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Varispeed G5 HP

Product Basic Information

Document No. YEGI-G5-HP-Preliminary


Issued by Inside Engineering section 23.April.2005
YASKAWA Electric Europe GmbH
♦Specifications

Model IP20 G5C 4400 4600 4800


Max. applicable motor kW 480 / 540 710 / 810 960 / 1100
150/120% overload *
Rated output capacity kVA 550 / 620 830 / 930 960 / 1240
Output Ratings

150/120% overload *
Rated output current A 800 / 900 1200 / 1350 1600 /1800
150/120% overload
Max. output voltage 3-phase 380 / 400 / 415 / 440 / 460 VAC
( Proportional to input voltage )
Rated output frequency Up to 150Hz (available by programming)
Power supply 3-phase 380 / 400 / 415 / 440 / 460 / VAC
Power Supply

+10%, -15% 50/60Hz ±5%


DC reactor Built in
12-phase rectification Available, needs some changes at power supply input

Control method Sine wave PWM,


Flux vector control, open loop vector control, V/f control, V/f control with PG
Carrier Frequency 2 kHz max
Speed Control Range 1:100 (open loop vector control), 1:1000 (flux vector control)
Speed Control Accuracy ± 0,2 % (open loop vector control), ± 0,02 % (flux vector control) 25° C ± 10° C
Torque Control in flux vector control
Control characteristics

Starting Torque 150% at 1 Hz (open loop vector control), 150% at zero speed (flux vector control)
Overload Capacity 150% or 120% for 60 sec. from rated output current
Main Control Functions Momentary power loss restart, speed search, overtorque/undertorque detection, torque limit,
7-step speed operation, accel/decel time changeover, S-curve accel/decel, autotuning, Dwell,
slip compensation, jump frequency, energy saving control, PID control, 3-wire sequence, fault
retry, droop control, torque control, speed/torque control changeover, two motor parameters
with changeover control, etc.
Analog Input 2 x –10 to 10V, 1 x 4-20mA, (11 Bit + sign)
Analog Output 2 x –10 to 10V (9 Bit),
Digital Input 8 Inputs
Digital Output 2 contact outputs, 2 open collector output
RS-422/485 & Protocol Optional MEMOBUS
Digital Operator 2 lines LCD
Motor Protection Protected by electronic thermal overload relay
Overload Protection 150% of rated output current for 60 sec.
Overvoltage Protection Motor coasts to a stop if converter output voltage exceeds 1040V
Undervoltage Protection Motor coasts to a stop if converter output voltage drops to 490V or below
Protective

Grounding Protection Protection by electronic circuits


Cooling Fin Overheating Protection by thermistor
Charge indicator Lights up when the main circuit DC voltage is over 50V
Stall Prevention Stall prevention during acceleration, deceleration or running individually adjustable
Motor Over load Protected by electronic thermal overload relay
Protection
Braking Chopper Optional
Ambient Operating -10°C to 40°C
Temperature
Environment

Ambient operating 90% max. (With no condensation)


humidity
Storage temperature -20°C to 60°C (short-term temperature during transportation)
Application site Indoor (no corrosive gas, dust, etc)
Altitude 1000m max.

* Based on 400V input voltage and calculated motor power based on 400V

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♦Model Designation

IP20 G5C4400A
Version
Protection class

VS 616G5 HP Series
Max. Motor Capacity
Specification 400: 480 / 540 kW
C: European Model 600: 710 / 810 kW
800: 960 / 1100kW
Voltage Class
4: 3-phase input, 400 V

♦Model General Dimensions

Dimension
Height Width Depth* Weight
IP20 G5C….
4400 2300mm 1400mm 800mm 870
4600 2300mm 2200mm 800mm 1400
4800 2400mm 2800mm 800mm 2130
* General Dimension without handle for switch

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♦Dimensions IP20 G5C4400 Front View

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♦Dimensions IP20 G5C4600 Front view

Converter part Inverter part


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• Dimensions IP20 G5C4800 Front View

Depth 800mm

2400mm
2800mm

Converter part Inverter part

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• Dimension IP20 G5C4400, 4600 and 4800 Side View

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• Connection Diagram

Varispeed G5
IP20 G5C4xxx HP

Main Switch
(option)

R/L1 Motor
3-phase power
L1 Line U/T1
S/L2
380 to 460 V L2 Filter V/T2 IM
50/60 Hz T/L3 (option)
L3 W/T3

R / L1

Control power 200V/l2 200 V


Input terminals ( not for 575V ) F1
400V/l2 400V F2 Ventilation fan fault detection
575V 575V/ l2 575V
200 VAC input
r200
terminals for Frequency meter adjustment
ventilation van 200 45 Multi-function analogue output 1
Forward Run/Stop 9 (-10 to +10V 2mA / 4 to 20mA)
- FM
+ [Default: Output frequency 0 to +10V]
Reverse Run/Stop 10
Ammeter adjustment
Multi-function input 1 11
48 Multi-function analogue output 2
Multi-function input 2 12 (-10 to +10V 2mA / 4 to 20mA)
46 - AM
+ [Default: Output current 0 to +10V]
Multi-function input 3 13
Multi-function
contact inputs Multi-function input 4 14
(Factory setting)
Multi-function input 5 15
25
Multi-function input 6 16 Fault contact output
24 250 VAC, 1 A max.
17 23 30VDC, 1 A max.
Sequence common
( insulated from 0V )

38 52 Operation output
Shield Terminal 250 VAC, 1 A max.
53
30VDC, 1 A max.

-15 V power for


44 analog reference
Frequency setting 19
adjustment 15 V power for
34 Multi-function open collector output
analog reference
2k ohm 48 VDC, 50mA max.
Frequency
External Master speed reference 20
setter 0 to 10V 36
frequency 4 to 20mA (250 ohm)
2k ohm
reference 50
P
4 to 20mA 39 Master speed reference
-10 to +10V (20k ohm)
P Multi-function Analog Input 4CN
0 to 10V 42
-10 to +10V (20k ohm)
P
35 Speed reference
common 2CN

OV
3CN

Twisted-pair
Shielded wires P
Shielded wires

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