP’s will be at Power Junction box/motor terminal box.

MATERIAL OF CONSTRUCTION

OIL TANK ASSEMBLY MS IS 2062 / SS 304L / SS 316

VALVE BLOCK Mild Steel, ASTM SA-578/578M QL B/ GGG 40
BASE FRAME MS IS 2062
HYDRAULIC PIPES EN 10305-4 - E235N / SS 316
HYDRAULIC TUBES DIN-EN 10305 (old DIN 2391) / ISO 3304 / DIN EN 10216-
5,/ASTM A269/A213/ ASTM A312 / SS 316
HYDRAULIC FITTINGS DIN 2391/ E235+N / St.37.4 (1.0308)

TANK ASSEMBLY

The Capacity of the Reservoir shall be 20000Lts. The Material od Construction shall in Steel as per MS IS 2062
with thickness greater than of 14 mm. The reservoir shall be designed to prevent the ingress of any foreign
materials including water and dust with adequate stiffeners for reinforcement shall have nozzle connections;
clean out doors, drain connections and mounting accessories as given in the drawing.Glass type local level
indicator and 100 mm dial gauge type thermometer shall be considered by supplier for oil Tank for local
indication.

Air breathers shall be of 3 micron absolute rating and 2 nos of desiccant air breather with silica gel type, consisting
of desiccant crystals and absolute filter for tanks, of adequate capacity to be provided.

After manufacturing of the tank weld test shall be carried out on all welded joints by application of chalk & kerosene
swab. Filling water to check rigidity of tank for bulging shall carry out hydrostatic test.

The following Items shall be mounted on the Tank Assembly :

• Level gauge equipped with isolation valves

• Level Switch
• Magnetic Tank Cleaner
• Temperature Gauge
• Temperature Controller
• Air Breather
• Filters(As per Design)
• Pump Units(As per Design)
• Relief Valve(As Per Design)

PUMP STATION ASSEMBLY

 PUMP UNIT (RUNNING) PUMP UNIT (STANDBY)
ELECTRIC TEFC, Foot cum Flange TEFC, Foot cum Flange
MOTOR* Mounted, Electrical Motor, 2 Mounted, Electrical Motor,
POLE, 3 Phase, 415 V + 15% , 2 POLE, 3 Phase, 415 V +
50 Hz,IP55 ,B35, Rated 15% , 50 Hz,IP55 ,B35,
Capacity : 7.5 KW Rated Capacity : 7.5 KW
QUANTITY 1 Nos 1 No
MOTOR SPEED ~2950 RPM ~2950 RPM
MOTOR IE3 IE3
EFFICIENCY
PUMP TYPE Screw Pump Screw Pump
PUMP 10 Bar 10 Bar
OPERATING
PRESSURE
RANGE
RATED FLOW 228 LPM 228 LPM
PUMP CONTROL External Relief Valve External Relief Valve
* Detailed Electrical Specifications Provided in Sections below

• Main pumps inlet isolation valve (manual type) shall be consider with limit switches for open/close position.
• Main Motor shall be IE-3 type.
• All Seals will be Nitrile Seals

FILTERATION SYSTEM

• REFILLING FILTER
Duplex filter tank top type capable of handling 55 LPM of prefilter pump capacity at a pressure drop of 0.3 kg/cm2 in
clean condition. Degree of filtration shall be as per hydraulic circuit / BOQ and the filter shall be fitted with necessary
change over valves. The Recirculation Filter will be equipped with 5 Micron Filters. Working pressure shall be 8
kg/cm2. Mechanical clogging indicator to be provided to give signal in case differential pressure exceeds 1.2kg/cm2.
By - pass valve to be provided to by-pass in case differential pressure exceeds 1.7 kg/cm2.

Clogging indicator(Mechanical & Electrical) shall be considered across the filters of refilling for Hyd. System.

• MAIN LINE FILTER

One (1) set of Main filter at the delivery line of each pump of suitable capacity with Beta micron rating (β5≥200)
suitable for system pressure with electrical & mechanical clogging indicator. The Filter Rating Shall be 5 Microns.
Filter media provided shall be Microglass III. The Pressure Line Filter shall be Provided with Bypass Valve set at 3.5
Bar.

