Professional Documents
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VARISPEED-616G5
SAFETY PRECAUTIONS
MULTI-FUNCTION ALL-DIGITAL TYPE (VS-616G5)
MODEL: CIMR-G5A
SPEC: F
200V CLASS 0.4 to 75kW (1.2 to 110kVA)
400V CLASS 0.4 to 300kW (1.4 to 460kVA)
Upon receipt of the product and prior to initial operation, read this document
and instructions on the CD-ROM thoroughly, and retain for future reference.
3
Reference Manuals
CAUTION Name Document No.
• Do not touch the radiation fins (heatsink), braking resistor, or Varispeed-616G5
TOE-S616-10.30
Braking Resistor Unit. These can become very hot. instruction manual
Otherwise, a burn injury may occur. Varispeed Series Manuals
TOBCC71061600
• Be sure that the motor and machine is within the applicable (CD-ROM)
ranges before starting operation.
Otherwise, an injury may occur.
• Provide a separate holding brake if necessary. 1 Handling Inverters
Always construct the external sequence to confirm that the hold-
ing brake is activated in the event of an emergency, a power fail- Confirmation upon Delivery
ure, or an abnormality in the Inverter.
Failure to observe this caution can result in injury. Check the following items as the Inverter is delivered.
• If using an elevator, take safety measures on the machine’s side Item Checking Method
to prevent the elevator from dropping.
Has the correct model of Check the model number on the nameplate
Failure to observe this caution can result in injury.
Inverter been delivered? on the side of the Inverter.
• Do not check signals while the Inverter is running.
Otherwise, the equipment may be damaged. Inspect the entire exterior of the Inverter to
Is the Inverter damaged
see if there are any scratches or other dam-
• Be careful when changing Inverter settings. The Inverter is factory in any way?
age resulting from shipping.
set to suitable settings.
Otherwise, the equipment may be damaged. You must, however, set the Are any screws or other Use a screwdriver or other tools to check
power supply voltage jumper for 400 V class Inverters of 18.5 kW or components loose? for tightness.
higher.
If you find any irregularities in the above items, contact the agency from
which you purchased the Inverter or your Yaskawa representative
Maintenance and Inspection immediately.
Example Nameplate
The following nameplate is an example for a standard Domestic (Japan)
WARNING Inverter. 3-phase, 200 VAC, 0.4 kW IEC IP20 and NEMA1 standard.
• Do not touch the Inverter terminals. Some of the terminals carry
high voltages and are extremely dangerous.
Model number MODEL : CIMR- G5A20P4 SPEC : 20P41F Inverter
Doing so can result in electric shock. specifications
Input specifications INPUT : AC 3PH 200-220 V 50Hz
• Always have the protective cover in place when power is being 200-230 V 60Hz
supplied to the Inverter. When attaching the cover, always turn Output specifications OUTPUT : AC 3PH 0-230 V 1.2kVA 3.2 A
OFF power to the Inverter through the MCCB. Lot number LOT NO : MASS : 3.0kg Mass
Doing so can result in electric shock. Serial number SER NO :
JAPAN
• After turning OFF the main circuit power supply, wait until the YASKAWA ELECTRIC CORPORATION
CAUTION
H1
H
W1
W D
4-d
WARNING
• Do not attempt to modify or alter the Inverter.
Doing so can result in electric shock or injury.
H1
H
CAUTION
• Do not subject the Inverter to halogen gases, such as fluorine,
chlorine, bromine, and iodine, at any time even during transporta-
tion or installation.
H2
W1
D
Otherwise, the Inverter can be damaged or interior parts burnt. W
4-d
4
1 Handling Inverters
Max. Applicable
Motor W1 W2 W3 W4 W5 W6
Capacity [kW]
185, 220 750 440 310 850 285 565
W2 W3
W1
5
Installation Site 2 Wiring
Install the Inverter under a pollution degree 2 environment or equiva-
lent. Wiring Main Circuit Terminals
Ambient Main Circuit Terminal Functions
Type Humidity
Temperature Main circuit terminal functions are summarized according to terminal
Enclosed Wall- 90 % RH or less symbols in below table.
-10 to + 40 °C
mounted (no condensation)
200 V Class
90 % RH or less
Open Chassis -10 to + 45 °C
(no condensation) Purpose Terminal Symbol Model: CIMR-G5A
Protection covers are attached to the top and bottom of the Inverter. Be Main circuit power input R (L1), S (L2), T (L3) 20P4 to 2075
sure to remove the protection covers before installing a 200 or 400 V Inverter outputs U (T1), V (T2), W (T3)
20P4 to 2075, D030 to
Class Inverter with an output of 15 kW or less in a panel. D075 (all models)
20P4 to 2022, D030 to
Observe the following precautions when mounting the Inverter. DC power input 1- D075
• Install the Inverter in a clean location free from oil mist and dust. It
Braking Resistor Unit
can be installed in a totally enclosed panel that is completely shielded B1, B2 20P4 to 27P5
connection
from floating dust.
• When installing or operating the Inverter, always take special care so DC reactor connection 1- 2 20P4 to 2015
that metal powder, oil, water or other foreign matter does not get into 2011 to 2075, D030 to
Braking Unit connection 3- *
the Inverter. D075
• Do not install the Inverter on combustible material, such as wood. Cooling fan power input r, 2018 to 2022
• Install the Inverter in a location free from radioactive materials and Cooling fan power input 2030 to 2075, D030 to
combustible materials. r,
(control power input) D075
• Install the Inverter in a location free from harmful gasses and liquids. 20P4 to 2075, D030 to
• Install the Inverter in allocation without excessive oscillation. Ground
D075 (all models)
• Install the Inverter in a location free from chlorides. * When using this terminal as an input for DC power supply, special consider-
• Install the Inverter in a location not in direct sunlight. ations are required. Be sure to consult our sales representative.
Note: Models CIMR-G5A2030 to 2075 do not support DC power input.
Installation Orientation and Space
400 V Class
Install the Inverter vertically so as not to reduce the cooling effect.
When installing the Inverter, always provide the following installation Purpose Terminal Symbol Model: CIMR-G5A
space to allow normal heat dissipation. Main circuit power input R (L1), S (L2), T (L3) 40P4 to 4300
U (T1), V (T2), 40P4 to 4300, E055 to
Inverter outputs
W (T3) E160 (all models)
50 mm min. Air
DC power input 40P4 to 4045, 4185 to
120 mm min. 1- 4300, E055 to E160
Braking Resistor Unit
B1, B2 40P4 to 4015
connection
DC reactor connection 1- 2 40P4 to 4015
4018 to 4300, E055 to
Braking Unit connection 3- * E160
Cooling fan power input r, 4018 to 4045
r- 200: 200 to 230
Cooling fan power input VAC input 4055 to 4300, E055 to
(control power input) r - 400: 380 to 460 E160
VAC input
40P4 to 4300, E055 to
Ground
E16 (all models)
30 mm min. 30 mm min. * When using this terminal as an input for DC power supply, special consider-
120 mm min. ations are required. Be sure to consult our sales representative.
50 mm min. Air Note: Models CIMR-G5A4055 to 4160 do not support DC power input.
Applicable Wire Sizes
(a) Horizontal Space (b) Vertical Space 200 V Class
1. The same space is required horizontally and vertically for both Open Wire
Thick-
Chassis (IP00) and Enclosed Wall-Mounted (IP20,NEMA1). VS-616G5 Termi- ness
Circuit Model Terminal Symbol nal (see
2. Always remove the protection covers before installing a 200 V or CIMR- Screws note)
400 V class Inverter with an output of 15 kW or less in a panel. mm2
3. Always provide enough space for suspension eye bolt and the main R, S, T, , 1, 2, B1, B2, U, V, W
circuit lines when installing a 200 V or 400 V class Inverter with an G5A20P4 M4 2 to 5.5
output of 30 kW or more in a panel.
