Professional Documents
Culture Documents
Process Automation
Process Instrumentation Offer Overview
2023
Global Specialist in Energy Management and Automation
Diversified End Markets
18 24
Page | 2
for Process Automation
Process Automation
EcoStruxure™ EcoStruxure™ EcoStruxure™ FLEX Process Automation Services
Control Advisor Maintenance Advisor Profit Advisor Flexible Lean Execution
Business Consulting
Training / Learning
Apps,
Maintenance & Support
Analytics Modernisation
& Services Migration
360º Life Cycle Management
Cyber Security
Distributed Control System Distributed Control System Safety Instrumented System Remote Operations PAC / PLC Software
EcoStruxure™ Foxboro DCS EcoStruxure™ Hybrid DCS EcoStruxure™ - Triconex® SCADAPack™ EcoStruxure™ Modicon
Smart RTUs
Edge
Control
End-to-end Cybersecurity
EcoStruxure™ Process Instrumentation
iPMCC Trio™ Data Radios
Temperature, Pressure, Valves, Valve Positioners, Liquid Analysers Accutech (Wi-STAR)
Flow, Level Actuators & Accessories (PH, ORP, IAN (WirelessHART) Intelligent Power MCC Licensed UHF|VHF
Conductivity) Centeron (Satellite) License Free
Data Logger (4G LTE) (900 MHz & 2.4 GHz)
Connected
Products
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Process Automation Services
360˚ Life Cycle Management: Offers
PEOPLE PROCESS
TECHNOLOGY ASSETS
Page | 4
EcoStruxure™ Process Instrumentation
100+ Years of Excellence and Innovation
• Foxboro and Eckardt stand for two world technology leaders in process automation with
245+ years combined experience in measurement and control.
• Differentiated technologies and know-how are applied in our manufacturing facilities to provide better
quality, higher yields, improved throughput, lower costs, and increased safety.
• Maintenance
• Commissioning
• Calibration
• Life-time services
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Flow Measurement
Magnetic
Medium Temperature - √ √
(Threshold Values)
Gas Bubbles / Solids - √ √
Empty Pipe √ √ √
Partial Filling of Sensor - - √
Flow Profile Disrupted - - √
External Magnetic Fields - - √
Electrode √ √ √
Sensor
- Deposits / Coating
- Short Circuit Corrosion
Liner Deformation - - √
Accuracy Test - - √
FT
Linearity Deviations - - √
• Basis of Technology: Measures flow rate of conductive liquids and Water distribution network
Phase 3’20
management, District metering
transmits a proportional electrical signal Water distribution network
management, District metering
• Application:
▫ Challenging applications in Cement, or Pulp and Paper; Water,
Slurries, Chemicals, Pharmaceuticals, CPG (F&B)
▫ Special flow tube for Water & Wastewater (WWW) Battery operated 4G LTE
water meter
Battery operated data
4G logger
LTE
water meter data logger
Page | 6
Flow Measurement
Magnetic
Communication 4-20mA, HART, FF, 4-20mA, HART, FF, 4-20mA, HART, FF,
protocols Modbus Modbus Modbus
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Flow Measurement
Coriolis
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Flow Measurement
Coriolis
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Flow Measurement
Vortex
Application:
▫ Steam Distribution (Saturated and
Superheated)
▫ Sanitary Applications (CIP/SIP):
F&B, Pharma
▫ Low conductivity process
<5microSiemens, Ultra Pure Water
▫ High Temperature and High-
Pressure Applications
▫ Mass Flow of User defined liquids
e.g., Liquid Ethanol
▫ Dual Measurement applications
include Safety Shutdown Systems,
Safety Backup for critical flow
loops, Comparative Verification of
Measurement for high accuracy
precision loops, or just for dual
communications paths with the
same primary element.
Page | 10
Flow Measurement
Vortex
Flowtube Material 316 or 304 Stainless steel 316 or 304 Stainless steel
Applications General purpose flowmeter for virtually Hygienic design for Food &
any process industry. Chemical, Oil & beverage and Pharmaceutical
Gas, Energy Industries, Utilities. sanitary applications. Wide range of
temperature and pressure, ideal for
CIP/SIP skid application.
