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Bioresource Technology 95 (2004) 95–101

An experimental study on biomass air–steam gasification


in a fluidized bed
a,*
P.M. Lv , Z.H. Xiong a, J. Chang a, C.Z. Wu a, Y. Chen a, J.X. Zhu b

a
Guangzhou Institute of Energy Conversion, No. 81 Xianlie Zhong Road, Guangzhou 510070, PR China
b
Department of Chemical and Biochemical Engineering, The University of Western Ontario, London, Ont., Canada N6A 5B9
Received 24 March 2003
Available online 5 March 2004

Abstract
The characteristics of biomass air–steam gasification in a fluidized bed are studied in this paper. A series of experiments have
been performed to investigate the effects of reactor temperature, steam to biomass ratio (S/B), equivalence ratio (ER) and biomass
particle size on gas composition, gas yield, steam decomposition, low heating value (LHV) and carbon conversion efficiency. Over
the ranges of the experimental conditions used, the fuel gas yield varied between 1.43 and 2.57 N m3 /kg biomass and the LHV of the
fuel gas was between 6741 and 9143 kJ/N m3 . The results showed that higher temperature contributed to more hydrogen production,
but too high a temperature lowered gas heating value. The LHV of fuel gas decreased with ER. Compared with biomass air
gasification, the introduction of steam improved gas quality. However, excessive steam would lower gasification temperature and so
degrade fuel gas quality. It was also shown that a smaller particle was more favorable for higher gas LHV and yield.
 2004 Elsevier Ltd. All rights reserved.

Keywords: Biomass; Air–steam; Gasification

1. Introduction popularization. Extensive experimental studies reported


in the literature (Delgado et al., 1996; Aznar et al., 1998;
Biomass is potentially an attractive feedstock for Gil et al., 1999; Rapagna et al., 2000; Courson et al.,
producing transportation fuels as its use contributes 2000; Schuster et al., 2001; Mathieu and Dubuisson,
little or no net carbon dioxide to the atmosphere. 2002) show that fluidized-bed, steam-gasification pro-
Renewable biomass resources include short-rotation cesses (with or without O2 added) are also capable of
woody crops, herbaceous biomass, and agricultural producing a MHV (10–16 MJ/N m3 ) gas with a 30–60
residues. Thermochemical gasification of biomass is a vol.% H2 content. However, this technology requires
well-known technology that can be classified depending that the temperature of steam be over 700 C, which
on the gasifying agent: air, steam, steam–oxygen, air– demands additional cost for steam generator of good
steam, O2 -enriched air, etc. performance (Wu et al., 1995).
The technology of biomass air gasification seems to Under this background, the technology of biomass
have a feasible application and has been developed ac- air gasification with low temperature steam was put
tively for industrial applications. However this tech- forward from the economic point of view. Since the
nology produces a gas with a low heating value (4–6 MJ/ steam gasification reactions are endothermic as a whole,
m3 ) and an 8–14 vol.% H2 content only (Delgado and the process must be supplied with energy. This can be
Aznar, 1997). Biomass oxygen-rich air gasification is done by partial combustion of biomass within the gas-
one effective way of producing medium heating value ifier using a hypostoichiometric amount of air.
(MHV) gas, but it needs a large investment for oxygen Sadaka et al. (2002a,b,c) developed a two-phase dy-
production equipment and this disadvantage impedes its namic finite element model to simulate a self-sustained
biomass air–steam gasification process. They also
*
Corresponding author. Tel.: +86-20-87787136; fax: +86-20-
performed a sensitivity analysis on this model and
87608586. validate the model using the experimental results. A
E-mail address: lvpm@ms.giec.ac.cn (P.M. Lv). good agreement between the model predictions and

0960-8524/$ - see front matter  2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2004.02.003
96 P.M. Lv et al. / Bioresource Technology 95 (2004) 95–101

experimental data was obtained under their operating


conditions. Although the model given by Sadaka et al. is
valuable, further studies are needed to explore the
mechanism of thermodynamic reactions that occur in
the process and analyze the tests results to supply useful
information for better performance of biomass air–
steam gasification.
In the present work, a small scale fluidized bed was
developed and low temperature steam (154 C) and air
were used as the biomass gasification agent to explore
the effects of some critical parameters on gasification
performance.