R, S, T, , 1, 2, B1, B2, U, V, W
G5A20P7 M4 2 to 5.5
R, S, T, , 1, 2, B1, B2, U, V, W
G5A23P7 M4 5.5
R, S, T, , 1, 2, B1, B2, U, V, W 8
G5A25P5 M5
5.5 to 8
R, S, T, , 1, 2, B1, B2, U, V, W 8
G5A27P5 M5
5.5 to 8
6
2 Wiring
Wire Wire
Thick- Thick-
VS-616G5 Termi- ness VS-616G5 Termi- ness
Circuit Model Terminal Symbol nal (see Circuit Model Terminal Symbol nal (see
CIMR- Screws note) CIMR- Screws note)
mm2 mm2
R, S, T, , 1, 2, 3, U, V, W 22 R, S, T, , 1, 2, 3, U, V, W M6 22
G5A2011 M6
8 G5A4022 M8 8
R, S, T, , 1, 2, 3, U, V, W M8 30 r, M4 0.5 to 5.5
G5A2015
M6 8 R, S, T, , 1, 2, 3, U, V, W 22
M8
R, S, T, , 1, 2, 3, U, V, W 30 G5A4030 8
M8
G5A2018 14 r, M4 0.5 to 5.5
r, M4 0.5 to 5.5 R, S, T, , 1, 2, 3, U, V, W 30
M8
R, S, T, , 1, 2, 3, U, V, W 38 G5A4037 14
M8
G5A2022 14 r, M4 0.5 to 5.5
r, M4 0.5 to 5.5 R, S, T, , 1, 2, 3, U, V, W 50
M8
R, S, T, U, V, W M10 38 to 100 G5A4045 14
, 3 M8 − r, M4 0.5 to 5.5
G5A2030
M8 22 R, S, T, U, V, W M10 38 to 100
r, M4 0.5 to 5.5 , 3 M8 −
G5A4055
R, S, T, U, V, W M10 38 to 100 M8 22
Main r, 200, 400 M4 0.5 to 5.5
Circuits G5A2037 , 3 M8 −
M8 22 R, S, T, U, V, W M10 38 to 100
r, M4 0.5 to 5.5 , 3 M8 −
G5A4075
R, S, T, U, V, W M10 60 to 100 M8 22
, 3 M8 − Main r, 200, 400 M4 0.5 to 5.5
G5A2045 Circuits
M8 22 R, S, T, U, V, W M10 60 to 100
r, M4 0.5 to 5.5 , 3 M8 −
G5A4110
R, S, T, U, V, W M10 100 M8 30
, 3 M8 − r, 200, 400 M4 0.5 to 5.5
G5A2055 100 to
M8 30 R, S, T, U, V, W M12
200
r, M4 0.5 to 5.5
G5A4160 , 3 M8 −
100 to
R, S, T, U, V, W M12 M8 50
200
, 3 M8 − r, 200, 400 M4 0.5 to 5.5
G5A2075
M8 50 250 to
R, S, T, , 1, 3, U, V, W M16
325
r, M4 0.5 to 5.5 G5A4185
M8 50
Control
Circuits All models 1 to 33
M3.5 0.5 to 2 r, 200, 400 M4 0.5 to 5.5
325 or
Note: 1. The wire thickness is set for copper wires at 75 °C. R, S, T, , 1, 3, U, V, W M16
200×2P
2. Power cable,e.g.600 V vinyl power cables. G5A4220 M8 60
400 V Class r, 200, 400 M4 0.5 to 5.5
250×2P
Wire R, S, T, , 1, 3, U, V, W M16 or
Thick- 325×2P
VS-616G5 Termi- ness G5A4300
Circuit Model Terminal Symbol nal (see M8 60
CIMR- Screws note) r, 200, 400 M4 0.5 to 5.5
mm2
Control
Circuits All models 1 to 33
R, S, T, , 1, 2, B1, B2, U, V, W M3.5 0.5 to 2
G5A40P4 M4 2 to 5.5
Note: 1. The wire thickness is set for copper wires at 75 °C.
R, S, T, , 1, 2, B1, B2, U, V, W 2. Power cable,e.g.600 V vinyl power cables.
G5A40P7 M4 2 to 5.5
7
Connection Diagram
DC reactor to improve input
power factor (optional)
Braking Resistor Unit (Optional)
Short-circuit bar
- + 1 + 2 B1 B2
MCCB
R Motor
R (L1) U (T1)
3-phase power
S
200 to 230 V S (L2) V (T2) IM
50/60 Hz T
T (L3) W (T3)
VS-616G5
Forward Run/Stop
Forward run command
Reverse Run/Stop (Ground to 100Ω max.)
(forward when closed)
Reverse run command
External fault (reverse when closed)
23
3 Analog
Fault reset monitor 2 + Multi-function analog output
4 -10 to 10 V
Multi-step speed setting 1 AM (Default: Output current
(Master/auxiliary switch)
Factory- - 5 V/Inverter rated current)
5 Multi-function contact
preset Multi-step speed setting 2 inputs
functions
6
Jog frequency reference Multi-function analog output
21
7 -10 to10 V
External baseblock command Analog
22 + (Default: Output frequency
monitor 1 -
8 FM 0 to 10 V/100% frequency)
33
Open collector 1
Frequency setting 25
(Default: Zero speed
power: signal)
-15 V, 20 mA Multi-function
Open collector 2 open-collector
26
(Default: Speed output
agree signal ) 48 V , 50 mA
max.
27
Multi-function output
common
* Shield
* Twisted-pair wires
Note: 1. Main circuit terminals are indicated with double circles and control circuit terminals are indicated with single circle.
2. The output current capacity of the +15 V/-15 V output from control circuit terminal 15 and 33 is 20 mA.
3. Sequence input signals 1 to 8 are labeled for sequence connections for no-voltage contacts or NPN transistors as the default setting.
4. The master frequency reference can set to a voltage input reference as the default setting.
Do not use control circuit terminals 13 and 14 at the same time.
5. The multi-function analog output is a dedicated meter output for an analog frequency meter, ammeter, voltmeter, wattmeter, etc.
Do not use this output for feedback control or any other control purpose.
Control Circuit Terminals
Control circuit terminals are arranged as shown below.
11 12(G) 13 14 15 16 17 25 26 27 33 18 19 20
1 2 3 4 5 6 7 8 21 22 23 9 10
8
3 Digital Operator
3 Digital Operator
Digital Operator Functions
Mode Indicator LEDs
Drive Mode Display
LED lights when selecting drive mode. OFF when
selecting any mode other than drive mode.
Rotating Direction Display
FWD : LED lights at forward run.
R E V : LED lights at reverse run.
Remote Mode
Lights when selecting input mode from the control
circuit terminal.
SEQ : LED lights when selecting run command from
control circuit terminal.
REF : LED lights when selecting frequency reference
from control circuit terminals 13 and 14.
Data Display
DRIVE FWD REV REMOTE
SEQ REF Displays data for monitoring,
user constants, and set
values.
(1 line × 16 characters)
Frequency Ref
Operation Mode Selection Key U1-01 = 00.00 HZ Menu Key
The operation mode is Changes the display of operation
alternated with REMOTE and programming mode.
(control circuit terminal) and DIGITAL OPERATOR
LOCAL (digital operator) JVOP-130 Escape Key
(When operational command
Returns to the status entered
and frequency reference are
before DATA/ENTER key
set at control circuit terminal.)
was pressed.
Shift/Reset Key
* RUN or STOP LED turns ON or OFF, or blinks in accordance with each operation. Selects a digit of a set value
to be changed. The selected
Inverter Output Frequency
RUN
digit blinks.
STOP STOP (Resets operation at faults.)
Frequency Setting
RUN
LED
STOP
LED
: ON : Blinking : OFF
9
The following table shows the relationship between the indicators on the RUN and STOP Keys and the Inverter conditions.
The indicators are lit, unlit or blinking reflecting the order of priority.
Relation of Inverter to RUN and STOP Indicators
Operation Condition Setting LOCAL REMOTE LED OFF Forward Run RUN Output Freq.
