LETTER OF TRANSMITTAL SS To Khalid Awadh Alhamdi Factory (| IX) Attention | Mr. Ahmed Ibrahim, Projects Manager Reference _| Plant Trial Mix Final Reports - TM #11 (K-Mix Gode : RC-11) Project: _| Royal Commission Infrastructure Projects, Report Date _| 03 June 2018 sees Yanbu Al-Sinaiyah ‘Job No. ‘8A15-9505 d| » Attached hereto are reports as follows: Copies Description pee a FINAL REPORTS 1 ‘Screed Mix (For Levelling) : 17 MPa Grade (OPC) 1 ; Testing of Hardened Concrete Compression Strength at 3, 7 & 28 days (ASTM C-29) (Lab, No. 6939) 12 { Chloride Permeability (AASHTO T-277-15 / ASTM C 1202-17) 3 1 Chloride Content (BS 1881, Part-124) 3 Sulfate Content (BS 1881, Part-124) 3 Recommanded Mix Proportions 1 FUGRO-SUHAIMI LTD. Syed Arghadullah Branch Manager ~ Yanbu (ACCREDITED) © cewewxsse Yanbu Al Sinalyah - Saudi Arabia - Tel: 014 396-2173, Fax: 0143210963 imeak 172 18.40.10 MaterilsLab-Y AN Lab-2\Clients-201 8 KMIX.Mix Design RC-Concrote Mi Form #MAT 1.03, lesue #2 i Design-TML-11-6939 doe Rov.o ‘Aor. 2012reo ~ Suna Client Khalid Awadh Alhamdi Factory (K.-MIX) - RopowNo, SalS3608 tabi eas aS Dated: 03 June 2018 ji => Pees Comme) JAS ATI TABLE #11 PLANT TRIAL MIX No. TM # 11 PLANT TRIAL MIX PRODUCED AT K-MIX ~ BATCHING PLANT NO 2, YANBU. DATE PERFORMED : 04 APRIL 2018 MIX DESIGN ID. NO. (REFERENCE ) : FSL/ KM /17 MPa (OPC) CONCRETE GRADE ~ 17 MPa/ K-MIX CODE : RC-11 RC CONCRETE CLASS DESIGNATION - 17 MPa (OPC) CONCRETE TYPE ; SCREED MIX (ROR LEVELLING) MATERIALS SOURCE zi Coarse Aggregate Quarry at KM 19 from Yanbu-Jeddah Highway Fine Aggregate (Natural Sand) Quarry near Yanbu Al-Nakhl Road Mixing Water/ Ice Water Potable Water Supply, Yanbu Cement (Type I - OPC) Yanbu Cement Co. Liquid Admixture (MasterRheobuild 563) _| Master Builders Co, (BASF) 1 m* SSD Proportions (Based on Actual Yield) CONSTITUENTS Lanes Cement, (Type I, OPC) kg 370 *Total Mixing Water, (Water Ice) kg 5 155 Free Water, (Water + lee) kg 142 142 3/8" 0.5 mm) Agaregate kg 1000 oa] Fine Augregate (Natural Sand) kg 880 873 Liquid Admixture (MasterRheobuild 563) liter 80 8.0 [ *tFree Water, (Water + Tee + Admixture Water) ke 143 148 **Free Water — Cement Ratio, by weight wie 0.40 0.40 Coarse Aggregate / Total Aggregate % 33 eases [Fine Agaregate / Total Aggregate % a7 47 the Conerete Mixture. kg of water containing in the added liquid admixture which is based on 60 % of proportional Volume of liquid admixture is considered as part of the mixing water and used in the calculation of Free Water Ratio. [W/C)]. “Appropriate adjustments made in the batch weights for the aggregate and the total mixing water in the concrete mixture, which is based on the following aggregates moisture contents and absorption values as determined. = Material Description [Fine Aggregate (Natural Sand) 13% Coarse Aggregate, 3/8” (9.5 mm) 1.0% I 0.40% Wwadlap.guanag aro ~ Sunava SS SYED ARSHADULLATL eS BRANCH MANAGER-YANBU Ye TATA Se TT SOG Seca OWT BY Fug San Uy nl Be oroed SEG WAN BG Wn SECT FOR OAGAAT ‘A member ofthe Fugro group of campanies with offices wore {7218 140. 10Materiatab-YAN'Lab2 Chent-2018KMIX Min Doin RE-Conce Mit espe NT) Seah Sacdd939. doc =eClient Khalid Awadh Athamadli Factory (K.