Flowtube Material 316 Stainless Steel or Nickel Alloy 316 Stainless Steel tube and 316L
CW2M (equivalent to Hastelloy C-4C) Stainlesss Steel shedder bar
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Pressure Measurement
Best Performance: Price Ratio for your Application
PRESSURE TRANSMITTERS
• Wide range: Differential, Gauge, Absolute and
Multivariable (General, Flow, Level)
• Choice of outputs / protocols including:
HART, Modbus, Foundation Fieldbus, Low Voltage,
4-20mA
• Wide range of materials including: SS, Hastelloy,
Tantalum, Monel, PVDF, Gold-plated
• Unique patented multiple calibration technology (FoxCal) feature eliminates the need for a traditional single
span calibration at an application-specific pressure range: 11 calibration ranges are pre-set in the factory. Can
reduce inventory by upto 2/3!
• Value Proposition: Designed to make your process more profitable by giving you the opportunity to select
your transmitter at the best ratio of performance/price for your application; with the added value to reduce
your inventory.
• Standard Warranty: 2 Years (Value); 5 Years Warranty (Advanced), 17 Years (Premium)
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Pressure Measurement
FoxCal™: Multiple Calibration Technology
FoxCal technology is the opportunity to standardize on one transmitter throughout a production facility to offer enormous
cost, maintenance, and operational advantages.
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Temperature Measurement
High Performance and Reliability
TEMPERATURE TRANSMITTERS
• Range of Communication Protocols:
▫ HART
▫ Foundation Fieldbus
▫ 4-20mA
• High performance and high reliability
• Wide selection of RTDs, thermocouples and thermo-wells
• Intrinsically safe, explosion-proof and flame-proof certifications
• Weatherproof aluminum or 316 SS housings
• Mounting Options: Din rail mounting, Remote or element
mounting
• Optional local indicators, both loop powered and fully digital
• Accuracy ±0.05% of span for all input types
• IP66 Enclosures
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Selection Guide
Temperature transmitters
* Please use this term in our search window on www.schneider-electric.com to access more product details.
Page | 15
Level Measurement
Bouyancy
Application:
• The 244LD LevelStar is for measurement of level, interface or density of liquids, with high accuracy, even under:
• Difficult conditions such as high pressure, high temperature and corrosive liquids, even in explosive atmospheres.
▫ Oil / Water Separator
▫ Steam Generation / Boiler Drum
▫ BioDiesel Production
▫ Process Tanks, Storage Tanks
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Level Measurement
Free Space Radar
• Key Features
▫ PTFE antenna
▫ SS Metal horn antenna
• Unique remote display and electronics design
• A complete lineup of Frequency Modulated Continuous wave
(FMCW) free space radars incorporate advanced technology and
algorithms to ensure easy setup and reliable, accurate, repeatable
operation. FMCW technology allows additional reliability with up to
100 times more signals compared to a pulse burst radar.
• Application:
▫ 80 GHz Radar (FMCW) Level Transmitter (Free Space Radar) for solid level for fine powders, granulates
▫ Industries: Metals, Minerals & Mining; Chemical market; Power; Agri-food; Pulp & Paper with Applications
for: High and narrow silos; Buffer silos; Bulk storage containers or hoppers
▫ 24 GHz Radar (FMCW) Level Transmitter for solid level measurements from granulates to rocks
▫ Industries: Metals, Minerals & Mining; Chemical market; Power; Agri-food; Pulp & Paper; Applications:
Finished and raw products (buffer silos, hoppers, stockpiles, bulk storage containers, rock crushers,
blast furnace, conveyor belts, etc.)
