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Schneider Electric

Process Automation
Process Instrumentation Offer Overview
2023
Global Specialist in Energy Management and Automation
Diversified End Markets

18 24

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for Process Automation
Process Automation
EcoStruxure™ EcoStruxure™ EcoStruxure™ FLEX Process Automation Services
Control Advisor Maintenance Advisor Profit Advisor Flexible Lean Execution
Business Consulting
Training / Learning
Apps,
Maintenance & Support
Analytics Modernisation
& Services Migration
360º Life Cycle Management
Cyber Security

Distributed Control System Distributed Control System Safety Instrumented System Remote Operations PAC / PLC Software
EcoStruxure™ Foxboro DCS EcoStruxure™ Hybrid DCS EcoStruxure™ - Triconex® SCADAPack™ EcoStruxure™ Modicon
Smart RTUs

Edge
Control

Cloud and/or On Premise

End-to-end Cybersecurity
EcoStruxure™ Process Instrumentation
iPMCC Trio™ Data Radios
Temperature, Pressure, Valves, Valve Positioners, Liquid Analysers Accutech (Wi-STAR)
Flow, Level Actuators & Accessories (PH, ORP, IAN (WirelessHART) Intelligent Power MCC Licensed UHF|VHF
Conductivity) Centeron (Satellite) License Free
Data Logger (4G LTE) (900 MHz & 2.4 GHz)

Connected
Products

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Process Automation Services
360˚ Life Cycle Management: Offers

PEOPLE PROCESS

Training Services: Business Consulting & Planning


Control Systems (DCS / PLC/ SCADA / SIS) Future Projects
Instrumentation Current Assets Expansion
Cyber Security

Online Tools & Services Process Optimisation


24/7 Technical Assistance Centre Advanced Process Control
Online Training Services Operator Training Simulator (OTS)

Marketing Engagements Advisors


Demo Kits Control Advisor
Technical Forums Maintenance Advisor
Technology White Papers Profit Advisor

TECHNOLOGY ASSETS

Digital Consultancy Maintenance


IIoT Service Engineers
AVR / VR 24/7 Response

Hardware Modernisation / Migration


PLC / DCS / SIS Legacy Systems
Telemetry (Radios) Competitive Migration
Instrumentation

Software Cyber Security


SCADA
Wonderware Anomaly Detection
SimSci, Ampla e.t.c Vulnerability
AVEVA Remediation

AVR Augmented Virtual Reality


IIoT Industrial Internet of Things
VR Virtual Reality

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EcoStruxure™ Process Instrumentation
100+ Years of Excellence and Innovation

OUR HISTORY AND HERITAGE


• The Foxboro business was established in 1908 and the Eckardt product was
established in Stuttgart in 1873.

• Foxboro and Eckardt stand for two world technology leaders in process automation with
245+ years combined experience in measurement and control.

• Became part of Schneider Electric January 2014.

• With dozens of firsts, and thousands of patents, EcoStruxure™ Process


Instrumentation has an unparalleled reputation: Quality and Reliability.

• Longest Heritage in the industry of >100 years

• Listed on >80% of all preferred vendors lists in the industry

GLOBAL MANUFACTURING OPERATIONS

• Global supplier of instrumentation to the process industry.

• Differentiated technologies and know-how are applied in our manufacturing facilities to provide better
quality, higher yields, improved throughput, lower costs, and increased safety.

• Factories in U.S., EMEA, APAC for best delivery and support

WORLDWIDE, WORLD CLASS SUPPORT & DELIVERY


• 24hr shipment for most popular models at no extra charge

• 24/7 Technical assistance and support


• Local service capabilities

• Maintenance

• Commissioning
• Calibration

• Life-time services

HIGHEST QUALITY ENABLES LONGEST WARRANTIES


• 5-year warranty as standard on pressure and temperature transmitters
• 17 years warranty on premium performance transmitters with no moving
parts construction.
• Lifetime warranty on vortex sensors
• 2 years as standard warranty on all other instrumentation
• Buoyancy Level transmitter state of the art technology
• Double internal thickness on Coriolis tubes
• Level Sigma 4 approaching Level 5
• Robust, Reliable, Rugged

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Flow Measurement
Magnetic

MAGNETIC FLOW METERS


• Foxboro introduced 1st magflow meter in 1954
• Available in a Range of Sizes and end connections:
▫ Flanged: 15mm … 2000mm (1/2” … 78”)
▫ Wafer: 1.6mm … 150mm (1/16” … 6”)
• Wide choice of lining materials including: PTFE, Neoprene, Ceramic, PFA (perfluoro alkoxy)
• Wide choice of electrode materials including: Platinum Iridium, Tantalum, 316ss, Hastelloy, Titanium
• System Accuracy of ±0.25% of reading Transmitters
• Remote or Integrally Mounted Transmitters. Wide choice of transmitters from basic (IMT30A) up to premium
(IMT33A)

Diagnosis IMT30A IMT31A IMT33A


Conductivity Changes √ √ √
Process

Medium Temperature - √ √
(Threshold Values)
Gas Bubbles / Solids - √ √
Empty Pipe √ √ √
Partial Filling of Sensor - - √
Flow Profile Disrupted - - √
External Magnetic Fields - - √
Electrode √ √ √
Sensor

- Deposits / Coating
- Short Circuit Corrosion
Liner Deformation - - √
Accuracy Test - - √
FT

Linearity Deviations - - √

• HART, Foundation Fieldbus, Modbus


• Transmitter Features: automatic/manual empty tube pipe detection,
bidirectional measurement, contact inputs for remote operability,
and relay outputs for alarm functionality; Enhanced diagnostics for
Verification
• New flexible battery-powered water meter provides increased
performance and reduces expenses with an IIoT solution to district
metering and custody transfer applications. Phase 3’20

• Basis of Technology: Measures flow rate of conductive liquids and Water distribution network
Phase 3’20
management, District metering
transmits a proportional electrical signal Water distribution network
management, District metering
• Application:
▫ Challenging applications in Cement, or Pulp and Paper; Water,
Slurries, Chemicals, Pharmaceuticals, CPG (F&B)
▫ Special flow tube for Water & Wastewater (WWW) Battery operated 4G LTE
water meter
Battery operated data
4G logger
LTE
water meter data logger

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Flow Measurement
Magnetic

Model 8400A 9500A 9600A


Application General Purpose WWW, Power Pharma, F&B, Cosmetic
Size DN10-DN150 DN25-DN2000 DN 2.5-DN150
Retained PFA liner,
Stainless steel reinforced
Liner resistant to full Hard Rubber Liners
PFA liner
vacuum.