REMOTE
Select LOCAL mode. (SEQ, REF) Forward Run (15 Hz) U1-02=15.00Hz
RUN LED lights.
FWD LED lights.
Forward Jog Run JOG RUN
(6 Hz)
Reverse Run FWD
Output Freq.
JOG run procedure REV
10
3 Digital Operator
U2- Function U2
Fault Trace
U3- Function U2
Fault History
U1- Function U1
Monitor
11
4 Trial Operation 5 Constant List
Function No. Name (Display) Setting Factory Set-
Before Trial Operation Range Setting ting
A1-00 Language selection for digital 0, 1 1
Setting the Power Supply Voltage Jumper Befofe Power ON operator display
(400 V class 18.5 kW or higher) A1-01 Constant access level 0 to 4 2
Set the power supply voltage jumper after setting E1-01 (Input Voltage A1-02 User setting constant 0 to 3 2
Setting) for 400 V class 18.5 kW or higher. Insert the jumper into the Initialize A1-03 Initialize 0 to 3330 0
Mode
voltage connector nearest to the actual power supply voltage. The A1-04 Password 1 0 to 9999 0
jumper is factory-set to 440 V when shipped. If the power supply volt- A1-05 Password 2 0 to 9999 0
age is not 440 V, use the following procedure to change the setting. A2-01 to User setting constant
A2-32 b1-01 to o2-08 −
1. Make sure that the power is OFF.
b1-01 Reference selection 0 to 4 1
2. Remove the terminal cover. b1-02 Operation method selection 0 to 4 1
3. Insert the jumper at the position for the voltage supplied to the b1-03 Stopping method selection 0 to 3 0
Inverter. b1-04 Prohibition of reverse operation 0, 1 0
Operation Operation selection for setting
4. Return the terminal cover to its original position. Mode b1-05 E1-09 or less 0 to 3 0
Selections
b1-06 Read sequence input twice 0, 1 1
23CN 24CN 25CN 26CN 22CN FU2 Operation selection after
b1-07 switching to remote mode 0, 1 0
PRG modes
TB2 21CN Zero speed level (DC injection
b2-01 braking starting frequency) 0.0 to 10.0 0.5 Hz
b2-02 DC injection braking current 0 to 100 50 %
r 380V 400/415V 440V 460V DC b2-03 DC injection braking time at 0.00 to 10.00 0.00 s
Injection start
Braking
b2-04 DC injection braking time at 0.00 to 10.00 0.50 s
Jumper stop
b2-08 Magnetic flux compensation 0 to 500 0%
volume
Power ON b3-01 Speed search selection at start 0, 1 0 *1
Confirm all of the following items and then turn ON the power supply. Speed b3-02 Speed search operating current 0 to 200 100 %
Search
1. Check that the power supply is of the correct voltage. b3-03 Speed search deceleration time 0.1 to 10.0 2.0 s
(current detection)
200 V class: 3-phase 200 to 230 VAC 50/60 Hz
400 V class: 3-phase 380 to 460 VAC 50/60 Hz Timer b4-01 Timer function ON-delay time 0.0 to 300.0 0.0 s
Function b4-02 Timer function OFF-delay time 0.0 to 300.0 0.0 s
2. Make sure that the motor output terminals (U,V,W) and the motor b5-01 PID control mode selection 0 to 4 0
are connected correctly. b5-02 Proportional gain (P) 0.00 to 25.00 1.00
3. Make sure that the Inverter control circuit terminal and the control b5-03 Integral (I) time 0.0 to 360.0 1.0 s
device are wired correctly. b5-04 Integral (I) limit 0.0 to 100.0 100.0 %
4. Set all Inverter control circuit terminals to turn OFF. b5-05 Differential (D) time 0.00 to 10.00 0.00 s
b5-06 PID limit 0.0 to 100.0 100.0 %
5. When using a PG speed control card, make sure that it is wired cor- -100.0 to
rectly. b5-07 PID offset adjustment +100.0 0.0 %
PID primary delay time
6. Make sure that the motor is not connected to the mechanical system. PID b5-08 constant 0.00 to 10.00 0.00 s
(No-load condition) Control
b5-09 PID output characteristics 0
selection 0,1
b5-10 PID output gain 0.0 to 25.0 1.0
b5-11 PID reverse output selection 0, 1 0
b5-12 Selection of PID feedback 0 to 2 0
command loss detection
b5-13 PID feedback command loss 0 to 100 0%
detection level
b5-14 PID feedback command loss 0.0 to 25.5 1.0 s
detection time
b6-01 Dwell frequency at start 0.0 to 400.0 0.0 Hz
Dwell b6-02 Dwell time at start 0.0 to 10.0 0.0 s
Functions b6-03 Dwell frequency at stop 0.0 to 400.0 0.0 Hz
b6-04 Dwell time at stop 0.0 to 10.0 0.0 s
Droop b7-01 Droop control gain 0.0 to 100.0 0.0 %
Control b7-02 Droop control delay time 0.03 to 2.00 0.05 s
Energy b8-01 Energy-saving gain 0 to 100 80
Saving b8-02 Energy-saving frequency 0.0 to 400.0 0.0
b9-01 Zero-servo gain 0 to 100 5
Zero Servo
b9-02 Zero-servo completion width 0 to 16383 10
C1-01 Acceleration time 1
C1-02 Deceleration time 1
C1-03 Acceleration time 2
C1-04 Deceleration time 2
Accelera-
C1-05 Acceleration time 3 0.0 to 6000.0 *2 10.0 s
tion/ C1-06 Deceleration time 3
Decelera-
tion C1-07 Acceleration time 4
C1-08 Deceleration time 4
C1-09 Emergency stop time
C1-10 Accel/decel time setting unit 0, 1 1
C1-11 Accel/decel time switching 0.0 to 400.0 0.0 Hz
frequency
* 1. When the control method is changed, the Inverter reverts to factory settings.
(The open-loop vector control factory settings will be displayed.)
* 2. The setting range for acceleration/deceleration times will differ according to
the setting for C1-10 (the unit for acceleration/deceleration time.) When C1-
10 is set to 0, the setting range for acceleration/deceleration times becomes
0.00 to 600.00 seconds.
