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Chapter 4
Chapter 4
Chapter 4
PROPOSED SYSTEM
The block diagram shown in figure 4.1 represents the automated waste
material segregator where three types of materials are segregated namely
metals,wet waste and non metals. The controller used is Arduino .The method
consists of a conveyor belt .The belts starts moving only when the object is
identified and it must be dry object. If the object is identified as metal by the
metal detector then the servo motor rotates and dumps the object in metal bin. If
the object is wet waste then the servo motor rotates and dumps it into wet waste
bin. a the object is not identified by both then the servo motor rotates and
throws in other bin.
SERVO MOTOR
For metal waste
Fig.4.1.(a).BLOCK DAIGRAM
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Start
Waste placed in
conveyor belt
YES
If it is metal Metal Waste
waste? Bin
NO
YES
If it is wet Wet Waste Bin
waste?
NO
YES
Dry Waste BIn
If it is dry
waste?
NO
YES NO
If it still any
remains?
NO
Stop
Fig.4.1.(b).FLOW CHART
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based on sensing and then sort by relocating them to a specific location. Micro
controller allows dynamic and faster control. Liquid Crystal Display (LCD)
makes the system user-friendly. Micro controller is the heart of the circuit as it
controls all the functions.
The Grove - Gas Sensor(MQ2) module is useful for gas leakage detection (in
home and industry). It is suitable for detecting H2, LPG, CH4, CO, Alcohol,
Smoke or Propane. Due to its high sensitivity and fast response time,
measurement can be taken as soon as possible. The sensitivity of the sensor can
be adjusted by potentiometer.
Features
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Table 4.2.1 Gas Sensor Specifications
Heating
PH 0.5 - 800 Mw
consumption
RH Heater resistance - 33 - Ω
Sensing
Rs 3 - 30 kΩ
Resistance
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Fig.4.2.2.soil-moisture-sensor-device
Fig.4.2.2.1.Conductivity sensor
This sensor mainly utilizes capacitance to gauge the water content of the soil
(dielectric permittivity). The working of this sensor can be done by inserting
this sensor into the earth and the status of the water content in the soil can be
reported in the form of a percent.
This sensor makes it perfect to execute experiments within science courses like
environmental science, agricultural science, biology, soil science, botany, and
horticulture.
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Fig.4.2.3.Metel detector
1. Model: LJ12A3-4-Z/BY.
2. Wire Type: Cylindrical DC 3 Wire Type.
3. Diameter of Head :12 mm.
4. Detecting Distance: 4mm.
5. Supply Voltage: DC 6-36V.
6. Current Output: 300mA.
7. Response Frequency: 0.5 KHz.
8. Operating Temperature: -25°C to +55°C (Non-freezing Condition).
9. Size: 6.2 x 2cm/2.4” x 0.8” (L*Max. Dia)
10. Cable Length 110cm/43.3″.
11. External Material: Plastic, Alloy.
12. Net Weight: 46g.
4.2.4. Servo Motor
A servo motor is an electrical device which can push or rotate an object
with great precision. If you want to rotate and object at some specific angles or
distance, then you use servo motor. It is just made up of simple motor which run
through servo mechanism. If motor is used is DC powered then it is called DC
servo motor, and if it is AC powered motor then it is called AC servo motor. We
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can get a very high torque servo motor in a small and light weight packages.
Doe to these features they are being used in many applications like toy car, RC
helicopters and planes, Robotics, Machine etc.
Controlled device
Output sensor
Feedback system
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output of potentiometer is same as external signal provided. At this condition,
there will be no output signal from the amplifier to the motor input as there is no
difference between external applied signal and the signal generated at
potentiometer, and in this situation motor stops rotating.
All motors have three wires coming out of them. Out of which two will
be used for Supply (positive and negative) and one will be used for the signal
that is to be sent from the MCU.
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Servo motor can be rotated from 0 to 180 degree, but it can go up to 210
degree, depending on the manufacturing. This degree of rotation can be
controlled by applying the Electrical Pulse of proper width, to its Control pin.
Servo checks the pulse in every 20 milliseconds. Pulse of 1 ms (1 millisecond)
width can rotate servo to 0 degree, 1.5ms can rotate to 90 degree (neutral
position) and 2 ms pulse can rotate it to 180 degree.
All servo motors work directly with your +5V supply rails but we have to
be careful on the amount of current the motor would consume, if you are
planning to use more than two servo motors a proper servo shield should be
designed.
