LETTER OF TRANSMITTAL eS
To Khalid Awadh Alhamdi Factory (K.-MIX)
Attention | Mr. Ahmed Ibrahim, Projects Manager
Reference | Plant Trial Mix Final Reports - TM # 12 (K-Mix Code : RC-12)
project | ROM Corian Infrastructure Projects, Report Date | 03 June 2018
Job No. SA15-9505,
> Attached hereto are reports as follows:
Copies Description re evi:
FINAL REPORTS
1 Screed Mix (For Grout) : 30 MPa Grade (OPC)
5 Testing of Hardened Concrete
Compression Strength at 3, 7 & 28 days (ASTM C-39) (Lab. No. 6940) 12
Chloride Permeability (AASHTO T-277-15 / ASTM C 1202-17) 3
1 Chloride Content (BS 1881, Part-124) 3
Sulfate Content (BS 1881, Part-124) 3
1 Recommanded Mix Proportions 1
FUGRO-SUHAIMI LTD.
Branch Manager — Yanbu
cautatesssin@ Yanbu Al Sinaiyah - Saudi Arabia - Tel: 014 396-2173, Fax: 014 3210963 intertek B
@
172.18. 140.10\MaterialsLab-YAN Lab 2 Clicnts-2018\KMIX Mix Design RC-Concrete-Min Design-TML-12-6940 doo
Form # MAT 1.03, Teoue #2 Rev.0 ‘Apr. 2012IGRG—SVvHAnt
Client Khalid Awadh Athamdi Factory (K-MIX) | Se
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Dated : 03 June 2018 A! ————————————
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TABLE # 12
PLANT TRIAL MIX No. TM # 12
PLANT TRIAL MIX PRODUCED AT I-MIX — BATCHING PLANT NO 1, YANBU-2
DATE PERFORMED : 04 APRIL 2018
MIX DESIGN ID. NO. (REFERENCE ) : FSL/ KM /30 MPa (OPC)
CONCRETE GRADE ~ 30 MPa// K-MIX CODE : RC-12
RC CONCRETE CLASS DESIGNATION ~ 30 MPa (OPC)
CONCRETE TYPE ; SCREED MIX (FOR GROUT)
MATERIALS SOURCE
[ Coarse Agerezate Quarry at KM 19 from Yanbu-Jeddah Highway
Fine Aggregate (Natural Sand) Quarry near Yanbu Al-Nakhl Road
Mixing Water /Ice Water Potable Water Supply, Yanbu
| Cement (Type I- OPC) Yanbu Cement Co.
Liquid Admixture (MasterRtheobuild 563)_| Master Builders Co. (BASF)
1m! SSD Proportions (Based on Actual Viek
CONSTITUENTS ee oe Wats |
‘Cement, (Type 1, OPC) ke 400 400
*Total Mixing Water, (Water + Tee) kg : 167
Free Water, (Water + Ice) kg 154 154
3/8" (9.5 mm) Aggregate ke 1000 994
Fine Aggregate (Natural Sand) kg 840 833
| Liquid Admixture (MasterRheobuild 563) liter 8.0 8.0
“Free Water, (Water + lee + Admixture Water) kg 160 160
*#Pree Water — Cement Ratio, by weight wie 0.40 0.40
Coarse Aggregate / Total Aggregate % 54 54
Fine Aggregate / Total Aggregate L% 46 46
“Total Mixing Water includes the Added Water and Ice in the Conerete Mixture.
**6 kg of water containing in the added liquid admixture which is based on 60 % of proportional
volume of liquid admixture is considered as part of the mixing water and used in the calculation of Free
Water Ratio. [W/C)].
“Appropriate adjustments made in the batch weights for the aggregate and the total mixing water in the
conerete mixture, which is based on the following aggregates moisture contents and absorption values as
determined.
Material Description ‘Average Absorption | Average Moisture Content
(as determined) (as determined)
Fine Aggregate (Natural Sand) 13% 0.5%
‘Coarse Aggregate, 3/8” (9.5 mm) 1.0% 0.40% |
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_ SYED ARSAADULLATT
EVe PAYAL Gage BRANCH MANAGER-YANBU
‘A member ofthe Fugro group of companies with afices word
17218140. 0MateialsLab- YAN 2 Cheal-201SKMIK Mik Deis Re-Conc ais Deng INS Mi
The copyright ofthis document is Gumed by Fugro-SuPain Lis. Way not Be reproduced eicept with peor wilten approval Wom Company oHClient Khalid Awadh Athamdi Factory (K-MIX)
Report No. SA15-9505 / Lab No. 6940
Dated: 03 June 2018
Page 2
TABLE # 124
PLANT TRIAL MIX No. TM #12
FRESH CONCRETE PROPERTIES AND.
