Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26

Table of Contents
1. GENERAL .................................................................................................................................................................................. 2
1.1 Project Brief ....................................................................................................................................................................... 2
1.2 Purpose ............................................................................................................................................................................. 2
1.3 Basis for Compilation ......................................................................................................................................................... 2
1.4 Site Planning & Preparation ............................................................................................................................................... 2
1.5 Plant and Equipment.......................................................................................................................................................... 3
1.6 Materials ............................................................................................................................................................................ 3
1.7 Organization, Responsibility and Supervision .................................................................................................................... 3
2. WORK METHODOLOGY ........................................................................................................................................................... 3
2.1 General Preparation work and Control measures .............................................................................................................. 3
2.2 Work Process .................................................................................................................................................................... 4
2.3 Rectification for defecting works ........................................................................................................................................ 7
3. QUALITY CONTROL .................................................................................................................................................................. 7
4. SAFETY ASSURANCE MEASURES ......................................................................................................................................... 7
4.1 Overall goal of the security management........................................................................................................................... 7
4.2 HSE Requirements ............................................................................................................................................................ 7
4.3 HSE Policy ......................................................................................................................................................................... 7
4.4 Safety Education Training .................................................................................................................................................. 8
4.5 Safety supervision and inspection ..................................................................................................................................... 8
4.6 Safety Assurance measures .............................................................................................................................................. 8
4.7 Safety and qualification for construction ............................................................................................................................ 8
5. ATTACHMENTS ......................................................................................................................................................................... 8

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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26

Table of Contents
1. GENERAL .................................................................................................................................................................................. 2
1.1 Project Brief ....................................................................................................................................................................... 2
1.2 Purpose ............................................................................................................................................................................. 2
1.3 Basis for Compilation ......................................................................................................................................................... 2
1.4 Site Planning & Preparation ............................................................................................................................................... 2
1.5 Plant and Equipment.......................................................................................................................................................... 3
1.6 Materials ............................................................................................................................................................................ 3
1.7 Organization, Responsibility and Supervision .................................................................................................................... 3
2. WORK METHODOLOGY ........................................................................................................................................................... 3
2.1 General Preparation work and Control measures .............................................................................................................. 3
2.2 Work Process .................................................................................................................................................................... 4
2.3 Rectification for defecting works ........................................................................................................................................ 7
3. QUALITY CONTROL .................................................................................................................................................................. 7
4. SAFETY ASSURANCE MEASURES ......................................................................................................................................... 7
4.1 Overall goal of the security management........................................................................................................................... 7
4.2 HSE Requirements ............................................................................................................................................................ 7
4.3 HSE Policy ......................................................................................................................................................................... 7
4.4 Safety Education Training .................................................................................................................................................. 8
4.5 Safety supervision and inspection ..................................................................................................................................... 8
4.6 Safety Assurance measures .............................................................................................................................................. 8
4.7 Safety and qualification for construction ............................................................................................................................ 8
5. ATTACHMENTS ......................................................................................................................................................................... 8

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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26
1. GENERAL
1.1 Project Brief
- Project Name: Novotel Phnom Penh Project
- Construction Company：Pasteur Square Co.,Ltd.
- Soil Survey Company：FIRST BUILD ENINEERING CO.,LTD
- Architectural Design Company：SODA(Thailand)
- Structural Design Company：Meinhardt (Thailand)Ltd.
- Main Contractor：China Construction Fourth Engineering Division Corp.Ltd
- Project’s Address：Intersection of Road St.51 corner St. 294, BKK1, Phnom Penh
- Project Basic Information：Total Floor Area 22,768m2, 27 floors, 3 basements, Total height 103.1m, and Land
area 1,756m2. Project contain 3 basement floors; the deepest basement floor(B3) slab’s top level is -8.45m and
-9.45m.

Site Layout Plan

1.2 Purpose
This method statement describes the details work processes of kitchen lightweight roof installation at L26. And this
useful for construction based upon the lightweight roof installation work. This document provides a proper process, quality
and safety management lightweight roof installation work.