-MIX) i ~ Sena Report No, SA15.9505/ Lab No. 6939 ue Dated: 03 June 2018 Ses (ACEREDTTED) Sarr = es Cee 5200 INS STS TABLE #114 PLANT TRIAL MIX No. TM # 11 FRESH CONCRETE PROPERTIES AND. | CONCRETE COMPRESSIVE STRENGTH TEST RESULTS iz PLANT TRIAL MIX PRODUCED AT K-MIX— BATCHING PLANT NO 2, YANBU DATE PERFORMED : 04 APRIL 2018 MIX DESIGN ID. NO. (REFERENCE ) : FSL/ KM / 17 MPa (OPC) CONCRETE GRADE - 17 MPa/ K-MIX CODE: RC-11 RC CONCRETE CLASS DESIGNATION — 17 MPa (OPO) CONCRETE TYPE : SCREBD MIX (FOR LEVELLING) CONCRETE MIX DETAILS Cement Type : OPC (Type 1), Nominal Maximum Aggregate Size 378” @5 mm) Cement : 370 ky/tn’, W/C Ratio (Free) : 0.40 ERESH CONCRETE PROPERTIES il Concrete ‘Ana — Deseription Slum | temperature, | Temperature, | Content, | Uait weet a °C °C % ue Initial Measurement 135 25 33.5 18 2390 After 30 Minutes 110 24.0 34.0 16 2400 St Manis ee es eee COMPRESSIVE STRENGTH TESTING (ASTM C-39-16) [ Measured Average Specimens Diameter, mm Cross-Sectional Area, mm? Cyl. No. A B iG D Cyl. No. A, B c D 1525 153.0 | 1530 | _ 1525 18265__| 18385 | 18385 | 18265 E F G 1 E F a H 152.5 1530 [1530 [1525 18265 [_ 18385, [18385 | 18265 eae = fae] Demy [Maximum Coad | Cylinder Compressive Strength No. Tested cys | Sp) «&) MPa (N/mm?) psi A 07 April 2018 3 2395 580 317 4600 B 07 April 2018 3 2400 595 323 4690 ei 07 April 2018 3 2400 590 321 4660 D 07 April 2018 3 2395 387 32.1 4660 Average 32 4660 E 11 April 2018, 7_| 2400 687 37.6 5460 E 11 April 2018 7_| 2400 695 378 5480 G 11 April 2018 7 | 2305 61 37.6 5460 H 11 April 2018, 7_[_ 2400 681 373 340 | A Average 37.6 S00 S| Aah Argues fitsme-Sonnwe HN SYED ARSHADULLAH BRANCH MANAGER-YANBU EY NATAL G,, op mee by Fuge: SoRaTT wih ir wren approval rom company — [A member ofthe Fugro group of companies wih offices wonawe 17218140 10ateriLab-VAN Lab Chee 201 SMIXMin Deign RC Connae Mr Decor Marna Se neon 939 doe :Client | Khalid Awadh Alhamdi Factory (K.-MIX) Report No. SA15-9505 / Lab No. 6939 Dated: 03 June 2018 Page 3 TABLE #11B PLANT TRIAL MIX No. TM # 11 i PLANT TRIAL MIX PRODUCED AT K-MIX— BATCHING PLANT NOT, YANBU ‘MIX DESIGN ID. NO. (REFERENCE DATE PERFORMED : 04 APRIL 2018 FSL/KM /17MPa (OPC) CONCRETE GRADE ~ 17 MPa / K-MIX CODE : RC-11 RC CONCRETE CLASS DESIGNATION - 17 MPa (OPC) CONCRETE TYPE: SCREED MIX (FOR LEVELLING) ‘CONCRETE MIX DETAILS ‘Cement Type : OPC (Type 1), Nominal Maximum Aggregate Size :3/8” (9.5 mm) Cement : 370 kg/m’, W/C Ratio (Free) : 0.40 FRESH CONCRETE PROPERTIES ae] Concrete “Ambient Ar es Description SHEE, |] Temperature, Temperature, | Content, ae a ee &G. % Initial Measurement 135 22.5 33.5 18 2390 | After 30 Minutes i) 24.0 340 16 2400 COMPRESSIVE STRENGTH TESTING (ASTM C-39-16) Measured Average Specimens Diameter, mm Cross-Sectional Area, mm? CyL.No.T 5 K L Cyl. No. a] K ii 152.5 1525 1525 | 1525 18265 1s26s_| 18265 | 18265 eee a age | Density” [Maximum Lond [Cylinder Compressive Strength No. Tested cay) | Sy x) MPa (N/mm) psi 1 (02 May 2018 28 2400 793 4 6300 J 02 May 2018 28 2395 809 443 6430 K 02 May 2018 28 2400 197 43.6 6330 o 02 May 2018 28 2395 799 43.7 6340 Average| 43.8 6350 | WU AL gta aoe -Senamn We EV es eSATA: Cou BRANCH MANAGER-YANBUClient Khalid Awadh Alhamei Factory (K -MIX) Report No. SA15-9505 / Lab No. 6939 Dated: 03 June 2018 Page- 4 TABLE - 11C SUMMARY OF TEST RESULTS CHLORIDE PERMEABILITY OF HARDENED