Hastelloy C & B2,


Hastelloy C, stainless stainless steel, titanium,
Electrode Hastelloy
steel, titanium tantalum, platinum,
tantaum-tungsten

Communication 4-20mA, HART, FF, 4-20mA, HART, FF, 4-20mA, HART, FF,
protocols Modbus Modbus Modbus

Economical flowtube Bi-directional flow All wetted materials FDA


Value
wafer design metering conform

Model 9700A 8500A 6500W


Application Chemicals High Performance District Metering
Size DN10-DN2000 DN2.5-DN100 DN25-DN600

PFA, PTFE, Rilsan thermoplastic


Liner Ceramic liner
ETFE, PU Hard/Soft polyamide

Hastelloy, tantalum, Fused in place


platinum, stainless steel, cermet electrode, Rilsan thermoplastic
Electrode
low-noise electrode, platinum buttom with polyamide
titanium platinum wire

Communication 4-20mA, HART, FF, 4-20mA, HART, FF,


Pulse, Modbus
protocols Modbus Modbus

Spike filter and Drinking water and


Value adjustable coil excitation Highest accuracy custody transfer
frequency approvals

For Sizing: www.flowexpertpro.com

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Flow Measurement
Coriolis

CORIOLIS MASS FLOW METERS


• Highly accurate mass, density, and temperature measurement
• Precise liquid/gas flow measurement without skips or stalls: ± 0.1% for liquids, ± 0.5% for gas
• Fast start-up: Up to ten times faster than competition
• 2-Phase flow measurement capability
• Intelligent Transmitter Features:
▫ Full Digital design; Digital Signal Processor (DSP) for highest precision to improve flowmeter
performance and to minimize the shortcomings experienced by existing Coriolis flowmeters, such as
operation during two-phase flow, partial empty tube conditions, and batching from empty.
▫ Fast response time with Intelligent self diagnosis for flowmeter sensors and transmitter
▫ Absolute zero stability and Robust with entrained gas
• Flow Tube verification to ensure long term accuracy and repeatability by: No pressure loss, No influences
from external vibrations, No flow splitting, Rugged, robust and reliable design
• Custody Transfer, Hazardous Area, and SIL 2/3 approvals
• Concentration: ˚Brix, ˚Baume, ˚Plato, alcohol, NaOH, API and universal
• Basis of Technology: Mass Flowtubes utilize the Coriolis Principle to provide true mass flow rate measurements
directly, without the need for external temperature, pressure, or specific gravity (S.G.) input
• Application:
▫ Ideal for small batches as well as small-volume proving. Suitable for challenging applications in cheese
making, pulp & paper coatings, foaming fluids, tanker truck/railcar unloading, and more
• When do you use the Coriolis series? Flow calculation depends on:
• Flow Volume of Kg/h: how much? What should be the capacity of the flowmeter?
• Pressure and pressure loss over the flowmeter
• Viscosity; this is also temperature related
• Velocity;
▫ Straight tubes for Liquids and Gases with specific applications
▫ Bend tube for Gases and High and Low temperature applications
▫ Ideal Flow velocity for Liquids from 0.5m/sec (maximum range between 2m/s to 10m/s)
▫ Ideal Flow velocity for Gases from 5m/sec to 50m/sec (maximum range between 2m/s to 100m/a)

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Flow Measurement
Coriolis

Model CFS300A CFS400A


Description Dual-straight tube with optimized flow Quad or dual-straight tube with internal
splitter, for general applications and process pressure compensation, for large capacity
control. and custody transfer.
Industries • General Industry • Oil and Gas
• Energy • Petrochemical
• Petrochemicals • Power
• F&B • Chemical
• Paper • F&B

Applications • Mixing, batching, dosing • Custody transfer of hydrocarbons


• Fuel consumption • Replacement for PD or Turbine meters
• Concentration measurement in soft drinks. • Measurement skids
• Truck/Tanker offloading • Alternative to Ultrasonic
• Gas measurement • Railroad car unloading
• Alcohol measurement
• Process control
• Sanitary, CIP/SIP
Massflow Accuracy Liquid: ±0.15%Gas: ±0.35% Liquid: ±0.10% (opt. ± 0.05%)Gas: ± 0.35%
End Connections Line 1/2”(DN15) to 4”(DN100) 4”(DN100) to 16”(DN400)
Sizes

Model CFS700A CFS600A


Description Single straight tube without flow splitter Twin bent tube with optimized flow splitter,
for lowset pressure drop, for advanced for High-performance and Extreme
applications and harsh environments. temperatures
Industries • Petrochemical • Chemical • Petrochemical • Chemical
• Pharmaceutical • Oil and Gas • F&B
• Pulp and Paper • Pharma

Applications • Batching • Corrosive fluids • Gas measurement


• Slurries with abrasive solids • Fuel oil consumption
• Custody transfer • LNG transfer
• Concentration measurement requiring • Custody transfer
hygienic approvals • Concentration measurement
Massflow Accuracy Liquid: ±0.1%Gas: +/- 0.35% Liquid: +/- 0.1% flat (opt +/-0.05%)Gas:
+/-0.35Density: +/- 1KG/m3 (On site +/-
0.2kg/m3)
End Connections Line 1/4”(DN10) to 4”(DN100) 1/2”(DN10)to 8”(DN200)
Sizes

For Sizing: www.flowexpertpro.com

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Flow Measurement
Vortex

VORTEX FLOW METERS

• Wide Range of Sizes:


▫ Flanged 15mm … 300mm (12”)
▫ Wafer 15mm … 200mm (8”)
▫ Sanitary 50mm … 80mm (3”)
▫ Threaded DN25 and DN50
• Choice of outputs / protocols include: Hart, Low Voltage (1-5 V dc), 4-20 mA
• Wide Temperature Range: -20ºC up to 430ºC
• Choice of Sensor and body Materials with lifetime sensor warranty: 316SS, Hastelloy C, Gold Plated
• Choice of outputs / protocols including:
▫ HART, Low Voltage (1-5 V dc), 4-20 mA
• Best in Class Accuracy:
▫ ±0.5% of reading for liquids
▫ ±1.0% of reading for gas and steam
• Dual Measurement Capability
• Basis of Technology: measure flow by monitoring the action of vortices formed in the fluid by a patented
shedder bar. Direct Sense™ technology ensures: No Moving Parts, Widest Flow Range,

Application:
▫ Steam Distribution (Saturated and
Superheated)
▫ Sanitary Applications (CIP/SIP):
F&B, Pharma
▫ Low conductivity process
<5microSiemens, Ultra Pure Water
▫ High Temperature and High-
Pressure Applications
▫ Mass Flow of User defined liquids
e.g., Liquid Ethanol
▫ Dual Measurement applications
include Safety Shutdown Systems,
Safety Backup for critical flow
loops, Comparative Verification of
Measurement for high accuracy
precision loops, or just for dual
communications paths with the
same primary element.