12
5 Constant List
Motor Slip C3-03 Slip compensation limit 0 to 250 200 % E2-04 Number of motor poles 2 to 48 4 pole
Compen- Slip compensation selection E2-05 Motor line-to-line resistance 0.000 to 65.000 9.842Ω *4
sation C3-04 0, 1 0
during regeneration Motor E2-06 Motor leak inductance 0.0 to 40.0 18.2 %
C3-05 Flux calculation method 0, 1 0 Setup
Motor iron saturaition
E2-07 0.00 to 0.50 0.50
Output voltage limited coefficient 1
C3-06 0, 1 0
operation selection Motor iron saturaition
E2-08 0.00 to 0.75 0.75
C4-01 Torque compensation gain 0.00 to 2.50 1.00 coefficient 2
Torque compensation time *1 E2-09 Motor mechanical loss 0.0 to 10.0 0.0
C4-02 0 to 10000 20 ms
constant Motor iron loss for torque
Torque Start torque compensation
E2-10 compensation 0 to 65535 14 W *4
Compen- C4-03 0.0 to 200.0 0.0 %
(forward rotation)
sation Motor 2 Motor 2 control method
Start torque compensation Control E3-01 0 to 3 2
C4-04 -200.0 to 0.0 0.0 % selection
(reverse rotation) Method
C4-05 Start torque constant 0 to 200 10 ms E4-01 Motor 2 max. output frequency 40.0 to 400.0 60.0 Hz
C5-01 ASR proportional (P) gain 1 0.00 to 300.00 20.00 *2 E4-02 Motor 2 max. voltage 0.0 to 255.0 *5 200.0 V *5
C5-02 ASR integral (I) time 1 0.000 to 10.000 0.500 s *2 E4-03 Motor 2 max. voltage frequency 0.0 to 400.0 60.0 Hz
C5-03 ASR proportional (P) gain 2 0.00 to 300.00 20.00 *2 Motor 2 V/f
E4-04 Motor 2 mid. output frequency 1 0.0 to 400.0 3.0 Hz *1
Speed Pattern Motor 2 mid. output frequency
Control C5-04 ASR integral (I) time 2 0.000 to 10.000 0.500 s *2 E4-05 0.0 to 255.0 *5 11.0 V *5
voltage 1
(ASR) C5-05 ASR limit 0.0 to 20.0 0.0 %
E4-06 Motor 2 min. output frequency 0.0 to 400.0 0.5 Hz *1
C5-06 ASR primary delay time 0.000 to 0.500 0.004 s
Motor 2 min. output frequency
C5-07 ASR switching frequency 0.0 to 400.0 0.0 Hz E4-07 voltage 0.0 to 255.0 *5 2.0 V *5
C5-08 ASR integral (I) limit 0 to 400 400 % E5-01 Motor 2 rated current 0.32 to 6.40 *8 1.90 A *4
C6-01 Carrier frequency upper limit 2.0 to 15.0 *3 15.0 kHz *4 E5-02 Motor 2 rated slip 0.00 to 20.00 2.90 Hz *4
Carrier
Frequency C6-02 Carrier frequency lower limit 0.4 to 15.0 15.0 kHz *4 E5-03 Motor 2 no-load current *9 1.20 A *4
Motor 2
C6-03 Carrier frequency gain 00 to 99 00 Setup E5-04 Motor 2 number of poles 2 to 48 4 pole
Hunting C7-01 Hunting prevention selection 0, 1 1 E5-05 Motor 2 line-to-line resistance 0.000 to 65.000 9.842Ω*4
Prevention C7-02 Hunting prevention gain 0.00 to 2.50 1.00
E5-06 Motor 2 leak inductance 0.0 to 40.0 18.2 % *4
C8-08 AFR gain 0.00 to 10.00 1.00
F1-01 PG constant 0 to 60000 600
Speed feedback detection limit 0 to 2000
Factory C8-09 50 Operation selection at PG open 0 to 3
(ARF) time F1-02 1
Tuning circuit
Carrier frequency selection
C8-30 0 to 2 2 Operation selection at
during autotuning F1-03 0 to 3 1
overspeed
d1-01 Frequency reference 1
F1-04 Operation selection at deviation 0 to 7 3
d1-02 Frequency reference 2
F1-05 PG rotation 0, 1 0
d1-03 Frequency reference 3
PG division rate
d1-04 Frequency reference 4 F1-06 1 to 132 1
0.00 Hz (PG pulse monitor)
Preset d1-05 Frequency reference 5 0 to 400.00 Integral value during accel/
Reference PG Option F1-07 0, 1 0
d1-06 Frequency reference 6 Setup decel enable/disable
d1-07 Frequency reference 7 F1-08 Overspeed detection level 0 to 120 115 %
d1-08 Frequency reference 8 F1-09 Overspeed detection delay time 0.0 to 2.0 0.0 s *2
d1-09 Jog frequency reference 6.00 Hz Excessive speed deviation
F1-10 0 to 50 10 %
detection level
Frequency reference upper
Reference d2-01 0.0 to 110.0 100.0 %
limit Excessive speed deviation
Limits F1-11 0.0 to 10.0 0.5 s
detection delay time
d2-02 Frequency reference lower limit 0.0 to 109.0 0.0 %
F1-12 Number of PG gear teeth 1 0
d3-01 Jump frequency 1 0.0 Hz 0 to 1000
F1-13 Number of PG gear teeth 2 0
Jump Fre- d3-02 Jump frequency 2 0.0 to 400.0 0.0 Hz
quencies F1-14 PG open-circuit detection time 0.0 to 10.0 2.0 s
d3-03 Jump frequency 3 0.0 Hz
Analog
d3-04 Jump frequency width 0.0 to 20.0 1.0 Hz Bi-polar or uni-polar input
Reference F2-01 0, 1 0
selection
Reference Frequency reference hold Card
d4-01 0, 1 0
Frequency function selection Digital
Hold d4-02 +- Speed limits 0 to 100 25 % Reference F3-01 Digital input option 0 to 7 0
Card
d5-01 Torque control selection 0, 1 0
d5-02 Torque reference delay time 0 to 1000 0 ms * 1. When the control method is changed, the Inverter reverts to factory settings.
d5-03 Speed limit selection 1, 2 1 (The open-loop vector control factory settings will be displayed.)
Torque * 2. When the control method is changed, the Inverter reverts to factory settings.
Control d5-04 Speed limit -120 to +120 0%
(The flux vector control factory settings will be displayed.)
d5-05 Speed limit bias 0 to 120 10 % * 3. The setting range will change when the control method is changed. (The
d5-06 Speed/torque control switching 0 to 1000 0 ms open-loop vector control setting range will be displayed.)
timer * 4. The factory setting depends upon the Inverter capacity. The values for a 200
E1-01 Input voltage setting 155 to 255 *5 200 V *5 V class Inverter of 0.4 kW will be displayed.
* 5. These are values for a 200 V class Inverter. Values for the 400 V class
E1-02 Motor selection 0 to 2 0
Inverter are double.
E1-03 V/f pattern selection 0 to F F * 6. E1-11 and E1-12 are disregarded when set to 0.0.
E1-04 Max. output frequency 40.0 to 400.0 60.0 Hz * 7. E1-13 is set to the same value as E1-05 by autotuning.
V/f Pattern * 8. The setting range is 10 % to 200 % of the Inverter's rated output current. The
E1-05 Max. voltage 0.0 to 255.0 *5 200.0 V *5
value for a 200 V class Inverter of 0.4 kW will be displayed.
E1-06 Base frequency 0.0 to 400.0 60.0 Hz * 9. The setting range is 0.00 A to the motor's rated current -0.1 A.