4.2.5. CONVEYOR
A proper control mechanism with accurate sensing is necessary for the flawless
functioning of a conveyor belt system. Start and stop control of belt conveyor
may not be feasible as most of the related industries are continuously running.
This paper presents the results of an automated conveyor belt prototype for the
stoppage of the belt. Here, study is done on the continuously running conveyor
belt.
The properties of belt material, its weathering, and other mechanical
deformations due to strain under different working conditions are considered.
All these require smooth start and stop characteristics. Also for a better
efficiency of the conveyor system, the belt that should not be having many
transient situations. Volume of material transferred is also crucial in the design
of the system, and also in the stop positioning of belt. This also needs the
knowledge of the density of the substance to be transferred and also of the
material of the belt, so that we can fix intensity and energy of the light beam
used in the sensing system.
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4.2.5.1. TYPES OF CONVEYOR BELTS
A. Hinge metal belting
The belt is made of steel plates as components, connected together using hinge
joints. The applications of such types of belts are in high temperature operation,
machine tool chip removal, die-cast operations, packaging operation, stamping
operation, etc. These type belts are less expensive and find application in metal
working and material handling.
B. Woven wire belting
Steel wires are woven together to form belts which can withstand high
temperatures. The main applications are in glass to metal sealing, washing,
dewatering, pasteurizing, freezing, baking, blanching, glass enameling, ceramic
annealing, fiberglass curing, etc. They are perfect for heavy load applications.
C. Flat wire belting
These belts are made by combining flat wires, making them the most suitable
for handling food, i.e. for applications like canning, baking, sorting, etc.
Industrial ovens and furnaces, freezer tunnels etc. are the main areas where
these kind of conveyors belts are implemented.
D. PVC conveyor belting
These are smooth plastic (Poly Vinyl Chloride) belts, also known as solid
woven belts. Main applications include aggregate and fine material transport in
mines, and also in aboveground applications due to anti-corrosive properties.
E. Rubber belting
Using rubber conveyor belts have nowadays become more economical. Mostly
wide nylon belts are used as rubber conveyor belts. They are capable of
transmitting shocks and vibrations and hence they have a lower transmission
noise. There is no need of lubrication in this kind of conveyor belts and are
capable of meeting requirements of high speed engines.
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F. Abrasion resistant belting
Specially designed and coated belts for heavy duty. These are used extensively
in construction industries, for conveying sand, cement concrete, RCC, etc. Also,
these find use in electricity generating stations for pre-blending, feeding to
hoppers, which is one among numerous applications. Super Abrasive material
such as Metal ores, Lime stone, Slag Iron, hard rock, glass etc. can be conveyed
using these type of conveyor belts.
4.2.6. ARDUINO
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Arduino boards are available commercially in preassembled form, or as do-it-
yourself kits. The hardware design specifications are openly available, allowing
the Arduino boards to be manufactured by anyone. Adafruit Industriesestimated
in mid-2011 that over 300,000 official Arduinos had been commercially
produced, and in 2013 that 700,000 official boards were in users' hands.
History
Hardware
Fig.4.2.6.Arduino
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An early Arduino board with anRS-232 serial interface (upper left) and an
Atmel ATmega8 microcontroller chip (black, lower right); the 14 digital I/O
pins are located at the top and the six analog input pins at the lower right.
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level signals. Current Arduino boards are programmed via Universal Serial
Bus (USB), implemented using USB-to-serial adapter chips such as
the FTDI FT232. Some boards, such as later-model Uno boards, substitute the
FTDI chip with a separate AVR chip containing USB-to-serial firmware, which
is reprogrammable via its own ICSP header. Other variants, such as the Arduino
Mini and the unofficial Boarduino, use a detachable USB-to-serial adapter
board or cable, Bluetooth or other methods, when used with traditional
microcontroller tools instead of the Arduino IDE, standard
AVR ISP programming is used.
The Arduino board exposes most of the microcontroller's I/O pins for use
by other circuits. The Diecimila, Duemilanove, and current Uno provide 14
digital I/O pins, six of which can produce pulse-width modulated signals, and
six analog inputs, which can also be used as six digital I/O pins. These pins are
on the top of the board, via female 0.10-inch (2.5 mm) headers. Several plug-in
application shields are also commercially available. The Arduino Nano, and
Arduino-compatible Bare Bones Board and Boarduino boards may provide
male header pins on the underside of the board that can plug into solderless
breadboards.
Official boards
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The original Arduino hardware was manufactured by the Italian company Smart
Projects.[11] Some Arduino-branded boards have been designed by the
American companies SparkFun Electronics and Adafruit Industries. Sixteen
versions of the Arduino hardware have been commercially produced to date.