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Flow Measurement
Vortex

Model 84CF (Flanged) 84CN (Threaded/MaleNPT)

Applications General purpose flowmeter for Direct replacement for turbine,


Virtually any process industry. magnetic flow, and orifice meters.
Chemical, Oil & Gas, Energy Industry, Chemical, Oil & Gas, Energy
utilities. Industries.

Size DN15-DN300 DN25-DN50

Flowtube Material 316 or 304 Stainless steel 316 or 304 Stainless steel

Communication protocols 4-20mA, HART 7, Modbus RTU 4-20mA, HART, Modbus

Specifications PSS 1-8A8 A PSS 1-8A8 A

Model 84CW (Wafer) 84CS (Sanitary)

Applications General purpose flowmeter for virtually Hygienic design for Food &
any process industry. Chemical, Oil & beverage and Pharmaceutical
Gas, Energy Industries, Utilities. sanitary applications. Wide range of
temperature and pressure, ideal for
CIP/SIP skid application.

Size DN15-DN200 DN50-DN80

Flowtube Material 316 Stainless Steel or Nickel Alloy 316 Stainless Steel tube and 316L
CW2M (equivalent to Hastelloy C-4C) Stainlesss Steel shedder bar

Communication protocols 4-20mA, HART 4-20mA, HART

Specifications PSS 1-8A8 A PSS 1-8A8 A

For Sizing: www.flowexpertpro.com

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Pressure Measurement
Best Performance: Price Ratio for your Application

PRESSURE TRANSMITTERS
• Wide range: Differential, Gauge, Absolute and
Multivariable (General, Flow, Level)
• Choice of outputs / protocols including:
HART, Modbus, Foundation Fieldbus, Low Voltage,
4-20mA
• Wide range of materials including: SS, Hastelloy,
Tantalum, Monel, PVDF, Gold-plated

• Unique patented multiple calibration technology (FoxCal) feature eliminates the need for a traditional single
span calibration at an application-specific pressure range: 11 calibration ranges are pre-set in the factory. Can
reduce inventory by upto 2/3!
• Value Proposition: Designed to make your process more profitable by giving you the opportunity to select
your transmitter at the best ratio of performance/price for your application; with the added value to reduce
your inventory.
• Standard Warranty: 2 Years (Value); 5 Years Warranty (Advanced), 17 Years (Premium)

HART, Modbus, HART, Modbus, 4-20mA HART, Modbus,


Low Power

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Pressure Measurement
FoxCal™: Multiple Calibration Technology

FoxCal technology is the opportunity to standardize on one transmitter throughout a production facility to offer enormous
cost, maintenance, and operational advantages.

Innovative FoxCal technology Wide rangeability for an easy sensor selection


Where traditional suppliers have a static calibration FoxCal technology makes the selection of sensor range
approach with a traditional 2-point calibration technology, very easy. Due to the wide reference accuracy turndown
Schneider Electric invented FoxCal dynamic technology and automatic transition to the most appropriate calibration
including 11 calibration curves in 1 transmitter. These 11 curve, one transmitter with FoxCal dynamic technology can
curves are stored permanently in the sensor memory. cover 3 to 4 ranges of a traditional pressure transmitter.
The pressure transmitter with FoxCal can automatically This wide accuracy helps to standardize on one pressure
transition to the best calibration curve based on the transmitter, eliminating erroneous sensor selection.
transmitter’s input.

Improved process accuracy


With FoxCal, accuracy has been improved to the best
level on the market with an accuracy expressed as a
percentage of reading and maintained from 100% up to
4% of URL.

Reduced inventory cost


Enhanced turndown performance along with fewer sensor
ranges selection is impacting drastically your inventory
stock. Using transmitters with FoxCal technology can
reduce your inventory stock by 2/3. A wide range of
applications that normally would use multiple different
transmitters now needs only one, which means fewer
spare parts and
reduced inventory.

Speed up maintenance operations Schneider Electric Pressure Advanced and Premium


Factory calibration and field calibration for specific Transmitters maintain the same percentage of reading
applications are no longer required for zero-based accuracy from 100% up to 4% of URL. Traditional
ranges. This significantly allows faster replacement transmitters begin to degrade at a much higher percentage.
on site and saves precious time during maintenance
operations.

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Temperature Measurement
High Performance and Reliability

TEMPERATURE TRANSMITTERS
• Range of Communication Protocols:
▫ HART
▫ Foundation Fieldbus
▫ 4-20mA
• High performance and high reliability
• Wide selection of RTDs, thermocouples and thermo-wells
• Intrinsically safe, explosion-proof and flame-proof certifications
• Weatherproof aluminum or 316 SS housings
• Mounting Options: Din rail mounting, Remote or element
mounting
• Optional local indicators, both loop powered and fully digital
• Accuracy ±0.05% of span for all input types
• IP66 Enclosures

TRANSMITTERS, SENSORS AND THERMOWELLS


• Schneider Electric’s two families of temperature transmitters offer a differentiated selection of features to
satisfy a wide variety of industrial process applications. Intrinsically safe, explosion-proof, and flame-proof
agency certifications enable installation in the most hazardous locations.

• Highly accurate platinum RTDs and a variety of TCs covering


wide temperature ranges can be combined with threaded, welded,
flanged, or sanitary thermowells and integrated with any of
Schneider Electric’s transmitters or connection heads for remote
deployment in compliance with hazardous location requirements.