2. Methods Fig. 1. Schematic diagram of biomass air–steam gasification in a


fluidized bed. 1––PID temperature controller; 2––steam generator; 3––
steam flowmeter; 4––air compressor; 5––valve; 6––flowmeter; 7––flu-
2.1. Feed materials idized bed; 8––electric furnaces; 9––air distributor; 10––air preheater;
11––valve; 12––screw feeder; 13––biomass hopper; 14––temperature
With silica sand (particle size 0.2–0.3 mm) as bed control; 15––cyclone; 16––flue gas meter; 17––dry ice trap; 18––cotton
material, the pine sawdust obtained from a local timber filter; 19––gas sample pump; 20––gas sample bag.
mill was used as the feedstock. Four size ranges of pine
experimentally determined and it ranged between 0.3
sawdust (0.6–0.9, 0.45–0.6, 0.3–0.45, and 0.2–0.3 mm,
and 1.0 kg/h. Two pressure taps were mounted at the
respectively) were selected for tests. The proximate and
height of 40 and 1060 mm above the distributor to
ultimate analyses of the biomass were reported in Table
monitor the fluidizing state in the reactor. One pressure
1. The formula of CH1:7 O0:6 was calculated from the
tap was equipped in the biomass feeder for pressure
ultimate analysis of biomass.
control and enabling the discharge of pine sawdust. At
the bottom of the reactor, an air distributor was in-
2.2. Facility
stalled for better air distribution. The distributor is 3
mm in thickness with 25 holes (i.d. 1 mm) perforated
The experimental set-up, shown in Fig. 1, consists of
uniformly on it. The biomass was fed by a variable speed
six main parts: (i) a fluidized bed reactor of atmospheric
metering motor. Air was used as the fluidizing agent and
pressure, (ii) biomass feeding section, (iii) steam, air
introduced into the reactor below the distributor. It was
providing and preheating section, (iv) gas metering,
supplied by a compressor and was heated to 65 C in a
cleaning and sampling section, (v) temperature control
preheater. The steam of 154 C was produced in a steam
section, (vi) gas offline analysis section.
generator and its mass flowrate was measured by a
The reactor was constructed from 1Cr18Ni9Ti
steam flowmeter. The produced gas flow exited the
stainless steel pipe and was surrounded by two individ-
reactor at the top and passed through a cyclone, which
ually controlled electric heaters that supply heat for
was heated to 200 C to prevent tar condensation.
startup and counter heat loss during operation. The
total height of the reactor was 1400 mm, with a fluidized
bed diameter of 40 mm and a freeboard diameter of 60 2.3. Experimental procedure
mm. The biomass throughput for this reactor was
The pine sawdust feedrate of four different particle
Table 1 sizes was determined over a range of screw speeds prior
Proximate and ultimate analysis of pine sawdust to testing. To insure the reliability of tests data, mass
balance calculation was performed for each test.
Moisture content (wt.% wet basis) 8
Higher heating value (kJ/kg) 20,540 At the start-up of each experimental run, the pine
sawdust was added to the hopper; the gasifier and fur-
Proximate analysis (wt.% dry basis)
nace heaters for steam generation and air preheating
Volatile matter 82.29
Fixed carbon 17.16 were turned on and the controllers were set at the se-
Ash 0.55 lected operating temperatures. At the beginning of the
experiment, the reactor was charged with 30 g silica sand
Ultimate analysis (wt.% dry basis)
C 50.54 as bed material, which helped in stable fluidization and
H 7.08 better heat transfer. After the bed temperature reached
O 41.11 the desired level and remained steady, the air compressor
N 0.15 was turned on to force the air through the preheater and
S 0.57
air distributor into the reactor. When the bed tempera-
P.M. Lv et al. / Bioresource Technology 95 (2004) 95–101 97