CONCRETE PLANT TRIAL MIX PRODUCED AT K-MIX- BATCHING PLANT NO, YANBU DATE PERFORMEI 4 APRIL 2018 MIX DESIGN ID. NO. (REFERENCE ) :FSL/ KM / 17 MPa (OPC) CONCRETE GRADE ~ 17 MPa / K-MIX CODE : RC-11 RC CONCRETE CLASS DESIGNATION ~ 17 MPa (OPC) CONCRETE TYPE: SCREED MIX (FOR LEVELIIN [ ‘CONCRETE MIX DETAILS Cement Type : OPC (Type D, Nominal Maximum Aggregate Size : 3/8” @.5 mm) Cement : 370 kg/m, WIC Ratio (Free) : 0.40 E yy Chloride Permeability, | Total Charge Passed (Coulombs) Sample Nos. Age at Testing AASHTO 1-27-15 / ASTM C 1202-17 Test Specimen #1 28 days 3804 |__ Test Specimen #2 28 days 3833 Test Specimen # 3 28 days 3794 Average at 28 days > 3840 Chloride Ion Permeability Based on Charge Passed as Moderate Range per “Table 1” of ASTM C1202-17 / AASHTO 1277-15 (2000 — 4000) Note : The test specimens were obtained b: cubes at the age of 28 days. Remarks: The test result indicated that the chi “Moderate” Range. loride permeability Wap gt ales 3 ot - Suna Vee AVAL Goce y drilling from standard laboratory cured concrete at 28 days is catagorized in te A SYED ARSHADULLAH BRANCH MANAGER-YANBU ~TRERDVTGNGT Ws daeirat Ganed By Fore SORA W ray ol be arOUIGST SSRN ‘A member ofthe Fugro group of companios with offices wr 1724814010 Mote 2b-YAN\Lab-2 Chen 20TBEMM Re on I RCConette Min Doign TNE 17 MPa Seee99.de ‘iter approval om company ridwide SoClient Khalid Awadh Alhamdi Factory (K-MIX) RapetNo, $Ai5-9503/ Lab No O59 Dated: 03 June 2018 Page- 5 (AccREDIrED) TABLE - 11-1 [CHLORIDE PERMEABILITY OF HARDENED CONCRETE - DATA AND CURVE i (CURRENT VERSUS TIME) < E OLSe TEN POR Ce Pesr2!, ois 1oa)esi26) -r4ap ceo Mamreon meas iga aad Elapsed Timo in See. x 100, 04 April 2018 AASHTO T 277 ~ 15/ ASTM C 12 02 May 2078 “Rapid Determination of the Chloride Age at Testing | 28 days Permeabilty of Concrete’ [Elapsed “Core Test Specimen No. 1 (85 mm @ x50 mmiong sice) Time in Location of Specimen ‘Sica sawn from the top surface ofthe Cube Sec.x1o? | Amps. | Coulombs | Sunscetesnna ea 0 164 148] Mic identiication Koc Mix Code : RO-1 18 72 310 Plant Trial Mix No. TM #11 36. 174 313 47 MPa Binding Concrete — 34 176 eS fem] cee seme RC Designation ¥ 170 (OPC) 2 178 320] coment {370 kgim* (OPC, Type) 90 180 324 | wic Ratio (Free) 0.40 108. 182 328 126 183 329 144 184 331 Chloride Permeabitt 162 185. 333, | (Total charge Passed) 2094 Coulombs a0) 186 Soe —| Remarks: From Tablo 1 of AASHTO 7 - 277 and bavod on charge 198 ney 337, assed for the specimen tested, the chloride permeability is considered 216 188. 169 | to be Moderate Note (rape e8t specimen obtained by driling trom a standard laboratory ~ cured conorete cube (180 x 160 mm). The cube specimen cast by FSL.on 04 April 2018 ‘ARSHADULLAH BRANCH MANAGER-YANBU "THe cobiiGht a rs doers aie by FugroSuhaha Ua Wray aa ES a DEE ea wth Bor wrtlan approval Fam GOTSRy ‘A member ofthe Fugro group of eompanies with ofees wove 172.18 MO 10a h-VANLB. 