CONCRETE COMPRESSIVE STRENGTH TEST RESULTS
PLANT TRIAL MIX PRODUCED AT K-MIX— BATCHING PLANT NO 1, YANBU
DATE PERFORMED : 04 APRIL 2018
MIX DESIGN ID. NO. (REFERENCE ) : FSL / KM /30 MPa (OPC)
CONCRETE GRADE - 30 MPa / K-MIX CODE : RC-12
RC CONCRETE CLASS DESIGNATION — 30 MPa (OPC)
CONCRETE TYPE : SCREED MIX (FOR GROUT)
‘CONCRETE MIX DETAILS
Cement Type : OPC (Type 1), Nominal Maximum Aggregate Size : 3/8” (9.5 mm)
—Cement 400 kyyim’, WAC Ratio (Free) 0.40
ERESH CONCRETE PROPERTIES
Conerete “Ambient Air :
Description Slump. | ‘temperature, | Temperature, | Content, | Usit Weight,
mm kg/m!
°C °C %
Tnitial Measurement 145 2.0 33.0 18 2395
After 30 Minutes 125 24.0 33.5 16 2400
COMPRESSIVE STRENGTH TESTING (ASTM C-39-16)
Measured Average Specimens Diameter, mm Cross-Sectional Area, mm?
Cyl.No. A, B c D CyL.No. A B c D
152.5 1525 153.0 | 153.5 18265 18265 | 18385 | 18506
E F G H E F G H
150.0 150.0 150.5 | 1505 17671 vrent_| 17789 [1739
ors —_ age] eusiy’ [Maximum Land [Cynder Compresive Stent
No. Tested Gayy | Spy x) MPa (N/mm?) psi
A o7 Apri 2018 | 3 2400 [618 33.8 4900)
B 07 April 2018 Bi 2405 615 33.7 4890
a 07 April 2018 3 2400 27 34.1 4950
D 07 April 2018 3 2400 633 34.2 4960
Average 34.0 4930
E 11 April 2018 7 2400 685 38.8 5630
F 11 April 2018 7 2395 695 39.3 5700
G 11 April 2018 7 2400 705 39.6 5750
H 11 April 2018 7 2400 707 39.7 5760
Average 394 5720
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1721814010 ab-YAN\sb-2(Chn-2018 KMIN Ma Devan RC-Comete Mik sigh TN. 30 MPseres. S840 ocReport No. SA15-9505 / Lab No. 6940
Dated: 03 June 2018
Page- 3
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TABLE #128
PLANT TRIAL MIX No. TM #12
PLANT TRIAL MIX PRODUCED AT K-MIX — BATCHING PLANT NO 1, YANBU-2
DATE PERFORMED ; 04 APRIL 2018
MIX DESIGN ID. NO, (REFERENCE ) : FSL/KM /30MPa (OPC)
‘CONCRETE GRADE ~ 30 MPa / K-MIX CODE : RC-12
RC CONCRETE CLASS DESIGNATION — 30 MPa (OPC)
CONCRETE TYPE: SCREED MIX (FOR GROUT)
CONCRETE MIX DETAILS.
Cement Type : OPC (Type I), Nominal Maximum Aggregate Size : 3/8” (9.5 mm)
Cement : 400 kg/m?, W/C Ratio (Free) : 0.40
FRESH CONCRETE PROPERTIES
‘Concrete Ambient Air i
Description Slump, | emperature, | Temperature, | Content, | Unit Weight,
mm ras = a gi!
Initial Measurement 145 22.0 33.0 18 2395
[After 30 Minutes iss) en eA 335 16 2400
COMPRESSIVE STRENGTH TESTING (ASTM C-39-16)
Measured Average Specimens Diameter, mm Cross-Sectional Area, mm?
Cyl.No. I E K ui Cyl. No. T Z K ia
152.5 152.5 152.5 152.5 18265 18265 18265 18265,
Cylinder ‘Tie ‘Age Hae Maximum Load | Cylinder Compressive Strength
No. Tested cays) | Gp) (kN) MPa (Nimm’) psi
I 02 May 2018 28 2400 813 44.5 6460
r 02 May 2018 28 2395 810 44.3 6430
K 02 May 2018, 28 2395, 816 44.7 6490
02 May 2018 28 2400 819 44.8 6500
Average 44.6 6470
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Client Khalid Awadh Alhamdi Factory (K-MIX)
Report No. SA15-9505 / Lab No. 6940
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TABLE - 12C-1
CHLORIDE PERMEABILITY OF HARDENED CONCRETE - DATA AND CURVE |
(CURRENT VERSUS TIME)
:
:
5
Elapsed Tie in Sec x 100
Date Sampled 04 April 2018 AASHTO T 277 - 15 ASTM C 1202-17
Date Tested 02 May 2018 “Rapid Determination of the. Chloride |
Age atTesting [28-day] Permeability of Concrete”.