The Filters will be Mounted with Duplex Configuration Manifold mounted Option. All Filter Units shall be
Fatigue Tested for 69 Bars. The Filters have been designed considering Nominal Flow of 228 LPM. The Seals provided
will be Nitrile.

Total Initial Pressure Drop (Housing + Element) for 46 cSt Oil @ 228 Lpm <0.5 Bar
REFILLING PUMP

Electrical Motor operated Barrel Mounted Refilling Pump Set will be provided as per the following
specifications.

Rate of Refilling : ~42 lpm

Maximum Pressure : 3 Bar

Power : 1 HP

The Pump will have internal relief Setting & Oil level Switch for automatic Pump shutoff.

CONTROL VALVES

Lockable type valves shall be provided to prevent tampering. All hydraulic valves, accessories and devices shall be
provided with identification metal tags. As per hydraulic circuit given in this specification. Necessary relief valves
shall be provided to protect the hydraulic system from excessive pressure. The fluid leaked though the relief valve
shall be suitable carried to the reservoir. Ball Valve Shall be provided with handle & locking Arrangement.

CONTROL SYSTEM(SAFETY & OPERATION- PUMPING UNIT)

• Limit Switch along with Ball Valves on Suction Line of Each Pump.
• Level Switch : One level switch assembly float type for level alarms / main pump tripping. The level switch
shall be selected such that level setting can be made throughout the height of level switch.
• Pressure Gauge : These shall be glycerin filled, heavy duty 100 mm dial size, of suitable range bar, complete
with bourdon movement and snubber of AISI 316 SS, in die cast aluminum alloy, moisture proof case, heavy
enameled black and equipped with zero adjustment mechanism suitable for mineral oil service. Pressure
gauge shall be installed with Minimess hoses and Minimess coupling
• TEMPERATURE CONTROL
Suitable Temperature switch shall be provide in the Oil Tank. Temperature switch shall have 2 nos.
of contact “High” and “High High”. High contact for alarm and High High contact for tripping of the Hyd.
System.
• Thermostat :One (1) no. having 25-90 deg C range & 2.4 to 10° C adjustable differential range with armoured
3 meters long capillary, thermo well & socket.
• Temperature gauge : One (1) direct mounting back entry type temperature gauge of 100 mm dial size, 0-100
deg. C range, "mercury in steel" type with SS bulb & thermo well having immersion length 105 mm length
SAFETY/RELIEF VALVE

Each Main pump station unit shall be Fitted with Individual Safety Relief Cum Unloading Valves to regulate
the System Pressure and to ensure safety of the System in case of any hydraulic failures. We have selected Pilot
Operated Sub Plated mounted Valve of Size NG 16 considering the Nominal Flow of 228 LPM. The Pressure Setting
on each valve is adjustable through a Hand Knob.

VALVE STANDS

The valve stands of adequate dimension shall be of manifold construction. The valve stand shall primarily consists of
various types of control valves mounted on vertically arranged manifold blocks. Material of manifold block shall be
forged steel / GGG 40.

All the electrical connection shall be wired to a common junction box mounted on each valve stand.

EQUIPMENT ONBOARD PIPING

All necessary equipment onboard piping between various units i.e. tank, accumulator stand, pumping unit and valve
stands and between valve stands and equipment shall be provided. The onboard piping shall complete with high
pressure hoses, pipes/tubes, welded nipple type with O-ring type fittings, SAE flanges, heavy duty PP clamps, etc as
required.

ELECTRICAL & INSTRUMENTATION

Electrical
General
Voltage: 415 V ±10%, 3 Phase
Frequency: 50 Hz +3%, -6%
Aux voltage: 110 v AC (Normal Supply) UPS voltage – 230 V AC
For Instruments – 24 v DC

SYSTEM VOLTAGES AND FREQUENCY

The below-listed voltages shall be considered:
 PHASES/ AC EARTHING
WIRES FREQ. METHOD
DESCRIPTION VOLTAGE
/DC
Plant utilization 415 V 3/4 50 Hz Solid

Electric motors

Fixed speed 0.18 <Pn ≤ 75 kW

415 V 3/3 50 Hz ---
with DOL
415V /240
Lighting, small power, etc. 3/4 & 1/2 50 Hz Solid
V

Local Control Station

LCS shall be fabricated from 2 mm thick sheet mild steel, powder coated and shall be suitable to install on walls,
structures, columns etc. Local control panel have indication lamp, amp. Meter, isolation transformer for control
supply.