ture became steady, the screw feeder was turned on at the gas bags and analyzed on a gas chromatograph (Model
desired rotate speed and the test began. Typically, it took GC-2010, SHIMADZU, Japan), which is fitted with a
15 min for the test to reach a stable state. Three samples GS-Carbonplot column (30 m · 0.530 mm · 3.00 lm),
were taken at an interval of 3 min after the test ran in a with helium as carrier gas, to detect H2 , O2 , N2 , CH4 ,
stable state. Normally each experiment was repeated two CO, CO2 , C2 H2 , C2 H4 and C2 H6 .
times and the results had a good agreement.
To assess the process technology, the following vari-
ables were defined and determined:
3. Results and discussion
Equivalence ratio (ER)
weight oxygen ðairÞ=weight dry biomass 3.1. Effect of reactor temperature
ER ¼ ð1Þ
stoichiometric oxygen ðairÞ=biomass ratio
Temperature is crucial for the overall biomass gasi-
Carbon conversion efficiency, gc (%) fication process. In the present work, reactor tempera-

Vgs  1000½CH4 % þ CO% þ CO2 % þ 2ðC2 H4 % þ C2 H6 % þ C2 H2 %Þ  12=22:4


gc ¼  100% ð2Þ
W ð1  Xash Þ  C%

where CH4 %, CO% (vol%), etc. are the gas concentra- ture was varied from 700 to 900 C in 50 C increments.
tions and Vgs (N m3 /h) is the dry product gas flow rate, The test results are presented in Table 2 and Fig. 2.
W is the dry biomass feeding rate (g/h), Xash is the ash From Fig. 2, it can be seen that H2 concentration
content in the feed, and C% is the carbon content in the increased with temperature and the content of CH4
ultimate analysis of biomass. showed an opposite trend. According to Le Chatelier’s
principle, higher temperatures favor the reactants in
Steam decomposition, SD (%)
exothermic reactions and favor the products in endo-
Vgs 1000ð2C2 H4 %þH2 %þ2CH4 %Þ18=22:4 thermic reactions. Therefore the endothermic reactions
SD ¼ (7) and (8) were strengthened with increasing tempera-
W1 þW2
ture, which resulted in an increase of H2 concentration
100% ð3Þ
and a decrease of CH4 concentration. The content of
where W1 is steam flowrate and W2 the total moisture CO was mainly determined by reaction (5) and it is an
content in the feed. exothermic reaction. Higher temperature was not
Dry product gas low heating value, LHV (kJ/ N m3 ) favorable for CO production, so the content of CO de-
creased with temperature. As shown in Fig. 2, CO
LHV ¼ ð30:0  CO þ 25:7  H2 þ 85:4  CH4 content was higher than H2 content below the temper-
þ 151:3  Cn Hm Þ  4:2 ðkJ=N m3 Þ ð4Þ ature of about 830 C and H2 content exceeded CO
content when temperature was higher than about 830
where CO, H2 , etc. are the gas concentrations of the C. As a result, the gas LHV first increased and then
product gas. decreased as indicated in Table 2. Therefore it could be
inferred that higher temperature was more favorable for
2.4. Sampling and gas analysis hydrogen yield. C2 H4 and C2 H6 concentration exhibited
a downward trend with increasing temperature; Turn
After the char carried in the gaseous product was et al. (1998) found the same trend, which can be
separated in the cyclone, the gas flow was passed attributed to higher temperature providing more favor-
through an ice trap and a cotton filter for drying and able conditions for thermal cracking and steam
cleaning. Then the dry and clean gas was sampled using reforming. As temperature increased, more carbon and

