Chevy Sonic 2013 FSM 2 - 5

Manual Transmission - M20lM32 (MR5, MZ4) 17-571
2. Disconnect the shift lever and selector lever cable

end (1) from the transmission shift lever and
selector lever.
. Pull the cable retainers (2) to release the shift lever
and selector lever cable from the shift lever and
selector lever cable bracket.
. Disconnect the shift lever and selector lever cable
from the shift lever and selector lever cable
bracket.
2505111
9. Press down and lock both cable adjustment
retainers (1), one for each cable, to adjust the shift
lever and selector lever cable.
10. Adjust the shift lever and selector lever cables.
Refer to Manual Transmission Shift Lever and
Selector Lever Cable Adjustment on page 17-574.
11. lnstail the floor console. Refer to Front Floor
Console Replacement on page 2-61.
12. Install the battery tray. Refer to Battery Tray 2504838
Replacement on page 9-721.
13. Verify correct operation of the transmission control . Remove the 2 shift lever and selector lever cable
assembly. bracket fasteners (1).
. Remove the shift lever and selector lever cable
Selector and Shift Lever Cable bracket (2)from the transmission.
Bracket Replacement Installation Procedure
Removal Procedure
1. Remove the battery tray. Refer to Battery Tray
2504838
1. Position the shift lever and selector lever cable
bracket (2) on the transmission.
2504804 Caution: Refer to Fastener Caution on page 0-8.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
17-572 Manual Transmission - M20lM32 (MR5, MZ4)
2. Install the 2 shift lever and selector lever cable
bracket fasteners (1) and tighten to 58 N-m
(43 lb ft).
2505111
2. Lift both cable adjustment retainers (1),one for
each cable, to release the shift lever and selector
lever cable.
2504804
3. Connect the shift lever and selector lever cable
ends (1) to the transmission shift lever and selector
lever. 1 2
4. Pull the cable retainers (2),then position the shift
lever and selector lever cable in the shift lever and
5. Release the cable retainers (2) to connect the shift
lever and selector lever cable to the shift lever and
6. Adjust the shift lever and selector lever cables.
Selector Lever Cable Adjustment on page 17—5 74.
7. Install the battery tray. Refer to Battery Tray
8. Verify correct operation of the transmission control
assembly.
Transmission Control Replacement

Removal Procedure
2504879
1. Remove the floor console. Refer to Front Floor
Console Replacement on page 2-61. 3. Pull the shift lever and selector lever cable
retainers (1)from the transmission control
assembly (3).
4. Remove the shift lever and selector cable from the
shift and selector control
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
2531689 2504879
5. Remove the 4 transmission control bolts (1). . Connect the shift lever and selector lever cables to
6. Remove the transmission control from the vehicle. the shift and selector control adjusters (2).
. Install the shift lever and selector lever cable
Installation Procedure retainers (1) to the transmission control (3)
2531689 2505111
1. Position the transmission control in the vehicle. . Press down and lock both cable adjustment
Caution: Refer to Fastener Caution on page 0—8. retainers (1), one for each cable, to adjust the shift
2. Install the 4 transmission control bolts (1) and lever and selector lever cable.
tighten to 9 N-m(80 lb in). . Adjust the shift lever and selector level cables.
Selector Lever Cable Adjustment on page 17-574.
. Install the floor console. Refer to Front Floor '
Console Replacement on page 2—61 .
. Verify the correct operation of the transmission
control assembly.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Manual Transmission Shift Lever and

Selector Lever Cable Adjustment
1. Remove the floor console. Refer to Front Floor
Console Replacement on page 2-61.
2726170
Note: The hole of the transmission gear control (2)
must be aligned to the hole in the base so the pin (1)
can pass thru both. The transmission gear control will
be locked in the 1—2neutral position.
4. look the position of the shift control lever by
2505111
rotating the reverse lockout device with the
2. Lift upward and disengage (do not remove) both following instructions:
cable lock adjusters (1) to release the internal 4.1. Push down on tab (1) and pull up on device (2)
cable assembly, one for each side. to release from installed position.
4.2. Rotate device 180 degrees so tab (1) is in the
rear of the shift control assembly.
4.3. Secure integral pins (4) in holes located on
shifter base by pushing down device (2).
5. Secure adjuster locks (3) by pushing down until
locked. One for each cable. «2.2
2..
WM—
..
.,.
2.
Note: During this procedure DO NOT touch or preload
the fixed shift lever as this may cause mis-adjustment
to the shift system.
6. Reposition the reverse lockout device with the
following instructions:
6.1. Push down on tab (1) and pull up on device (2)
to release from installed position.
6.2. Rotate device (2) 180 degrees so tab (1) is in
the front of the shift control assembly.
6.3. Push downward on the reverse lockout
device (2) until tab (1) snaps into detent.
2859276
3. Block the shift control housing, push the selector
lever(2) backwards and push (arrow)the blocking
device (1) towards the shift control housing.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Note: When unblocking the blocking device (1) a
defined snap noise should be audible, a snap effect
should be felt.
7. Unblock the shift control housing, push slightly the
selector lever (2) backwards and pull (arrow)the
blocking device away from the shift control
housing.
8. install the floor console. Refer to Front Floor
Console Replacement on page 2—61 .
assembly.
2859277
Vehicle Speed Sensor Replacement
U
2372722
Vehicle Speed Sensor Replacement
Callout Component Name
EngineWiringHarnessBracketNut
Caution: RefertoFastenerCautiononpage 0-8.
Tighten
9N-m(80lb in)
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Vehicle Speed Sensor Replacement (cont'd)

2 EngineWiringHarnessBracket
VehicleSpeedSensor Bolt
3 Tighten
9 N-m(80lb in)
VehicleSpeedSensor
4 Procedure '
Disconnectwiringharnessconnector.
VehicleSpeedSensorO-Ring
5 Procedure
DISCARD theseal and installNEW seal.
Backup Lamp Switch Replacement
1%.
,
2548852
Backup Lamp Switch Replacement
Preliminary Procedure
1. Disconnectthenegativebatterycable.Referto BatteryNegativeCableDisconnectionand Connectiononpage9—713.
2. Withoutdrainingthecoolantor removingthehoses,removeandpositionasidetheradiatorsurgetank.Referto Radiator
Surge TankReplacementonpage 9-630.
BackupLampSwitch
Caution: Referto ComponentFastenerTighteningCautiononpage 0-8.
Procedure
Disconnecttheelectricalconnector.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Backup Lamp Switch Replacement (cont'd)
Tighten
20N-m(15Ibft)
BackupLampSwitchWasher
2 Procedure
DISCARD thewasherand installa NEW washer.
Shift Control Housing Replacement

Removal Procedure
1. Set the parking brake.
2. Shift the transmission to the Neutral position.
3. Remove the battery tray. Refer to Batte/y Tray
4. Remove the brake master cylinder assembly from
the power brake booster. Refer to Master Cylinder
2909835
10. Remove the two shift control housing assembly
fasteners (1).
—L
2551785
end (1)from the transmission shift lever and
selector lever.
6. Pull the cable retainers (2) to release the shift lever
and selector lever cable from the shift lever and
from the shift lever and selector lever cable
bracket.
8. Disconnect the electrical connector from the shift
MWHMM..-“
W, control housing assembly.
9. Remove the backup lamp switch. Refer to Backup 2909710
Lamp Switch Replacement on page 17—576. 11. Slowly and Carefully lift the shift control housing
assembly (1) no farther than 3 cm (1 inch) shown
by dimension (A).
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
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2909737 2910384
12. Holding the shift control housing assembly (1) at 14. Turn the shift control housing assembly
the specified height, rotate the assembly clockwise counterclockwise approximately 30—45degrees
approximately 3045 degrees. until the guide peg (2) is in line with the threaded
hole (1).
15. Slowly and Carefully remove the shift control
housing assembly from the transmission.
2910373
13. Slowly and Carefully lift the shift control housing
assembly (2) until the lower edge of the upper shift
finger (1) is even with the transmission case. 2910428
16. If reinstalling the shift control housing assembly,
remove and discard the O-ring (1).
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Installation Procedure
2910528
3. Turn the shift control housing assembly clockwise
2910428 approximately 30—45degrees.
1. lf reinstalling the shift control housing assembly,
install a New O-ring (1).
2910535
4. Lower the shift control housing assembly (1) no
2910532 farther than 3 cm (1 inch) from the transmission
Note: Only insert the shift control housing assembly case shown by dimension (A).
until the lower edge of the upper shift finger (1) is even
with the transmission case.
2. Align the guide peg (3) in line with the threaded
hole (2),then Slowly and Carefully insert the shift
control housing assembly in the transmission case,
STOP when the lower edge of the upper shift
finger (1) is even with the transmission case.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
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2910537 2551785
5. Holding the shift control housing assembly (1) at 8. Connect the shift lever and the selector lever cable
the specified height, rotate the assembly ends (1) to the transmission shift lever and the
counterclockwise approximately 3045 degrees to selector lever.
align the guide peg with the threaded hole. 9. install the brake master cylinder assembly to the
6. Slowly and Carefully lower the shift control housing power brake booster. Refer to Master Cylinder
until seated in the transmission case. Replacement on page 5-147.
10. Install the backup lamp switch. Refer to Backup
Lamp Switch Replacement on page 17—576.
11. Connect the electrical connector to the shift control
housing assembly.
12. Install the battery tray. Refer to Battery Tray
Replacement on page 9—721 .
assembly.
Transmission Rear Mount

Replacement
Removal Procedure
1. Raise and support the vehicle. Refer to Lifting and
Jacking the Vehicle on page 1-31.
2909635
Caution: Refer to Fastener Caution on page 0-8.
7. Install the two shift control housing assembly
fasteners (1) and tighten to 20 NW (16 lb ft).
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Transmission Mount Replacement -
Left Side
Removal Procedure
1. Remove the battery tray. Refer to Battery Tray
Replacement on page 9—721 .
2. install the engine support fixture. Refer to Engine
Support Fixture on page 9-1060.
2503662
. Remove and DISCARDthe transmission rear
mount to bracket through bolt (1).
CO
. Remove the transmission rear mount bolt (2).
Push and hold the powertrain assembly forward
and then remove the transmission rear mount (3).
2503695
3. Remove and DISCARDthe left transmission
mount to bracket bolts (1).
4. Remove the left transmission mount to body
bolts (2).
5. Remove the left transmission mount to
body nut (3).
6. Remove the left transmission mount (4)from the
vehicle.
2503662
1. Push and hold the powertrain assembly forward
and then install the transmission rear mount(3).
Caution: Refer to Fastener Caution on page 0—8.
2. lnstail the transmission rear mount bolt (2) and
tighten to 100 N-m(74 lb ft).
3. install the NEW transmission rear mount to bracket
through bolt (1) and tighten to 80 N-m(59 lb ft) plus
45—60degrees.
Lower the vehicle.
2503695
2013
~Sonic
(US/Canada)
Service
Manual
(5377994)
1. Install the left transmission mount (4) to the
vehicle.
Caution: Refer to Fastener Caution on page 0—8.
2. Install the left transmission mount to body bolts (2)
and tighten to 58 Nm (43 lb ft).
3. Install the left transmission mount to body nut (3)
and tighten to 58 N-m(43 lb ft).
4. Install the NEW left transmission mount to
transmission bolts (1) and tighten to 50 N-m
(37 lb ft) plus 60—75degrees.
Remove the engine support fixture. Refer to
Engine Support Fixture on page 9-1060.
Install the battery tray. Refer to Battery Tray
Transmission Mount Bracket

Replacement - Rear
Removal Procedure
1. Raise and support the vehicle. Refer to Lifting and 2549089
Jacking the Vehicle on page 1—31. 5. Remove and DISCARDthe transmission rear
2. Remove the front suspension skid plate, mount bracket bolts (1).
if equipped. Refer to Drivetrain and Front 6. Remove the transmission rear mount bracket (2).
Suspension Frame Skid Plate Replacement on
page 3-143. Installation Procedure
. Using a suitable jack stand, support the rear of the
powertrain.
2549089
2503662 1. Install the transmission rear mount bracket (2).