• For liquids in storage and process applications • For liquids in process applications • For solids from granulates to rocks
• Features remote transmitter option for distances • Features proven PP Drop antenna design • Proven PP and PFTE Drop antenna insensitive to
up to 100m: 328 ft and SIL2 option insensitive to condensation product build-up and is not affected by the angle of
• X Band/10 GHz radar, Horn and PP and PTFE • For closed tanks or in open air applications like repose
Wave Horn antennas rivers or dams • K Band/24GHz radar, Horn or Drop antennas
• Measuring range up to 30m; 98.4ft • K Band/24GHz radar, Horn or Drop antennas • Measuring range up to 100m; 328ft
• Process conditions up to +250ºC; +482 °F, 40 • Measuring range up to 100m; 328ft • Process conditions up to +130ºC; +266 °F, 16 barg;
barg; 580 psig • Process conditions up to +130ºC; +266 °F, 16 232 psig
barg; 232 psig • Extremely high dynamics resisting dusty conditions
• Optional purging system
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Level Measurement
Pressure
Level Measurement
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Wireless Information Network Solutions
WINS
Page | 19
Wireless Measurement
Measurement, Monitoring and Data Maintenance in Remote Environments
DATA LOGGER
4G LTE – Dominant IIOT Solution
Cellular: 4G LTE, 3G, 2G, LPWAN, Bluetooth
• Battery powered: 5+ years battery life
• Ultra low-power and autonomous
• Cloud or on-premise storage of sensor data
• Easy installation and low-maintenance
• Sensor agnostic
• Total integrated system: sensor, data logger, SCADA
CENTERON
Level Monitoring – Asset Management Dispatch
• Hardware combined with data service plans for hosting level information and providing
management reporting; with OptiFill analysis tool and WebView for data access
• Application: remotely monitor the inventory level in above ground liquid storage tanks
• Focus Markets: Wholesale petroleum bulk liquid delivery companies; chemical suppliers
to Oil and Gas exploration and production companies for stationary or mobile tanks.
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Process Liquid Analytical
PH, ORP, Conductivity
LIQUID ANALYSERS
PH & ORP Measurement:
• Unique DolpHin® technology for longer stand time.
• High Temperature Gel for long life in high temperature service
• Minimal variability of junction potential reduces noise and drift
• Improved Accuracy due to close proximity of measurement and reference electrodes with RTD
• Glass and PEEK materials
• 876PH-S Transmitter with back-lit display, PH12-S Smart, 12-mm, PG 13.5 sensor family, PH10-S enhanced
with PC Interface and DTM Software
• For high accuracy measurement indication, output and alarming capability for pH, ORP, conductivity, resistivity,
dissolved oxygen
Conductivity Measurement:
• Large range of sensors and accessories to meet customer needs
• Foxboro Patented tri-Toroid Sensor design
• In-line calibration
• High sensitivity > 8µS/cm
• Wide measuring range: From 50µS/cm up to 2000µS/cm
• Obstruction free flow-Through sensor
• Computer based sensor calibration and diagnostic checking:
▫ USB interface connects sensor to PC
▫ Sensor can be calibrated on your PC and its history log read and saved to a file
Application
▫ Power: Pure Water PH, Scrubber PH, Condensate
Conductivity, Boiler Feed Water, Cooling Towers
▫ WWW: PH adjustment, PH in wastewater, fluoridation of
drinking water
▫ Chemical: Concentration of acids, bases and salts
▫ F&B: CIP Conductivity, PH in Ethanol, Sugar
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Process Valves
Complement any Application in Industry
PROCESS VALVES
General Service Globe Valves
• For high pressures, corrosive media or subzero fluids
• Low energy consumption through low torque designs
Ball Valves
• For tough applications, including corrosive fluids and cryogens
• Fully customizable
Butterfly Valves
• Ideal for precision throttling and on-off applications
• Low friction and small torque, bidirectional sealing, intrinsic fireproof and dead zone free design
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Process Valves
Complement any Application in Industry
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Valve Positioners
From Pneumatic to Digital
VALVE POSITIONERS
• Full Portfolio:
▫ Pneumatic
▫ Electro-Pneumatic (Analog)
▫ Digital (Smart)
• Intrinsic Safe / Explosion Proof with ATEX, IECEx etc.
certification
• Digital Valve Positioners have:
▫ LCD backlighted with full text and driven menu
▫ Partial Stroke Testing (PST)
▫ Fugitive Emission Monitoring (Patented)
▫ Various mounting kits for all types of valves: Linear
actuators, Rotary actuators
• For large valves / actuators we have a full range of boosters to supply more air to the actuator for fast
response
• Fast Commissioning, Widest Application Coverage, Robust & Reliable Design
• Improved maintenance efficiency and reduced inventory thanks to modular spare parts
• Application: Control of Valve Actuators
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Actuators
Model ASP and APR
Accessories
For Valves and Valve Positioners
Filter regulators regulate pressure Volume boosters provide Compact Field Rugged Current to Pneumatic
for your positioner, with a filtration higher airflow that is not Converter dual certified (IS/XP).
barrier to prevent rapture in the attainable by a positioner
pneumatic loop. alone.