They shall be dust & vermin proof and protected against rain with minimum IP-55 protection class. LCS to be
installed in outdoor areas shall be provided with canopy arrangement.

LCS shall have start Push button (PB), stop push button (Lockable type). (In case of RDOL motors, forward and
reverse start push buttons)

- START PB - GREEN
- STOP PB ( Lockable type) - RED
- Indicating Lamp – On - RED
- Indicating Lamp – OFF - GREEN
- Indicating Lamp – TRIP - ORANGE

20% extra Terminal Box (TB) shall be considered, all TB shall be Push/Pull type and indication shall be LED. TB shall be
made of polyamide material. STOP PB 2 NC Element and START PB 2 NO+2NC type shall be considered.

Voltage rating of indicating lamps shall be 110 V AC.

RECOMMENDED MOTOR DATASHEET(MAIN MOTOR)

Description Unit. Bidder to Furnish

Applicable Standard IEC 60034
System earthing Solid
Design ambient temperature Deg 20-40 Deg C
Application of motor Screw Pump
Type of the motor Squirrel cage induction motor
Installation Indoor
Type of mounting TEFC Foot Cum Flange Mounted(B 35)
Protection Class IP 55
Insulation Class F (Temperature Rise Class B)
Duty Type S1
Rated output KW 7.5
No. of poles 2
No. of phases 3
Motor efficiency class IE-3
Nominal Efficiency (Test as per IEC 60034- 90.1% at Full Load
2-1) 90.5% at 75% load
89.7% at 50% Load
Rated speed RPM 1488
Rated Voltage level with permissible V 415 V+/- 10%
variation
Rated Frequency with permissible Hz 50 Hz +3%, -6%
variation
Full load current A 14.2 A
Starting current A 6.5 A
Power Factor
- 100% load 0.82
Locked rotor current (% of FLC) % 160% for 15 Sec
Max. permissible over speed 120% for 120 S
Method of starting Start Delta
Torque at rated voltage 24.7 Nm
Noise level db As per IS: 12065
Vibration level As per IS: 12075
Construction Cast Iron
Method of cooling TEFC , IEC 60034-6
DAIGONISTICS

I. Flow Meter

DOCUMENTS TO ACCOMPANY SUPPLY

1. Calibration Certificate for

a. Pressure Gauge
b. Temperature Gauge
c. Level Switch
d. Thermostat
e. Thermocouple
f. Flow Meter
g. Level Gauge

2. Internal Test Certificate(Certificate of Conformance) for Tank Assembly, using Kerosene& Chalk Swab /
Water Check for Bulge & Hydrostatic Test / Radiographic Weld Test Report
3. Test Certificate for Manifold Block
4. Test Certificate for Coupling
5. Internal test Certificate for Flow & Pressure for Pump
6. Internal Test Certificate for Electric Motor
7. Pressure Test Certificate for all Interconnect Hoses
8. Commissioning spares and list of 2 years of normal operation spares
9. Bill of Materials with Make List
10. Complete GA and detail drawings of interconnecting piping
11. Operation & Maintenance Manuals
12. Spares Manual/Product Catalogues for Components
13. Material Test Certificate of Hoses/Pipes/Forgings/Castings
INSPECTION AND TESTING

Inspection and testing of equipment/ items shall be carried out by the Customer or an authorized
representative of the Customer at the workshop of supplier during manufacturing and on final product to ensure
conformity of the same with the acceptable criteria of technical specification, approved drawings, authenticated
manufacturing drawings and reference national / international standards.

Customer or authorized representative of customer, shall have the right to visit our premises to check the
physical progress of work, inspection, testing etc., of the contract items or any part thereof at any time during all
stages of manufacturing. We shall extend all necessary facilities for carrying out such inspection and check of
progress of work.

Inspection of equipment/ item by customer/ authorized representative of customer shall be only with a view
to ensure that the equipment/ item is being fabricated / manufactured, assembled, tested as per approved drawings
and prescribed specifications.

Manufacturer’s test certificates shall be furnished by us for all bought out materials, components etc.We
shall furnish certificates for material test, heat treatment test, Physical & Chemical test reports for all Fabricated /
Casted / Forged items, & other records of internal quality control (whichever is applicable) along with the
InspectionCall.