. Remove and DISCARDthe transmission rear
2. install the NEW transmission rear mount bracket
mount to bracket through bolt (1).
bolts (1) and tighten to 100 N-m(74 lb ft) plus 30-
45 degrees.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
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2503662 2548969
3. Install the NEW transmission rear mount to bracket 2. Remove the 3 left transmission mount bracket to
through bolt (1) and tighten to 80 N-m(59 lb ft) plus transmission bolts (1).
45—60degrees. ’ 3. Remove the left transmission mount bracket (2)
4. Remove the jack stand. from the transmission.
5. Install the front suspension skid plate, if equipped.»
Refer to Drivetrain and Front Suspension Frame Installation Procedure
Skid Plate Replacement on page 3-143.
6. Lower the vehicle.
Transmission Mount Bracket

Replacement - Left Side
Removal Procedure
1. Remove the lefttransmission mount. Refer to
Transmission Mount Replacement - Left Side on
page 17-581.
2548969
1. Install the left transmission mount bracket (2) to the
transmission.
2. Install the left transmission mount bracket to
transmission bolts (1) and tighten to
100 N-m(74 lb ft).
3. Install the left transmission mount. Refer to
Transmission Mount Replacement —Left Side on
page 17—581.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Front Wheel Drive Shaft Seal Replacement - Left Side
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2551806
Front Wheel Drive Shaft Seal Replacement - Left Side
Callout Component Name'
Preliminary Procedure
1. Raise andsupportthevehicle.Referto LiftingandJackingthe Vehicleonpage 1-31.
2. Removethefrontwheeldriveshaftfromthetransmission.Referto FrontWheelDriveShaftReplacementonpage 7-5.
LeftFrontWheelDriveShaftOil Seal
Procedure
1. RemovetheleftfrontWheeldriveshaftoil seal usingthe DT-7004hammerandtheDT-23129universalseal
remover.
2. CoattheNEW leftfrontwheeldriveshaftoil seal withtransmissionfluid.
3. InstalltheNEW leftfrontwheeldriveshaftoil seal usingtheDT-519driftandhammer.
Note: Donotreusethewheeldriveshaftoil seal.
Special Tools
' DT-519installerDrift
- DT-23129UniversalSeal Remover
- DT-7004Slide Hammer
For equivalentregionaltools,referto Special Toolsonpage 17-593.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994) 2'-\
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,
Manual Transmission - MZO/M32 (MR5, MZ4) 17-585
Front Wheel Drive Shaft Seal Replacement - Right Side
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2531406
Front Wheel Drive Shaft Seal Replacement - Right Side
Callout I Component Name
Preliminary Procedures
1. Raise andsupportthevehicle.Referto LiftingandJackingthe Vehicleonpage 1—31.
2. Removethefrontwheeldriveshaftfromthe transmission.Referto FrontWheelDriveShaftReplacementonpage 7—5.
RightFrontWheelDriveShaftOil Seal
Procedure
1. Removetherightfrontwheeldriveshaftoil seal usingtheDT-7004hammerandtheDT-23129universal
seal remover.
2. CoattheNEW rightfrontwheeldriveshaftoil sealwithtransmissionfluid.
3. InstalltheNEW rightfrontwheeldriveshaftoil seal usingtheDT-519driftand hammer.
Note: Do notreusethewheeldriveshaftoil seal.
Special Tools
- DT-519InstallerDrift
- DT-7004Slide Hammer
- DT—23129 UniversalSeal Remover
Forequivalentregionaltools,referto Special Toolsonpage 17—593.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Transmission Replacement
Removal Procedure
1. Remove the battery and battery tray. Refer to
Battery Tray Replacement on page 9-721.
3
A,7 ‘\
2492638
9. Remove the transmission mount to body bolts (2)
and nut (3).
2511540
2. Disconnect the transmission range selector lever
cable terminal (1) from the transmission
manual pin.
3. Press the locking tab forward in order to release
the transmission range selector lever cable (2)
from the cable bracket.
4. Disconnect the vehicle speed sensor and back—up
light switch.
5. Remove the wiring harness clips from the
transmission.
6. Remove the clutch actuator feed line clip.
7. Remove the line from the clutch actuator cylinder
pipe elbow.
8. Install the engine support fixture. Refer to Engine
Support Fixture on page 9—854.
2548969
10. Remove the transmission mount bracket to
transmission bolts (1) and remove transmission
mount and bracket assembly.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
2514158 2514159
11. Remove the 3 transmission to engine bolts (1). 23. Remove the lower oil pan to transmission bolts (1).
12. Disconnect the intermediate steering shaft from the 24. Separate the transmission from the engine and
steering gear. Refer to Intermediate Steering Shaft lower the transmission from the vehicle.
13. Support the CRFM from the top. Installation Procedure
14. Raise the vehicle on a hoist. Refer to Lifting and Warning: Use care when cleaning the clutch hub.
Jacking the Vehicle on page 1-31. The clutch hub may have sharp edges and can
15. Remove the skid plate from the front frame, cause personal injury if contact is made. Wear
if equipped. protective gloves to avoid personal injury.
16. Remove the left and right front wheelhouse liner 1. Clean the clutch hub and the input shaft from any
inner front extensions. Refer to Front Wheelhouse debris and contaminates with a lint-free towel.
Liner Inner Front Extension Replacement (Left
Slde) on page 3-147 or Front Wheelhouse Liner
Inner Front Extension Replacement (Right Side,
LUV) on page 3—148or Front Wheelhouse Liner
Inner Front Extension Replacement (Right Slde,
LWE, LUW) on page 3—149.
17. Disconnect the hydraulic power steering hoses
from the frontframe, it equipped.
18. Disconnect the exhaust isolators from the front
suspension frame.
19. Remove the drivetrain and front suspension frame.
Refer to Drivetrain and Front Suspension Frame
20. Remove the wheel drive shafts from the
transmission and intermediate shaft and support.
21. Remove the wheel drive intermediate shaft. Refer
to Front Wheel Drive Intermediate Shaft
22. Support the transmission with a suitable jack.
%
2665890
Caution: Applying too much or the wrong type of
grease on the transmission input shaft may cause
damage, clutch slippage or failure. Always apply the
correct type of grease. Never apply more grease than is
necessary to coat the transmission input shaft with a
very thin film of grease.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
2. Use a clean flat brush (1)to apply very light coating 6. Remove the transmission jack.
of multi—purposegrease to input shaft until the 7. Install the wheel drive intermediate shaft. Refer to
metal is only shiny. No visible clumps of grease Front Wheel Drive IntermediateShaft
are permissible regardless of size. Smear away Replacement on page 7—4.
from the transmission in direction of the shown
8. install the front wheel drive shafts to the
arrow.
transmission and intermediate shaft.
9. Install the drivetrain and front suspension frame.
Refer to Drivetrain and Front Suspension Frame
10. Connect the hydraulic power steering hoses to the
front frame, it equipped.
11. Install the rear transmission mount to the
transmission. Referto Transmission Rear Mount
Replacement on page 17—580.
12. Connect the exhaust isolators to the front
suspension frame.
13. Install the left and right front wheelhouse liner inner
front extensions. Refer to Front Wheelhouse Liner
Inner Front Extension Replacement (Left Slde) on
5 «£0 I page 3-147 or Front Wheelhouse Liner Inner Front
’/> Extension Replacement (Right Side, LUV) on
r/ 4 page 3-148 or Front Wheelhouse Liner Inner Front
Extension Replacement (Right S/de, LWE, LUW)
.\\$ ’95 on page 3-149
'xflififl / % 14. Install the skid plate and fasteners to the front
frame, if equipped. Tighten the skid plate fasteners
2665891 to 22 N-m(16 lb ft).
Caution: Ensure that no grease remains on the lead 15. Lower the vehicle.
surface of the transmission input shaft. Clean the lead 16. Connect the intermediate steering shaft to
surface of the transmission input shaft prior to the steering gear.
assembly 0fthe transmission to the engine. Failure to
maintain a clean surface may cause clutch slippage or
failure.
3. Clean the entire lead surface of the input shaft with
a NEW,lint—freetowel (1).
4. Raise the transmission into the vehicle and install
the transmission to the engine. “‘Q
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2514158
17. Install the upper transmission to engine bolts (1)
and tighten to 60 N-m(44 lb ft).
2514159
Caution: Refer to Fastener Caution on page 0-8
5. Install the lower oil pan to transmission bolts (1)
and tighten to 40 N'm (30 lb ft).
(US/Canada)
-Sonic
2013 (5377994)
Manual
Service
2492638 2511540
18. Install transmission bracket and mount assembly 24. Press the locking tab rearward in order to lock the
and install mount to body bolts (2) and nut (3). transmission range selector lever cable (2) to the
Tighten the bolts and nut to 58 N-m(43 lb ft). cable bracket.
25. Connect the transmission range selector lever
cable terminals (1) to the transmission
manual pins.
26. Install the battery and battery tray. Refer to Battery
Tray Replacement on page 9-721
27. Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and
Connection on page 9-713.
28. Bleed the clutch system. Refer to Hydraulic Clutch
System Bleeding on page 17—415.
Description and Operation
Transmission System Description

and Operation
The M32-6 is a 6-speed manual transmission. This
manual transmission is an all—synchromesh3—shaft
transmission.
2548969
19. Install the transmission bracket bolts (1) and
tighten to 100 Nm (74 lb ft).
20. Remove the engine support fixture.
21. Install the feed line to clutch actuator cylinder pipe
elbow.
22. Install the wire harness clips to the transmission.
23. Connect the backup light switch and vehicle speed
sensor.
2013
-Sonic
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Service
Manual
(5377994)
In this transmission angular cone bearings are used for
all shafts. These bearings require a certain amount of
play and pretension. The required amount of bearing
play and pretension is achieved at the production stage
by using shims under the angular cone bearing in the
transmission housing.
Location of Gearwheels
This diagram shows the location of the gearwheels on
the respective shaft.
2189355
This 3—shafttransmission (1) has the following
advantages:
~ Compact construction
' improved smooth—runningperformance
- Better shift quality
. High torque transmission
° Low weight
Location of the Shafts
2189357
The following cross—sectionaldiagram shows the
Legend
location 0fthe respective shafts in the M32-6
transmission, as per the 3—shaftprinciple. (1) 1st Gear Gearwheel
(2) 2nd Gear GeanNheel
(3) 5th Gear Gearwheel
(5) 3rd/5thGear GeanNheel
(8) 4th Gear GeanNheeI
(9) Reverse Gear Gearwheel
(10) 3rd Gear Gearwheel
El
PEI.
2189356
Legend
(1) UpperMain Shaft
(2) InputShaft
(3) LowerMain Shaft
(4) DifferentialGear
2013
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Power Flow in the Individual Gears
The following diagrams show the flow of power in the
individual gears.
2189360
3rd gear
2189358
1st gear
2189361
4th gear
2189359
2nd gear
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-Sonic
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2189362 2189364
5th gear Reverse gear
2||||
.____._‘__‘
2189363
6th gear
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-Sonic
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Service
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Manual Transmission —M20lM32 (MR5, MZ4) 17-593
Transmission Identification Special Tools and Equipment

Information
Illustration Tool NumberlDescription
1 2 3 4 5
\ \ \ \ / Q) DT-519
\ l5“ \ H I I FII W\ OiISealzézggéglnstaller

M320FAM23941 C
A - - 41234567MH
| | | II I
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LfiI 1 \ \ N
" DT—586
9/8\ \7 \ KM-586
J—23129
6 RemoverHook
2189365
The code for the M32—6transmission will be found on 1938572
the back of the transmission housing, above the axle
shaft. In addition, an Alphacode sticker will be placed
on the cover of the differential.
° Transmission type (M32) (1)
- Design (2)
DT-7004
. Engine family (3)
Slide Hammer
. Output ratio (3.941) (4)
- Gear set (C) (5)
- Alpha Code (MH)(6)
' Serial number (7 digit)(7) 1938239
- Last digit of year (4 =2004) (8)
' 2 blanks (9)
- Manufacturing plant (A =Aspern) (10)
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
17-594 Shift Lock Control
Shift Lock Control
Schematic and Routing Diagrams
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
86..
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2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Diagnostic Information and Procedures
DTC 3270A
Diagnostic Instructions
- Perform the Diagnostic System Check - Vehicle
on page 6—66prior to using this diagnostic
procedure.
- Review Strategy Based Diagnosis on page 6-58
for an overview of the diagnostic approach.
- Diagnostic Procedure Instructions on page 6-59
provides an overview of each diagnostic category.
DTC Descriptors
DTC 3270A 01: Park Lock Solenoid Control Circuit Short to Battery
DTC B270A 02: Park Lock Solenoid Control Circuit Short to Ground
DTC B270A 04: Park Lock Solenoid Control Circuit Open
Diagnostic Fault Information
Open/High Signal
Circuit Short to Ground Resistance Short to Voltage Performance
Control B27OAO2 B270AO4 B27OA01 -
Ground — B270A04 — -
CircuitISystem Description Conditions for Clearing the DTC

The body control module (BCM) controls the - A current DTC B270A will clear when the
transmission shift lock control solenoid actuator by malfunction is no longer present and the ignition
providing a battery positive voltage to the solenoid switch is cycled.
when the brake pedal is applied. The BCM monitors the - A history DTC will clear after 100 ignition cycles
voltage and current flow of the control circuit. with no current DTC active during the 100 ignition
cycles.
Conditions for Running the DTC
- The ignition switch is in the ON position. Reference Information
- The brake pedal is applied. Schematic Reference
- The transmission is in the PARK position.
Shift Lock Control Schematics on page 17—595
- The DTC runs continuously once the above
conditions are met. Connector End View Reference
Conditions for Setting the DTC Component Connector End Views on page 11-269
B270A 01 Description and Operation