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Selection Guide
Temperature transmitters

Model RTT15S RTT80


Output 4-20 mA and HART 4-20 mA, HART and
FOUNDATION Fieldbus
Input types RTD, TC, ohm, or mV RTD, TC, ohm, or mV
Housing options DIN module only or universal DIN module only, universal
with optional explosion-proof or dual compartment
rating with optional explosion-
proof rating
Display options Optional red or white backlit Optional LCD
with optional optical
configuration buttons
Factory-mounted Yes Yes
thermowells and sensors
Configuration options Optical button display, Custom factory, DTM,
custom factory, DTM, or Handheld
Handheld
Digital accuracy Pt100 ±0.1 ºC/TC (K) ±0.5 ºC Pt100 ±0.14 ºC/TC (K) ±0.32 ºC
A/D accuracy (% of span) 0.05 0.03
Dual-channel Dual 2-wire RTD, TC; average Dual 2- or 3-wire RTD,
capability or difference dual TC, TC/2- or 3-wire RTD;
average, difference,
switching, hot backup
Diagnostics Sensor broken or shorted Sensor broken or
shorted, drift detection,
sensor corrosion
SIL2 certifications No Yes
Certifications and approvals FM, CSA, ATEX, IECEx, NEPSI, FM, CSA, ATEX, IECEx
INMETRO
Specifications* PSS 2A-1F5 B PSS 2A-1F8 B

* Please use this term in our search window on www.schneider-electric.com to access more product details.

PR and PRMTA Series MT and PRMTA Series


RTD1 Sensors TC2 Sensors Thermowells
Highest accuracy (±0.13 °C/±0.23 °F) Wide temperature ranges TT Series Thread: 1/2", 3/4" or 1" NPT
(-270 °C to +1300 °C/-454 °F to +2372 °F)
Platinum elements with 2-, 3-, or 4-wires Types E, J, K, N, and T TF Series Flanged: ANSI Class 150,
300 or 600
Custom linearization Lengths up to 914 mm (36") standard TW Series Welded: 1.05" and 1.315" OD
(Callendar van Dusen) with custom longer lenghts for 3/4" and 1" pipe socket weld
Lengths up to 914 mm (36") standard 316 Stainless Steel or Nickel alloy sheaths TS Series Sanitary: 3/4", 1", 1½", 2",
with custom longer lengths and 4" Tri-Clamp
316 Stainless Steel or Nickel alloy Welded connection or spring-loaded Straight, tapered, and stepped shanks
sheaths for thermowell mount available
Welded connection or spring-loaded MT Series Available in connection head Lengths up to 914 mm (36") standard
for thermowell mount for remote deployment with custom longer lengths
PR Series available in connection 316 Stainless Steel standard or other
head for remote deployment materials by request
PR Series* PSS 1-1B1 A MT Series* PSS 1-1B6 A T Series* PSS 3-3D1 A
PRMTA Series* PSS 3-3E1 A PRMTA Series* PSS 3-3E1 A

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Level Measurement
Bouyancy

BOUYANCY LEVEL TRANSMITTERS


• Range of Communication Protocols: HART, Foundation Fieldbus, Profibus
• Range of Materials Including: 316ss, Hastelloy C, Monel, Tantalum,and more
• Temperature Limits of -196 to +400ºC
• Flange Rating up to ANSI 2500 with Wide Range of mounting Accessories
• Accuracy of ±0.2%
• SIL2, ATEX, IECEx, EAC Certified
• State of the Art DTM’s (Device Type Managers)
• No Moving parts
• Basis of Technology: The transmitter theory is based on Archimedes buoyancy principle
▫ Higher density (more mass per volume) = More Buoyancy force.
▫ Smaller object (less displaced volume) = Lower Buoyancy force.
* Density data are provided by customer
* Displacer will be individually sized for specific customer application

Application:
• The 244LD LevelStar is for measurement of level, interface or density of liquids, with high accuracy, even under:
• Difficult conditions such as high pressure, high temperature and corrosive liquids, even in explosive atmospheres.
▫ Oil / Water Separator
▫ Steam Generation / Boiler Drum
▫ BioDiesel Production
▫ Process Tanks, Storage Tanks

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Level Measurement
Free Space Radar

FREE SPACE RADAR LR-SERIES

• Key Features
▫ PTFE antenna
▫ SS Metal horn antenna
• Unique remote display and electronics design
• A complete lineup of Frequency Modulated Continuous wave
(FMCW) free space radars incorporate advanced technology and
algorithms to ensure easy setup and reliable, accurate, repeatable
operation. FMCW technology allows additional reliability with up to
100 times more signals compared to a pulse burst radar.

• Application:
▫ 80 GHz Radar (FMCW) Level Transmitter (Free Space Radar) for solid level for fine powders, granulates
▫ Industries: Metals, Minerals & Mining; Chemical market; Power; Agri-food; Pulp & Paper with Applications
for: High and narrow silos; Buffer silos; Bulk storage containers or hoppers
▫ 24 GHz Radar (FMCW) Level Transmitter for solid level measurements from granulates to rocks
▫ Industries: Metals, Minerals & Mining; Chemical market; Power; Agri-food; Pulp & Paper; Applications:
Finished and raw products (buffer silos, hoppers, stockpiles, bulk storage containers, rock crushers,
blast furnace, conveyor belts, etc.)

• For liquids in storage and process applications • For liquids in process applications • For solids from granulates to rocks
• Features remote transmitter option for distances • Features proven PP Drop antenna design • Proven PP and PFTE Drop antenna insensitive to
up to 100m: 328 ft and SIL2 option insensitive to condensation product build-up and is not affected by the angle of
• X Band/10 GHz radar, Horn and PP and PTFE • For closed tanks or in open air applications like repose
Wave Horn antennas rivers or dams • K Band/24GHz radar, Horn or Drop antennas
• Measuring range up to 30m; 98.4ft • K Band/24GHz radar, Horn or Drop antennas • Measuring range up to 100m; 328ft
• Process conditions up to +250ºC; +482 °F, 40 • Measuring range up to 100m; 328ft • Process conditions up to +130ºC; +266 °F, 16 barg;
barg; 580 psig • Process conditions up to +130ºC; +266 °F, 16 232 psig
barg; 232 psig • Extremely high dynamics resisting dusty conditions
• Optional purging system