1.3 Basis for Compilation

No. Basis for Compilation
1 Architectural Drawing for Construction & General Specifications by SODA
2 Structural / MEP Drawing for Construction & General Specifications by Meinhardt
3 (GB 50209--2002) Code for acceptance of Floor Engineering Construction Quality.
4 (GB 50300—2001) Unified Standard for Construction Quality Acceptance of Building Engineering.
1.4 Site Planning & Preparation
- Equipment, tools and other material shall be confined within the working area and designated storage and parking
area.
- Barricading and securing of the construction area as well as the storage and parking area shall be adequate to
prevent entry of unauthorized personnel and to ensure the safety of the worker on site.
- All necessary permits to carry out the work such shall prepared in advance.
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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26
1.5 Plant and Equipment
The plant and equipment required for executing the woks are list below, but not limited:

Item Plan/Equipment Specification Quantity Remark

1 Manual hoist As required
2 Tower crane 1
3 Steel cutting machine 1set
4 Welding and cutting equipment 1set
5 Welding machine 1set
6 Level machine DZS3-1/AL332 1
7 Straight edge/Spirit level Length 450-500mm 2
8 Tape measure 5M/30M 2
9 Engineering inspection ruler 2M 1
10 Nibbler As required
11 Tin snips /Circular saw with steel cutting blade As required
Hand wire brush, Hand grinder, Rotary wire
12 As required
brush, Rotary grinder, Carbide rotary etc.
1.6 Materials
- All materials shall be complied with all requirement in the specification.
- Only approved material by Engineer in the specification and quality control plan shall be used.
- Should the material nor complied with the requirement of the specification and other pertinent requirement shall
be removed from the site.

1.7 Organization, Responsibility and Supervision

Item Plan/Equipment
1 Site Engineer
2 QC Engineer / Inspector
3 Safety Officer
4 Technical Engineer
5 Supervisor / Foreman
6 General Worker
Quantity Responsibility
1 To responsible for the day activity
1 To conduct inspections and monitor the required tests
To advise for health & safety aspects in the job as per
1 standard safety requirements prior to start o work daily. His
recommendations will be complied with at all times
1 To do the induction work for the Site Dept
1 Directly supervise the work on site
As required To carry out general work on site

2. WORK METHODOLOGY
2.1 General Preparation work and Control measures
1. Access: Fixed scaffolding to be provided to access roof level and to provide a safe working platform for operatives.
Full edge protection to be in place and fall restraint systems or crash deck to prevent falls through roof structure
during construction. Ladders are only to be used for access and short duration work, and only when there is no
suitable alternative. Preferred access equipment includes full access scaffolding, tower scaffold. Access
equipment will be securely stored at the end of each shift to prevent unauthorized use. Exclusion zones will be
established in the area below from risk of any failing tools or materials.
2. Delivery & Storage: All required materials to be delivered to the site prior to work commencing. All equipment and
materials delivered to the site and stored at a designated location in accordance with manufacturer’s instructions
and any application. Material will be stored safely away from access routes. Materials to be stored within storage
units or otherwise protected from weather conditions.
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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26
3. Preparation: Perimeter scaffolding to be provided for full edge protection, working platform and safe
access/egress. The edge protection must be strong enough to withhold a person leaning against it. Safey decking
system to be erected or other effective fall prevention system and working platforms.
4. Roof work: Roof materials will be safely lifted to the roof area. Materials lifted under the control of a lifting plan for
the lifting operations. Fall protection to be provide throughout the roofing works, either via permanent edge
protection, full access scaffolding providing edge protection or for minor repair works, fall protection will be via
harness and lanyard connected to suitable attaching device. All materials temporarily stored on the roof will be
evenly distributed and away from roof edges. All equipment and service checked to ensure they are sufficiently
secured to roof. Do not place materials to be cut directly onto scaffolding boards. Where roof sheets cut by
powered saw, ensure that the equipment is in good order. Only to be used by experienced operatives. Additional
PPE to be worm during cutting operations including wear eye protection, ear protection and a respiratory
protection.