After assembly the complete Hydraulic System shall be tested for the following parameters:

i. Visual inspection

ii. Dimensional Accuracy

iii. Port connections

iv. Pressure Test

v. Seal Leak Test

vi. Internal Leakage Test

PAINTING

The following specification shall be applicable for all equipment covered under this document unless
separate painting specification is elaborated in the respective attachments.

This specification covers the facilities and quality requirement for surface preparation and painting of
structures, equipment, piping, etc. The term "painting" referred herein covers rust preventive, preventive and
decorative coating along with surface protection.

Surfaces made of aluminum brass, bronze, stainless steel, cast iron and other corrosion resistant alloys are
not required to be painted unless specified except for aesthetic purposes or for identification bands. All machined
mating surfaces (e.g. flanges) shall be properly cleaned, greased and rust preventive before dispatch.

General compatibility between primer and finishing paints shall be certified by the paint manufacturer
supplying the paints.

Areas which become inaccessible after assembly shall be painted before assembly (after painting clearance
has been given by the inspecting authority) after requisite surface cleaning as specified.

The machine finished surfaces shall be coated with white lead and covered before shipment or before being
put out into the open air.

The colour code to be followed for the final coat shall be intimated to the successful supplier.

The complete paint system for any item includes the following activities

a) Proper surface preparation

b) Application of primer coats

c) Application of intermediate coats

d) Application of finished coats

Surfaces which cannot be painted but require protection shall be given a coat of rust inhibitive grease according to
standards. The general guideline followed for painting is asfollows:
 Preparation

Painting scheme

Total DFT
Surface

Sl.
Description
No.
At shop At shop

2 coats of two pack air drying, Epoxy

Steel structure and polyamide resin based red oxide - zinc 2 coats of a two pack air drying
Mechanical phosphate (Epoxy content (% wt.) - 15 epoxy polyamide enamel
equipment (temp. to 18, Temperature resistance – up to suitably pigmented.(Air drying
SP-Sa 2 1/2

not over 80°C) 120 time - 2 to 3 hours (touch dry - 7

1 °C dry heat, DFT/Coat- 30 microns days (full cure)), DFT/Coat - 40 240
Both static and
rotary equipment (min)) And one coat of A two pack air microns (min), Temperature
for indoor or drying high build epoxy resin based resistance - up to 130°C dry
outdoor duty paint with MIO (Temperature heat)
resistance - up to 180°C dry heat,
DFT/Coat- 100 microns)

2coats of a two pack air drying Epoxy
polyamide with zinc dust of at least
Equipment with
92% zinc dust on the dry film.{Epoxy
SP-Sa 2 1/2
2 coats of a single pack synthetic
rubber based aluminium paint.
{Air drying time - 2 hours (touch

hot indoor or dry) DFT

content (% wt) - 8 to 10, Air drying
2 outdoor duty / coat - 25 microns, 24 hours 180
time- 10 minutes (touch dry), - 2 hours
surface (temp. up (hard dry), Temperature
(hard dry), DFT/Coat- 40 microns (min),
to 200°C) resistance - up to 200°C dry
Temperature resistance - up to 120°C
dry heat} heat, colour - smooth
aluminium}

2 coats of a two pack heavy duty 2 coats of a single pack heat

zinc dust rich silicate primer resistant silicon resin based
Equipment with {(ETHYL ZINC SILICATE, EZS, paint with leafing aluminium, Air
SP-Sa 2 1/2

hot surfaces BASED), Total solid (3 wt) - 84 ±2,
3 (temp. up to
Density- 3.07 ±0.005, Air drying
400°C) time- 16 hours, DFT/Coat - 60
microns, Temperature resistance - up
to 450°C dry heat}
drying time - 3 to 4 hours (touch
dry), 24 hours (hard dry), 180
DFT/Coat - 20 microns (min),
Temperature resistance
- up to 400°C dry heat, Colour
- smooth aluminium
BILL OF MATERIAL / BILL OF QUANTITY