Table 2
Experimental results of different reactor temperature

Reactor temperature (C) 700 750 800 850 900


Gas yield (N m3 /kg biomass) 1.43 1.51 2.23 2.45 2.53
Gas LHV (kJ/N m3 ) 7945 7651 8560 8223 7362
Carbon conversion efficiency (%) 78.17 80.66 85.90 92.35 92.59
Steam decomposition (SD) (%) 16.85 18.95 29.08 32.84 33.09
Biomass feed rate: 0.445 kg/h; biomass particle size: 0.3–0.45 mm; air: 0.5 m3 /h; steam rate: 1.2 kg/h; equivalence ratio: 0.22; S/B: 2.7.
98 P.M. Lv et al. / Bioresource Technology 95 (2004) 95–101

H2 H2
CH4 CH4
CO 40 CO
45
CO2 CO2
40 C 2 H4 35 C 2 H4

Gas composition (vol%)


C 2 H6 C 2 H6
Gas composition (vol%)

35 30 C 2 H2
C 2 H2
30 25

25 20

20 15

15 10

10 5

5 0
0.18 0.20 0.22 0.24 0.26 0.28
0
ER
700 750 800 850 900
temperature (°C)
Fig. 3. Effect of ER on gas composition biomass feed rate: 0.512 kg/h;
temperature: 800 C; steam rate: 0.8 kg/h.
Fig. 2. Effect of temperature on gas composition biomass feed rate:
0.445 kg/h; air: 0.5 N m3 /h; steam rate: 1.2 kg/h.

content varied little in the range of ER while gas yield


steam can be converted through reaction (9) and (10). first increased and then decreased as shown in Table 3.
Then carbon conversion efficiency and steam decom- ER not only represents the oxygen quantity intro-
position increased with temperature as Table 2 reported. duced into the reactor but also affects the gasification
From Fig. 2, it can also be found that the content of temperature under the condition of autothermal opera-
C2 H4 was far more than the content of C2 H6 and C2 H2 . tion. On one side, higher ER will cause gas quality to
degrade because of more oxidization reactions. On the
2C þ O2 ¼ 2CO þ 246:4 kJ ð5Þ
other side, higher ER means higher gasification tem-
C þ O2 ¼ CO2 þ 408:8 kJ ð6Þ perature, which can accelerate the gasification and im-
CH4 þ H2 O ðgÞ ¼ CO þ 3H2  206 kJ ð7Þ prove the product quality to a certain extent. Therefore
the gas composition is affected by the two contradictory
CH4 þ 2H2 O ðgÞ ¼ CO2 þ 4H2  165 kJ ð8Þ factors of ER.
C þ H2 O ðgÞ ¼ CO þ H2  131 kJ ð9Þ Table 3 and Fig. 3 suggested that the process could be
divided into two stages to be investigated. In the first
C þ CO2 ¼ 2CO  172 kJ ð10Þ
stage ER varied from 0.19 to 0.23 and in the second
Table 2 showed that gas yield increased from 1.43 to stage ER varied from 0.23 to 0.27. In the first stage, the
2.53 N m3 /kg biomass in the temperature range. The positive effect of ER played a more important role, so as
product gas LHV showed a maximum value, 8560 kJ/ the gas yield increased from 2.13 to 2.37 N m3 /kg bio-
N m3 at the temperature 800 C. mass and gas LHV increased from 8817 to 8839 kJ/
N m3 .
3.2. Effect of equivalence ratio (ER) In the first stage, reaction (5) was more likely to occur
than reaction (6) because of the lack of oxygen. It is
ER was varied from 0.19 to 0.27 through changing obvious that reaction (5) consumes 1 mol more carbon
the air flowrate and holding the other conditions con- than reaction (6). Therefore carbon conversion efficiency
stant. The tests results of varying ER were reported in increased with ER in the first stage. Because the gasifi-
Table 3 and Fig. 3. Fig. 3 indicated that hydrogen cation temperature increased with ER, steam decom-