Kitchen roof structural layout plan

2.2 Work Process
- Secure necessary work permit representative prior to starts of work/activity.
- Check the connection points to confirm locations, orientation elevation and condition.
- Mobilize all manpower, tools and equipment needed for the job.
- Adequate scaffolding material, shall be provided and used during installation.
- Passive fall protection measures by way of a crash deck will be installed.
- Prior to install the lightweight roof sheets, the purlins shall be completed for installation and connected to the main
steel structure. All purlin connections are the welding, welding size are to be equal to the thickness of purlin
member unless otherwise noted.

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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26
- The purlins installation and connection shall be done in accordance the approval shop drawing and meet
requirement, RHS 100x50x3.2@1000 (max).
- The rust, deckle edge, dirt and so on shall be cleaned up before welding work and need to clean component
surface on each side of the weld.

- After completed for purlins installation, the roof sheets shall be installed. Lightweight oof sheet (thk. 0.5mm,
30g/m2) material shall be followed the approval of material submission.
- Roof sheets installation should begin at the gable end of the roof opposite the prevailing rain-bearing wind.
Remember to allow for overhang into the gutter after taking into account, gutter shall be followed the shop drawing;
gutter material is the galvanize steel sheet.
- Measure one sheet width in from the roof edge. At this point chalk a line from ridge to eave. Place the leading
edge of the first sheet along this line. It is extremely important that this sheet be laid square to the eave and ridge
so that the remaining sheets will line up square on the roof frame. It is wise to have a person at the eave and at
the ridge to ensure that the proper sheet coverage is being maintained across the roof. In applications where end-
lapping is necessary, the upper sheet on the slope should lap over the sheet that is lower on the slope.
- Blade cutting, sometimes we can use a hand-held grinder with an abrasive wheel attachment or a circular saw
with a ferrous cutting blade. While we work fine, most sheet manufacturers do not recommend cutting sheets with
any sort of abrasive wheel/blade because it allows for a place (the edges) where corrosion can start. (Regardless,
we’re going to find a circular saw makes quick work of the job.) When using a ferrous cutting blade on a circular
saw, make sure the cutting of sheets from the underside because the saw guides will undoubtedly scratch the
finish of the panels

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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26
- When installing a lightweight roof sheet, it’s need to use metal roofing screws. Metal roofing screws are used to
attach roof sheets to a structure, for instance substate purlin.
- The roof sheets shall be fastened by screw fixing, fasteners should penetrate substrate. The roof sheets shall
offer a full purlin bearing overlap.
- The screws spacing shall be determined, most jobs with metal purlins are fastened at each row of purlins. A
majority of projects have screw line spacing at 600mm on center, projects can vary for 450mm on center to
900mm.

Roof sheet

Purlin Screwing

Overlap
Lightweight roof sheet installation

Roof sheet overlap screw fixing

- Ensure that for every screwing point shall be sealed by sealant to protect water leaking. Sealant material shall be
antas-193 Silicone Weatherproof Sealant, same as aluminum alloy for curtainwall application.

Sealant sealing for screwing point

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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26
- Replacing screw, carefully check the fasteners, and see if the screws have moved. Any screws that are protruding
from the sheets will need to be refastened. If screws are broken or worn down, these will need to be replaced.
- Once the work is completed, any surplus material will be safely removed and operatives will leave the roof via
scaffold ladders to the floor level. The site will be made good and control handed back to the client.
2.3 Rectification for defecting works
- Any works completed and get damaged shall be rectified with the same materials, Repeat the same procedure
for other areas if any. Ensure the rectification meet the requirements.
- Contractor to strictly control and check the site workmanship.

3. QUALITY CONTROL
1. QC inspector will be assigned to attended to the quality control and assurance of this work.
2. QC inspector shall be responsible to conduct all required inspection to ensure that all applicable requirements,
codes and standards are complied with.
3. After passing the self-inspection, apply for the supervision and the owner’s representative to carry out the pre-
acceptance of the project.
4. Implement the rectification project proposed by the pre-acceptance.
5. After the rectification is qualified, apply for formal acceptance by the supervisor, owner, and local quality
inspection department.

4. SAFETY ASSURANCE MEASURES

4.1 Overall goal of the security management
The overall goal of the project safety management is to achieve safety and no accident. Specifically:
a. To eliminate any personal casualties
b. To prevent the occurrence of equipment accidents
c. To eliminate the occurrence of fire accidents
d. To avoid other construction projects to affect their own safety
e. Eliminate their own safety impact on other construction projects.