SL ITEM DESCRIPTION MODEL MAKE QTY

NO
PUMPING UNIT
1 Screw Pump GR45-210L PARKER 2 Nos
2 Bell Housing to suit 7.5 Motor MB00XX (Custom Design) PARKER 2 Nos
3 Coupling for Motor & Pump Hub TO SUIT KTR/HYDAX/ROTEX 2 No
4 Base Frame with AVM MB01XX (Custom Design) PARKER 2 No
5 Inline Check Valve RHD Series PARKER 2 Nos
6 AC-MOTOR 7.5 kW, 2950 TO SUIT ABB/SIEMENS 2 No
1/MIN, B35, IP55, 415V-
50HZ,IE3
7 Ball Valve/Butterfly Valve with MB03XX/KHMFF L & T (AUDCO) 2 No
panel for limit switch /HYDAC/Parker
8 LIMIT SWITCH FOR INLET 3SE5122-0YA00 SIEMENS 2 No
VALVE
9 SUCTION HOSE ASSEMBLY 881PM PARKER 2 Nos
10 DISCHARGE PRESSURE HOSE 4SH DN40 PARKER 2 No

11 SKID FOR MAIN PUMP MOC – M.S FABRICATED ITEM’S 1 No

12 MANIFOLD BLOCK (CUSTOM) MB04XX PARKER 2 No

13 RELIEF VALVE DBDH20 REXROTH 2 No

14 INLINE FILTER IN MAIN LINE 80CN205QEBEKY324 + Parker 1 Set
DUPLEX TYPE, 5 Micron 80CN205QEBEKY324
15 MINIMESS COUPLING IN & EMA3/1/4EDCF PARKER 2 No
OUT FOR IN LINE FILTER
16 MINIMESS HOSE SAM3-1500CF PARKER 2 No
17 PRESSURE GAUGE 0-400 BAR BCPM 1/2" BSP WIKA/MASS 2 No
18 Pressure gauge Adapter G1/2” FEMALE TO M16*2.0 WIKA/MASS 2 No
MALE
TANK ASSEBMLY
19 OIL TANK - 20000 liters, WITH MS FABRICATED FABRICATED ITEM 1 No
BAFFLE PLATE & 2 MAN HOLE,
MOC- MS IS 2064
20 TRANSPARENT TUBULAR TTG1MV1131121W, c/c PUNE TECHTROL/ 1 SET
LEVEL GAUGE WITH 02 NO’S LENGTH XXXX mm / LG610T HYDROLINE
BALL VALVE, 16mm OUTER – 06 NO’S (L = 254 MM)
DIAMETER TUBE WITH
PROTECTION/MAGNETIC
LEVEL GAUGE
21 TEMPERATURE GAUGE 4" DIAL R52.100/4, 100mm DIAL, WIKA 1 No
(100 mm), 0-120º C, BI- Stem Dia 8mm,stem length
METALLIC TYPE IN STEEL 800mm
BULB, BACK CONNECTION
DIRECT MOUNTED (1/2"
BSP(M) FOR MTG.) &
THERMOWELL WIKA MAKE
22 OIL LEVEL SWITCH TO SUIT SRIDHARAN 1 No

23 TEMPERATURE CONTROLLER - TO SUIT RADIX 1No

IN PUT 24 VDC & 2 SWITCHING
OUTPUTS

24 AIR BREATHER WITH SILLICA 934332T PARKER 2 No

25 AIR BREATHER 3 MICRON H00834005/ABL2 PARKER 3 No

26 BALL VALVEDN40,PN40,G1 1/2 KH1*1/2CFX PARKER 2 No
27 Magnetic Tank Cleaner To Suit Hydroline/ Polyhydron 03
Nos
REFILLING SYSTEM
28 PRESSURE GAUGE 0-25 BAR BCPM 1/2" BSP WIKA/MASS 1 No
29 BARREL MOUNTED PUMP TO SUIT GROZ/PARKER/LINCOLN 1 No
ASSEMBLY HELIOS/REPUTED

