SULIT JM608 : INDUSTRIAL AUTOMATION

INSTRUCTION:
This paper consists of SIX (6) questions. Answer FOUR (4) questions only.

ARAHAN:
Kertas soalan ini mengandungi ENAM (6) soalan. Jawab EMPAT (4) soalan sahaja.

QUESTION 1
SOALAN 1

CLO1 (a) Define the following terms:

C1 Takrifkan istilah-istilah berikut:
i. Production System
Sistem Pengeluaran
ii. Automation
Automasi
[6 marks]
[6 markah]

CLO1 (b) State FIVE (5) advantages for implementation of automation in manufacturing
C1 industry.
Nyatakan LIMA (5) kebaikan melaksanakan automasi dalam industri pembuatan.
[5 marks]
[5 markah]

CLO1 (c) Compare FOUR (4) features between fixed automation and flexible automation.
C3 Bandingkan EMPAT (4) ciri-ciri antara ‘fixed automation’ dan ‘flexible
automation’.
[8 marks]
[8 markah]

CLO1 (d) Describe following positioning concepts in automation system:

C2 Huraikan konsep kedudukan berikut dalam sistem automasi:
i. Accuracy
Ketepatan

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ii. Repeatability
Kebolehulangan
iii. Payload.
Muatan
[6 marks]
[6 markah]

QUESTION 2
SOALAN 2

CLO2 (a) State FIVE (5) levels of automation in manufacturing operation and give ONE (1)
C2
example for each level.
Nyatakan LIMA (5) peringkat automasi dalam operasi pembuatan dan berikan
SATU (1) contoh bagi setiap peringkat.
[5 marks]
[5 markah]

CLO2 (b) Sketch and explain the basic elements of an automated system.
C2 Lakar dan terangkan elemen-elemen asas dalam sistem automatik.
[7 marks]
[7 markah]

CLO3 (c) Sketch the block diagrams and explain the differences between opened-loop and
C2 closed-loop control systems.
Lakarkan gambarajah blok dan terangkan perbezaan di antara sistem kawalan
terbuka dan sistem kawalan tertutup.
[8 marks]
[8 markah]

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CLO3 (d) State FIVE (5) conditions that manual labours are preferred compared to machines in
C2 factory operation.
Nyatakan LIMA (5) keadaan yang dimana buruh manual lebih diperlukan
berbanding mesin dalam operasi kilang.
[5 marks]
[5 markah]

QUESTION 3
SOALAN 3

CLO1 (a) Define the following terms:

C1 Takrifkan istilah-istilah berikut:
i. End Effector
Pengesan Hujung
ii. Tool Center Point
Titik Tengah Alatan
iii. Special Purpose Tools
Peralatan Tujuan Khas
[6 marks]
[6 markah]

CLO1 (b) Explain FIVE (5) factors that need to be considered in selecting grippers.
C2 Terangkan LIMA (5) faktor yang perlu dipertimbangkan dalam pemilihan
pencengkam.
[5 marks]
[5 markah]

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CLO1 (c) There are three types of gripper that uses unilateral gripper systems which are
C2 vacuum pad gripper, pressure pad gripper and magnetic pad gripper. Explain the
usage of these grippers.
Terdapat tiga jenis pencengkam yang menggunakan sistem pencengkam tindakan
unilateral iaitu Vacuum pad gripper, Pressure pad gripper, Magnetic pad gripper.
Jelaskan kegunaan setiap pencengkam ini.
[6 marks]
[6 markah]

CLO1 (d) State FOUR (4) examples of Special Purpose Tools.

C1 Nyatakan EMPAT (4) contoh Peralatan Tujuan Khas.
[4 marks]
[4 markah]

CLO1 (e) Explain the features of circular grippers and multiple standard grippers.
C2 Terangkan ciri-ciri ‘circular grippers’ dan ‘multiple standard grippers’.
[4 marks]
[4 markah]

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QUESTION 4
SOALAN 4

CLO1 (a) Explain THREE (3) characteristics of actuating systems.

C2 Terangkan TIGA (3) ciri-ciri sistem penggerak.
[6 marks]
[6 markah]

CLO1 (b) Explain THREE (3) advantages and THREE (3) disadvantages of using hydraulics
C2 compared to pneumatics system.
Terangkan TIGA (3) kelebihan dan TIGA (3) keburukan menggunakan sistem
hidraulik berbanding sistem pneumatik.
[6 marks]
[6 markah]

CLO3 (c) State TWO (2) advantages and TWO (2) disadvantages of using Stepper Motor.
C1 Nyatakan DUA (2) kelebihan dan DUA (2) keburukan menggunakan ‘Stepper
Motor’.
[8 marks]
[8 markah]

CLO3 (d) Name TWO (2) types of electric motors and explain TWO (2) characteristics of each
C2 motor.
Namakan DUA (2) jenis motor elektrik dan terangkan ciri-ciri bagi setiap motor
tersebut.
[5 marks]
[5 markah]

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QUESTION 5
SOALAN 5

CLO2 (a) A measuring device is composed of two components which are sensor and
C2 transducer. Explain the function of these two components.
Satu peranti pengukur terdiri dariada dua komponen iaitu penderia dan tranduser.
Terangkan fungsi kedua-dua komponen ini.
[4 marks]
[4 markah]

(b) Sensors can be divided into two types of sensors which are contact and non-contact
CLO2 sensors. Describe these two categories of sensors and give ONE (1) example of each
C2 category.
Penderia boleh dibahagikan kepada dua jenis penderia iatu yang bersentuhan dan
tidak bersentuhan. Huraikankan kedua-dua kategori penderia ini dan berikan SATU
(1) contoh bagi setiap kategori.
[8 marks]
[8 markah]

CLO2 (c) Name and explain TWO (2) examples of velocity and acceleration sensors.
C2 Nama dan terangkan DUA (2) contoh penderia halaju dan pecutan.
[8 marks]
[8 markah]

CLO2 (d) Describe TWO (2) types of position encoders.

C2 Huraikan DUA (2) jenis pengekod kedudukan.
[5 marks]
[5 markah]

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QUESTION 6
SOALAN 6

CLO1 (a) Explain FOUR (4) desirable features for selecting suitable measurement6 in
C2 implementing automated system.
Terangkan EMPAT (4) ciri-ciri yang diperlukan untuk memilih pengukur yang
sesuai bagi melaksanakan sistem automatik.
[8 marks]
[8 markah]

CLO1 (b) Explain FIVE (5) features that should be identified in order to implement automated
C2 work cycle programme in automation system.
Nyatakan LIMA (5) ciri-ciri yang perlu dikenal pasti untuk melaksanakan program
kerja kitaran automatic.
[5 marks]
[5 markah]

CLO2 (c) There are many types of discrete control and one of them is sequential control.
C2 Describe briefly sequential control.
Terdapat banyak jenis kawalan diskret dan salah satu daripadanya adalah kawalan
berjujukan. Terangkan secara ringkas kawalan berjujukan.
[4 marks]
[4 markah]

CLO2 (d) Construct the Truth Tables for the following logical gates:
C3 Bina jadual kebenaran bagi pintu logic berikut:
i. AND
ii. OR
iii. NAND
iv. NOR
[8 marks]
[8 markah]
SOALAN TAMAT

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