The body control module detects a short to voltage in Automatic Transmission Shift Lock Control Description
the transmission shift lock control solenoid actuator and Operation on page 17—600
control circuit for 1 second. Electrical Information Reference
B270A 02
~ Circuit Testing on page 11-526
The body control module detects a short to ground in - Connector Repairs on page 11—548
the transmission shift look control solenoid actuator
control circuit for 1 second. - Testing for IntermittentConditions and Poor
Connections on page 11-531
3270A 04 - Wiring Repairs on page 11-537
The body control module detects an open or short to
Scan Tool Reference
voltage in the transmission shift lock control solenoid
actuator control circuit for 1 second. Control Module References on page 6—3for scan tool
information
Action Taken When the DTC Sets
The body control module will not attempt to enable the
voltage supply circuit of the transmission shift lock
control solenoid actuator until the next key cycle.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Shift Lock Control 17-597
CircuitISystem Verification =>Ifless than 2 Q, repair the open/high resistance
1. IgnitionON. in the ground connection.
2. Verify the scan tool Brake Transmission Shift U If less than 10 Q
Interlock Solenoid Actuator Command parameter 5. IgnitionON, connect a test lamp between the
changes from Inactive to Active when the brake control circuit terminal 4 and the ground circuit
pedal is applied. terminal 2. '
If the Brake Transmission Shift Interlock 6. Verify the test lamp turns ON and OFF when
Solenoid Actuator Command does not change commanding the Brake Transmission Shift
Interlock Solenoid Actuator ON and OFF with a
Refer to Stop Lamps Malfunction on page 4-178 scan tool.
If the Brake Transmission Shift interlock =>if the test lamp is always OFF
Solenoid Actuator Command changes
6.1. ignition OFF, disconnect the harness
Verify the 83 Transmission Shift Lever moves out connector at the K9 Body Control Module.
of the PARK position when the brake pedal is
applied. 6.2. Test for infinite resistance between the control
circuit and ground.
If the the S3 Transmission Shift Lever does not
move out of the PARK position =>Ifless than infinite resistance, repair the short to
ground on the circuit.
Refer to CircuitISystem Testing.
U Ifinfinite resistance
If the 33 Transmission Shift Lever does move
out of the PARK position 6.3. Test for less than 2 Q in the control circuit and
to end.
All OK.
=>lf 2 Q or greater, repair the open/high resistance
CircuitISystem Testing in the circuit.
1. IgnitionOFF, disconnect the X1 harness connector U Ifless than 2 Q
at the K9 body control module, ignition ON. 6.4. ignition ON.
2. Verify a test lamp illuminates between the B+ 6.5. Verify a test lamp illuminates between each B+
Circuit terminal 4 and ground. and ignition circuit terminal at the control
2, If the test lamp does not illuminate and the module harness connector.
circuit fuse is good =>Ifthe test lamp does not illuminate, repair the
2.1. Test for less than 2 Q in the B+ circuit end circuit or fuse as necessary.
to end. =>lfthe test lamp illuminates at each B+ and
=>If2 Q or greater, repair the open/high resistance ignition circuit, replace the K9 Body Control
in the circuit. Module.
=>Ifless than 2 Q, verify the fuse is not open and =>If the test lamp is always CM
there is voltage at the fuse. 6.1. IgnitionOFF, disconnect the harness
If the test lamp does not illuminate and the connector at the K9 body control module,
circuit fuse is open ignition ON.
2.1. Test for infinite resistance between the B+ 6.2. Test for less than 1 V between the control
circuit and ground. circuit and ground.
=>Ifless than infinite resistance, repair the short to =>If 1 V or greater, repair the short to voltage on
ground on the circuit. the circuit.
=>lf infinite resistance, replace the K9 body control =>Ifless than 1 V, replace the K9 Body Control
module. Module.
If the test lamp illuminates U If the test lamp turns ON and OFF
. Ignition OFF and all vehicle systems OFF, 7. Test or replace the S3 Transmission Shift Lever.
disconnect the harness connector at the
83 Transmission Shift Lever. Itmay take up to Component Testing
2 minutes for all vehicle systems to power down. Dynamic Test
. Test for less than 10 Q between the ground circuit 1. Install a 10 A fused jumper wire between the
terminal 2 and ground. control terminal 4 and 12 V. Momentarily install a
If 10 Q or greater jumper wire between the ground terminal 2 and
4.1. IgnitionOFF. ground.
4.2. Test for less than 2 Q in the ground circuit end 2. Verify the solenoid turns on & off/ciicks, etc.
to end. :> If the solenoid does not turn on & offlclicks, etc.
=>If2 Q orgreater, repair the open/high resistance Replace the 83 Transmission Shift Lever.
in the circuit. U If the solenoid does turn on & offlclicks, etc.
3. All OK
-Sonic
2013 (US/Canada)
Service
Manual.
(5377994)
Repair Instructions VisuallPhysical Inspection

Perform the Diagnostic Repair Verification on ~ lnspect for aftermarket devices which could affect
page 6—92after completing the repair. the operation of the automatic transmission shift
0 Transmission Control Replacement on lock control. Refer to Checking Aftermarket
page 17-193 Accessories on page 11-525.
- Control Module References on page 6-3 for BCM - Inspect the easily accessible or visible system
replacement, programming, and setup. components for obvious damage or conditions
which could cause the symptom.
Symptoms - Automatic Transmission Intermittent
Shift Lock Control Faulty electrical connections or wiring may be the
Important: The following steps must be completed cause of intermittentconditions. Refer to Testing for
before using the symptom tables. IntermittentConditions and Poor Connections on
page 11-531
1. Perform the Diagnostic System Check - Vehicle on
page 6-66 before using the Symptom Tables in Symptom List
order to verify that all of the following are true:
Refer to a symptom diagnostic procedure in order to
- There are no DTCs set. diagnose the symptom:
- The control modules can communicate via the Transmission Control Lever Malfunction on
serial data link. page 17-598
2. Review the system operation in order to familiarize
yourself with the system functions. Refer to
Automatic Transmission Shift Lock Control
Description and Operation on page 17-600.
Transmission Control Lever Malfunction
Diagnostic Instructions
- Perform the Diagnostic System Check —Vehicle
on page 6-66 prior to using this diagnostic
procedure.
- Review Strategy Based Diagnosis on page 6-58
for an overview of the diagnostic approach.
- Diagnostic Procedure Instructions on page 6—59
provides an overview of each diagnostic category.
Diagnostic Fault Information
Opeanigh Signal
Circuit Short to Ground
Resistance Short to Voltage Performance
Control 1 1 2
Ground 1
1.TransmissionshiftcontrolleverwillnotmovefromPARK withthebrakepedalapplied.
2. TransmissionshiftcontrolleverwillmovefromPARK withoutthebrakepedalapplied.
CircuitISystem Description Description and Operation