E1-07 Mid. output frequency 0.0 to 400.0 3.0 Hz *1
E1-08 Mid. output frequency voltage 0.0 to 255.0 *5 11.0 V *1 *5
13
Factory Set- Factory Set-
Function No. Name (Display) Setting Range Function No. Name (Display) Setting Range
Setting ting Setting ting
L2-02 Momentary
F4-01 Channel 1 monitor selection 1 to 38 2 power loss ridethru 0.0 to 2.0
time 0.7 s *2
F4-02 Channel 1 gain 0.00 to 2.50 1.00
Analog
L2-03 Min. baseblock time 0.1 to 5.0 0.5 s *2
F4-03 Channel 2 monitor selection 1 to 38 3 Power Loss
Monitor Ridethrough L2-04 Voltage recovery time 0.0 to 5.0 0.3 s
Card F4-04 Channel 2 gain 0.00 to 2.50 0.50
F4-05 Channel 1 output monitor bias -10.0 to 10.0 0.0 L2-05 Undervoltage detection level 150 to 210 *3 190 V *3
F4-06 Channel 2 output monitor bias -10.0 to 10.0 0.0 L2-06 KEB deceleration rate 0.0 to 100.0 0.0 s
L3-01 Stall
Digital F5-01 Channel 1 output selection 0.0 to 37 0 prevention selection 0 to 2 1
Output Card during accel
(DO-02) F5-02 Channel 2 output selection 0.0 to 37 1
L3-02 Stall prevention level during 0 to 200 150 %
Digital accel
Output Card F6-01 Output mode selection 0, 1 0
L3-03 Stall prevention limit during
(DO-08) 0 to 100 50 %
Stall accel
Pulse Prevention
L3-04 Stall prevention selection
Monitor F7-01 Frequency multiple selection 0 to 4 1 0 to 3 1
during decel
Card
L3-05 Stall prevention selection
SI-F/G F8-01 Optical option (SI-F/G) 0 to 3 1 0 to 2 1
during running
F9-01 External fault input level from
L3-06 Stall
0, 1 0 prevention level during
optical option 30 to 200 160 %
running
F9-02 External fault from optical L4-01 Speed agree detection level 0.0 to 400.0 0.0 Hz
0, 1 0
option
L4-02 Speed agree detection width 0.0 to 20.0 2.0 Hz
F9-03 Action for external fault from 0 to 3 1
L4-03 Speed
optical option agree detection level -400.0 to +400.0 0.0 Hz
Reference (+/-)
DOS/SI-B F9-04 Optical option trace sampling 0 to 60000 0 Detection
L4-04 Speed
time agree detection width 0.0 to 20.0 2.0 Hz
(+/-)
Torque reference/torue limit
L4-05 Operation
F9-05 selection from transmission 0, 1 1 when frequency 0, 1 0
cards other than SI-K2 reference is missing
L5-01 Number
Operation selection when of auto restart
Fault 0 to 10 0
attempts
F9-06 transmission error detected for
transmission cards other than 0 to 3 1 Restart
L5-02 Auto restart operation selection 0,1 0
SI-K2
L6-01 Torque detection selection 1 0 to 4 0
H1-01 Multi-function input 1 0 to 77 24
(terminal 3) L6-02 Torque detection level 1 0 to 300 150 %
H1-02 Multi-function input 2 Torque L6-03 Torque detection time 1 0.0 to 10.0 0.1 s
0 to 77 14
(terminal 4) Detection L6-04 Torque detection selection 2 0 to 4 0
H1-03 Multi-function input 3
Multi- (terminal 5) 0 to 77 3 (0) *1 L6-05 Torque detection level 2 0 to 300 150 %
function L6-06 Torque detection time 2 0.0 to 10.0 0.1 s
H1-04 Multi-function
Inputs input 4
(terminal 6) 0 to 77 4 (3) *1 L7-01 Forward torque limit 0 to 300 200 %
H1-05 Multi-function input 5 L7-02 Reverse torque limit 0 to 300 200 %
(terminal 7) 0 to 77 6 (4) *1
Torque Limit L7-03 Forward regenerative torque 0 to 300 200 %
H1-06 Multi-function input 6 limit
(terminal 8) 0 to 77 8 (6) *1
L7-04 Reverse regenerative torque 0 to 300 200 %
H2-01 Multi-function input limit
0 to 37 0
(terminal 9-10)
L8-01 Protect
Multi- selection for internal DB 0, 1 0
H2-02 Multi-function input resistor (Type ERF)
function 0 to 37 1
(terminal 25)
Outputs L8-02 Overheat pre-alarm level 50 to 130 95 °C
H2-03 Multi-function input 0 to 37 2
L8-03 Operation
(terminal 26) selection after 0 to 3 3
overheat pre-alarm
H3-01 Signal level selection 0, 1 0
L8-05 Input
(terminal 13) open-phase protection 0, 1 0
Hardawre selection
H3-02 Gain (terminal 13) 0.0 to 1000.0 100.0 % Protection
L8-07 Output open-phase protection
H3-03 Bias (terminal 13) -100.0 to +100.0 0.0 % 0, 1 0
selection
H3-04 Signal level selection L8-10 Ground protection selection 0, 1 1
0, 1 0
(terminal 16)
L8-17 Carrier frequency reduction 0 to 3 1
H3-05 Multi-function analog input selection
0 to 1F 0
(terminal 16)
L8-19 OL2 characteristics selection at 0, 1
Analog H3-06 Gain (terminal 16) 0.0 to 1000.0 100.0 % low speeds 0 *4
Inputs
H3-07 Bias (terminal 16) -100.0 to +100.0 0.0 % o1-01 Monitor selection 4 to 38 6
H3-08 Signal level selection
o1-02 Monitor
0 to 2 2 selection after power
(terminal 14) 1 to 4 1
up
H3-09 Multi-function analog input Monitor o1-03 Frequency
1 to 1F 1F units of reference
(terminal 14) 0 to 39999 0
Select setting and monitor
H3-10 Gain (terminal 14) 0.0 to 1000.0 100.0 %
o1-04 Frequency units of constant 0, 1 0
H3-11 Bias (terminal 14) -100.0 to +100.0 0.0 % setting
H3-12 Analog input filter time constant 0.00 to 2.00 0.00 s o1-05 Constant No. display selection 0, 1 0
o2-01 LOCAL/REMOTE
H4-01 Monitor selection (terminal 21) 1 to 38 2 key enable/ 0, 1 1
disable
H4-02 Gain (terminal 21) 0.00 to 2.50 1.00
o2-02 STOP key during control circuit 0, 1
H4-03 Bias (terminal 21) -10.0 to +10.0 0.0 % 1
terminal operation
Analog H4-04 Monitor selection (terminal 23) 1 to 38 3 o2-03 User constant initial value 0 to 2 0
Outputs
H4-05 Gain (terminal 23) 0.00 to 2.50 0.50 o2-04 kVA selection 0 to FF *2 0 *2
H4-06 Bias (terminal 23) -10.0 to +10.0 0.0 % Multi-
o2-05 Frequency reference setting
function 0, 1 0
method selection
H4-07 Analog output signal level 0, 1 0 Selections
selection
o2-06 Operation selection when
digital operator is disconnected 0, 1 0
H5-01 Station address 0 to 20 1F
o2-07 Cumulative operation time
H5-02 Communication speed 0 to 65535 0 hour
0 to 4 3 setting
selection
MEMOBUS
o2-08 Cumulative
H5-03 Communication parity selection 0 to 2 0 operation time
Communi- 0, 1 0
selection
cations
H5-04 Stopping method after 0 to 3 3 o2-09 Initialize mode selection 0 to 2 0
communication error
14
6 Constant Settings
0 Digital operator ∗3
3 Option card
* 1. Consider the following items as the conditions for selecting a V/f pat-
4 MEMOBUS transmission (for CP-717) tern. They must be suitable for:
(1) The motor voltage and frequency characteristics.
(2) The maximum motor speed.
* 2. Select high starting torque only in the following conditions. Normally,
this selection is not required.
(1) The wiring distance is long (approx. 150 m or more).
(2) The voltage drop at startup is large.
(3) AC reactor is inserted in the input or output of the Inverter.
(4) A motor smaller than the nominal output of the Inverter is used.
* 3. The V/f characteristics (A)/(B) value is A : 1.5 kW or less, B : 55 kW or
more.
15
Set V/f (Optional V/f Pattern) Set Accel/Decel Time
Max. output frequency E1-04 C1-01, C1-03
Acceleration time 1, 2, 3, 4
Max. voltage E1-05 C1-05, C1-07
Base frequency E1-06 C1-02, C1-04
Deceleration time 1, 2, 3, 4
C1-06, C1-08
Mid. output frequency E1-07
Set the time from when the motor stops to when the motor accelerates
Mid. output frequency voltage E1-08 up to the maximum output frequency (E1-04), and the time from when
Min. output frequency E1-09 the motor runs at the maximum output frequency to when it stops (or
Min. output frequency voltage E1-10 deceleration time).
* Factory setting: Acceleration time C1-01 = 10.0 s
Mid. output frequency 2 E1-11 Deceleration time C1-02 = 10.0 s
Mid. output frequency voltage 2 E1-12
Frequency
Base voltage E1-13
Set the following when using special motor (high-speed motor, etc.), or
Maximum Output
when the torque of the machine is especially required.
Frequency
Voltage (V)
E1-05
∗3
E1-12
∗4
E1-13
E1-08
Run ON
Command
16
6 Constant Settings
17
Use Frequency Meter or Ammeter
Frequency Meter/Ammeter
Monitor selection H4-01, H4-04 (3 V 1 mA full-scale)
Analog output signal level selection H4-07 23
H4-05 AM
Select whether output frequency or output current is to be output to ana-
log monitor output terminals 21 or 23. H4-02
21
FM
22
23
Multi-function Analog Monitor 2 Analog Output Voltage
-10 to +10 V 2 mA∗1
AM Output Current at Factory
Setting 0 to +10 V 10 V Factory Setting
∗1 -10 to +10 V output can be made H4-02=1.0, H4-03=0
by setting H4-07.