30 AC-MOTOR 1 HP,2950 1/MIN, 0.75 KW ABB/SIEMENS 1 No

415V, 50HZ, B35, IP55 ,IE3
31 COUPLING TO SUIT ROTEX/LOVE JOY 1 No
32 Barrel Cover Assembly MB06XX (Custom Design) PARKER 1 No
33 BELL- HOUSING MB11XX PARKER 1 No
34 Check Valve , 1 Bar Cracking RHD Series Parker 2 No
Pressure
35 DOUBLE FILTER 25 MICRONS RTF125CBPKG201 PARKER 01
(DUPLEX NATURE) Pressure + RTF125CBPKG201 SET
drop less than 0.65 Bar @ Q=55
LPM at viscosity 46 cSt FOR RC
& REFIL SYSTEM
WITH PS TYPE INDICATOR
36 MB07XX PARKER 02 No
REFIL & DRAIN CONNECT.
(QUICK-COUPLING & SEALING
NIPPL)
37 MB08XX (CUSTOM) PARKER 01 No
DISCHARGE HOSE
38 DN 25 REPUTED 01 No
STRAINER (60 MICRON)
INSTRUMENTATIONS & CONTROLS
39 JUNCTION BOX MB09XX (600x380x210 RITTAL/REDON/ 1 No
CUSTOM) PYROTECH
40 CIRCUIT PLATE A3 FABRICATED ITEM 1 No
41 INTERCONNECT TUBE & STEEL TUBE PARKER/REPUTED 01
FITTING SET
VALVE UNIT
42 3/2 Direction Control Valve Hand NG16 ATOS/REXROTH 1 No
Operated
43 Ball Valve/Butterfly Valve with MB03XX/KHMFF L & T (AUDCO) 4 No
panel for limit switch /HYDAC/Parker
44 LIMIT SWITCH FOR INLET 3SE5122-0YA00 SIEMENS 4 No
VALVE
45 Flowmeter, Parker Flowline, FM26422212 Parker 01 Set
Visual Type : 30-270 lpm
OPTIONAL ACCESSORIES
SUBSTITUTION
1. Level Transducer instead of Level Switch(Item No.22)
The Level transducer assembly with Local display and Analog output can help track the level of Oil
in the system and analog output can help with future automation. It can keep a track of oil dispensed and
oil added to the System.

2. Replacement of the Hand Operated DC Valve and Valve Unit (42,43,44,45) with Automated Oil
Management System
The Existing System design has the following shortcomings:

• Flowmeter only provides transient value of Flow on each line and doesn’t indicate important
parameters like total oil input in the system.
• The amount of oil to be filled cannot be predetermined and needs to be manually controlled. This
may lead to overflow of Oil.
• No central control of the system, each time a Power Unit must be refilled, the ball valves must be
opened and closed manually
• Ball Valves/DC Valves are prone to leakages if not closed properly

We Suggest the replacement of the following units with the BOM as follows :

ITEM NO ITEM DESCRIPTION REPLACEMENT ORIGINAL QUANTITY

SUGGESTED QUANTITY TO BE
REPLACED
42 Hand Operated 3/2 DC Solenoid Operated 01 No 01 No
Valve 4/2 DC Valve with
Tandem Center
43,44 Ball Valve with Limit Solenoid Operated 2/2 05 Nos 05 Nos
Switch Way NC type Diaphragm
Valve
45 Flowmeter Flow Totalizer 05 Nos 01 No
New Addition Flow Controller & 01 No 01 No
Recorder (Oil
Management System)
New Addition Operator Panel 01 No 01 No
SUGGESTED PANEL LAYOUT

The Advantages of the System are as follows :

1. Centralized Operation(Either from Panel or SCADA in Control Room) of the Entire Refilling Station
2. Logs of Exact amount of Oil Filled in Each Hydraulic System over past 1000 Times.
3. Instant Operation without physical access to different power units.
4. Exact amount of Oil as desired can be poured into the System without manual oversight.
5. Minimizes chances of Leakages due to Ball Valves.
6. One Totalizer required instead of 5 separate flowmeters.
The Scope of Supply does not Include:

1. Hydraulic Oil required for the Operation of the System.

2. Any Spares or additional Components for the System.
3. Foundation & mechanical Structure required for Erection of the System.
4. Any product not written in the Bill of Materials Attached.
5. Any Consequential Liability claims.
6. Any claim on the Actuator Performance or Complete System Connected Load Performance.

Notes :

1. The Scope of Commissioning is limited to Supervision Only for a period of 7 days.

2. Any Scaffolding, Lighting, Structures at site needs to be provided by you.
3. The Design is based on your Drawing & Requirements provided by you vide your Drawing Number and
BOM. However the Changes as discussed during the Requirement analysis and feasibility study stage have
been incorporated in the design.
4. The Make List and Models on few Components is Tentative to Change Subject to availability in the Market
at the time of placement of Order. Any Changes made during the Detailed Engineering Design will be send
for Approval.