Table 3
Experimental results of different ER

Air (N m3 /h) 0.5 0.55 0.6 0.65 0.7


ER 0.19 0.21 0.23 0.25 0.27
Gas yield (N m3 /kg biomass) 2.13 2.25 2.37 2.18 1.88
Gas LHV (kJ/N m3 ) 8817 8839 8708 8164 7277
Carbon conversion efficiency (%) 76.26 84.49 90.60 84.00 70.6
Steam decomposition (SD) (%) 48.36 50.66 52.67 47.76 40.41
Biomass feed rate: 0.512 kg/h; biomass particle size: 0.3–0.45 mm; reactor temperature: 800 C; steam rate: 0.8 kg/h; S/B: 1.56.
P.M. Lv et al. / Bioresource Technology 95 (2004) 95–101 99

position also showed a trend of increase in the first H2


stage. CH4
In the second stage of ER varying from 0.23 to 0.27, 45 CO
CO2
gas LHV decreased because of the strengthened oxidi- C2H4
40
zation reactions of combustible product gases as re- C2H6
ported in Table 3. In the second stage, oxidization 35 C2H2

Gas composition (vol%)


reaction (11) became more important than steam gasi- 30
fication reaction (12) because of increased oxygen
25
quantity. It is obvious that reaction (12) produces 2.25
mol more gases than reaction (11). Therefore gas yield 20
and steam decomposition lowered in the second stage.
15
This can also explain the results that the concentration
of CO, CH4 , C2 H6 and C2 H2 decreased and CO2 con- 10
centration increased in the second stage. 5

CH1:7 O0:6 þ 1:125O2 ¼ CO2 þ 0:85H2 O ð11Þ 0


0 1 2 3 4
CH1:7 O0:6 þ 1:4H2 O ¼ CO2 þ 2:25H2 ð12Þ Steam to biomass ratio
Through the analysis on the experimental data of Fig. 4. Effect of S/B on gas composition biomass feed rate: 0.445 kg/h;
varying ER, it can be understood that it is unfeasible to temperature: 800 C; air: 0.5 N m3 /h.
apply too small or too large ER in biomass air–steam
gasification. Too small ER will lower reaction temper-
ature, which is not favorable for biomass steam gasifi- Over the S/B range from 1.35 to 2.70, the content of CO,
cation. Too large ER will consume more H2 and other CH4 and C2 H4 decreased gradually, whereas CO2 and
combustible gases through oxidization reaction. So H2 concentration showed a moderate increasing trend.
there exists an optimal value for ER, which is different This can be explained by that there were more steam
according to different operating parameters. In the reforming reactions of CO, CH4 and C2 H4 taking place
present study, the optimal value of ER was found to be because of the increased steam quantity. When S/B was
0.23 under the conditions listed in Table 3. larger than 2.70, gas composition experienced little
variation as shown in Fig. 4.
3.3. Effect of steam to biomass ratio (S/B)
3.4. Effect of biomass particle size
In these tests, steam rate was varied from 0 to
1.8 kg/h while keeping all other conditions constant. The In this research, four size ranges of biomass particles
tests results were presented in Table 4 and Fig. 4. were selected as mentioned above. The test results were
It was evident from Table 4 that the introduction of presented in Table 5 and Fig. 5.
steam greatly improved gas yield, LHV and carbon It is generally accepted that gas yield and composi-
conversion efficiency. Over the S/B range from 1.35 to tion are related to the heating rate of the biomass par-
4.04, gas yield, LHV and carbon conversion efficiency ticles: high heating rates produce more light gases and
exhibited decreasing trends, which can be explained by less char and condensate (Di Blasi, 1996). Since smaller
that excessive quantity of low temperature steam low- particles have larger surface area and therefore faster
ered reaction temperature and then caused gas quality to heating rate, it can be expected that the size of biomass
degrade. particle will have influence on product gas composition
As shown in Fig. 4, in the S/B range from 0 to 1.35, and yield.
CO concentration decreased and the content of CH4 , Fig. 5 showed that the smaller particles produced
CO2 , and C2 H4 increased because of steam introduction. more CH4 , CO and C2 H4 and less CO2 than the larger