4.2 HSE Requirements

a. Blasting area is to be cordoned and warning labels are to be displayed.
b. Paints are stored in a separate room / container, which is, provide with air conditioner.
c. Toxic Chemicals shall be segregated from the permits and paints and other chemicals. Painting area shall be
restricted from smoking
d. In the mixing area, paints shall be kept away from naked flames.
e. All Painting materials shall be disposed as per the local government regulation and under no circumstances,
Paints and the related materials are not allowed to flow in to the drains nor they are buried under ground.
f. All the persons involved in Painting activities shall wear protective equipment. Particularly respiratory equipment.
g. Fire extinguisher to be provided inside the Paint and Chemical area.

4.3 HSE Policy

a. Safety First Prevention
b. Focus on health protection environment
c. Strengthen the basic Process control
d. Full participation in continuous improvement

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Novotel Phnom Penh Project Ms of Kitchen lightweight roofing installation at L26
e. Under the guidance of HSE policy, we should continuously strengthen the HSE management of production and
operation activities, comprehensively improve the risk control and accident prevention ability, and strive for the
target of 0 accidents, 0 injuries and 0 pollution.

4.4 Safety Education Training

a. The aim of safety education and training is to enhance the consciousness of safety production of each functional
department and post personnel, to master the knowledge of safety production, to prevent unsafe behavior
effectively and to reduce human error, so that the construction is carried out in a safe and controlled state.
b. Develop project safety training plan. In different stages of testing, the safety training plan should be formulated in
a timely manner.
c. The object of safety training and education is to participate in the project inspection of all personnel
d. The main contents of safety training education are safety management system and safety operation rules.
e. The safety technology should be given before the inspection operation.

4.5 Safety supervision and inspection

a. The purpose of the security check is to find unsafe behavior and unsafe state, which is an important method to
eliminate the hidden trouble, implement corrective measures, prevent accident injury and improve working
conditions.
b. The main content of security check is to check the thought, check the management, check the system, check the
scene, check hidden trouble, check the accident treatment.
c. Security checks should be planned, purposeful, prepared, rectification, summary, have to deal with.

4.6 Safety Assurance measures

1. Safety precautions:
a. In the testing site to lay signs, for the construction site safety tips, warnings or prohibited signs.
b. All personnel entering the scene must wear a safety helmet, the construction personnel must unify the attire,
the electrician must wear the insulating shoes.
c. To test the site and living in the workplace to be equipped with fire extinguishers.
d. Abide by the safety system of construction site.
e. The detection project in strict accordance with the relevant procedures, to eliminate the unsafe behavior of
people, the unsafe state of things, environmental insecurity factors, the detection of the operation of the
project area set up a clear warning sign.

4.7 Safety and qualification for construction

a. Comply with the relevant safety requirements as to site arrangement/layout of equipment/plant, material stockpile,
fabrication/assembly yard, toilet, washing bay, drainage system, office, etc.
b. Qualified construction, coordination, and actively cooperate with the construction staff of the relevant construction
units to ensure normal construction.
c. On-site inspection personnel to keep the clothes neat
d. The equipment should be neatly arranged and kept clean
e. The Office, the lodging place should keep clean, neat and so on.

5. ATTACHMENTS
1. Insulation Coated on Aluminum-Zinc Light Weight Roof by E.I.D International Building Material
- Refer to Approval No. NPP/RFA/M/S-250R1
2. Shop Drawing of Steel Structure for Roof Feature
- Refer to Approval No. NPP/RFA/SD/S-194R3
3. Antas-193 Silicone Weatherproof Sealant - Technical data sheet
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BRIAN GILLETT
04 JANUARY 2021
 GUANGZHOU JOINTAS CHEMICAL CO., LTD
Technical Data Sheet
Antas-193
Silicone Weatherproof Sealant

antas-193 Silicone Weatherproof Sealant

Description antas-193 is a one component, neutral curing, silicone sealant with

properties of high weather resistance, wide temperature tolerance,
high movement capacity. It is used in weatherproof sealing of all
types of glass and metal curtain walls, roofs and gutters.