LR65 (80GHz) LR75 (80GHz)


• For powders and dusty atmospheres • For agitated and corrosive liquids in harsh • For liquids in narrow tanks with internal obstructions
• Flush-mounted PEEK Lens antenna hence no environments • Features small beam angle and negligible dead
intrusion into tank • Quick coupling housing and dual sealing with zone
• Dynamics for reliable measurement despite dusty METAGLAS ® design • Works well with agitators as well as long nozzles
conditions • Proven PTFE and PEEK Drop antenna with flange • PEEK antenna insensitive to deposits
• Easy installation due to small beam angles protection • W Band/80 GHz radar, flush-mounted Lens
• W Band/80 GHz radar, Lens antenna • K Band/24GHz radar, Horn, or Drop antennas antenna
• Measuring range up to 100m; 328ft • Measuring range up to 100 m; 328 ft • Measuring range up to 100 m; 328 ft
• Process conditions up to +150ºC; 320 °F; 40 barg; • Standard process conditions up to +200ºC; +392 °F, • Process conditions up to +150ºC; +302 °F, 40barg;
580 psig 100 barg; 1450 psig (higher on request) 580psig

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Level Measurement
Pressure

PRESSURE LEVEL TRANSMITTERS


• Multivariable Pressure Transmitter for Level provides measurement for:
▫ Absolute Pressure
▫ Differential Pressure
▫ Sensor & Electronics Temperature
▫ Process Temperature ( from external RTD ) Level (density compensated)
▫ Density (temperature & pressure based calculation)
• Integrated level calculation in the transmitter reduce system requirements for external calculations.
• Level Configurator Software PCMV and advanced DTM available.
• Provides Pressure Level Measurements for:
▫ Closed Vessels
▫ Open Vessels
▫ Pressurised Vessels
• Application:
▫ Hydrostatic Pressure Level Measurement for Open tanks
▫ DP Level Measurement for Open and Closed Tanks; Pressurised Tanks

Level Measurement

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Wireless Information Network Solutions
WINS

Overview of Wireless Technology

Comparison between Traditional and WINS

Page | 19
Wireless Measurement
Measurement, Monitoring and Data Maintenance in Remote Environments

INSTRUMENT AREA NETWORK (Wireless HART + BLE)


In-Plant Wireless
• Uses Mesh Network where every transmitter has a clear Path
• Battery Life of 10+ Years
• Most 3rd Party Gateways can be used
• Common Interfaces: Ethernet, HART UDP, Modbus RTU/TCP
• Application: Condition Monitoring, Preventive Maintenance, Asset Management

ACCUTECH WIRELESS INSTRUMENTS


Remote Wireless
• “Battery Powered Wireless Sensor Network”
▫ Long-life, self-powered wireless field devices and a line powered base radio.
▫ Field devices = Integrated instrumentation and communications sub-systems.
▫ Modbus communications from base radio to field network
• Application: Stranded measurement points (O&G, WWW, MMM), hazardous
locations, moving equipment

DATA LOGGER
4G LTE – Dominant IIOT Solution
Cellular: 4G LTE, 3G, 2G, LPWAN, Bluetooth
• Battery powered: 5+ years battery life
• Ultra low-power and autonomous
• Cloud or on-premise storage of sensor data
• Easy installation and low-maintenance
• Sensor agnostic
• Total integrated system: sensor, data logger, SCADA

CENTERON
Level Monitoring – Asset Management Dispatch
• Hardware combined with data service plans for hosting level information and providing
management reporting; with OptiFill analysis tool and WebView for data access
• Application: remotely monitor the inventory level in above ground liquid storage tanks
• Focus Markets: Wholesale petroleum bulk liquid delivery companies; chemical suppliers
to Oil and Gas exploration and production companies for stationary or mobile tanks.

Page | 20
Process Liquid Analytical
PH, ORP, Conductivity

LIQUID ANALYSERS
PH & ORP Measurement:
• Unique DolpHin® technology for longer stand time.
• High Temperature Gel for long life in high temperature service
• Minimal variability of junction potential reduces noise and drift
• Improved Accuracy due to close proximity of measurement and reference electrodes with RTD
• Glass and PEEK materials
• 876PH-S Transmitter with back-lit display, PH12-S Smart, 12-mm, PG 13.5 sensor family, PH10-S enhanced
with PC Interface and DTM Software
• For high accuracy measurement indication, output and alarming capability for pH, ORP, conductivity, resistivity,
dissolved oxygen

Conductivity Measurement:
• Large range of sensors and accessories to meet customer needs
• Foxboro Patented tri-Toroid Sensor design
• In-line calibration
• High sensitivity > 8µS/cm
• Wide measuring range: From 50µS/cm up to 2000µS/cm
• Obstruction free flow-Through sensor
• Computer based sensor calibration and diagnostic checking:
▫ USB interface connects sensor to PC
▫ Sensor can be calibrated on your PC and its history log read and saved to a file

Application
▫ Power: Pure Water PH, Scrubber PH, Condensate
Conductivity, Boiler Feed Water, Cooling Towers
▫ WWW: PH adjustment, PH in wastewater, fluoridation of
drinking water
▫ Chemical: Concentration of acids, bases and salts
▫ F&B: CIP Conductivity, PH in Ethanol, Sugar

Page | 21
Process Valves
Complement any Application in Industry

PROCESS VALVES
General Service Globe Valves
• For high pressures, corrosive media or subzero fluids
• Low energy consumption through low torque designs

Severe Service Globe Valves


• Anti-cavitation control valves
• Range of material, pressure and temperature options

Ball Valves
• For tough applications, including corrosive fluids and cryogens
• Fully customizable

Butterfly Valves
• Ideal for precision throttling and on-off applications
• Low friction and small torque, bidirectional sealing, intrinsic fireproof and dead zone free design

Applications: O&G, WWW, MMM, Power Gen., Food & Bev

Page | 22
Process Valves
Complement any Application in Industry

Page | 23
Valve Positioners
From Pneumatic to Digital

VALVE POSITIONERS
• Full Portfolio:
▫ Pneumatic
▫ Electro-Pneumatic (Analog)
▫ Digital (Smart)
• Intrinsic Safe / Explosion Proof with ATEX, IECEx etc.
certification
• Digital Valve Positioners have:
▫ LCD backlighted with full text and driven menu
▫ Partial Stroke Testing (PST)
▫ Fugitive Emission Monitoring (Patented)
▫ Various mounting kits for all types of valves: Linear
actuators, Rotary actuators
• For large valves / actuators we have a full range of boosters to supply more air to the actuator for fast
response
• Fast Commissioning, Widest Application Coverage, Robust & Reliable Design
• Improved maintenance efficiency and reduced inventory thanks to modular spare parts
• Application: Control of Valve Actuators

Page | 24
Actuators
Model ASP and APR

I/P Positioner, PP Positioner, Limit Switch,


I/P Positioner, PP Positioner, Limit Switch, Solenoid Valve, Speed Controller, Filter
Solenoid Valve, Speed Controller, Filter Regulator
Regulator

Pneumatically operated and field reversible.


