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What are the main benefits with ABB Force Measurement products
and what has been achieved?
We ask Mr Chen Peng, Process Control Engineer and Mr Bengt Jansson,
Strategic Projects Manager to comment the ABB Force Measurement
products in Gränges’ hot and cold rolling mills and process lines:
Stressometer system in the hot rolling Stressometer systems in the cold Millmate Thickness Gauging (MTG)
mill rolling mills in the cold rolling mills
”The hot Stressometer installation is ”The rolling mill performance is much ”The accuracy is very good with the
running very well and we have really better with the Stressometer flatness MTG-gauges.
achieved better quality. The good tailout systems. We have increased the produc-
from the hot rolling mill results in tivity step by step and the availability Further, MTG-gauges are alloy-
high quality head-in to the cold rolling has improved a lot. The measurements independent and for the clad mode,
mill. Further, we have increased rolling are very stable and reliable and we have the measurement is insensitive to
speed and the yield is also better than seen a considerable decrease of scrap the alloy chemistry.
before. We also got good hot mill strip due to the Stressometer installations.
flatness and benefit for cold rolling We see a big advantage with the non-
speed performance and quality.” Further, in the long term we have contact MTG thickness gauges having
increased the production speed from very stable and reliable measurements
300 m/min to 1500 m/min and thereby over time. Also, there is a minimum of
we have succeeded to increase our maintenance and there are no radiation
production efficiency considerably.” problems with MTG.”
Millmate Strip Scanner systems Large PillowBlock Tensiometers Pressductor Radial Tensiometers
in the cold rolling mills (LPBT) in the cold rolling mills (PRT) in the cold rolling mills and
”The Millmate Strip Scanner system ”Tension control is one of the most process lines
(MSS) is always working and the MSS- important process parameters in a For measuring tension with shaft-
sensors have been running perfectly process line. In order to achieve good mounted load cells, PRT system is a high-
for many years of operation. There is tension control you need reliable input quality system that provides exceptional
no maintenance and maintenance of the actual tension. Therefore the and long-lasting performance.
costs with MSS. selection of reliable tension load cells is
crucial. For Gränges the choice was ABB’s PRT load cells and tension electronics
MSS is very reliable as the sensor is Large PillowBlock Tensiometers and the are designed for medium-tension and
unaffected by mill environment and underlying Pressductor® technology. light-tension process lines used in light
the measurements are very stable. gauge and loop slitters.
We appreciate the reliable and accurate
Coiler centering is very good with measurements with ABB’s Large Easy to install and virtually maintenance-
MSS. Also excellent recoiling without PillowBlock Tensiometers.” free, PRT tension measurement makes
imperfections such as telescoping.” a significant contribution to more
productive operations and improvements
in product quality.
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Mill data
and over the years they have continuously Light Gauge Slitter 4 (LGS4)
Total ABB portfolio 1 MTG
invested in enhancing their production capacity
Loop Slitter
and competencies in order to meet the always Total ABB portfolio PRT D-type load cells PFEA 112
growing market demand. Today the annual Light Gauge Slitter 2305
production capacity has reach about 120,000 tons. Total ABB portfolio PRT D-type load cells PFEA
Light Gauge Slitter 3
Gränges is concentrating all their resources Total ABB portfolio 1 MTG, LPBT load cells, MC400
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