5V Factory Setting
21
Multi-function Analog Monitor 1 H4-05=0.5, H4-06=0
-10 to +10 V 2 mA∗2 Example of H4-02=0.3
22 Output Frequency at Factory 3V H4-05=0.3
FM Setting 0 to +10 V
(12) ∗2 -10 to +10 V output can be made by
0 100%
setting H4-07.
Output Frequency
(Inverter Output Current)
18
6 Constant Settings
Reduce Motor Noise or Leakage Current Build Interface Circuits with External Devices
Carrier frequency C6-01, C6-02 Use Input Signals
If the wiring between the Inverter and the motor is excessively long, the Multi-function input H1-01 to 06
Inverter output current will be increased because of the increased leak-
age current of harmonics from the cable, which may affect the periph- Functions of the multi-function input terminals 3 to 8 can be changed as
eral devices. necessary by setting constants H1-01 to H1-06.
The same values cannot be set in each constant.
Refer to the following table to adjust the Inverter output transistor
switching frequency (carrier frequency). Reducing such carrier fre- • Function of terminal 3: Set in H1-01.
quency is effective for reduction of radio noise. • Function of terminal 4: Set in H1-02.
• Function of terminal 5: Set in H1-03.
Wiring Distance • Function of terminal 6: Set in H1-04.
between Inverter and 50 m or less 100 m or less More than 100 m • Function of terminal 7: Set in H1-05.
Motor
• Function of terminal 8: Set in H1-06.
Carrier Frequency Select the function of the input signal by control circuit terminals 3 to 8.
15 kHz or less 10 kHz or less 5 kHz or less
(C6-01, C6-02)
Control Mode
Carrier Frequency Metallic Noise Noise and
Open-Loop
Flux Vector
without PG
(C6-01, C6-02) ∗ (kHz) from Motor Leakage Current Set-
with PG
Function
Vector
ting
V/f
V/f
2.0 Large Less
19
Control Mode Control Mode
Flux Vector
Flux Vector
Open-Loop
Open-Loop
without PG
without PG
Set- Set-
with PG
with PG
Function Function
Vector
Vector
ting ting
V/f
V/f
V/f
V/f
KEB (deceleration at momentary power 1A During reverse direction { { { {
65 { { { {
loss) command (NC contact) 1B During baseblock 2 (NC contact) { { { {
KEB (deceleration at momentary power Motor selection (second motor select-
66 { { { { 1C { { { {
loss) command (NO contact) ed)
Speed/torque control change 1D Regenerating × × × {
71 × × × {
(ON: Torque control)
1E Restart enabled { { { {
72 Zero-servo command (ON: Zero-servo) × × × {
1F Motor overload (OL1) pre-alarm { { { {
Speed control (ASR) proportional gain
77 × × × { 20 Inverter overheat (OH) pre-alarm { { { {
switch (ON: C5-03)
30 During torque limit (current limit) × × { {
For 3-wire sequence (Operation by automatic return contact)
(Example of H1-03 = 00 setting) During speed reference limit
31 × × × {
(ON: during speed limit)
Run Switch Zero-servo end (ON: zero-servo func-
Stop Switch (NO Contact) 33 × × × {
(NC Contact) tion completed)
1
Run Command (Operates at "Closed") 37 During run 2 { { { {
2
Stop Command (Stops at "Open".)
5 Detection Width
Frequency Reference
Forward/Reverse Selection ±L4-02
11 (Forward at "Open", Reverse at "Closed")
Output Frequency
Control Mode
Open-Loop
Flux Vector
without PG
Output Frequency
Set-
with PG
Function
Vector
ting
V/f
V/f
Desired Frequency
Agree Signal ON
20
6 Constant Settings
The motor torque limit function is enabled at flux vector control and Enabled (Stops deceleration when main circuit DC
open-loop vector control. voltage is closed to the overvoltage level.
1
Starts deceleration again after recovery of volt-
Since torque that is output from the motor is calculated internally in the age.)
flux vector control and the open-loop vector control mode, torque limit
can be applied with any value. This function is effective when torque Intelligent deceleration mode (Decelerates in the
exceeding a certain amount is not to be applied to the load or when the 2 shortest time according to main circuit DC voltage.
regenerative value is not to be generated at a certain amount or more. Setting of deceleration time is disregarded.)
Set the torque limit value in the % for the motor rated torque. 3 Enabled (when braking resistor is mounted)
It can be set individually in each quadrant.
Motor Protection
Torque Reference
Positive Motor Overload Detection
Forward Torque Limit Motor rated current E2-01
L7-01
Motor selection E1-02
Reverse Regenerative Torque Limit
L7-04 Motor protection selection L1-01
Motor protection time constant L1-02
Motor Rotation
The Inverter protects against motor overload with a built-in electronic
Reverse Forward
thermal overload relay.
Make the correct settings as follows.
Forward Regenerative Torque Limit Constant Initial
L7-03 Name Setting Range
No. Value
Reverse Torque Limit Motor rated Setting range is from 10 to 200 % of the
L7-02 E2-01 *
current Inverter rated output current.
Negative 0 to 2
Motor 0 = General-purpose motors
E1-02 0
Prevents Motor from Stalling selection 1 = Inverter-exclusive motors
2 = Vector-exclusive motors
Stall prevention selection during accel L3-01
Motor
Stall prevention level during accel L3-02 0 = Disabled
L1-01 protection 1
1 = Enabled
Stall prevention limit during accel L3-03 selection
Stall prevention selection during decel L3-04 Motor
protection 1.0
Stall prevention selection during running L3-05 L1-02 0.1 to 5.0 min
time min
Stall prevention level during running L3-06 constant
Stall prevention during acceleration * Initial value differs according to the Inverter kVA setting or motor selection.
A function to prevent the motor from stalling when an excessive load is 1. Set E2-01 to the rated current value on the motor nameplate. This set
applied to the motor during acceleration or at rapid acceleration. value becomes electronic thermal overload relay reference value.
By setting L3-01 to 1, the motor stops acceleration and holds the fre-
2. According to the applicable motor, set E1-02 and L1-01 for the over-
quency if Inverter output current exceeds 150 % (L3-02 set value) of
load protective function.
Inverter rated current. When output current is 150 % (L3-02 set value)
Motor has different cooling capacity depending on the speed control
or less, acceleration starts again. Inverter rated output current is
range. Therefore, it is necessary to select the protective characteris-
regarded as 100 %.
tics of the electronic thermal overload relay according to the allow-
Stall prevention during running able load characteristics of the applicable motor.
A function to prevent the motor from stalling reducing Inverter output The table below shows motor types and their allowable load charac-
frequency automatically when a transient overload occurs while the teristics.
motor is running at a constant speed. 3. Set L1-02 to the motor protective operation time. (Normally, this set-
By setting L3-05 to 1 or 2, the stall prevention during running is enabled ting is not needed.)
only in the V/f control mode. Deceleration starts when Inverter output Set the electronic thermal overload relay protective operation time
current exceeds 160 % (L3-06 set value) of Inverter rated current during when 150 % overload is applied after continuous operation at rated
constant speed operation. current (hot-start).
While output current exceeds 160 % (L3-06 set value), the motor con- * Factory setting: E1-02 = 0, L1-02 = 1.0 min (150 % yield stress)
tinues decelerating in the set deceleration time. When Inverter output
current is 158 % (L3-06 set value -2 %) or less, the motor accelerates up
The following diagram shows an example of protective operation
to the set frequency in the set acceleration time.
time characteristics of the electronic thermal overload relay [L1-02 =
1.0 minute, operation at 60 Hz, general-purpose motor characteristics
(when L1-01 is set to 1)].
21
Operating Time (min.)
10
7
3
Cold Start
1
0.4
Hot Start
60 s Short Term
100
Has motor configuration
Flux Loop Vector where cooling effect can
Torque
0
1 100 120
(60 Hz)
Rotation Speed (%)
22
7 Protective Functions
7 Protective Functions
Fault Detection
When the Inverter detects a fault, the fault contact output operates, and the Inverter is shut OFF causing the motor to coast to stop. (The stopping method can
be selected for some faults, and the selected stopping method will be used with these faults.)