Integrated compression springs ensure failed
position

Accessories
For Valves and Valve Positioners

Filter regulators regulate pressure Volume boosters provide Compact Field Rugged Current to Pneumatic
for your positioner, with a filtration higher airflow that is not Converter dual certified (IS/XP).
barrier to prevent rapture in the attainable by a positioner
pneumatic loop. alone.

PST positioner with SOV


Apartial Stroke Test (PST)
monitoring
Intrinsically safe limit application with solenoid
switches and feedback valve (SOV) monitoring
for optimum control and offers the highest level of
efficient value operation. safety, in avoiding any
spurious trips and testing
of the SOV.

Page | 25
Application Notes
Instrumentation in O&G, CPG (F&B), WWW, MMM

Page | 26
Coriolis Flow Meter in Oil & Gas
Increasing Yield in Mature Oil Field

Challenge:
• Using carbon dioxide (CO2) for Enhanced Oil Recovery (EOR) is a proven method to greatly increase yields in
mature oil fields
• Orifice meters with multivariable DP transmitter do not work in two-phase flow
• CO2 volumes are increased or decreased to maintain constant reservoir pressure

Solution:
• The SE Coriolis provided the solution to precisely monitor how
much gas is injected into each well. This information is used to
create a better understanding of the impact of the CO2 on the
reservoir and its subsequent increase in production.

Customer Benefits:
• Accurate flow measurement of CO2 in changing two-phase flow
conditions.
• Improved efficiency of oil extraction process
• Maximized oil production from mature fields
• Precise measurement of CO2 to minimize wasted resources
• Development of long-term production efficiency strategies

Coriolis Flow Meter in Sugar (F&B)


Measuring BRIX and Mass Flow

Challenge:
• Measuring sugar concentration (BRIX) in the sugar cane
juice without pressure drop or blockage in the measuring
tube
• Alternative to weighbridges to measure weight of juice.
Solution:
• The SE Coriolis installed between the production and
the storage tank to measure the production in mass and
the sugar concentration (BRIX value) using the same
instrument.
Customer Benefits:
• Reduce the operation cost with weighbridge system
(require extensive maintenance).
• BRIX values online with the production mass flow.

Page | 27
Coriolis Flow Meter in Sugar (F&B)
Improving Molasses Production

Challenge:
• Measuring storage tank levels on a regular basis.
Readings are inconsistent and unreliable
• The conventional Coriolis meter tended to estimate
higher than batch scales
• Loss to molasses results from inaccurate flow
measurement that causes more than the required
amount of sucrose to pass into the molasses recipe
Solution:
• The SE Coriolis improves control with reliable
measurement of molasses production – Molasses
Production Digital Coriolis technology sweetens
molasses production by reducing costly material loss.
Customer Benefits: Comparison of
• Greater accuracy over conventional volumetric-based measurement of
molasses quantity
technologies. by two Coriolis
• Lower cost than batch-scale-based methods meters compared
with batch
• Faster response rate than non-digital Coriolis molasses scales
• Greater accuracy than non-digital Coriolis meters in
interrupted processes

Temperature, Pressure + Vortex in Sugar & Ethanol (F&B)


Safe & Reliable Pump Protection System

Challenge:
• To provide a safe and reliable pump protection system

Solution:
• 84F vortex meter + IGP10S pressure transmitters +
RTT15S temperature meters.

Customer Benefits:
• No pumps damaged due to incorrect monitoring of the
condensate return.
• A robust, cost-effective protection system that will last for
a long time and guarantee a true monitoring of the pump
system.

Page | 28
Battery-Powered Magnetic Flow Meter +
Data Logger in Water & Waste-Water (WWW)
Accurate Measurement & Data Capture

Challenge:
• Regions without energy or are difficult to access

Solution:
• 6500W + Datal Logger

Customer Benefits:
• Receive information from otherwise previously inaccessible locations
• Accurate Reporting of Key Data
• For all type of water:
• Industrial Water
• Wastewater
• Drinkable Water
• Cooling Water

Output Data :
• Flow,
• Flow Velocity,
• Pressure,
• Temperature.

Level Measurement in Cement


Cement Powder Level in Silos

Challenge:
• The customer needs to measure the different aggregates
for its stock management in the silos. The transmitter
needed to be fitted with cleaning system and good
response time

Solution:
• LR65 was the solution! Able to measure the powder level
and handle the dust when filling. The low beam angle of
80GHz antenna fits the height x width challenge installation
issue with pointing capability to “see” the conical bottom.
• The flush-mounted PEEK Lens antenna does not protrude
into the tank, which prevents the antenna from product
build-up and contamination.

Customer Benefits:
• The client felt that we understand the challenge and
addressed it with a good solution
• Accurate Level Measurement in the Silos

Page | 29
Conductivity Analysers in Boiler Blow Down
Analysis and Control

Challenge:
• The boiler blowdown main purpose is to reduce and control the amount of solids and sludge in the boiler system.
• Contacting Conductivity sensors need to be cleaned frequently, the shorter life span, and the high temperature
limitations in this sensors

Figure Solution:
• Foxboro’s 871EC (electrodeless conductivity) sensors are low maintenance and extremely accurate due to the toroid
technology.

Customer Benefits:
• On-Line sensor and analyzer diagnostics communicate real-time measurement fault
• Savings and ease of use in installation, maintenance, replacement
• Reduce wastewater generation when used to control and monitor boiler blowdown.