Features ⚫ Easy to use with good tooling and non-sagging properties at 5

to 45°C
⚫ No corrosion or staining to metal, stone, ceramic tiles or most
common building materials
⚫ Movement capacity of ±35% for effective sealing in curtain wall
Base or roofing applications
Neutral Silicone ⚫ Excellent weather durability, resistance to UV and hydrolysis.
⚫ Wide range of temperature tolerance, with good elasticity
Color within -50 to 150°C
Black
White Technical Data Density 1.4 g/cm3
Grey GB/T 14683-2007
Slump 0
Customized JC/T 882-2001
Tack free time 0.7h
GB/T 22083-2008
Elastic recovery 89%
Packaging EN ISO 11600:2003
Tensile modulus 0.9MPa
300mL/cartridge ASTM C 920
Loss of Mass 3.6%
500mL/sausage
590mL/sausage
Applications ⚫ Bonding joints with high performance of weatherability for
curtain wall.
Net weight
⚫ Sealing the gap of the construction wall.
420g/cartridge
⚫ Other bonding and waterproofing for general purpose.
700g/826g
sausage
Limitations Antas-193 should not be applied:
⚫ For structural bonding.
Shelf life
⚫ On the surface of substrate that bleeds oil, plasticizer or
9 months
solvent and so on (such as impregnated wood).
⚫ In totally confined spaces
Storage
⚫ When substrate surface temperature beyond 40º C or below
Store in the cool
5º C.
and dry place,
⚫ In continuous water immersion or on the surface with fog, or
under 27℃
wet surface, or in continuous wet place
⚫ On paint surface
 GUANGZHOU JOINTAS CHEMICAL CO., LTD
Technical Data Sheet
Antas-193
Silicone Weatherproof Sealant

Primer Primer is not usually required when using antas-193. However,

Antas-193 sealant adhesion should always be tested in advance to determine
Silicone the need of a primer or not. If required, the primer should be applied
Weatherproof into a thin film to the joint surface by using a clean lint-free cloth
Sealant and allowed to dry before sealant application

Curing and antas-193 begins curing when it contacts with the moisture in air. It
maintenance generally cures 2mm/day, and takes 21 days for fully-cure. In the
beginning of using the sealant, please remain the sealant places
fixed and flat. Solvent can be used to clean the fractured sealants
and then fill up with the new sealants with same color and quality.

Safety It is nontoxic after entirely cured. Avoid direct contact with eyes
when operating. If happened, rinse opened eye under running
water for several minutes. During the curing process, sealant will
release a small amount of organic molecules. Construction should
ensure good ventilation. If necessary, take protective measures.
Please keep children out of reach.
 GUANGZHOU JOINTAS CHEMICAL CO., LTD
Technical Data Sheet
Antas-193
Silicone Weatherproof Sealant

Tensile Test of antas-193 Weatherproofing Silicone Sealant

(23℃)
No.2019092609

Batch number：193 BLACK-190802J7 590mL

Materials：1-2 Aluminum + Aluminum , 3-4 Glass + Glass

Speed：6 mm/min

Thickness Width Strength Maximum Tensile Tensile Tensile Maximum Elongation

tensile strength at strength at strength at elongation at break
strength
25% 60% 100%
elongation elongation elongation
unit mm mm mm MPa MPa MPa MPa % %
Sample 1 49.02 12.59 12.00 1.37 0.40 0.61 0.75 405 462
Sample 2 49.16 11.92 12.00 1.28 0.40 0.60 0.74 372 505
Sample 3 48.37 11.95 12.00 1.28 0.41 0.62 0.76 364 460
Sample 4 48.41 12.61 12.00 1.36 0.41 0.62 0.76 390 416
Average 48.74 12.27 12.00 1.32 0.41 0.61 0.75 383 461
Standard 0.35 0.33 0.00 0.04 0.00 0.01 0.01 16 31
deviation
Variable 0.73 2.71 0.00 3.22 1.23 1.35 1.10 4 7
coefficient

Stress, MPa

Movement, mm