[Elapsed : “Core Test Specimen No. : 195 nm@xS0 mmiong ic)
Time in, | mini. LecatonofSpecimen Slee aun fom talon of he Cabo
Seto |Ampen||iCouomtel| oumrmce” |
0 760 144 | Mixtertteion a Code: Ree
a 188 = ant awe he Ra
36 168 302 Concrete Grade + 30 MPa - RC Designation ¥ 30 (OPC)
3a 170 308] cement 1 doo1gm (ORG, ey
72 172 ‘310 —] Wlereatcastca Fume): wrt
[20 174 313] We Rate ree) uo
708 76 3i7
iP 126 178 320
144 180 324
five Perea
a fs
180 184 331 Re
emarks: From Tablet of AASHTO T -277 and based on Gurgo
198 185, 333, Passed for the specimen tested, the chloride permeability is
216 186 167, considered to be Moders
[_186 [167 | considered tote Moderate
Note (150 10st SPecimen obtained by driling trom a slandard laboratory ~cured ‘conerete cube
4150 x 150 mm). The cube specimen cast by FSL on 04 April 2018
SYES ARSHADULLAH
BRANCH MANAGER-YANBU
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TABLE ~ 12¢-2
CHLORIDE PERMEABILITY OF HARDENED CONCRETE - DATA AND CURVE ]
(CURRENT VERSUS TIME)
t
Elapsed Time in Se. x 100
HOSP AZO SEReET| LOT 277 — 45/ ASTM ¢ 120217
02 May 2018 “Rapid Determination of the Chloride
‘Age at Testing | 26 dag Permeability of Concrete".
Elapsed “Core Test S5 :
a ore Test Specimen No. 2(05 mm 0x50 mm ong sea)
Time in, Milli- Location of Specimen ‘Slice sawn from the top surface of the Cube
‘Sec.x 10? Amps. Coulombs ‘Surface Treatment Jon
0 168 151 Mix Identification 5 KeMix Mix Code : RO-12
18. 174 313. Plant Trial Mix No. TM #12
36. 176 317, Concrete Grade 5 30 MPa - RC Designation Y 30b (OPC)
34 178: 320] cement 400 kain*(OPC, Type)
72 180 324 | Microsica(Sttca Fume): Nil)
90 182 328 ‘WIC Ratio (Free) + 0.40
108; 183 329)
126) 164 331
144 185 333.
lorie Permoabi
38 186, 935 | Hoatchane tees ste3Covlomen
180) dai esr Remarks: From Table 1 of AASHTO T - 277 and based on charge
198 ae7 337 Passed for the specimen tested, the chloride Permeability is
216 187 168 considered to be Moderate.
[Note *Core test specimen obtained by Griling from a standard laboratory — cured ‘concrete cube
150 x 160 mm). The cube specimen cast by FSL on 04 April 2018,
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BRANCH MANAGER-YANBUict Khalid Awadh Athan Factory ng
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Dated: One 2018
ies a (ACCREDITED)
TABLE - 12¢-3
CHLORIDE PERMEABILITY OF HARDENED CONCRETE - DATA AND CURVE ]
(CURRENT VERSUS TIME)
t
i
8
ee ee ee a eee
Elapsed Time in Sec. x 100
Date Sampled | 04 Apri2016 SHTO T 277 — 15/ ASTM G 12,
Date Tested 02 May 2018 ‘apid Determination of the Chionde
Ageat Testing | 28 days Permeability of Concrete
[ Eisesea {Some Test Specimen No. 9mm x50 rong oc)
Time in Location of Specimen ‘Slice sawn from the top surface ofthe Cube
See.x 10? Goulombs | surtece Testment None
0 148] Mix dentiication Keanix Mix Code : Re-12
18 306 Plant Trial Mix No, TM # 12
36 310] Concrete Grade 30 MPa RC Designation ¥ 306 (OPC)
54 313 | coment 400 kgim"(OPC, Type )
72 S17 | Micrositea(Stica Fume): Ni ()
90 320 | wic Ratio (Free) 0.40
708. 324
126 328,
44 331
Chloride Permoabit
162 335__| (Total Charge Passa 3877 Coulombs
HO) 3521 remarks: From Table 1 of AASHTO T - 277 and based on charge
us 338, Passed for the specimen tested, the chloride Permeability is
216 170 | considered to be Moderate.
(axe fest Specimen obtained by driling from a standard
(150 x 150 mm).