Page | 30
Application Notes
Instrumentation for Energy & Resource Management

Page | 31
Energy Management for a Compressor & Boiler System
Magnetic FM, Vortex FM, IAN (DP Flow) + Power Meters, Data Logger → PME & Resource Advisor
Data from our Process Instrumentation (wired and wireless) and power meters is collected in the Ecostruxure Panel
Server (PAS800). It provides seamless connection to Power Monitoring Expert and Resource Advisor to achieve Energy
Management for a compressor and boiler system.
Resourc
advisor
Control
Edge
Connected
Products

Compressed
air for
production

Energy Management for a Chiller System


Magnetic FM, Temperature + Power Meters, Data Logger → PME & Resource Advisor
Measurement data from our Process Instrumentation and Power Meters is collected in the PAS800 Data Logger. The
visualization helps in improving the facility’s energy efficiency and reduce energy consumption with energy usage analysis
and performance tracking.
Resourc
advisor
Control
Edge
Connected
Products

Power
meters

Page | 32
Water Resource Management System
Magnetic FM + Power Meters, Data Logger → PME & Resource Advisor
The high performance gateway (PAS800) provides easy connection of wired and unwired smart IoT devices to Ecostruxure
Power Monitoring Expert and Resource Advisor. The digital tools help in optimizing the relationship between quality of
water being treated and the amount of energy used to treat it.
Resourc
advisor
Control
Edge
Connected
Products

Industrial water for process


cooling / irrigation / sanitary
M fire extinguisher

Energy Management for Urban Heating Measurement


Magnetic FM, Temperature Transmitter + Data Logger → PME & Resource Advisor
The ultra-low power, fully autonomous wireless 4G LTE data logger collects measurement data from our Process
Instrumentation and Power Meters. The data is transmitted securely and stored on a cloud or on-premise server, to
enhance decision making with accurate, actionable data and insights in energy management software.

Page | 33
Application Notes
Wireless Information Network Solutions (WINS)

Page | 34
IAN for Measurement of Plant Utilities
Steam Temperature Measurement

Challenge:
• The customer needs to measure the steam temperature in remote
parts of his plant.
• 15 measurements in different places.
• The current wired solutions available are too costly to deploy.

Solution:
• Use the IAN model WRT10 and a model WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to
the central concentrator which communicates WirelessHART to a
WirelessHART gateway connected to their PLC using Ethernet/IP.

IAN Model Numbers:


• 15 x WRT10 + ECEPCO210002
• 2X WCC15 and a WirelessHART Gateway

Markets:
• All Markets

IAN for Filter dP Measurement


Differential Pressure Across Process Filters

Challenge:
• The customer needs to measure the differential pressure across process filters.
• The filters are in remote areas of the plant without power or instrument cabling. The filters are in groups of 5 across
the plant.

Solution:
• Use the IAN model WDP10 across the inlet and outlet of the filter and model WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to the central concentrator which communicates
WirelessHART to the WirelessHART gateway. The gateway can be connected by Ethernet/IP or Modbus RS485 to
their Plant Logics PLC.

IAN Model Numbers:


• WDP10
• WCC15 and a WirelessHART Gateway

Markets:
• Specialty Chemical
• Metals & Mining
• Industrial Wastewater Treatment
• General Industry
• Food & Beverage

Page | 35
IAN for Level Measurement
Level Measurement on Existing Process Water Tanks

Challenge:
• The customer needs to add level measurement to process water tanks,
but they do not have an existing process control system. Traditional
process automation is too costly and complex for their measurement
requirements.

Solution:
• Use the IAN model WGP10 direct mounted for open tanks and WDP10
for closed tanks and model WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to
the central concentrator which communicates WirelessHART to the
WirelessHART gateway. The gateway can be connected by Ethernet or
RS485 to the Host.

IAN Model Numbers: Markets:


• WGP10 (Open Tank), WDP10 (Closed Tank) • Industrial Wastewater Treatment
• WCC15, and a WirelessHART Gateway • General Industries
• Water & Wastewater
• Pharma / Biotech
• Food & Beverage

IAN for Cooling Installations


Temperature Measurement in Cooling Installations

Challenge:
• The customer needs to measure the temperature in multiple
locations in his cooling installation. The piping can not be opened
and since the are is Zone 0, no new wiring can be pulled in from
outside the area, which is in a separate room.

Solution:
• Use the IAN model WRT10 nonintrusive sensor and model
WCC15 central concentrator.
• The IAN solution uses Bluetooth Low Energy to communicate to
the central concentrator which is mounted 10 meters away in the
Ex safe area. The WCC15 communicates WirelessHART to the
WirelessHART gateway.

IAN Model Numbers: Markets:


• WRT10 + ECEPCO210002 Food & Beverage
• WCC15 and a WirelessHART Gateway Specialty Chemical
Consumer Package Goods
General Industry
Pharma / BioTech

Page | 36
IAN in Cement
Rotary Kiln Temperature Measurement

Challenge:
• The customer needs to measure the temperature in multiple locations
on a rotating kiln. The typical wired temperature transmitter will not work
because of the rotating nature of the asset.

Solution:
• Use the IAN model WRT10 and model WCC15 central concentrator. The
IAN solution uses Bluetooth Low Energy to communicate to the central
concentrator which communicates WirelessHART to the WirelessHART
gateway.

IAN Model Numbers:


• WRT10 + ECEPCO210002
• WCC15 and a WirelessHART Gateway

Markets:
• Metals & Mining (Cement)
• Pulp & Paper
• Chemicals (Tumblers)

4G LTE Data Logger + Magnetic Flow Meters in Ports


Water Metering

Challenge:
• Port activities require important quantities of water, invoiced based
on usage. An important part of the water is consumed by the ships Customer Network

while they are docked. Port needs access to the data enabling them to Sensor Datalogger
Web
browser

invoice ships based on their actual water consumption. Locally hosted solution. Same functionality as
Datahub
cn customer's
data center Customer's
Application

• Mag flow meters for each dock


the Pro, but instead of fully hosted offer, the end
user to provide all IT infrastructure and services Customer Network

• Communication infrastructure to collect all the data


Web
Datalogger browser
Sensor

• Sensitive invoicing data cannot be exposed to a public cloud data


Datahub
cn customer's
data center Customer's
Locally hosted solution. Same functionality as Application
the Pro, but instead of fully hosted offer, the end
user to provide all IT infrastructure and services

storage system.