Software
Written in Java, C and C++
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Operating system Cross-platform
Type Integrated
development
environment
License LGPL or GPL license
Website arduino.cc
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setup(): a function that runs once at the start of a program and that can initialize
settings.
After compilation and linking with the GNU toolchain, also included with the
IDE distribution, the Arduino IDE employs the program avrdude to convert the
executable code into a text file in hexadecimal coding that is loaded into the
Arduino board by a loader program in the board's firmware.
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Fig.4.2.7.Power supply
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3. Filter: Smooth the pulsating DC voltage to a varying DC voltage.
4.2.7.2. Transformer
Fig.4.2.7.2.Transformer
A Transformer takes in electricity at a higher voltage and lets it run through lots
of coils wound around an iron core. “. A single-phase Transformer can operate
to either increase or decrease the voltage applied to the primary winding.
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Because the current is alternating, the magnetism in the core is also alternating.
Also around the core is an output wire with fewer coils. The magnetism
changing back and forth makes a current in the wire. Having fewer coils means
less voltage. When it is used to “decrease” the voltage on the secondary winding
with respect to the primary it is called a Step-down Transformer. When a
Transformer is used to “increase” the voltage on its secondary winding with
respect to the primary, it is called a Step-up Transformer.
Working of a Transformer
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According to Faraday’s law, there must be an EMF induced in the second.
If the circuit of the later winding is closed, there must be an electric current
flowing through it.
Now let us see the working of a Transformer in detail. The winding which
takes electrical power from the source, is generally known as Primary winding
of Transformer as shown in figure 2. The winding which gives the desired
output voltage due to mutual induction in the transformer, is commonly known
as Secondary winding of Transformer.
If the Transformer’s ratio is 10:1, then if there are 2200 volts on the
Primary winding there will be 220 volts on the Secondary winding. Then we
can see that if the ratio between the number of turns changes the resulting
voltages must also change by the same ratio.
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4.2.7.3. Rectifiers
Types Of Rectifiers:
Half-wave Rectifier
Full-wave Rectifier
Full-wave bridge rectifier
Half-wave Rectifier
D1
DIODE
V1 V2 VL LOAD
T1
The transformer (T1) isolates the household voltage and also steps down
the household voltage to a more useful voltage level. The diode lets current flow
into the load in only one direction. The load current is unidirectional; therefore,
it has a significant dc component (or average value).When V2 is positive, diode
D1 conducts and VL=V2. When V2 is negative, diode D1 blocks the current
flow and VL=0volts. The load voltage consists of dc voltage along with ripple
voltage. In a half-wave rectifier circuit, the ripple component is lager than the
DC component, which is undesirable.
USEFUL FORMULAS:
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VL (DC) = 0.318V2
VL (AC) = 0.386V2
Full-wave Rectifier
The full wave rectifier circuit requires a transformer with two secondary
windings. i.e. center-tapped secondary winding.
VL
D1 IL
LOAD
V2a
V1
V2b
D2
USEFUL FORMULAS:
VL (DC) = 0.637V2
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VL (AC) = 0.307V2
The full-wave bridge rectifier circuit requires four diodes. The transformer has
only one secondary winding.
IL
D1 D2
T1
V1 V2 VL LOAD
D4 D3
When V2 is positive, diodes D1 & D3 conduct current through the load. Diodes
D2 and D4 block current flow. When V2 is negative, diodes D2 and D4 conduct
current through the load.Diodes D1 and D3 block current flow. The full-wave
bridge rectifier fully utilizes the transformer winding during both half cycles.
USEFUL FORMULAS
VL (DC) = 0.637V2
VL (AC) = 0.307V2
4.2.7.4. Filters
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The 121% ripple in the output of the half-wave rectifier and 48% in the
full-wave rectifier is more than can be normally tolerated. In the full wave
filtering, wherein the frequency of the ripple is 100Hz for a 50Hz ac line
voltage. This is an advantage where either an inductor is used to prevent the
passage of the ripple current(due to its high inductive reactance to ac but quite
low resistance to dc), or a capacitor is used to ‘short’ the ripple to ground but
leave the dc to appear at the output. Various combinations of L and C are also
used.
4.2.7.5. Regulators
The simplest regulator is a large capacitor in parallel with the load. The
capacitor stores DC voltage while the load voltage increases to its peak value.
The capacitor converts the pulsating DC voltage of a rectifier into a smooth Dc
load voltage.
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