The body control module (BCM) controls the Automatic Transmission Shift Lock Control Description
transmission shift lock control solenoid actuator by and Operation on page 17-600
providing a battery positive voltage to the solenoid
when the brake pedal is applied. The BCM monitors the Electrical Information Reference
voltage and current flow of the control circuit. Circuit Testing on page 11-526
Reference Information Connector Repairs on page 11-548
Testing for IntermittentConditions and Poor
Schematic Reference Connections on page 11—531
Shift Lock Control Schematics on page 17—595 0 Wiring Repairs on page 11-537
Connector End View Reference Scan Tool Reference
Component Connector End Views on page 11-269 Control Module References on page 6-3 for scan tool
information
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Shift Lock Control 17-599
CircuitISystem Verification 4.3. Test for less than 2 Q in the control circuit end
1. ignition ON. to end.
2. Verify the scan tool Brake Transmission Shift r» If2 Q or greater, repair the open/high resistance
interlock Solenoid Actuator Command parameter . in the circuit.
Changes from Inactive to Active when the brake U Ifless than 2 Q
pedal is applied. 4.4. Ignition ON.
=>if the Brake Transmission Shift Interlock 4.5. Verify a test lamp illuminates between each B+
Solenoid Actuator Command does not change and ignition circuit terminal at the control
Refer to Stop Lamps Malfunction on module harness connector.
page 4-178. . =>if the test lamp does not illuminate, repairthe ‘
U If the Brake Transmission Shift Interlock circuit or fuse as necessary.
Solenoid Actuator Command changes =>Ifthe test lamp illuminates at each B+ and
3. Verify the 83 Transmission ShiftLever moves out ignition circuit, replace the K9 Body Control
of the PARK position when the brake pedal is Module.
applied. :> If the test lamp is always ON
=>If the S3 transmission shift lever does not move 4.1. Ignition OFF, disconnect the harness
out of the PARK position connector at the K9 body control module,
Refer to CircuitISystem Testing. ignition ON.
U If the 33 Transmission Shift Lever does move 4.2. Test for less than 1 V between the control
out of the PARK position circuit and ground.
All OK. =>If 1 V or greater, repair the short to voltage on
the circuit.
CircuitISystem Testing =>If less than 1 V, replace the K9 Body Control
1. IgnitionOFF and all vehicle systems OFF, Module.
disconnect the harness connector at the U If the test lamp turns ON and OFF
83 Transmission Shift Lever. Itmay take up to
2 minutes for all vehicle systems to power down. 5. Test or replace the 83 Transmission Shift Lever.
2. Test for less than 10 Q between the ground circuit Component Testing
terminal 2 and ground.
Dynamic Test
=>If 10 Q or greater
1. Install 8 10A fused jumperwire between the
2.1. IgnitionOFF. control terminal 4 and 12 V. Momentarily install a
2.2. Test for less than 2 Q in the ground circuit end jumper wire between the ground terminal 2 and
to end. ground.
=>If2 Q or greater, repair the open/high resistance 2. Verify the solenoid turns on and off/Clicks,etc.
in the circuit. =>If the solenoid does not turn on and off/
=>Ifless than 2 Q, repair the open/high resistance clicks, etc.
in the ground connection. Replace the 83 Transmission Shift Lever.
U if less than 10 Q U If the solenoid does turn on and offlclicks, etc.
3. IgnitionON, connect a test lamp between the 3. All OK.
control circuit terminal 4 and the ground circuit
terminal 2. Repair Instructions
4. Verify the test lamp turns ON and OFF when Perform the Diagnostic Repair Verification on
commanding the Brake Transmission Shift page 6—92after completing the repair.
interlock Solenoid Actuator ON and OFF with a
scan tool. - Transmission Control Replacement on
page 17—193
=>Ifthe test lamp is always OFF
- Control Module References on page 6-3 for BCM
4.1. ignition OFF, disconnect the harness replacement, programming, and setup
connector at the K9 Body Control Module.
4.2. Test for infinite resistance between the control
circuit and ground.
=>if less than infinite resistance, repair the short to
ground on the circuit.
U lf infinite resistance
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
Description and Operation The body control module controls the voltage to the
park lock control solenoid through the park lock control
solenoid controlled voltage circuit. The following
conditions must be met before the body control module
Automatic Transmission Shift Lock will supply voltage to the park lock solenoid:
Control Description and Operation - The ignition is in the ON position.
The automatic transmission park lock control system is - The engine control module sends an input via
a safety device that prevents an inadvertent shift out of GMLAN serial data to the body control module
PARK. The driver must press the brake pedal before indicating the transmission is in the PARK
moving the park lever out of the PARK position. The position.
system consists of the following components: - The body control module determines the brake
- The automatic transmission park lock solenoid pedal is applied according the brake pedal
(serviced as the automatic transmission shift lock position.
actuator), is located within the floor shift control Since the park lock control solenoid is permanently
assembly. grounded, the body control module supplies voltage to
- The body control module, which controls the the automatic transmission park lock control solenoid,
voltage supply circuit of the park lock control unlocking the park lever allowing the driver to move the
solenoid. park lever out of the PARK position as the solenoid
- The engine control module. energizes. When the brake pedal is not applied, the
body control module turns the control voltage output of
the park lock control solenoid OFF, de-energizing the
park lock control solenoid. The de—energizedsolenoid
mechanically locks the park lever in the PARK position.
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
3 Aluminum Wheel
3-5 Reverse and 4—5—6 Clutch Fluid Seal Ring Porosity Repair ................................. 16—59
Replacement ......................... 17-243, 17—244 Refinishing ..................................... 16-59
3-5 Reverse and 4-5—6Clutch Housing Anti-Corrosion Treatment and Repair ........... 3-159
Assemble ..................................... 17—261 Approximate Fluid Capacities ..................... 1-35
Disassemble .................................. 17-256 Armrest Replacement
3-5 Reverse and 4-5-6 Clutch Housing, and input, Front Seat ....................................... 14—7
Reaction, and Output Carrier Arrows and Symbols ............................... 1—3
installation .................................... 17—269 Audio Disc Player and USB Receptacle
Replacement .................................... 8-60
A Automated Bleed Procedure ...................... 5—38
A/C Diagnostics Chart ............................ 10-7 Automatic Transmission
ABS Electronic Component Description ............ 17—31
9
Description and Operation ....................... 5—51 Oil Cooler Flushing and Flow Test ............ 17—175
Accelerator Pedal Automatic Transmission Control Indicator
Position Sensor Replacement .. . . . . 9—252,9-541 Opening Cover Replacement .................... 2—58
Accessory Power Receptacle Axle Replacement ............................... 16-31
Replacement ................................... 11—76
Aiming Headlamps ................... h........... 4-196 B
AIR BAG Indicator Backup Lamp
Circuit Malfunction .................... 13—109,13-110 Bulb Replacement .............................. 4—208
Air Cleaner Switch Replacement ................. 17-463, 17-576
Assembly Replacement ................. 9-290, 9—582 Ball Joint
Element Replacement .................. _9—289,9-581 Inspection ...................................... 16—41
Inlet Duct Replacement ................. 9-287, 9-579 Base Engine Misfire With
Outlet Duct Replacement ............... 9-288, 9-580 Abnormal Valve Train Noise ............. 9-776, 9-950
Air Conditioning Basecoat/Clearcoat Paint Systems ............. 3-159
O-Ring Seal Replacement ...................... 10-21 Battery
Refrigerant Filter Replacement ................. 10-27 Charging ....................................... 9-703
Refrigerant Pressure Sensor Description and Operation ...................... 9-728
Replacement .......................... 10-30—10-32 Electrical Drain/Parasitic Load Test ............ 9-704
System Performance Test ....................... 10-4 inspection/Test ................................. 9-702
Air Conditioning Compressor Positive and Negative Cable
Oil Diagnosis ................................... 10—10 Replacement .................................. 9-715
Air Conditioning Compressor Bracket Replacement ................................... 9—719
Installation ...................................... 9-914 Tray Replacement .............................. 9-721
Removal ........................................ 9—864 Battery Negative Cable
Air Hose Test ..................................... 1—94 Disconnect/Connect Procedure ................ 9—713
Air Inlet Replacement ................................... 9-717
Assembly Replacement ........................ 10-47 Battery Positive Cable
Air inlet Grille Panel Replacement ................................... 9-718
Replacement ................................... 4—374 Blower Motor
Air Intake Malfunction ..................................... 10-76
System Description ............................. 9-592 Replacement ................................... 10-49
Air Outlet Resistor Replacement .......................... 10-48
Duct Replacement —Floor, Left ................. 10-56 Body Control Module
Duct Replacement —Floor, RH .................. 10—57 Replacement ................................... 11-67
Duct Replacement - l/P,Center ................. 10-53 Scan Tool Information ............................ 6—15
Duct Replacement - IIP,Left .................... 10—52 Body Hinge Pillar
Duct Replacement - IIP,Right .................. 10-54 Lower Reinforcement Replacement ............. 3-96
Duct Replacement —Rear Floor, LH ............ 10—58 Body Leans or Sways in Corners ................ 16-36
Duct Replacement - Rear Floor, RH ............ 1059 Body Panel Paint Protector Replacement .......... 2-3
Air Pressure Test ................................. 1-33 Body Side Frame Rocker Reinforcement
Air/Wind Noise Diagnosis ......................... 1—33 Replacement ................................... 3-108
AIcohol/Contaminants-in-Fuel Body Side Upper
Diagnosis ............................... 9—235,9-523 Front Applique Replacement ...................... 2—4
All Seasons Tires Description ................... 16—64 Body Waterleak Repair ........................... 1-94
Altitude Versus Barometric Pressure . . 9—26,9—312 Brake Assist System
Description and Operation ...................... 5-180
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
2
Brake Assist System (cont'd) Brake System (cont'd)
Diagnosis ....................................... 5-138 Internal Leak Test .............................. 5-143
Brake Booster Noise ........................................... 5—117
Pump Motor Malfunction ........................ 5-112 Slow Release ................................... 5-126
Brake Caliper Vacuum Source Test ........................... 5—142
Bracket Replacement —Front .................... 5-70 Vehicle Road Test .............................. 5-141
Bracket Replacement —Rear ..................... 5-74 Brake Warning System
Inspection ........................................ 5-58 Description and Operation ...................... 5—1
81
Overhaul - Front ................................. 5—69 Brakes
Replacement - Front ............................. 565 Brake Pad and Rotor Burnishing ................. 5—65
Replacement —Rear ............................. 5-66 Drag ............................................ 5—125
Brake Drum Braking Action Uneven
Diameter Measurement .......................... 5-87 Front to Rear ................................... 5-120
Refinishing ....................................... 5-91 Pulls to One Side ............................... 5-118
Replacement .................................... 5—90
Surface and Wear Inspection .................... 5—88 C
Brake Fluid CamberAdjustment
LOSS ............................................ 5-127 Front ............................................ 16—70
Brake Hose Camber Description ............................. 16—70
Replacement —Front ............................ 5—162 Camshaft
Replacement —Rear ............. 5-164. 5-165, 5-167 Replacement .................................. 9—1052
Brake Pad Camshaft Actuator
Inspection ........................................ 5—58 System Description _____________________ 9-296, 9-588
Replacement —Front ............................. 5—61 Camshaft Cover
Replacement —Rear ............................. 5-63 Replacement ,,,,,,,,,,,,,,,,,,,,,,,,,, 9850, 9-1050
Brake Pedal Camshaft Position Actuator
Assembly Replacement ........................ 5451 Adjuster Installation ........................... 9-1120
Excessive Effort ................................ 5-123 Adjuster Removal ,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 9—1077
Excessive Travel ............................... 5-121 Solenoid Valve Replacement ,,,,,,,,,,, 9—282,9-574
Position Sensor Learn ........................ 17—164 Camshaft Position Sensor
Position Sensor Replacement .................. 4-186 Replacement ............................ 9-285, 9—576
Pulsation ....................................... 5-116 Camshaft Seal
Pushrod inspection ............................. 5—145 Replacement .................................. 9-1048
Travel Measurement and Inspection ........... 5—141 Camshaft Sprocket
Brake Pipe Installation ...................................... 9—903
Replacement ................................... 5-158 Removal ________________________________________ 9-871
Brake Pipe and Hose Inspection ................ 5—145 Camshaft Timing Chain
Brake Pressure Modulator Valve Adjustment ..................................... 9-857
Bracket Replacement ............................ 5-44 Inspection ______________________________________ 9-855
Pipe Replacement .............................. 5-156 Installation ...................................... 9-904
Replacement .................................... 5-40 Removal ........................................ 9-869
Brake Rotor Cargo Center Courtesy Lamp
Assembled Lateral Runout Correction ........... 5-83 Bulb Replacement ______________________ 4-206, 4-207
Assembled Lateral Runout Correction Carpet
Indexing ........................................ 5-83 Retainer Replacement - Front ................... 2-20
Assembled Lateral Runout Correction Retainer Replacement - Rear .................... 2-21
On-Vehicle Lathe ............................... 5-84 Case Porosity Repair ___________________________ 17-174
Assembled Lateral Runout Measurement -. -5-56 Caster Description ............................... 16-71
Drum Balance Inspection ........................ 1-69 Catalytic Converter
Refinishing ....................................... 5-85 Heat Shield Replacement ,,,,,,,,,,,,,,,,,,,,,, 9—746
Replacement - Front ............................. 5—77 Replacement ___________________________________ 9-742
Replacement - Rear ............................. 5—79 Center Pillar
Surface and Wear Inspection .................... 5-56 Reinforcement Replacement ................... 3-126
Thickness Measurement ......................... 5—55 Charge Air Bypass Regulator
Thickness Variation Measurement .............. ..5-55 Solenoid Valve Replacement ................... 9-295
Brake Shoe Charge Air Cooler
Replacement .................................... 5—92 InletAir Hose Replacement .................... 9—292
Brake System Outlet Air Hose Replacement .................. 9—293
External Leak Inspection ....................... 5-143 Replacement ................................... 9-291
2013
~Sonic
(US/Canada)
Service
Manual
(5377994)
3
Charging System Coolant System Flushing ........................ 9-629
Description and Operation ...................... 9—729 Cooling Fan
Test ............................................. 9-707 Always On .............................. 9-618, 9619
Child Seat Back Cushion Cover Description and Operation .............. 9-679, 9-680
Replacement ................................... 14—1 8 Inoperative .............................. 9—620,9-623
Cigar Lighter Replacement - Electric .................. 9-655, 9-656
Receptacle Replacement ....................... 11-75 Cooling System
Cleanliness and Care ................... 9-926, 9-1132 Description and Operation ...................... 9-680
Clearcoat Leak Testing .................................... 9—627
Repair without Repainting ...................... 3-160 Courtesy Lamp
Thickness ...................................... 3-161 Replacement - Windshield Header ............. 4-191
Clunk When Accelerating from Coast .............. 7-3 Cover and Pad Replacement
Clutch Seat Back
Does Not Disengage .......................... 17—401 Front .......................................... 14-15
Grabbing (Chattering) ......................... 17—403 Seat Cushion
Noisy .......................................... 17-405 Rear ........................................... 14—23
Pedal Hard to Push ........................... 17—405 Crankshaft and Bearing
Pedal Position Sensor Replacement .......... 17-415 Cleaning and Inspection ............... 9-889, 9-1099
Pedal Replacement ........................... 17-405 Crankshaft Position Sensor
Plate Diagnosis ............................... 17—172 Replacement ............................ 9—284,9~575
Pressure and Driven Plate Crankshaft Position System Variation
Replacement ........................ 17-416, 17-419 Learn ................................... 9—243,9-532