Solution:
• Solved the lack of communication infrastructures and power by using
the DLLTE 4G Data Logger to collect the volume information from each
dock magnetic flow meter

Customer Benefits:
• Data collection on all docks, over a wide area
• No data exposed to third party data hosting and integrated to existing
preferred SCADA platform
• New capacity to invoice users based on their consumption

Page | 37
4G LTE Data Logger + Pressure Sensors in WWW
Water Distribution

Customer Network

Challenge: Web

• 4No. water distribution areas in a large city (~11M


Datalogger browser
Sensor

Datahub
people). cn customer's
data center Customer's
Application
Locally hosted solution. Same functionality as

• Short Delivery Timelines the Pro, but instead of fully hosted offer, the end
user to provide all IT infrastructure and services

• Competition by local Data Logger manufacturers –


Low Price but questionable quality.

Solution:
• Defined solution with our new DLLTE 4G Data
Customer Network

Logger with embedded GPS and WUI (Web User


Interface) a differentiator against competition.
Web
Datalogger browser
Sensor

Datahub
cn customer's
data center Customer's
Locally hosted solution. Same functionality as Application

Customer Benefits:
the Pro, but instead of fully hosted offer, the end
user to provide all IT infrastructure and services

• Control and oversight over a huge área that was a


complete “black hole”.
• Monitoring with our WUI until a complete SCADA
system is designed
• Expedited Delivery to meet their set timelines and
expectations

Accutech Applications
O&G, WWW, MMM, Power Gen.

Oil and Gas: Chemical Processing:


- Wellhead automation - Pressure and temperature in cokers
- Tank level monitoring - Level monitoring in storage tanks
- Valve control - Relief valve monitoring (acoustic)

Water and Wastewater: Power:


- Municipal storm water monitoring - Steam pressure monitoring
- Dissolved oxygen, pH level, data monitoring (external 4-20mA sensors) - Steam trap monitoring (acoustic)
- Pressure monitoring in pump stations / distribution systems - System temperature monitoring

Mining, Metals and Minerals:


- Differential pressure in bag houses
- Temp measurement on pulverizing mills
- Flow measurement of liquids from leach piles

Refining:
- Level measurement in storage tanks
- Relief valve monitoring (acoustic)
- General pressure, DP and temperature on
process lines

Page | 38
Overview of Telemetry Products
Telemetry RTU’s, Data Radios

Page | 39
SCADAPack Smart RTUs
Smart RTUs for Challenging Applications

Optimized for Remote Operations


• Simple: SCADAPack RemoteConnect configuration software facilitates
configuration, logic development, data logging, and diagnostics in a single
application.
• Efficient: Based on EcoStruxure™ Control Expert software components,
allowing for code reuse and sharing between Schneider Electric Modicon™
PLCs and SCADAPack Smart RTUs.
• Rugged: Designed with harsh operational environments, Cybersecurity, and
ruggedized communications in mind.
Enhanced Telemetry Features
• Flexible Protocol Implementation: Open standard telemetry protocols such as DNP3 level 4 with Security
Suite (Secure Authentication) and IEC 60870-5-104
• Remote Maintenance: Update firmware, load/update logic, load configurations, and view diagnostics remotely
or locally with RemoteConnect software
• Remote-ready Hardware: 12...24 Vdc
Input Power with input voltage monitor,
wide operating temperature -40…70 °C,
conformal-coated circuit boards
• Datalogging: Provides a detailed record
of a remote asset when investigating its
operation remotely or on site.
• Diagnostics: View system information
and status from object browsers within
RemoteConnect software

Page | 40
Trio Data Radios
Long Range Licensed and License - Free Data Radios
Data Radio Communications for Critical Infrastructure
• Family of long range licensed and license-free data radios
• Provides a transparent “pipeline” for data communications
• Compatible with serial & Ethernet SCADA protocols
• Cybersecure with up to 256-bit AES encryption*

Ideal Where:
• Total ownership and control of the data radio network is
required
• Public communications (e.g. Cellular) is too expensive or
unreliable
• Diversity of communications technologies is required

Application:
• Utilized in the Control and Monitoring of electricity distribution / transmission networks by providing a
broadband data network linking all the substations together
• Water & Waste-Water SCADA & Telemetry Applications

Page | 41
Overview of Process Instrumentation
Process Instrumentation
Process Instrumentation
100+ years tradition of excellence and innovation in process instrumentation.

Magnetic, Coriolis, and Pressure Process Liquid


Vortex Flowmeters Temperature Level Measurement Analytical
Transmitters
Volume Flow, Mass, And Transmitters Free Space Radar and PH, Conductivity, ORP,
and Accessories
Density Measurement of Sensors and Buoyancy Transmitters DO On-Line Sensors,
Liquid, Gas, and Steam Thermowells. Analyzers, and
Transmitters

Wireless Information Network Solutions (WINS)


We have: BLE (Bluetooth Low Energy) + Wireless HART for short range, 2.4GHz for mid-range and
4G or satellite for long range.

Instrument Area Accutech Centeron Trio Data Radios Trio Data Radios
Data Loggers 5G and Satellite
Network 2.4 GHz (ISM bands) 4G LTE- Dominant Licensed: Q, M Series License Free:
Wireless HART + BLE for Wide Area Wireless Solution (400MHz – 518 MHz J, O&K Series
IIOT Solution For Tank Level
for Plant-Wide Secured Offering Modularity UHF/ 135MHz – 175 (915MHz – 2.4 GHz)
Network Capability Communication Monitoring, Asset MHz VHF)
and Flexibility Tracking and Data
Infrastructure
Provision

Process Valves, Valve Positioners, Actuators & Accessories


With our range of Valves, Valve Positioners, Actuators, & Accessories we complement any
application in industry.

Accessories
Filter Regulators,
MVR20 VTX10 BAV90 TVT60 Positioners Volume Boosters,
SRD998, SRD991, SRD960, Actuators Limit Switches and
Severe Service General Service General Service High Performance
SRI983, SRI986, SRI990, ASP, APR Feedback, Pneumatic
Control Valve Control Valve Ball valve Butterfly Valve
SRI983, SRP981 Actuators Relays, IP Converters

www.se.com/processautomation
support.pa.ea@se.com
se.com/processautomation

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