A fault code is displayed on the digital operator.
Use one of following methods to reset after restarting the Inverter.
• Set a multi-function input (H1-01 to H1-06) to 14 (Fault Reset) and turn ON the error reset signal.
• Press the RESET key on the digital operator.
• Turn the main circuit power supply OFF and then ON again.
Fault Display Meaning
The Inverter output current exceeded the overcurrent detection level.
OC (200 % of rated current)
Overcurrent (OC)
Over Current Note) Before turning the power ON again, make sure that no short-circuit or ground
fault occurs at the Inverter output.
The ground fault current at the Inverter output exceeded approx. 50 % of the rated
GF output current.
Ground Fault (GF) *
Ground Fault Note) Before turning the power ON again, make sure that no short-circuit or ground
fault occurs at the Inverter output.
PUF
Fuse Blown (PUF) Main IBGT The fuse in the main circuit is blown.
Fuse Blown
SC
Short Circuit (SC) The Inverter output or load was short-circuited.
Load Short-circuit
OV The main circuit DC voltage exceeded the overvoltage detection level.
Main Circuit Overvoltage (OV)
DC Bus Fuse Open 200 V class: approx. 406 V, 400 V class: approx. 812 V
Main Circuit Undervoltage
UV1 The main circuit DC voltage detection level setting (L2-05).
Main Circuit MC Operation Fault
DC Bus Undervolt 200 V class: approx. 190 V, 400 V class: approx. 380 V
(UV1)
UV2
Control Power Fault (UV2) The control power supply voltage dropped.
CLT PS Undervolt
UV3
Inrush Prevention Circuit Fault (UV3) A fault occurred in the inrush prevention circuit.
MC Answerback
PF The main circuit DC voltage oscillates usually (not when regenerating).
Main Circuit Voltage Fault (PF)
Input Pha Loss This fault is detected when L8-05 is set to “Enabled.”
LF
Output Open-phase (LF) An open-phase occurred at the Inverter output. (Detected when L8-07 = 1)
Output Pha Loss
The temperature of the Inverter's cooling fins exceeded the setting in L8-02 or 105 °C.
OH (OH1) [OH: Exceeded the setting in L8-02 (Stopping method can be changed by L8-03),
Cooling Fin Overheating (OH,OH1)
Heatsnk Overtemp OH1: Exceeded 105 °C (Stopping method: Coast to a stop)] Inverter’s cooling fan
stopped (18.5 kW or more).
Mounting Type Braking RH
The protection function has operated if it has been enabled in L8-01.
Transistor Overheating (RH) DynBrk Resistor
RR
Built-in Braking Resistor Fault (RR) The braking transistor is not operating properly.
DynBrk Trasistr
OL1 The motor overload protection function has operated based on the internal electronic
Motor Overload (OL1)
Motor Overloaded thermal value.
OL2 The Inverter overload protection function has operated based on the internal electron-
Inverter Overload (OL2)
Inv Overloaded ic thermal value.
OL3 There has been a current greater than the setting in L6-02 for longer than the time set
Overtorque Detected 1 (OL3)
Overtorque Det 1 in L6-03.
OL4 There has been a current greater than the setting in L6-05 for longer than the time set
Overtorque Detected 2 (OL4)
Overtorque Det 2 in L6-06.
OS The speed has been higher than the setting in F1-08 for longer than the time set in
Overspeed (OS)
Overspeed Det F1-09.
PG pulses are not being input due to the following conditions:
PGO
PG Disconnection Detected (PGO) The status has exceeded F1-14 time. Flux vector: Soft start output ≥ 2 %
PG Open
Flux V/f: Soft start output ≥ E1-09
After the actual (motor) speed and the reference speed agree (depending on the set-
DEV
Excessive Speed Deviation (DEV) ting of F1-04), the speed deviation has been greater than the setting in F1-10 for long-
Speed Deviation
er than the time set in F1-11.
CF The torque limit was reached continuously for 3 seconds or longer during a decelera-
Control Fault (CF)
Out of Control tion stop at open-loop vector control.
External Fault Input from EF0
An “external fault” was input from a communications option card.
Communications Option Card (EF0) Opt External Flt
External Fault (Input Terminal S3) EF3
(EF3) Ext Fault 3
External Fault (Input Terminal S4) EF4
An “external fault” was input from a multi-function input terminal.
(EF4) Ext Fault 4
External Fault (Input Terminal S5) EF5
(EF5) Ext Fault 5
* The ground fault here is one which occurs in the motor wiring while the motor is running. A ground fault may not be detected in the following cases.
y A ground fault with low resistance which occurs in motor cables or terminals.
y A ground fault occurs when the power is turned ON.
23
Fault Display Meaning
External Fault (Input Terminal S6) EF6
(EF6) Ext Fault 6
External Fault (Input Terminal S7) EF7
An “external fault” was input from a multi-function input terminal.
(EF7) Ext Fault 7
External Fault (Input Terminal S8) EF8
(EF8) Ext Fault 8
SVE
Zero Servo Fault (SVE) The rotation position moved during zero servo operation.
Zero Servo Fault
Digital Operator Connection Fault OPR The connection to the digital operator was broken during operation for a run command
(OPR) Oper Disconnect from the digital operator.
Digital Operator Communications CPF00 Communications with the digital operator were not established within 5 seconds after
Error 1 (CPF00) COM-ERR (OP&INV) the power was turned ON.
Digital Operator Communications CPF01 After communications were established, there was a communications error with the
Error 2 (CPF01) COM-ERR (OP&INV) digital operator for more than 2 seconds.
CPF02
Baseblock Circuit Error (CPF02)
BB Circuit Err
CPF03
EEPROM Error (CPF03)
EEPROM Error
A control part fault.
CPU Internal A/D Converter Error CPF04
(CPF04) Internal A/D Err
CPU External A/D Converter Error CPF05
(CPF05) External A/D Err
Option Card Connection Error CPF06
The option card is not connected properly.
(CPF06) Option Error
CPF20
Option Card Error (CPF20) The option card’s A/D converter is faulty.
Option A/D Error
Communications Option Card CPF21
Self Diagnosis Error (CPF21) Option CPU down
Communications Option Card CPF22
Communications option card fault.
Model Code Error (CPF22) Option Type Err
Communications Option Card CPF23
DPRAM Error (CPF23) Option DPRAM Err
Alarm Detection
Alarms are detected as a type of Inverter protection function that do not operate the fault contact output. The system will automatically returned to its original
status once the cause of the alarm has been removed.
Alarm Display Meaning
Forward/Reverse Run Commands Input EF (blinking) Both the forward and reverse run commands have been ON for more than 0.5
Together (EF) External Fault seconds.
The following conditions occurred when there was no Run signal.
• The main circuit DC voltage was below the undervoltage detection level setting
UV (blinking)
Main Circuit Undervoltage (UV) (L2-05).
DC Bus Undervolt
• The inrush current limit contactor opened.
• The control power supply voltage was below the CUV level.
OV (blinking) The main circuit DC voltage exceeded the overvoltage detection level.
Main Circuit Overvoltage (OV)
DC Bus Overvolt 200 V class: approx. 406 V, 400 V class: approx. 812 V
OH (blinking)
Cooling Fin Overheating (OH) The temperature of cooling fins exceeded the setting in L8-02.
Heatsink Overtemp
OH2 (blinking) An OH2 alarm signal (Inverter overheating alarm signal) was input from a multi-func-
Inverter Overheating Pre-alarm (OH2)
Over Heat 2 tion input terminal.
OL3 (blinking) There has been a current greater than the setting in L6-02 for longer than the time set
Overtorque 1 (OL3)
Overtorque Det 1 in L6-03.
OL4 (blinking) There has been a current greater than the setting in L6-05 for longer than the time set
Overtorque 2 (OL4)
Overtorque Det 2 in L6-06.