Page | 25
Application Notes
Instrumentation in O&G, CPG (F&B), WWW, MMM
Page | 26
Coriolis Flow Meter in Oil & Gas
Increasing Yield in Mature Oil Field
Challenge:
• Using carbon dioxide (CO2) for Enhanced Oil Recovery (EOR) is a proven method to greatly increase yields in
mature oil fields
• Orifice meters with multivariable DP transmitter do not work in two-phase flow
• CO2 volumes are increased or decreased to maintain constant reservoir pressure
Solution:
• The SE Coriolis provided the solution to precisely monitor how
much gas is injected into each well. This information is used to
create a better understanding of the impact of the CO2 on the
reservoir and its subsequent increase in production.
Customer Benefits:
• Accurate flow measurement of CO2 in changing two-phase flow
conditions.
• Improved efficiency of oil extraction process
• Maximized oil production from mature fields
• Precise measurement of CO2 to minimize wasted resources
• Development of long-term production efficiency strategies
Challenge:
• Measuring sugar concentration (BRIX) in the sugar cane
juice without pressure drop or blockage in the measuring
tube
• Alternative to weighbridges to measure weight of juice.
Solution:
• The SE Coriolis installed between the production and
the storage tank to measure the production in mass and
the sugar concentration (BRIX value) using the same
instrument.
Customer Benefits:
• Reduce the operation cost with weighbridge system
(require extensive maintenance).
• BRIX values online with the production mass flow.
Page | 27
Coriolis Flow Meter in Sugar (F&B)
Improving Molasses Production
Challenge:
• Measuring storage tank levels on a regular basis.
Readings are inconsistent and unreliable
• The conventional Coriolis meter tended to estimate
higher than batch scales
• Loss to molasses results from inaccurate flow
measurement that causes more than the required
amount of sucrose to pass into the molasses recipe
Solution:
• The SE Coriolis improves control with reliable
measurement of molasses production – Molasses
Production Digital Coriolis technology sweetens
molasses production by reducing costly material loss.
Customer Benefits: Comparison of
• Greater accuracy over conventional volumetric-based measurement of
molasses quantity
technologies. by two Coriolis
• Lower cost than batch-scale-based methods meters compared
with batch
• Faster response rate than non-digital Coriolis molasses scales
• Greater accuracy than non-digital Coriolis meters in
interrupted processes
Challenge:
• To provide a safe and reliable pump protection system
Solution:
• 84F vortex meter + IGP10S pressure transmitters +
RTT15S temperature meters.
Customer Benefits:
• No pumps damaged due to incorrect monitoring of the
condensate return.
• A robust, cost-effective protection system that will last for
a long time and guarantee a true monitoring of the pump
system.
Page | 28
Battery-Powered Magnetic Flow Meter +
Data Logger in Water & Waste-Water (WWW)
Accurate Measurement & Data Capture
Challenge:
• Regions without energy or are difficult to access
Solution:
• 6500W + Datal Logger
Customer Benefits:
• Receive information from otherwise previously inaccessible locations
• Accurate Reporting of Key Data
• For all type of water:
• Industrial Water
• Wastewater
• Drinkable Water
• Cooling Water
Output Data :
• Flow,
• Flow Velocity,
• Pressure,
• Temperature.
Challenge:
• The customer needs to measure the different aggregates
for its stock management in the silos. The transmitter
needed to be fitted with cleaning system and good
response time
Solution:
• LR65 was the solution! Able to measure the powder level
and handle the dust when filling. The low beam angle of
80GHz antenna fits the height x width challenge installation
issue with pointing capability to “see” the conical bottom.