Rattle (Trans Click) ............................ 17—404 Cruise Control
Release Bearing Noisy with Clutch Description and Operation ....................... 9-22
Engaged ..................................... 17-404 Indicator Malfunction ............................. 9—18
Slipping ....................................... 17-402 Malfunction - DTC B3794, P0564, P0565,
System Description and Operation ............ 17-425 P0567, P0568, P056C, P0580, P0581,
Clutch Actuator Cylinder P155A-P1550, or P1620 ....................... 9-18
Replacement ................ .17-412,17-413, 17-422, Switch Replacement ............................. 9-21
- 17423 Customer Concern Verification Sheets ........... 1-10
Clutch and Differential Housing Cylinder Head
Cleaning and Inspection ---------------------- 17-500 Assemble .............................. 9-880, 9-1105
Clutch Master Cylinder Cleaning and Inspection ............... 9—877,9—1096
Replacement ---------------------------------- 17-408 Disassemble ........................... 9-876, 9-1090
Reservoir Hose Replacement -----------------17-407 Replacement ............................ 9-803, 9-990
Coaxial Cable Repairs ......................... 11—537
Communication Interface Module D
Scan Tool Information ............................ 6-27 Definition OfDanger, Warning, Caution,
Compartment Lamp and Note ..........................................
Replacement —Rear ..................... 0—3
4-216, 4-217 Definitions and Abbreviations
Component Location Automatic Transmission ...................... 17-315
Automatic Transmission ........................ 17—60 Defogger
Component Rotational Speed Calculati0n -------- 1‘41 Malfunction - Rear ...............................
Component Specifications 4—16
Defrosting
Disc Brakes -------------------------------------- 5'54 insufficient ....................................... 10-8
Drum Brakes ..................................... 5-87 Diagnostic Starting Point
Compressor Vehicle DTC Information ......................... 6-66
Clutch Assembly Replacement ......... 10—18,10—19 Diagnostic System Check
0” Balancing ---------------------------------- ““5 Instructions ...................................... 6-62
Replacement ----------------------------1046: 1047 Vehicle DTC Information ......................... 6-66
Condenser Diagnostic Trouble Code (DTC) List
ReP'acemem --------------------------- 10-33: “3'34 Vehicle DTC Information ......................... 6-69
Control Arm Differential
Replacement ‘ Lower ---------------------------16'” Case Assemble ............................... 17—51 7
Control Module Replacement Case Disassemble ............................ 17—496
Heated Seat Digital Radio
Front .......................................... 14-46 poor OFNO Reception ____________________ 8—12,8-35
Coolant Air Bleed Hose Dimensions
ReP'acemem -----------------------------------9665 Body ....................................... 3-68, 3-73
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
4
Disassembled Views Drum Brake (cont'd)
Automatic Transmission ........................ 17—33 System Diagnosis .............................. 5-131
Engine Mechanical ............................. 9—760 DTC 80012 or 80013 ............................ 13-74
Manual Transmission ......................... 17-430 DTC 80014, 80021, 80031, or 80038 ........... 13—78
Disc Brake DTC 80015, 8001A, 80018, or 80022 .......... 13-81
Splash Shield Replacement DTC 80016, 80018, 80023 or 80025 ........... 13—85
Front ............................................ 5-81 DTC 80017 or 80024 ............................ 13-88
System Description and Operation .............. 5-86 DTC 80019 or 80020 ............................ 13-91
System Diagnosis .............................. 5—128 DTC 80052 ...................................... 13—95
Dome Lamp DTC 80074 ...................................... 13—96
Bezel Replacement ............................. 4-190 DTC 80081 ............................. 13-98, 13—100
Bulb Replacement .............................. 4-192 DTC 80083-80088 ............................. 13-102
Dome Lamps Malfunction ....................... 4-157 DTC 80223 ...................................... 10-67
Door Handle DTC B1001 .................................... 13-106
Replacement - Front Outside ................... 4-291 DTC B1019 .................................... 13—107
Rod Adjustment - Front Outside ................ 4—306 DTC B1025, B1035, 81045, or 81055 ............. 88
Rod Adjustment —Rear Outside ................ 4-311 DTC B125A ................................. 8-10, 8—47
Rod Replacement - Front Outside .............. 4-307 DTC B1250 ................................. 8—12,8-35
Rod Replacement —Rear Outside ....... 4—312,4—313 DTC B1271 ....................................... 8—14
Door Lock and IgnitionLock Folding and DTC B1325, B1330, B1517, C0800, C0895,
Non-Folding Key Cutting ........................ 1-24 P0560, P0562 or P0563 ........................ 9—685
Door Lock Switch DTC 81370—81379,81380-81389,
Replacement ................................... 4—321 or 81440-81443 .............................. 11—502
Door Will Not Open/Close, Door Binding, DTC 81446 or 81447 ............................. 8-15
or Locks, Handles, or Cylinders Do Not DTC B1480 ....................................... 4-93
Function ........................................ 4-283 DTC B151A ...................................... 9—689
Draining and Filling Cooling System ............. 9-628 DTC 81925 or 82170 ............................ 14—36
Drive and Driven Sprocket, Drive Link, and Park Pawl DTC 8242A ...................................... 14-43
installation ............................ 17—281,17-282 DTC 82476 or 82482 ............................. 8-23
Removal .............................. 17-234, 17—235 DTC 8252E ...................................... 4—247
Drive Range DTC 82530 ....................................... 4-95
First Gear Engine Braking ............ 17—333,17-335 DTC B2545 ....................................... 4—97
Drive Sprocket, Driven Sprocket, and Drive Link DTC 82575 or 82699 ............................ 4—103
Cleaning and Inspection ...................... 17—280 DTC 8257A ...................................... 4-105
Driver InformationCenter DTC 8257B ...................................... 4-108
Display Malfunction .............................. 8—92 DTC 82580 ...................................... 4—110
Switch Malfunction - DTC 83567 ................ 8—93 DTC 82585 or 83867 ............................ 4-112
Driver or Passenger Seat DTC B2610 ...................................... 4-115
Adjuster Handle Replacement ................... 14-6 DTC 82615 ...................................... 4—117
Cushion Heater Replacement .................. 14-48 DTC B2625 ...................................... 4—119
Head Restraint Guide Replacement ............. 14—9 DTC 82645 ...................................... 4-121
Head Restraint Replacement .................... 14—8 DTC 82745 ........................................ 5-9
Heater Control Module Scan Tool DTC B2750 ....................................... 4-73
Information ..................................... 6-28 DTC 83050 ..................................... 13-12
Recliner Handle Replacement .................. 14-17 DTC B31OD-8310F .............................. 13-40
Replacement .................................... 14-4 DTC 83140 or 83150 ............................ 4-253
Driver or Passenger Seat Back DTC B3168 ....................................... 4-11
Cushion Heater Replacement .................. 14-47 DTC 8324A or 83245 ........................... 4—256
Drivetrain and Front Suspension Frame DTC B3596 ...................................... 4—125
Replacement ................................... 3-144 DTC 83715 or 83875 .................... 4—332,4—347
Skid Plate Replacement ........................ 3-143 DTC B3806 ...................................... 4-129
Drum Brake DTC 83811 ............................... 4-338, 4—363
Adjusting Hardware Inspection .................. 5—89 DTC 83873 ................ 4-341, 4-344, 4—353,4—356
Adjusting Hardware Replacement .............. 5—100 DTC 83881 or 83882 ............................ 4—131
Adjustment ..................................... 5—105 DTC 83883 ...................................... 4-134
Backing Plate Replacement ..................... 5—95 DTC 83884 ...................................... 4—137
Hardware Inspection ............................. 5-89 DTC 8389A ...................................... 13-14
Hardware Replacement .......................... 5-97 DTC B3902 ...................................... 13—16
System Description and Operation ............. 5—106 DTC B3930 ...................................... 4—262
2013
~Sonic
(US/Canada)
Service
Manual
(5377994)
5
DTC B3948 or B3949 ............................ 4-139 DTC P0234 or P0299 ............................ 9-125
DTC B3950 or B3951 ............................ 4-142 DTC P0236 ...................................... 9-128
DTC 83984 ...................................... 13-19 DTC P0237 or P0238 ............................ 9-131
DTC C0035, C0040, C0045, or 00050 ............ 5—11 DTC P0243, P0245, or P0246 ................... 9-134
DTC CO11O ....................................... 5-14 DTC P025A .............................. 9-137, 9-395
DTC C0131 ....................................... 5—16 DTC P0300-P0304 .............................. 9-397
DTC C0161 ....................................... 5-18 DTC P0300, P0301, P0302, P0303,
DTC C0176 ....................................... 15-5 or P0304 ....................................... 9-139
DTC 00186, 00196, or C0287 .................... 5-19 DTC P0315 .............................. 9-142, 9-400
DTC C0201 ....................................... 5-21 DTC P0324, P0326, or P0686 ........... 9-143, 9-402
DTC C0267 ...................................... 5-110 DTC P0325, P0327, or P0328 ........... 9-145, 9-404
DTC C0277 0r C0890 ........................... 4—145 DTC P0335 or P0336 .................... 9-147, 9—406
DTC C0292 ....................................... 5—27 DTC P0340, P0341, P0365,
DTC C0475 ....................................... 15—7 or P0366 ................................ 9-150, 9-409
DTC C0545 ....................................... 15—9 DTC PO351-P0354 ....................... 9-153, 9—412
DTC C0561 ....................................... 5-29 DTC P0411 ...................................... 9-414
DTC C056D ..................................... 15-10 DTC P0412 or P0418 ............................ 9-419
DTC C0710 ....................................... 5-33 DTC P0420 .............................. 9—155,9-422
DTC C0750, C0755, C0760, or 00765 .......... 16-46 DTC P0442 .............................. 9-157, 9-425
DTC C0775 ...................................... 16—48 DTC P0443 .............................. 9-159, 9-427
DTC C1251 ....................................... 5-35 DTC P0446 .............................. 9-161, 9-429
DTC P0010, P0013, DTC P0449 .............................. 9-163, 9—431
0r P2088—P2091 ......................... 9—40,9-327 DTC PO451-PO454 ....................... 9—165,9-433
DTC P0011 0r P0014 ...................... 9-43, 9-330 DTC P0455 .............................. 9-168, 9—436
DTC P0016 or P0017 ...................... 9-46, 9-333 DTC P0480, P0481, P0691, P0692,
DTC POO30-POO32,P0036-P0038, P0693, or P0694 ........................ 9-607, 9-610
P0053, P0054, P0135, or P0141 ......... 9-48, 9-335 DTC P0496 .............................. 9-170, 9-438
DTC P0033-POO35 ............................... 9-‘51 DTC P0506 or P0507 .................... 9-172, 9-440
DTC P0068 or P1101 ...................... 9-54, 9—338 DTC P0532 or P0533 ............................ 10-71
DTC P0083 or P0084 ............................ 9-600 DTC P0571 ....................................... 9-13
DTC P0096 or P0111 ...................... 9-56, 9-340 DTC P0572 or P0573 ............................. 9-14
DTC P0097 or P0098 ............................. 9-62 DTC P0575 ....................................... 9-16
DTC P0097, P0098, or P0099 ................... 9—345 DTC P0597—P0599 .............................. 9—614
DTC POOBG ............................... 9—66,9-603 DTC P0601-P0604, P0606,
DTC P0087 ...................................... 9-605 or P062F ................................ 9-174, 9—442
DTC POOC7 ....................................... 9-68 DTC P0601~P0604, P0606, P062B,
DTC POOE9 ..................................... 9-72 P062F, P0630, P16F3, 0r P262B ...... 9—175,9-443
DTC POOEA 0r POOEB ............................. 9—69 DTC P0621 ...................................... 9-694
DTC P0101 ................................ 9-77, 9-349 DTC P0622 ...................................... 9—696
DTC P0102 or P0103 ...................... 9—81,9—353 DTC P0627-P0629 ....................... 9-177, 9-445
DTC P0106 ................................ 9—84,9-356 DTC P0630 ...................................... 9-179
DTC P0107 or P0108 ...................... 9—89,9-360 DTC P0641 or P06A6 .................... 9-180, 9-447
DTC P0112, P0113, 0r P0114 ............. 9-93, 9-364 DTC P0641, P0651, P0697,
DTC P0116 ................................ 9—96,91—367 or P06A3 ................................ 9-182, 9—449
DTC P0117, P0118, or P0119 ............. 9-99, 9-369 DTC P0645, P0646, or P0647 ................... 10-73
DTC P0121—P0123,P0222, P0223 0r DTC P0650 ...................................... 9-184
P02135 ................................. 9-102, 9-372 DTC P0650, P263A, or P2638 .................. 9-451
DTC P0128 .............................. 9—107,9—376 DTC P0660, P0661, or P0662 ................... 9—453
DTC P0131, P0132, P0134, P0137, DTC P0685-P0687, P0689, P0690,
P0138, 0r P0140 ........................ 9—109,9—378 or P1682 ....................................... 9-456
DTC P0133, P013A, P013B, P013E, DTC P0685, P0686, P0687, P0689, P0690,
P013F, PO15A, P0158, P2270, or P1682 ....................................... 9-186
or P2271 ................................ 9—112,9—381 DTC P069E .............................. 9-190, 9-460
DTC P0171 0r P0172 .................... 9-116, 9—385 DTC P0700 ...................................... 9-461
DTC P018B-P018D ...................... 9—118,9—388 DTC P0703 ....................................... 9—17
DTC P0201, P0202, P0203, P0204, DTC P0716, P0717, P07BF, or P07CO .......... 17-82
P0261, P0262, P0264, P0265, P0267, DTC P071D ..................................... 17—85
P0268, P0270, or P0271 ................ 9-120, 9-390 DTC P0722, P0723, P0770, or P077D .......... 17—88
DTC P0231, P0232, 0r P023F ............ 9-123, 9-393 DTC P11C2 or P11C3 ........................... 9-191
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
6
DTC P11C2-P11C4 .............................. 9—462 Engine Coolant Fan Resistor
DTC P1255 or P064A .................... 9-194, 9—466 Bracket Repair .................................. 9-641
DTC P1400 .............................. 9—195,9-467 Engine Coolant/Water in Transmission . . . . 17-172
DTC P150C ..................................... 9-469 Engine Cover
DTC P1516, P2101, P2119, Replacement ................................... 9—790
or P2176 ................................ 9-197, 9-470 Engine Cranks But Does Not Run ........ 9-228, 9516
DTC P1876 .................................... 17—137 Engine Cranks Slowly ........................... 9-711
DTC P2070 or P2071 ............................ 9-473 Engine Fails To Reach Normal Operating
DTC P2076 ...................................... 9-475 Temperature ................................... 9-627
DTC P2077 or P2078 ............................ 9-477 Engine Front Cover
DTC P2096 .............................. 9-200, 9-480 Gasket installation .............................. 9-904
DTC P2097 .............................. 9-202, 9-482 Gasket Removal ................................ 9-871
DTC P2122, P2123, P2127, P2128, Engine Front Cover and Oil Pump
or P2138 ................................ 9-204, 9-484 Assemble ....................................... 9-920
DTC P2181 ...................................... 9—616 Cleaning and Inspection ........................ 9-892
DTC P2199 .............................. 9-207, 9—487 Disassemble ................................... 9—893
DTC P219A .............................. 9-212, 9-492 Engine Front Cover with Oil Pump
DTC P2227—P2230 ....................... 9—214,9-494 Replacement .......................... 9-821, 9-1010
DTC P2261 ...................................... 9~217 Engine Identification ..................... 9-770, 9-944
DTC P2430 or P2431 ............................ 9-497 Engine Mechanical
DTC P2432 or P2433 ............................ 9—501 Specifications ................... 9-756, 9-938, 9-940
DTC P2440 ...................................... 9-504 Engine Mount
DTC P2444 ...................................... 9-507 Replacement ................................... 9—967
DTC P2500 or P2501 ............................ .9-700 Engine Noise
DTC P2534 .............................. 9-219, 9-509 On Start—Up,but Only Lasting a Few
DTC P2544 ...................................... 9-220 Seconds ............................... 9-774, 9-948
DTC P2635 .............................. 9—221,9-510 UnderLoad ..... 9—774,9—948
DTC P270A .................................... 17—596 Engine Oil
DTC U0074 ...................................... 11-31 Heater Installation ............................. 9-1115
DTC U0078 ...................................... 11—36 Heater Removal ............................... 9—1082
Dual Mass Flywheel Diagnosis .................. 9-961 Heater Replacement ........................... 9-821
Dual Phase Steel ................................ 3—140 Pressure indicator Switch
Dust Leaks ........................................ 1—93 Replacement .......................... 9—251,9—540
Engine Oil Cooler