The cube specimen cast by FSL on 04 Apri 2018,
laboratory — cured concrete cube
SizEe with pier wien aperoval Wom Company
ofices worldwide
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SYES ARSHADULLAH,
BRANCH MANAGER-YANBU
OnClient
Report No,
Dated :
Page-
SAI
03
5
Khalid Awadh Athamdi F
15-9505 / Lab No, 694
June 2018
0 ey
:
Cri
TABLE - 12D
CHLORIDE AND SULFATE CONTENT IN
HARDENED CONCRETE
Grea — Suva
PLANT TRIAL MIX PRODUCED AT K-MIX= BA’
DATE PERFORMED : 04
MIX DESIGN ID. NO. (REFERENCE ): FSL/
CONCRETE GRADE -30 MPa/K-)
RC CONCRETE CLASS DE:
CONCRETE TYPE : SCREED MIX
‘TCHING PLANT NO 1, YANBU
APRIL 2018
KM /30 MPa (oPpc)
MIX CODE : RC-12
'SIGNATION ~ 30 MPa (OPC)
(FOR GROUT)
Cer
CONCRETE MIX DETAILS
"ment Type : OPC (Type 1), Nominal Maxi
Cement : 400 kg/m’, WIC Ratio (Free)
imum Aggregate Size : 3/8”
(5 mm)
20.40
DETERMINATION
TEST RESULTS
TESTSAMPLENOS.| #1 | 42
#3 | Average | Project
Specification
Chloride Conte:
ent (BS 1881, Part 124)
te
Chloride Content (as Cl), % by wt.
of concrete (Acid Soluble)
0.021 | 0.018
0.021 | 0.020
% by wt.
(Acid Solui
*Chloride Content (as Cl),
of Cement
ble), Average
0.115 | 0.13 (Max.
Sulfate Content
it (BS 1881, Part 124)
Ye by wt of
2. Total Sulfate Content (as $04),
0.62 | 0.60
‘conerete, (Acid Soluble)
061 | 0.61
% by wt. of |
*Total Sulfate Content
(Acid Soluble), Average
(as SOy)
‘Cement
3.51 4.0 (Max.)
Note :
Remarks :
*Caleulated values based on the average dry density of 2300 kg/m’ and cement content of 400 kg/m®
The pulverized test samples were obt
specimens at the age of 28 days,
The test results indicated conformance to the proj
sulfate and chloride contents in the hardened content,
tained from the st
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SYES ARSHADULLAH
BRANCH MANAGER-YANBUClient Khalid Awadh Alhamdi Factory (K-MIX)
ReportNo. SA13-9505 / Lab No. 6940
esze Ses
Dated : 03 June 2018
_ * I
TABLE - 12E
RECOMMENDED MIX PROPORTIONS
Coarse Aggregate Quarry at KM 19 from Yanbu-Jeddah Highway
Fine Aggregate (Natural Sand) Quarry near Yanbu Al-Nakh! Road
Mixing Water / Ice Water Potable Water ‘Supply, Yanbu
Cement (Type I= OPC)
iquid Admixture (MasterRheobuild 563)
Yanbu Cement Co,
Master Builders Co, (BASF)
CONCRETE TYPE SCREED MIX (FOR GROUT)
MIX DESIGN ID NO. (REFERENCE) FSL / KM /30 MPa (OPC)
CONCRETE GRADE / AL-MASSAD MIX CODE | 30 MPa /RC-i2
CEMENT TYPE. Type 1 (OPO)
RC CONCRETE CLASS DESIGNATION Y30b (OPC)
Constituents
Lm’ SSD Proportions (Based on Actual Vield),
Cement (Type - I, OPC) kg 400
ree Water, (Water + Iee) kg 154
3/8" (9.5 mm) Ageregate ke 1000
Fine Aggregate (Natural Sand) ke 840
Liquid Admixture (MasterRheobuild 563) liter 8.0
“Free Water (Water + lee + Admixture Water) kg 160
*Free Water-Cement Ratio, by weight wie 0.40
[ Coarse Aggregate / Total ‘Aggregate % 54
Fine Aggregate /Total Aggregate % 46
Notes: 1. *The water in the admixture becomes a part of the mixing water in the concrete and is considered in
the calculation of WIC Ratio,
2. The mix proportions are for aggregates in a saturated surface dry condition (SSD). The actual batch
Weights for aggregates and total mixing water weight should be ‘adjusted accordingly by performing
‘moisture contents and absorptions on aggregates regularly.
3: The correct measurement of total mixing water depends on the Quantity and variation of the
‘moisture in the aggregates as it is batched,
SYES ARSHADULLAH
BRANCH MANAGER-YANBU
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