• The flush-mounted PEEK Lens antenna does not protrude
into the tank, which prevents the antenna from product
build-up and contamination.
Customer Benefits:
• The client felt that we understand the challenge and
addressed it with a good solution
• Accurate Level Measurement in the Silos
Page | 29
Conductivity Analysers in Boiler Blow Down
Analysis and Control
Challenge:
• The boiler blowdown main purpose is to reduce and control the amount of solids and sludge in the boiler system.
• Contacting Conductivity sensors need to be cleaned frequently, the shorter life span, and the high temperature
limitations in this sensors
Figure Solution:
• Foxboro’s 871EC (electrodeless conductivity) sensors are low maintenance and extremely accurate due to the toroid
technology.
Customer Benefits:
• On-Line sensor and analyzer diagnostics communicate real-time measurement fault
• Savings and ease of use in installation, maintenance, replacement
• Reduce wastewater generation when used to control and monitor boiler blowdown.
Page | 30
Application Notes
Instrumentation for Energy & Resource Management
Page | 31
Energy Management for a Compressor & Boiler System
Magnetic FM, Vortex FM, IAN (DP Flow) + Power Meters, Data Logger → PME & Resource Advisor
Data from our Process Instrumentation (wired and wireless) and power meters is collected in the Ecostruxure Panel
Server (PAS800). It provides seamless connection to Power Monitoring Expert and Resource Advisor to achieve Energy
Management for a compressor and boiler system.
Resourc
advisor
Control
Edge
Connected
Products
Compressed
air for
production
Power
meters
Page | 32
Water Resource Management System
Magnetic FM + Power Meters, Data Logger → PME & Resource Advisor
The high performance gateway (PAS800) provides easy connection of wired and unwired smart IoT devices to Ecostruxure
Power Monitoring Expert and Resource Advisor. The digital tools help in optimizing the relationship between quality of
water being treated and the amount of energy used to treat it.
Resourc
advisor
Control
Edge
Connected
Products
Page | 33
Application Notes
Wireless Information Network Solutions (WINS)
Page | 34
IAN for Measurement of Plant Utilities
Steam Temperature Measurement
Challenge:
• The customer needs to measure the steam temperature in remote
parts of his plant.
• 15 measurements in different places.
• The current wired solutions available are too costly to deploy.
Solution:
• Use the IAN model WRT10 and a model WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to
the central concentrator which communicates WirelessHART to a
WirelessHART gateway connected to their PLC using Ethernet/IP.
Markets:
• All Markets
Challenge:
• The customer needs to measure the differential pressure across process filters.
• The filters are in remote areas of the plant without power or instrument cabling. The filters are in groups of 5 across
the plant.
Solution:
• Use the IAN model WDP10 across the inlet and outlet of the filter and model WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to the central concentrator which communicates
WirelessHART to the WirelessHART gateway. The gateway can be connected by Ethernet/IP or Modbus RS485 to
their Plant Logics PLC.
Markets:
• Specialty Chemical
• Metals & Mining
• Industrial Wastewater Treatment
• General Industry
• Food & Beverage
Page | 35
IAN for Level Measurement
Level Measurement on Existing Process Water Tanks
Challenge:
• The customer needs to add level measurement to process water tanks,
but they do not have an existing process control system. Traditional
process automation is too costly and complex for their measurement
requirements.
Solution:
• Use the IAN model WGP10 direct mounted for open tanks and WDP10
for closed tanks and model WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to
the central concentrator which communicates WirelessHART to the
WirelessHART gateway. The gateway can be connected by Ethernet or
RS485 to the Host.
Challenge:
• The customer needs to measure the temperature in multiple
locations in his cooling installation. The piping can not be opened
and since the are is Zone 0, no new wiring can be pulled in from
outside the area, which is in a separate room.
Solution:
• Use the IAN model WRT10 nonintrusive sensor and model
WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to
the central concentrator which is mounted 10 meters away in the
Ex safe area. The WCC15 communicates WirelessHART to the
WirelessHART gateway.