E Coolant InletHose Replacement ............... 9-650
Electronic Brake Control Module Housing Installation ........................... 9—1116
Replacement .................................... 5-39 Housing Removal ............................. 9-1081
Scan Tool Information ...................... 6-29, 6-30 Housing Replacement ........................ 9-1014
Electronic ignition System Inlet Pipe Replacement ......................... 9-652
Description .............................. 9-297, 9-591 Outlet Hose Replacement ...................... 9—649
Diagnosis ............................... 9-238, 9-527 Outlet Pipe Replacement ....................... 9—654
Electronic Vibration Analyzer (EVA) Description Pipe Replacement .............................. 9-651
and Operation ................................... 1—88 Engine Order Classification ....................... 1-49
Emblem/Nameplate Replacement Engine Replacement ........... 9-827, 9—1017,9-1032
Liftgate ........................................... 2-11 Evaporative Emission
Radiator Grille ................................... 2-10 Canister Purge Solenoid Valve
Energy Absorber Replacement .......................... 9-276, 9-569
Replacement - Front Bumper .................... 3—51 Canister Replacement .................. 9-273, 9-567
Engine Component Canister Vent Solenoid Valve
Description ............................. 9—923,9—1132 Replacement .......................... 9-270, 9-564
Engine Compression Test ................ 9-778, 9—953 Control System Description ............. 9—300,9—589
Engine Control Module Control System Diagnosis .............. 9—236,9—524
Description .............................. 9—298,9—582 System Hose/Pipe Replacement ........ 9—271,9—565
Replacement ............................ 9-242, 9-531 Evaporator
Engine Coolant Core Replacement ............................. 10—37
Air Bleed Hose Connector Replacement . . . 9-666 Hose Assembly Replacement .................. 10-27
Temperature Sensor Temperature Sensor Replacement ............. 10-85
Replacement ............ 9—244—9-246, 9-534, 9-535 Exhaust Heat Shield
Replacement ................................... 9-747
(US/Canada)
-Sonic
2013 (5377994)
Manual
Service
Exhaust Leakage ................................ 9—736 Fastener Tightening Specificaticns (cont'd)
Exhaust Manifold Seat Hardware, Trim, and Upholstery ............ 14-3
Heat Shield installation ......................... 9-918 SIR ............................................. 13-68
Heat Shield Removal ........................... 9-861 Steering Wheel and Column .................... 15-25
Heat Shield Replacement ............... 9—749,9-750 Tires and Wheels ............................... 16-55
Installation ..................................... 9—1118 Vehicle Access ................................. 4-237
Removal ...................................... 9—1080 Wheel Alignment ............................... 16-69
Replacement ................................... 9-737 Wheel Drive Shafts ................................ 7-3
Exhaust Muffler Wiper and Washer System ..................... 4-324
Rear Heat Shield Replacement ............... ~.-
9—751 Wiring Systems and Power Management . . 11—79
Replacement - Rear ............................ 9—752 Fasteners ......................................... 1-19
Exhaust Noise ................................... 9-736 FEP Connectors ................................ 11-572
Exhaust Pipe Fixed Antenna
Front Pipe Replacement ........................ 9—738 Replacement .................................... 8-62
Exhaust System Floor Carpet Drying ............................... 2—18
Description ..................................... 9—753 Floor Panel Carpet
Replacement ................................... 9—739 Replacement .................................... 2—19
Exterior Lighting Systems Fluid and Lubricant Recommendations ........... 1—35
Description and Operation ...................... 4217 Fluid Leak Diagnosis ........................... 17-172
Fluid Pressure High or Low .................... 17-191
U.-.
......W
..
.....AW
...
....--
*_
-.-
--.--w-
a
.-..4_--._..
. F Flushing ......................................... 10-14
Fan Shroud Fog Lamp
Replacement ............................ 9—674,9-675 Aiming .......................................... 4-202
Fascia Replacement - Front ............................ 4-199
Bracket Replacement - Front Bumper ........... 3-59 Fog Lamps
Guide Replacement - Front Bumper ............. 3-56 Bulb Replacement - Front ...................... 4-200
Guide Replacement - Rear Bumper Folded—OverWire Repair ....................... 11-541
Outer ..................................... 3-63, 3-64 Frame Replacement
Replacement - Front Bumper .................... 3-55 Seat Back
Fastener Tightening Specifications Front .......................................... 14-16
ABS ............................................... 5-5 Front Bumper
Automatic Transmission ................... 17-7, 17-8 Impact Bar Lower Bracket Replacement ......... 3-54
Bolted Exterior Body Panels and Closures ........ 3-3 Upper Impact Bar Replacement ................. 3—52
Bumpers and Fascias ............................ 3-50 Front Bumper Fascia
Clutch ......................................... 17—400 Opening Lower Cover Replacement ............. '3-58
Disc Brakes ...................................... 5—54 Front Compartment
Drum Brakes ..................................... 5—87 Front Insulator Cover Replacement ............ 3-157
Engine Controls and Fuel ................ 9-27, 9-313 Side Rail Replacement .......................... 3—92
Engine Cooling ................................. 9597 Front Compartment Fuse Block
Engine Electrical ............................... 9-682 Replacement .................................. 11—609
Engine Exhaust ................................ 9—734 Front Fender
Engine Mechanical .............. 9-755, 9-932, 9-935 Replacement .................................... 3—14
Entertainment System ............................ 83 Front Floor Console
Exterior Trim ...................................... 2—3 BracketReplacement 2—62
Fixed and Moveable Windows .................... 4-5 Extension Replacement - Left Side .............. 2-60
Frame and Underbody .......................... 3-143 Extension Replacement - Right Side ............ 2—59
Front Suspension . .. .1............................ 16—3 Multifunction Switch Replacement ............. 8—105
Horns ................................... 1......... 4-71 Replacement .................................... 2—61
HVAC Systems .................................. 10—3 Front Seat Belt
Hydraulic Brakes ............................... 5—108 Anchor Plate Tensioner Cover
InstrumentPanel and Console Trim ............. 2—29 Replacement .................................. 14-10
InteriorTrim ...................................... 2—63 Anchor Plate Tensioner Replacement ......... 13—130
Lighting Systems ................................ 4-81 Buckle Replacement ........................... 13—59
Manual Transmission ................. 17—426,17—539 Guide Adjuster Replacement ................... 13-65
Mirrors .......................................... 4-221 Front Side Door .
Park Brake ..................................... 5-182 Adjustment ....................................... 3-10
Power Steering System .......................... 15—3 Check Link Replacement ........................ 3—30
Rear Suspension ............................... 16-24 Hinge Replacement .............................. 3-19
Seat Belts ...................................... 13-47 Inside Handle Cable Replacement ............. 4-287
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
8
Front Side Door (cont‘d) Fuel System
Lock Cylinder Coding ...................... 1—26,1-27 Cleaning ................................ 9-266, 9—562
Replacement ..................................... 3-11 Description .............................. 9—302,9—584
Trim Replacement ............................... 2-67 Diagnosis ..... . ......................... 9—230,9-518
Upper Trim Panel Replacement ................. 2-66 Fuel Tank
Weatherstrip Replacement —Body Side .......... 3-43 Draining ................................. 9-254, 9—551
Weatherstrip Replacement —Door Side .......... 3-42 Filler Pipe Replacement ................. 9-257, 9—554
Front Side Door Lock Heat Shield Replacement ...................... 9-748
Striker Replacement ............................ 4-315 Pressure Sensor Replacement .... . . . . . 9—263,9-560
Front Side Door Lock Cylinder Replacement ............................ 9-254, 9-551
Rod Replacement .............................. 4-305 Fuel Tank Filler Door
Front Side Door Window Latch Housing Replacement ..................... 3-33
Switch Bezel Replacement ................ 2-63, 2-64 Replacement .................................... 3-32
Front Side Door Window Frame Fuel Tank Fuel Pump Module
Rear Guide Replacement ........................ 4-49 Replacement ............................ 9—261,9-559
Front Side Door Window Switch
Replacement .............................. 4-38, 4-39 G
Front Suspension Gear Position Sensor Replacement ............ 17-448
Description and Operation ...................... 16-22 Gears Cleaning and Inspection 17—503,17—504
Front Wheel Drive intermediate Shaft Generator
Replacement ...................................... 7-4 Installation ...................................... 9-911
Front Wheel Drive Shaft Noise Diagnosis ................................ 9-708
Seal Replacement —Case Side ............... 17-245 Pulley Replacement ............................ 9—725
Seal Replacement - Removal ........................................ 9-866
Left Side .................... 17—207,17—458,17—584 Replacement ............................ 9-726, 9-727
Seal Replacement - Usage Specifications ........................... 9-682
Right Side .................. 17-208, 17-459, 17-585 Ground Views ............ »........... ,.. . ........ 11-228
Seal Replacement —Torque Converter
Housing Side ................................ 17—288 H
Front Wheelhouse Handle Replacement ,
Front Panel Replacement ........................ 3-88 Rear Door Outside ...................... 4—297,4—298
Liner Inner Front Extension Hatch Release Malfunction ...................... 4-264
Replacement .......................... 3-147—3-149 Hazard Warning Switch Replacement ........... 4—188
Liner Replacement ...................... 3-150, 3-151 Headlamp Housing
Front Wheelhouse Panel Bracket Replacement .......................... 4-195
Reinforcement Replacement .................... 3-90 Headlamps
Fuel Feed Pipe Aiming .......................................... 4-196
Replacement ............................ 9-258, 9-557 Bulb Replacement .............................. 4—194
Fuel Gauge Replacement ................................... 4-193
Malfunction - DTC PO461-P0464 ................ 396 Switch Replacement ........................... 4—187
Fuel injection Fuel Rail Headlining Trim Panel
Assembly Replacement ........................ 9-267 Replacement .............................. 2—24—2—27
Fuel Injector Heated Oxygen Sensor
Circuit Diagnosis ........................ 9-234, 9-522 Replacement —Sensor 1 ................ 9—249,9—538
Diagnosis ............................... 9-232, 9-520 Replacement - Sensor 2 ................ 9-250, 9-539
Replacement ............................ 9-269, 9-562 Heater
Fuel Pressure Core Replacement ............................. 10-60
Measurement ................................... 9-241 Hose Replacement - Inlet ...................... 10—38
Relief .................................... 9—253,9—547 Hose Replacement - Outlet ..................... 10-40
Sensor Replacement - Fuel Feed Pipe ......... 9-556 Heater and Air Conditioning
Fuel Pressure Sensor Evaporator Case Replacement ................. 1036
Replacement ................................... 9-561 System Description and Operation ............. 10—61
Fuel Pump Heater and Air Conditioning Evaporator and Blower
Flow Control Module Module Replacement ........................... 10—35
Scan Tool information .......................... 6-40
2013
-Sonic
(US/Canada)
Servlce
Manual
(5377994)
Heater Core I
Tube Replacement —Inlet ....................... 10-43 ignition and Start
Tube Replacement —Outlet ..................... 10—42 Switch Replacement .......................... 11—612
Heater Inlet Hose IgnitionCoil
Connector Replacement ....................... 10—44 Installation ............................. 9-910, 9-1113
Heating Removal ............................... 9-867, 9-1083
Performance Diagnostic ......................... 10—7 Replacement 9—277,9—570
Heating, Ventilation and Air Conditioning Ignition Key
Control Module Scan Tool Information .......... 6—42 Cannot Be inserted, Rotated, or Removed
High Mounted Stop Lamp from the Ignition Lock Cylinder ............... 11-605
Replacement ............................ 4-204, 4—205 ignition Lock Cylinder
High Strength Low Alloy Steel ................... 3—141 Replacement .................................. 11—611
Hood IgnitionSystem Specifications ............ 9-27, 9-313
Adjustment ....................................... 3-24 Immobilizer
Rear Seal Replacement ......................... 3—37 Description and Operation ...................... 13—31
Replacement .................................... 3-25 impact Bar
Side Seal Replacement .......................... 3-36 Replacement - Rear Bumper .............. 3-65, 3-66
Hood Hinge Increase in Effort While Turning Steering
Replacement .................................... 3—20 Wheel .......................................... 15-12
Hood Hold-Open Rod inflatable Restraint
Replacement .................................... 3-34 instrument Panel Lower Module Replacement
Hood Insulator Driver Side ................................... 13-122
Replacement .................................... 3—26 InstrumentPanel Module Indicator
Hood Primary and Secondary Latch Replacement ................................ 13—128
Replacement .................................... 3-27 Instrument Panel Module Replacement ....... 13-121
Hood Primary Latch Release Cable Passenger Presence System
Handle Replacement ............................ 3-18 Scan Tool Information .......................... 6-43
Replacement ...................................... 3—9 Roof Rail Module Replacement—Rear ........ 13-129
Horn Sensing and Diagnostic Module
Malfunction ...................................... 4-75 Replacement ................................. 13-117
Replacement .................................... 4-78 Side impact Module Replacement -
System Description and Operation .............. 4-80 Front ......................................... 13-125
Hub/Axle Flange and Wheel Stud Side Impact Sensor Replacement ............. 13-116
Runout Inspection ............................... 1-70 Steering Wheel Module
Hub/Wheel Bearing Replacement ................ 16—9 Replacement ................................. 13—118
HVAC Control Inflatable Restraint Module Handling and
Assembly Replacement ........................ 10-79 Scrapping ..................................... 134135
HVAC System Malfunction ...................... 10—75 InnerJoint and Seal
Hydraulic Brake Replacement - Front ........................ -...... 7-8
Component Operation Visual Inspection . . . 5-144 InputShaft
System Bleeding ........................ 5—169,5-170 Assemble ...................................... 17-511
System Description and Operation ............. 5181 Disassemble .................................. 17-496
System Diagnosis .............................. 5—134 Inside Rearview Mirror
System Flushing ................................ 5-172 Replacement ................................... 4-235
Hydraulic Clutch lnspection/Maintenance
Bleeding ..................................... 17—415 Complete System Set Procedure ............... 9-529
Hydraulic Valve Lash Adjuster System Check .................................. 9-528
Arm Installation ........................ .......... 9-902 lnspection/Maintenance (l/M)
Arm Removal ................................... 9—873 Complete System Set Procedure ............... 9— 240
Arm Replacement .............................. 9-798 System Check .................................. 9-239
Installation ...................................... 9-902 System DTC Table ............................. 9-530
Removal ........................................ 9-873 Test DTC Table ................................. 9-241
Replacement ................................... 9-799 InstrumentCluster
Replacement ................................... 8-104
Scan Tool Information ............................ 6-47
Upper Bezel Replacement ....................... 2-39
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
10
InstrumentPanel Low and Reverse and 1-2-3—4Clutch
Accessory Upper Trim Plate Replacement .... . . 2-31 Housing, Low and Reverse Clutch
Assembly Replacement ......................... 2-49 Assembly, Output Sun Gear, and
Center Upper Molding Replacement ............. 2-33 2-6 Clutch Plate Disassemble ........ 17—253,17-254
Lower Trim Pad Cover Replacement .... . . 2-40, 2-41 Low and Reverse Clutch Assembly and Low and
Outer Air Outlet Duct Replacement ............. 10-55 Reverse Clutch Plate
Upper Compartment Door Latch Installation .................................... 17—270
Replacement ................................... 2-42 Low Tire Pressure Indicator
Upper Trim Panel Replacement —Left ........... 2—35 Malfunction ..................................... 16-49
Upper Trim Panel Replacement - Right .......... 2—34 Lubricant and Fluid Recommendations ........... 1-35
InstrumentPanel Compartment Lubrication Specifications ...................... 17-428
Replacement .................................... 2-43 Luggage Shade
InstrumentPanel Fuse Block Replacement .................................... 2-85
Access Hole Cover Replacement .......... 2-36, 2-37