OS (blinking) The speed has been greater than the setting in F1-08 for longer than the time set in
Overspeed (OS)
Overspeed Det F1-09.
PGO (blinking)
PG Disconnected (PGO) PG pulses were not input when the Inverter was outputting a frequency.
PG Open
DEV (blinking) The speed deviation has been greater than the setting in F1-10 for longer the time set
Excessive Speed Deviation (DEV)
Speed Deviation in F1-11.
EF3 (blinking)
External Fault (Input Terminal S3) (EF3)
Ext Fault 3
EF4 (blinking)
External Fault (Input Terminal S4) (EF4)
Ext Fault 4
EF5 (blinking)
External Fault (Input Terminal S5) (EF5)
Ext Fault 5
An “external fault” was input from a multi-function input terminal.
EF6 (blinking)
External Fault (Input Terminal S6) (EF6)
Ext Fault 6
EF7 (blinking)
External Fault (Input Terminal S7) (EF7)
Ext Fault 7
EF8 (blinking)
External Fault (Input Terminal S8) (EF8)
Ext Fault 8
24
7 Protective Functions
Operation Errors
An operation error will occur if there is an invalid setting or a contradiction between two constant settings. The Inverter will not start until the constants have
been set correctly. (The alarm output and fault contact outputs will not operate either.)
Error Display Meaning
Incorrect Inverter Capacity OPE01 The Inverter capacity setting does not match the unit. (Contact your Yaskawa representative.)
Setting (OPE01) kVA Selection
Constant Setting Range OPE02
Error (OPE02) Limit The constant setting is out of the valid setting range.
Multi-function Input Selection OPE03 The same setting has been selected for two or more multi-function inputs (H1-01 to 06) or UP
Error (OPE03) Terminal or DOWN command was selected independently, etc.
Option Card Reference OPE05 An option card is not connected when the option card was selected as the frequency reference
Selection Error (OPE05) Sequence Select source by setting b1-01 to 3.
A PG speed control card is not connected when V/f control with PG was selected by setting
Control Mode Selection Error OPE06 A1-02 to 1.
(OPE06) PG Opt Missing Flux vector control was selected by setting A1-02 to 3, but a PG Speed Control Card isn’t con-
nected.
The same setting (other than 1F) has been selected for H3-05 and H3-09.
Multi-function Analog OPE07 An A1-14B Analog Reference Card is being used and F2-01 is set to 0, but a multi-function in-
Input Selection Error (OPE07) Analog Selection put (H1-01 to H1-06) has been set to Option/Inverter Selection (2).
2 and D have been set to H3-05 and H3-09 (2 and D cannot be used simultaneously)
Constant Selection Error OPE08 A setting not required in the control mode has been selected.
(OPE08) Elevator Table
OPE10
V/f Data Setting Error (OPE10) V/f Ptrn Setting Constants E1-04, E1-06, E1-07, and E1-09 do not satisfy the conditions.
Constant Setting Error OPE11 Constant setting error occurred.
(OPE11) Carr Freq/On-Delay
ERR
EEPROM Write Error (ERR) EEPROM R/W Err A verification error occurred when writing EEPROM.
25
8 Maintenance and Inspection Periodic Maintenance of Parts
The Inverter is configured of many parts, and these parts must be oper-
Outline of Maintenance ating properly in order to make full use of the Inverter functions.
The maintenance period of the Inverter is as follows: Among the electronic components, there are some that require mainte-
Maintenance period: within 18 months of shipping from the factory or nance depending on their usage conditions. In order to keep the Inverter
within 12 months of being delivered to the final user, whichever comes operation normally over a long period of time, it is necessary to perform
first. periodic inspections and replace parts according to their service life.
Periodic inspection standards vary depending the Inverter installation
environment and usage conditions. The Inverter’s maintenance periods
Daily Inspection are noted below as reference.
Check the following items with the system in operation.
• The motor should not be vibrating or making unusual noises. Part Replacement Guidelines
• There should be no abnormal heat generation.
• The ambient temperature should not be too high. Standard
Part Replacement Replacement Method
• The output current value shown on the monitor displays should not be
Period
higher than normal.
• The cooling fan on the bottom of the Inverter should be operating Cooling fan 2 to 3 years Replace with new part.
normally. Smoothing Replace with new part.
5 years
capacitor (Determine need by inspection.)
Periodic Inspection Breaker relays - Determine need by inspection.
Check the following items during periodic maintenance. Fuses 10 years Replace with new part.
Always turn OFF the power supply before beginning inspection. Con- Aluminum Replace with new board.
5 years
firm that the LCD and LED indicators on the front cover have all turned capacitors on PCBs (Determine need by inspection.)
OFF, and then wait the time indicated on the front cover before begin-
Note: The standard replacement period is based on the following usage condi-
ning inspection. Be sure not to touch terminals right after the power has
tions:
been turned OFF. Can result in electric shock. Ambient temperature: yearly average of 30 °C
Load factor: 80 % max
Item Inspection Corrective Procedure
Operation rate: 12 hours max. per day
External termi- Are all screws and Tighten loose screws and
nals, mounting bolts tight? bolts firmly.
bolts, connec-
Revision History
Reconnect the loose connec-
tors, etc. Are connectors tight? The revision dates and numbers of the revised manuals are given on the bot-
tors.
tom of the back cover.
Clean off any dirt and dust
Are the fins dirty or with an air gun using dry air at MANUAL NO. TOBPC71061600
Cooling fins
dusty? a pressure of 39.2 × 104 to
C Printed in Japan August 2003 02-12 1
58.8 × 104 Pa (4 to 6 kg•cm2).
Revision number
Clean off any dirt and dust Date of Date of original publication
with an air gun using dry air at printing
Is there any conduc-
a pressure of 39.2 × 104 to
PCBs tive dirt or oil mist on
the PCBs? 58.8 × 104 Pa (4 to 6 kg•cm2). Date of Printing
Rev.
Section Revised Content
Replace the boards if they No.
cannot be made clean. December 2002 − First edition
Is there any abnormal Back
noise or vibration or August 2003 1 Revision: Address
cover
Cooling fan has the total operating Replace the cooling fan.
Addition: Digital Operator, Constant
time exceeded 20,000
List, Constant Settings,
hours?
January 2004 2 Protective Functions
Clean off any dirt and dust Back
Is there any conduc- with an air gun using dry air at Revision: Address
Power cover
tive dirt or oil mist on
elements a pressure of 39.2 × 104 to Addition: Safety Precautions
the elements?
58.8 × 104 Pa (4 to 6 kg•cm2). ・ Precaution about trans-
Preface
Are there any irregu- portation or installation in
Smoothing Replace the capacitor or In- the Other section.
larities, such as dis-
capacitor verter.
coloration or odor? Addition: ・DATA/ENTER Key is in-
valid when UV is detect-
ed.
3
・ Relation of Inverter to
January 2005 3 RUN and STOP Indica-
tors
Revision: Note about GF in the Fault
Detection table.
7 Addition: Note about OC and GF in
the Meaning column in the
Fault Detection table.
Back
Revision: Address
cover
Back
August 2005 4 Revision: Address
cover
26
VARISPEED-616G5
SAFETY PRECAUTIONS
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-4-2962-5696 Fax 81-4-2962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
YASKAWA ELETRICO DO BRASIL COMERCIO LTD.A.
Avenida Fagundes Filho, 620 Bairro Saude-Sao Paulo-SP, Brazil CEP: 04304-000
Phone 55-11-5071-2552 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone 49-6196-569-300 Fax 49-6196-569-312
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE
Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,
Dong Cheng District, Beijing 100738, China
Phone 86-10-8518-4086 Fax 86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280
YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice
MANUAL NO. TOBP C710616 00B
for ongoing product modifications and improvements. Printed in Japan August 2005 98-8 4 -0
© 1998-2005 YASKAWA ELECTRIC CORPORATION. All rights reserved. 05-7⑦