Page | 36
IAN in Cement
Rotary Kiln Temperature Measurement
Challenge:
• The customer needs to measure the temperature in multiple locations
on a rotating kiln. The typical wired temperature transmitter will not work
because of the rotating nature of the asset.
Solution:
• Use the IAN model WRT10 and model WCC15 central concentrator. The
IAN solution uses Bluetooth Low Energy to communicate to the central
concentrator which communicates WirelessHART to the WirelessHART
gateway.
Markets:
• Metals & Mining (Cement)
• Pulp & Paper
• Chemicals (Tumblers)
Challenge:
• Port activities require important quantities of water, invoiced based
on usage. An important part of the water is consumed by the ships Customer Network
while they are docked. Port needs access to the data enabling them to Sensor Datalogger
Web
browser
invoice ships based on their actual water consumption. Locally hosted solution. Same functionality as
Datahub
cn customer's
data center Customer's
Application
storage system.
Solution:
• Solved the lack of communication infrastructures and power by using
the DLLTE 4G Data Logger to collect the volume information from each
dock magnetic flow meter
Customer Benefits:
• Data collection on all docks, over a wide area
• No data exposed to third party data hosting and integrated to existing
preferred SCADA platform
• New capacity to invoice users based on their consumption
Page | 37
4G LTE Data Logger + Pressure Sensors in WWW
Water Distribution
Customer Network
Challenge: Web
Datahub
people). cn customer's
data center Customer's
Application
Locally hosted solution. Same functionality as
• Short Delivery Timelines the Pro, but instead of fully hosted offer, the end
user to provide all IT infrastructure and services
Solution:
• Defined solution with our new DLLTE 4G Data
Customer Network
Datahub
cn customer's
data center Customer's
Locally hosted solution. Same functionality as Application
Customer Benefits:
the Pro, but instead of fully hosted offer, the end
user to provide all IT infrastructure and services
Accutech Applications
O&G, WWW, MMM, Power Gen.
Refining:
- Level measurement in storage tanks
- Relief valve monitoring (acoustic)
- General pressure, DP and temperature on
process lines
Page | 38
Overview of Telemetry Products
Telemetry RTU’s, Data Radios
Page | 39
SCADAPack Smart RTUs
Smart RTUs for Challenging Applications
Page | 40
Trio Data Radios
Long Range Licensed and License - Free Data Radios
Data Radio Communications for Critical Infrastructure
• Family of long range licensed and license-free data radios
• Provides a transparent “pipeline” for data communications
• Compatible with serial & Ethernet SCADA protocols
• Cybersecure with up to 256-bit AES encryption*
Ideal Where:
• Total ownership and control of the data radio network is
required
• Public communications (e.g. Cellular) is too expensive or
unreliable
• Diversity of communications technologies is required
Application:
• Utilized in the Control and Monitoring of electricity distribution / transmission networks by providing a
broadband data network linking all the substations together
• Water & Waste-Water SCADA & Telemetry Applications
Page | 41
Overview of Process Instrumentation
Process Instrumentation
Process Instrumentation
100+ years tradition of excellence and innovation in process instrumentation.
Instrument Area Accutech Centeron Trio Data Radios Trio Data Radios
Data Loggers 5G and Satellite
Network 2.4 GHz (ISM bands) 4G LTE- Dominant Licensed: Q, M Series License Free:
Wireless HART + BLE for Wide Area Wireless Solution (400MHz – 518 MHz J, O&K Series
IIOT Solution For Tank Level
for Plant-Wide Secured Offering Modularity UHF/ 135MHz – 175 (915MHz – 2.4 GHz)
Network Capability Communication Monitoring, Asset MHz VHF)
and Flexibility Tracking and Data
Infrastructure
Provision
Accessories
Filter Regulators,
MVR20 VTX10 BAV90 TVT60 Positioners Volume Boosters,
SRD998, SRD991, SRD960, Actuators Limit Switches and
Severe Service General Service General Service High Performance
SRI983, SRI986, SRI990, ASP, APR Feedback, Pneumatic
Control Valve Control Valve Ball valve Butterfly Valve
SRI983, SRP981 Actuators Relays, IP Converters
www.se.com/processautomation
support.pa.ea@se.com
se.com/processautomation