IntakeAir Pressure and Temperature Sensor M
Replacement ................................... 9—247 Maintenance Items ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 1—35
Intake Manifold Maintenance Schedule ........................... 1—36
Cleaning and inspection ............... 9—888,9—1095 Malfunction Indicator Lamp (MIL)
Replacement .................... 9—790,9-969. 9—971 Diagnosis ............................... 9-227, 9-515
Intake Manifold Runner Control Manifold Absolute Pressure Sensor
System Diagnosis .............................. 9-526 Replacement ,,,,,,,,,,,,,,,,,,,,,,,,,,,, 9-248’ 9—537
Intake Manifold Tuning Valve Manual Seat Adjuster
Actuator Replacement .......................... 9—578 Locks Between Lock Positions .................. 14—3
InteriorLighting System Manual Shift
Description and Operation ...................... 4-219 Shaft Seal Removal ........................... 17-240
IntermediateSteering Shaft Manual Shift Detent Lever with Shaft Position Switch
Replacement ................................... 1527 Assembly
Replacement .................................. 17-191
K Manual Shift Detent Leverwith Shift Position Switch
Key with integrated Transmitter Assembly and Park Pawl Actuator
Programming ................................... 13-30 installation .................................... 17-248
Knock Sensor Removal ...................................... 17—238
Replacement ............................ 9-286, 9—577 Manual Transmission
System Description ..................... 9-304, 9-591 Shift Shaft and Seal Replacement ............ 17-208
Specifications ................................. 17-539
L Manual Transmission Shift Lever Cable
Lead/Puil Description ............................ 16-71 Adjustment ------------------------------------ 17-453
Leak Testing ...................................... 10-4 Mass Airflow Sensor
License Lamp Replacement ............................ 9-246, 9—536
Bulb Replacement ....................... 4-211, 4-212 Master Cylinder
Replacement ____________________________ 4-209, 4-210 Bench Bleeding ................................ 5-150
Liftgate Fluid Level Sensor Replacement ............... 5-150
Side Applique Replacement ...................... 2—5 Replacement ................................... 5-147
Strut Replacement ............................... 3-41 Reservoir Filling --------------------------------5'145
Trim Finish Panel Replacement ................. 2-86 Reservoir Replacement ------------------------5'146
Lifting and Jacking the Vehicle .................... 1-31 Memory Steer ----------------------------------- 16-38
Line Pressure Description ..................................... 16-71
Check ......................................... 17—166 Metric Wheel Nuts and Bolts Description ........ 16-64
Lock Cylinder Mild Steel ........................................ 3—141
Replacement —Front Door ...................... 4—289 Mobile Telephone
Replacement - Rear Door ...................... 4-290 Microphone Replacement ....................... 8-53
Lock Striker Mode Control Cable
Replacement —Rear Door ______________________ 4-319 Replacement ................................... 10-81
Looseness in Steering Column .................. 15-26 Mode CODIFOICam '
Loss of Coolant .................................. 9-625 Replacement ................................... 10-82
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
11
Mounting and Hardware OnStar (cont'd)
Inspection - Front ................................ 5-59 Steering Wheel Control Functions
Inspection —Rear ................................. 5—60 Malfunction ..................................... 8-47
Multi—AxisAcceleration Sensor Module Stolen Vehicle Slowdown Active ............... 13-27
Programming and Setup ......................... 6-11 Voice Recognition Inoperative ................... 8-52
Multifunction OnStar Call Center
Turn Signal Switch Replacement ............... 15-31 Remote Function Requests Inoperative . . . . . 8-44
Outer Joint and Seal
N Replacement —Front ............................. 7-11
No Drive in All Ranges ......................... 17-184 Outside Air Temperature Display Malfunction -
No Reverse Gear ............................... 17-190 DTC 80158 ...................................... 8-99
Noise Outside Rearview Mirror
Click in Turns ...................................... 7-3 Glass Replacement ............................ 4233
Clunk When Accelerating During Turns ........... 7—3 Housing Rear Cover Replacement ............. 4—230
Clunk When Accelerating from Coast ............. 7—3 Housing Replacement .......................... 4-234
Clutch ......................................... 17—405 Replacement ............................ 4-228, 4-229
Exterior Windnoise ............................... 1-34 Outside Remote Control Rearview Mirror
In Steering Column ............................. 15-25 Switch Replacement ........................... 4-231
InteriorWindnoise ............................... 1-34
No (or Noisy) OnStar Audio ...................... 8-38 P
Rattle, Clunk or Shudder ........................ 15-11 P—MetricSized Tires Description ................ 16-64
Release Bearing Noisy with Clutch Paint Gauges .................................... 3-161
Engaged ..................................... 17-405 Park Brake
Whine or Growl ................................. 15-11 Adjustment .............................. 5—197,5—198
Noise and Vibration Analysis ................... 17—180 Cable Replacement ..................... 5-189, 5-192
Noise Diagnosis Description and Operation ...................... 5-199
Air Conditioning System ........................ 10-10 Hardware Inspection ........................... 5-186
Blower Motor ..................................... 10-9 Lever Assembly Replacement .................. 5-186
Front Suspension ............................... 16—39 System Diagnosis .................. '..... 5-183, 5-185
HVAC Module .................................. 10-12 Warning Lamp Switch Replacement ............ 5-188
Rear Suspension ............................... 16-40 Will Not Hold or Release ....................... 5-182
Park/Turn Signal
0 Lamp Bulb Replacement ....................... 4—203
Odometer Passenger Compartment
Trip/Reset Switch Malfunction ................... 8-98 Air Filter Replacement .......................... 10-46
Odors Passenger Presence System
Eliminating Unwanted Odors in Vehicles ... . . . 218 Rezeroing Procedure ......................... 13—109
Oil Consumption Diagnosis .............. 9-773, 9-947 Piston, Connecting Rod, and Bearing
Oil Leak Diagnosis ....................... 9-772, 9—945 Cleaning and inspection ............... 9884, 9-1097
Oil Level IndicatorTube Plastic Repair Instructions - General ............ 3-162
Replacement .................................. 9—1017 Poor Return of Steering Wheel .................. 15—12
Oil Pan Positive Crankcase Ventilation Pipe
Cleaning and Inspection ............... 9—897,9—1095 Installation ............................. 9—919,9-1128
Replacement ............................ 9-810, 9—999 Removal ............................... 9-860, 9-1072
Oil Pressure Power Door
Diagnosis and Testing ................... 9-771, 9—945 Child Lock Malfunction ......................... 4—271
Test Plug Replacement ....................... 17-206 Power Door Locks
Oil Pump Description and Operation ...................... 4-323
Cleaning and Inspection ...................... 9—1096 Malfunction ..................................... 4-275
Replacement ................................... 9-824 Power Steering
OnStar Control Module
Button LED inoperative .......................... 8—41 Scan Tool information .......................... 6—48
Microphone Inoperative—Caller Cannot Be Gear Replacement ............................. 15—20
Heard ........................................... 8-36 Power Steering Pump
Module Bracket Assembly Replacement . . . . 8-57 Belt Installation ................................ 9—1127
No (or Noisy) Audio .............................. 8—38 Belt Removal .................................. 9-1073
One or More Buttons Inoperative ................ 8-45 Power Steering System
Description and Operation ...................... 15—23
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
12
Power Sunshade Rear Compartment Lid
Malfunction ...................................... 12—5 Hinge Torque Rod Replacement ................. 3—35
Power Windows Lock Cylinder Coding ............................ 1-30
Malfunction ...................................... 4-18 Rear Hinge Replacement ........................ 3—22
Pressure Relief Valve Replacement Rear Seat Back
Quarter Outer Panel ............................. 2-92 Cushion Latch Release Knob Bezel
Pretensioner Handling and Scrapping ......... 13—142 Replacement .................................. 14-33
Rear Side Door
Q Adjustment ....................................... 3-12
Quarter InnerTrim Finish Panel Check Link Replacement ........................ 3—31
Replacement .................................... 2-79 Inside Handle Cable Replacement ............. 4—288
Quick Connect Fitting Service Replacement .................................... 3-13
Plastic Collar ............................ 9-264, 9-547 Upper Front Auxiliary Weatherstrip Retainer
Replacement ................................... 3-46
R Upper Hinge and Lower Hinge
Replacement ................................... 3-23
Rack and Pinion
Boot Replacement - On Vehicle ................ 15-18 Upper Rear Trim Panel Replacement ............ 2—68
Window Switch Bezel Replacement ............. 2-65
Radiator
Air Baffle Replacement ......................... 9—679 Rear Side Door Window Frame
Cleaning ........................................ 9—629 Rear Guide Replacement ........................ 4-50
InletHose Replacement ................ 9—633,9-634 Rear Suspension
Replacement ............................ 9—675,9-678 Description and Operation ...................... 16-34
Upper Bracket Replacement ................... 9—640 Rear Washer Malfunction ................ 4—338,4—363
Radiator Grille Rear Wheelhouse
Opening Cover Replacement .................... 2-15 Panel Liner Extension Replacement ........... 3-156
Radiator Mounting Stud Repair .................. 9—639 Panel Liner Replacement ............... 3—152—3-155
Radiator Outlet Rear Window
. . . 9—631,9-632, 9—635,9-636 Replacement .................................... 4-34
Hose Replacement
Radiator Surge Tank Wiper Blade Replacement ...................... 4-378
Replacement ................................... 9—630 Recommended Materials
Waterleak Repair ................................ 1-93
Radio
Poor Reception ............................ 8-10, 8-47 Reed Tachometer Description .................... 1—90
Replacement .............................. 8-58, 8-59 Refrigerant
Scan Tool information ............................ 6-48 Recovery and Recharging ...................... 10—13
Radio and Telephone Control Switch Refrigerant System Specifications ................ 10-3
Replacement .................................... 863 Registered and Non-Registered
Trademarks ...................................... 1—22
Radio Antenna
Base Replacement .............................. 8-61 Relay Replacement ............................ 11-607
Radio/Audio System Remote Control Door Lock Receiver
Description and Operation ....................... 8-73 Replacement ................................... 13—43
Range Reference ................................ 17-10 Remote Vehicle Speed Limiting Description
Range Selector and Operation .................................. 13-32
Cable Adjustment ............................. 17-196 Restricted Exhaust .............................. 9-734
Cable Bracket Replacement .................. 17-197 Retained Accessory Power
17-195 Description and Operation .................... 11-615
Lever Cable Replacement ....................
Reading Lamp Reveal Molding Replacement
4-189 Rear Window .................................... 4-36
Replacement ...................................
Rear Axle Ride Diagnosis .................................. 16-35
Replacement ................................... 16-31 Road Test Procedure ........................... 17—167
Rear Brake Roof Rail
Shield Replacement ............................. 5—82 Front Assist Handle Replacement ............... 2—69
Rear Assist Handle Replacement ............... 2—70
Rear Bumper Fascia
3—62 RPO Code List .................................... 1—14
Replacement ....................................
Rear Compartment
Sill Trim Plate Replacement ..................... 287
(US/Canada)
-Sonic
2013 (5377994)
Manual
Service
13
S Shift Control
Scan Tool Does Not Communicate with Boot Replacement .................... 17-462, 17—568
Chassis High Speed GMLAN Device ........... 11-53 Housing Replacement ........................ 17—577
Schematics Shift Fork Cleaning and
ABS ............................................... 5-6 inspection ............................ 17-509, 17—510
Automatic Transmission Controls .............. 17-30 Shift Lock Control
Cigar Lighter/Power Outlet ..................... 11-73 Description and Operation .................... 17-600
Cruise Control ................................... 9—12 Shift Solenoid
Engine Controls and Fuel ................ 9-28, 9-314 Valve State and Gear Ratio _,.................... 17-11
Engine Cooling ................................. 95% Shock Absorber
Exterior Lamps ................................... 4-85 Disposal ........................................ 16-20
Fog Lamps ....................................... 4—84 Replacement ................................... 1629
Headlamps/Daytime Running Lamps ............ 4—82 Shock Absorbers or Struts
Horns ............................................ 4-72 On—VehicleTesting ............................. 16-41
HVAC Systems —Manual ....................... 10-64 Shoulder Belt
interior Lamps ................................... 4-89 Guide Opening Bezel Replacement -
InteriorLamps Dimming ......................... 4-91 Rear Seat ..................................... 14-28
Manual Transmission ......................... 17—429 Replacement - Rear ..................... 13-63, 13-64
Power Steering System .......................... 15—4 Shudder or Vibration During Acceleration .......... 7-4
Seat Belts ...................................... 13—48 Side Door Window Mechanical Diagnosis .... . . . . 4-25
Shift Lock Control ............................. 17-595 Side Window Defogger Outlet
SlR ............................................. 13-69 Grille Replacement ............................. 10-51
Starting and Charging .......................... 9-683 SIR
Sunroof .......................................... 12-4 Repairs and Inspections Required after a
Wiper and Washer Systems .................... 4—325 Collision ..................................... 13-134
Scrub Radius Description ....................... 16-71 Service Precautions ........................... 13-113
Sealers, Adhesives, and System Description and Operation ............ 13—145
Lubricants ...................... 15-25, 16-55, 17-427 Soap Suds or Bubble Test ........................ 1-34
Sealing Strip ‘ Spark Plug
Replacement - Rear Door Window Belt inspection ............................... 9-279, 9-571
Outer ..................................... 4-52, 4-53 Replacement ............................ 9-281, 9-573
Sealing Washer Replacement ................... 10-20 Speaker Malfunction .............................. 8-49
Seat Belt Speaker Replacement
Buckle Replacement —No. 1 Rear .............. 13-60 Front Door ....................................... 8-65
Does Not Retract —One ......................... 13—53 Rear Door ........................................ 8—66
indicator Circuit Malfunction —Driver ............ 13-53 Reference ....................................... 8-48
Indicator Circuit Malfunction - Passenger ....... 13-55 Special Tools
Latch Stop Installation .......................... 13-58 ABS .............................................. 5—53
Operational and Functional Checks ............ 13—49 Air/Wind Noise ................................... 1-34
Repairs and inspections Required after a Automatic Transmission ...................... 17-394
Collision ....................................... 13-57 Bolted Exterior Body Panels and Closures . . 3-49
Service Precautions ............................ 13-57 Cellular, Entertainment, and Navigation ...... 8-76
System Description and Operation ............. 13—66 Clutch ......................................... 17—425
Seats Disc Brakes ...................................... 5-86
Latch Replacement - Rear ...................... 14-25 Drum Brakes ................................... 5107
Secondary Air Injection Engine Controls and Fuel ............... 9—308,9—593
Check Valve Replacement ..................... 9—543 Engine Cooling ................................. 9—681
Pump Air Cleaner Pipe Replacement .......... 9544 Engine Electrical ............................... 9—733
Pump Pipe Replacement ..... 9545 Engine Exhaust ................................ 9-754
Pump Replacement ............................ 9-546 Engine Mechanical ..................... 9-927, 9-1135
System Description ............................. 9-592 Fixed and Moveable Windows ................... 4-70
Selector and Shift Lever Cabie Front Suspension ............................... 16—23
Bracket Replacement ................ 17-457, 17-571 General Information .............................. 1—32
Sensor Replacement HVAC Systems ................................. 10-61
Tire Pressure Indicator ......................... 16-50 Hydraulic Brakes ............................... 5—181
Service Port Manual Transmission ................. 17-535, 17-593
Valve Core Replacement ....................... 10-28 Ordering Information ............................. 1-32
Power Steering System ........................ 15-23