Table 4
Experimental results of different S/B
Steam (kg/h) 0 0.6 0.9 1.2 1.8
S/B 0 1.35 2.02 2.70 4.04
Gas yield (N m3 /kg biomass) 1.46 2.39 2.34 2.23 1.95
Gas LHV (kJ/N m3 ) 6741 9143 8905 8560 8100
Carbon conversion efficiency (%) 68.67 92.09 88.7 85.90 75.10
Steam decomposition (SD) (%) – 63.67 40.89 29.08 16.76
Biomass feed rate: 0.445 kg/h; biomass particle size: 0.3–0.45 mm; reactor temperature: 800 C; air: 0.5 m3 /h; ER: 0.22.
100 P.M. Lv et al. / Bioresource Technology 95 (2004) 95–101

Table 5
Experimental results of different biomass particle sizes

Biomass particle size (mm) 0.6–0.9 0.45–0.6 0.3–0.45 0.2–0.3


Average size (mm) 0.75 0.53 0.38 0.25
Gas yield (N m3 /kg biomass) 1.53 1.93 2.37 2.57
Gas LHV (kJ/N m3 ) 6976 7937 8708 8737
Carbon conversion efficiency (%) 77.62 84.4 90.60 95.10
Steam decomposition (SD) (%) 32.34 42.55 52.67 56.45
Biomass feed rate: 0.512 kg/h; steam rate: 0.8 kg/h; ER: 0.23; reactor temperature: 800 C; air: 0.6 N m3 /h; S/B: 1.56.

efficiency varied from 68.67% to 95.10%; and steam


H2
CH4 decomposition ranged between 16.85% and 63.67%.
CO Temperature was the most important factor in this
CO2 process. Higher temperature favored hydrogen produc-
40 C2 H4
C2 H6
tion and gas yield but did not always favor gas heating
35 C2 H2 value. Too high a temperature lowered gas heating
value. ER had complex effects on tests results and there
Gas composition (vol%)

30 existed an optimal value for ER, which was different


25
according to different operating parameters. In the
present study, the optimal value of ER was found to be
20 0.23. This experimental study has confirmed that the
introduction of steam to biomass gasification is favor-
15
able for improving gas quality. However, excessive
10 steam would lower gasification temperature and so de-
grade product gas quality.
5
Biomass particle size also had influence on gas
0 composition; smaller biomass particles produced more
0.2 0.3 0.4 0.5 0.6 0.7 0.8 CH4 , CO, C2 H4 and less CO2 . For biomass gasification
Biomass average particle size(mm) smaller particles were more favorable for gas quality
Fig. 5. Effect of biomass particle size on gas composition biomass feed
and yield.
rate: 0.512 kg/h; steam rate: 0.8 kg/h; temperature: 800 C; air: 0.6
N m3 /h.
Acknowledgements

ones. This was the reason that the gas yields, gas LHV, The financial support received from the National
carbon conversion efficiency and steam decomposition Natural Science Foundation of China (project no.
were all improved when biomass particle size decreased 20206031), Guangdong Province Natural Science
as shown in Table 5. For this a possible explanation is Foundation (project no. 010876) and ‘‘One-hundred-
that for small particle sizes the pyrolysis process is scientist Programme’’ of Chinese Academy of Sciences
mainly controlled by reaction kinetics; as the particle (J. Chang) is gratefully appreciated.
size increases, the product gas resultant inside the par-
ticle is more difficult to diffuse out and the process is
mainly controlled by gas diffusion. References

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