Rear Suspension ............................... 16-34
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
14
Special Tools (cont'd) Strut and Shock Absorber
SIR ............................................ 13—147 Inspection ............................... 16—16,16-28
Squeaks and Rattles ............................. 1—37 Strut Assembly
Suspension General Diagnosis ................ 16-44 Removal and installation ....................... 16-17
Tire Pressure Monitoring ....................... 16-54 Strut, Strut Component and/or Spring
Tires and Wheels ............................... 16-68 Replacement ................................... 16—20
Vibration Diagnosis and Correction .............. 1-91 Struts or Shock Absorbers
Wheel Drive Shafts .............................. 7-19 On—VehicleTesting ............................. 16-41
Wiper and Washer Systems .................... 4-386 Sunroof
Specifications Window Replacement .......................... 12-17
Battery Usage .................................. 9-682 Sunshade
Brake Components ............................. 5-108 Replacement .................................... 2-71
Clutch ......................................... 17-400 Suspension
Fluid Capacity .................................. 17-10 Bottoms ........................................ 16-37
Hydraulic Brake System ........................ 5-108 Symptoms
Tires and Wheels ............................... 16-55 ABS .............................................. 5-36
Speedometer and/or Odometer Automatic Transmission ...................... 17-157
Malfunction ..................................... 8-101 Bolted Exterior Body Panels and Closures ........ 3-5
Spoiler Replacement Clutch ......................................... 17—401
Rear ............................................. 2-17 Cruise Control ................................... 9—17
Spring, Strut, and/or Strut Component Display and Gauges ............................. 8—89
Replacement ................................... 16—20 Engine Controls ......................... 9—222,9-511
Squeaks and Rattles .............................. 1-37 Engine Cooling ................................. 9-617
Stabilizer Shaft Engine Electrical ............................... 9—701
Link Replacement ............................... 16—8 Engine Exhaust ................................ 9-734
Replacement .................................... 16-3 Engine Mechanical ...................... 9—770,9-944
Starter Motor Entertainment System ........................... 8—26
Noise Diagnosis ................................ 9-712 Horns ............................................ 4-74
Replacement ............................ 9-722, 9—724 HVAC Systems - Manual ....................... 10-75
Starter Solenoid Hydraulic Brakes ...................... .......... 5—111
Clicks, Engine Does Not Crank ................. 9-711 immobilizer ..................................... 13—26
Does Not Click ................................. 9—709 Manual Transmission ...... .................... 17-445
Starting System Park Brake ..................................... 5-182
Description and Operation ...................... 9-732 Power Steering System ..... ..................... 15—11
Stationary Window Seat Belts ...................................... 13-53
Waterleak Repair ................................ 1—95 Secondary and Configurable Customer
Steering Controls ....................................... 8—117
Increase in Effort While Turning Steering Shift Lock Control ............................. 17—598
Wheel ......................................... 15-12 SIR ............................................ 13-109
Poor Return of Steering Wheel ................. 15-13 Steering Wheel and Column Tilt ................ 15—25
Wheel Kickback ................................ 15-14 Suspension General Diagnosis ................ 16-35
Wheel Surges/Jerks While Turning ............. 15-14 Tire Pressure Monitoring ....................... 16-48
Steering Angle Sensor Vehicle DTC Information ......................... 6-90
Centering Procedure ............................. 5-39 Vibration Diagnosis and Correction .............. 1—62
Replacement ................................... 15-36 Wheel Drive Shaft ................................. 7-3
Steering Column WipersNVasher Systems ....................... 4—347
Replacement ................................... 15-33 Synchronizers Cleaning and Inspection ........ 17-507
Steering Knuckle System Components
Replacement ................................... 16—11 Programming Immobilizer System .............. 13—29
Steering Linkage
InnerTie Rod Inspection ....................... 15—15 T
Outer Tie Rod Inspection ....................... 15-16 Tail Lamp
Steering Wheel Pocket Replacement .................... 3—137,3-139
Airbag Coil Replacement ...................... 13—119 Replacement ............................ 4-213, 4-214
Horn Contact Replacement ...................... 4—79 Temperature Control Cable Replacement . . . 10-80
Replacement ................................... 15-32 Temperature Versus Resistance .......... 9-26, 9—31 2
Steering Wheel and Column IntakeAir Temperature Sensor ........... 9-26, 9—312
Description and Operation ...................... 15—36 Terminal Removal .............................. 11-604
(US/Canada)
-Sonic
2013 (5377994)
Manual
Service
15
Testing Ground and Low Reference Tire and Wheel (cont'd)
Circuits ........................................ 11-530 Assemny-to—Hub/Axle Flange
Theft Deterrent
Match—Mounting................................ 1-78
Control Module Replacement .................. 13-28 Inspection ........................................
Module Programming and Setup ................ 1-64
6-14 Runout Specifications ........................... 1-38
Theft Systems Description and Tire Pressure Monitor
Operation ..................................... 13-153 Description and Operation ......................
Thermal Expansion Valve 16-53
Tire Pressure Sensor Learn ..................... 16-52
Replacement ................................... 10-29 The to-Wheel Match— —Mounting(Vectoring). . . . 1-77
Thermostat Tires and Wheels
Diagnosis ....................................... 9-626 Description and Operation ......................
Replacement ............................ 16-66
9-661, 9— 662 General Description ............................
Thermostat Housing 16-64
Removal and Installation ....................... 16-60
Replacement ................................... 9-659 Toe Adjustment
Thread Inserts .................................... 1-22 Front ............................................
Throttle Actuator Control (TAC) 16-70
Toe Description .................................. 16-72
System Description ..................... 9-305, 9-587 Torque Converter
Throttle Body Diagnosis Procedure ..........................
Assembly installation .......................... 17-169
9-1119 , Torque Converter Housing with Fluid Pump Assembly
Assembly Removal ........................... 9-1079 Installation ............................
Assembly Replacement ................. 17-301,17- 302
9-253, 9— 542 Removal ......................................
Heater InletHose Replacement 17-231
. . . . . . . . ._. .. 9— 642 Torque Steer
Heater InletPipe Replacement ................. 9-644 Description .....................................
Heater Outlet Hose Replacement .............. 16— 72
9-645 Diagnosis ....................................... 16-37
Heater Outlet Pipe Replacement ............... 9-643 Tow Eye Access Hole Cover Replacement
Inspection and Cleaning ................ 9-253, 9-547 Front Bumper Fascia Front ........................
Installation .................................. 2-8
.. 9-912 Rear Bumper Fascia Rear ......................... 2-9
Removal ........................................ 9-865 Tracing Powder or Chalk Test
ThrottIe/idle Learn ........................ ............... 1-33
9-278, 9-533 Traction ControI/Stabiiity Control indicator
Thrust Angles Description ....................... 16-72 Malfunction ......................................
Thrust Washer and Bearing Cleaning and 5-37
Transaxle Case
inspection ..................................... 17-506 Assemble ............ . ................
Tie Bar 17-518,17- 524
Disassemble ......................... 17-472, 17— 478
Replacement .................................... 3—87 Transmission
Tie Rod Adaptive Functions ............................
End Replacement —Outer —On Vehicle ......... 1517 17-318
Component and System Description .......... 17-318
Replacement - inner , , Control Lever Knob Replacement .............
Power Steering ................................ 17—193
15-22 Control Replacement ......................... 17—193
Timing Belt ._ General Description ...........................
inspection ..................................... 17-317
9-1061 General Specifications ........................... 17— 9
Rear Cover Replacement ...................... 9-986 identification information .............
Replacement ................................... 17— 317, 17— 593
9-975 indicators and Messages ..................... 17— 318
Tire internal Mode Switch Logic .....................
Description -All Season ........................ 17 12
16—64 Replacement ......................... 17— 463, 17-586
Diagnosis - Irregularor Premature Wear . . . 1656 System Description and Operation ............
Diagnosis - Waddle Complaint ...... . . . .._...... 16—56 17— 589
Transmission Fluid
Inflation Description ............................ 16-65 Cooler InletHose Replacement ...............
Lead/Pull Correction —Radial ................... 17— 203
16-58 Cooler Outlet Hose Replacement ............. 17-204
Mounting and Dismounting ..................... 16—63 Drain and Fill ................. 17-198,17- 452, 17-567
Rotation ........................................ 16-63 Leak Diagnosis ................................
Tire and Wheel 17— 446
Level and Condition Check ........... 17-164, 17-452
Assembly Balancing —Off—Vehicle............... 1-72 Transmission Fluid Pump, Front Differential Carrier
Assembly Balancing - On—Vehicle ............... 1-76 Baffle, and Front Differential Ring Gear
Assembly isolation Test .......................... 1-71 Installation ............................
Assembly Runout Measurement - 17-299, 17 300
Transmission Mount
Off-Vehicle ..................................... 1-66 Bracket Replacement— Rear ..................
Assembly Runout Measurement— 17-450
Replacement— Left .......... 17—216,17-449, 17— 581
On—Vehicie ..................................... 1—65 Replacement— Rear. .17- 217,17-449, 17— 580
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
16
Transmission System Description and W
Operation ..................................... 17-534 Wander Description ____________________________ 16-73
Tread Wear indicators Description .............. 16—67 Warm Up Three-Way Catalytic Converter
Trim Height Installation ...................................... 9-918
inspection Procedure ........................... 16-42 Removal ____________________________ 9-861
_________
~_
Specifications .................................. 16-35 Replacement __________________________________ 9_745
Trim Panel Replacement Washer
BOdYLOCk Pillar Upper -------------------- 2'77: 2'78 Nozzle Replacement —Front .................... 4-368
Body Rear Seat Back ............................ 2-74 Nozzle Replacement _ Rear _________________ 4—369
Trunk Release Malfunction ...................... 4-280 Pump Replacement _Windshield _______________ 4_373
Turbocharger Solvent Container Filler Neck
System Description ............................. 9-306 Replacement __________________________________ 4_371
Solvent Container Hose Replacement . . . . . 4-370
U Solvent Container Replacement ................ 4-372
Ultra High Strength Dual Phase Steel ----------- 3441 Water Hose Test .................................. 1-94
Ultra High Strength Steel ........................ 3—142 Water Inlet
Underbody Rear Side Rail Replacement ............................ 9-668, 9-669
Extension Replacement ........... ‘............. 3134 Water Outlet
Urethane Adhesive Housing Replacement .......................... 9-666
Description ....................................... 4—70 Water Pump
Pulley installation ...................... 9-914, 9—1116
V Pulley Removal ........................ 9864, 9-1082
Vacuum Brake Booster Pulley Replacement ..................... 9—670,9-671
Check Valve and/or Hose Replacement ........ 5—175 Replacement ...................... ‘...... 9-672, 9-673
Replacement ................................... 5—173 Waterleak
Valve Guide Test Preparation ................................. 1—92
Reaming/Valve and Seat Grinding ............ 9-1056 weatherstrip Replacement
Vehicle Leads/Pulis ............................. 16-36 Front Door Window .............................. 4-54
Vehicle Speed Sensor (VSS) Rear Door Window ......................... 4-55, 4-56 ‘
Replacement ......................... 17—461,17-575 Rear Side Door
Vehicle Will Not Change Power Mode ...... V.. .. 11-523 Door Side .................... . .................. 3-47
Vehicle Zoning Strategy ........................ 11—117 Wheel Alignment
VehicIe-to—VehicleDiagnostic Comparison . . . 1-64 Measuring ...................................... 16-69
Vehicle, Engine and Transmission ID and VlN Specifications .................................. 16-69
Location, Derivative and Usage ................. 1—11 Wheel Bearing
Vibrate Software Description and Diagnosis ....................................... 16-41
Operation ........................................ 1-90 Hub Replacement ............................... 16-9
Vibration Analysis Hub Replacement - Rear ................ 16—24, 1 6-25
Engine ........................................... 1-48 Wheel Cylinder
Engine Balance .................................. 1-56 Overhaul
Engine/Accessory Isolation ...................... 1—52 Drum Brakes .................................. 5104
Hub and/or Axle input ............................ 1—46 Replacement ................................... 5-102
Road Testing ..................................... 1—39 Wheel Drive Shaft
Tire and Wheel ................................... 1-43 Description and Operation ....................... 7—1 8
Vibration Diagnostic Aids ......................... 1-60 InnerJoint Inspection ............................ 7-18
Vibration Duplicated, Appears to be Potential Outer Joint Inspection ........................... 7-14
Operating Characteristic ....................... 1-62 Replacement - Front .............................. 7-5’
Vibration Duplicated, Component Not Wheel Mounting Surface Check ................. 16—57
identified ....................................... 1-61 Wheel Speed Sensor
Vibration Duplicated, Difficult to Replacement - Front ............................. 5-44
Isolate/Balance Component .................... 1-62 Replacement —Rear ............................. 5—47
Vibration intermittentor Not Duplicated .......... 1—60 Wheel Stud
Vibration Theory and Terminology ................ 1-78 Replacement ............................ 16—15,16-33
(US/Canada)
-Sonic
2013 (5377994)
Manual
Service
17
Wheels Wiper/Washer
Replacement Wheels Description .............. 16—65 Switch Replacement ........................... 4—366
Steel Wheel Repair Description ................ 16—65 System Description and Operation ............. 4—384
Window Regulator System Description and Operation - Rear . . 4—384
Handle Replacement Wipers
Front Side Door ................................. 4—47 Arm Blade Replacement ....................... 4—377
Replacement - Front Door ....................... 4—41 Arm Replacement .............................. 4-375
Replacement —Rear Door .................. 4—44,4—45 Arm Replacement - Rear ....................... 4—376
Window Replacement Blade Element Check .......................... 4—365
Front Door ....................................... 4-29 Blade Element Cleaning ........................ 4-383
Rear Door .................................. 4-30, 4—32 Chatter Repair .................................. 4-383
Rear Door Stationary ............................ 4-33 Motor Module Replacement .................... 4—381
Windshield Motor Replacement ............................ 4—379
Glass Cleaning ................................. 4-383 Motor Replacement - Rear ..................... 4—380
Replacement .................................... 4-26 Wireless Communication InterfaceAntenna
Side Garnish. Molding Replacement ............. 2-73 Replacement .................................... 8-56
Windshield Outside Moisture Sensor
Cover Replacement ............................ 4—383 Y
Windshield Washer Nozzle Yaw Rate Sensor
Hose Replacement ............................. 4-367 Replacement .................................. -..5-50
Wiper
Motor Module Grommet Replacement .......... 4-382
2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
18
BLANK
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~VJW
(US/Canada)
-Sonic
2013 (5377994)
Manual
Service

Chevy Sonic 2013 FSM 2 - 5

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Chevy Sonic 2013 FSM 2 - 5

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Manual Transmission - M20lM32 (MR5, MZ4) 17-571

2. Disconnect the shift lever and selector lever cable

Transmission Control Replacement

Manual Transmission Shift Lever and

Vehicle Speed Sensor Replacement

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Shift Control Housing Replacement

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Transmission Identification Special Tools and Equipment

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Schematic and Routing Diagrams

Diagnostic Information and Procedures

CircuitISystem Description Conditions for Clearing the DTC

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Repair Instructions VisuallPhysical Inspection

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