2h oe RMIGl Ril Arad tan ary (KM) Sean Soe Report No. SA\15.9505 /Lab No. 6039 2b _—S== Dated 03 June 2018 eS Bec! err) TABLE - 110-2 CHLORIDE PERMEABILITY OF HARDENED CONCRETE - DATA AND CURVE (CURRENT VERSUS TIME) i z 5 4 ee eee lee | OF ieee et aize em lics) isha iene a Elapsed Time in Sec. x 100 Date Sampled | 04 April 2018 AASHTO T 277 ~ 15 / ASTM C 1202-17 Date Tested (02 May 2018 “Rapid Determination of the Chloride ‘Age at Testing | 28 days] Permeability of Concrete", Ease "Core Test SpecimenNo. —: 2(85 mm @ x60 mmlong slice) Time in, | Miti- Location of Specimen: Slice sau fom the op sutace ofthe Cube Seox10* | Amps. | Coulombs | scrsre"\or Speci nae 0 162 7146] Mix dentitcation KeMix Mix Code : R11 18 168 202 Plant Tela Mix No. TM #414 36 170. 306 1TMPa Bing Conerste — 54 172 sina jxcouerete Geach RC Designaton Y #0 (OPC) 72 174 313] coment STO kg? (0PC, Type 1 {_ 80 176 317 WIC Ratio (Free) + 040 708: 176 320 126 7180. 324 146 182 328 Chloride Permeabi 162 184 331 | (rutalcharge Passed) _: 3888 Coulombe 180 185, 333 198, 196 335 passed for the specimen tested, 216 187 168 | tobe moderate, [a 'e8h SPecimen ‘oblained by siiling fom a standard laboratory ~ cured Gonoele Gabe (180 x 160 mm). The cube specimen cast by FSI. on 04 April 2018, Bad Ar graze era — Sena SYED ARSHADULLAH Rss BRANCH MANAGER-YANBU ST STS THATS a a aS STM FW STON “OH bali aa ‘A member ofthe Fugro group of companies with offices worldwide 17216140. 10NatiLb-VAN Lab Clout 201BKMI Wc Desens toncmtc is Deape ne na 59 deGro - Suva et, Eel teat Aten TO Report No. SAISSS0S/ Lab he sage Deere t are (eeneDTFED TABLE-11C-3 CHLORIDE PERMEABILITY OF HARDENED CONCRETE - DATA AND CURVE (CURRENT VERSUS TIME) t 3 Elapood Time in See 100 Date Sampled | 04 Apai2016 ‘AASHTO T 277 —15/ ASTM 120247 Date Tosted (02 May 2018 “Rapid Determination of the Chloride [aestirestr 2s cars Permeability of Concrete | Flapsea ‘ “Core Test Specimen No. : (08 mn x50 mmlong aco) ] Time in, Milli- Location of Specimen + Slice sawn from the top surface of the Cube Secx 10" | Amps. | Coulombs | S2zitlonct Spec See a 760. 144 | moc tcortincation etc me Code :Re-t4 18 766 259 Pan Til Mix Ho, TM 8-11 36 165 302 17 Pa Binding Conrte- 54 170 '306__] Conerate Grade RO Designation Y 178 (OPC) 7 172 310] cement g7OkgI*(OPC, Type) 20 74 313] WC Ratio (Fee) 040 108 176 3i7 126 178 320 144 7180 324 a 162 182 328 | fremiGhaye Passed): 3794 coulombe [180 184 $31__T remarks: From Table 1 of AASHTO T - 277 na based on charge 198 185, 333 Passed for the specimen tested, the chloride permeability is considered 216 186 167 | tobe Moderate Note | Gare Set specimen obtained by dling Tom a elandard laboratory = cured Conse BS (180x160 mm). The cube specimen cast by FSL on Od Aori Zane | Bad Ars ete oe -Svnaun SSS SYED ARSHADULLAH £¥e + PAYA Cage BRANCH MANAGER-YANBU ihe member oft Fugro group of companie with offices worlds ~T98 CTT Wis Goeae Te Gare by FURTe Shain Way ol be SGSIGGST SST, ior writen epproval Kam company” 8 NRIS4o. 10M ab YANb-2Ciets201BKOMEE Wh DegeCComteHs Daiga na TM L659 de “Client Khalid Awadh Alhamdi Factory (K.-MIX) Report No. SA15-9505 / Lab No. 6939, Dated: 03 June 2018 Page 8 TABLE - 11D CHLORIDE AND SULFATE CONTENT IN HARDENED CONCRETE DATE PERFORMED : 04 APRIL 2018 MIX DESIGN ID. NO. (REFERENCE ) : FSL/ KM /17 MPa (OPC) CONCRETE GRADE ~ 17 MPa/ K-MIX CODE : RC-I1 RC CONCRETE CLASS DESIGNATION - 17 MPa (OPC) CONCRETE TYPE : SCREED MIX (FOR LEVELLING) CONCRETE MIX DETAILS i ‘Cement Type : OPC (Type 1), Nominal Maximum Aggregate Size ; 3/8” (9.5 mm) Cement : 370 kg/m’, W/C Ratio (Frec) : 0.40 Bal DETERMINATION TEST RESULTS PLANT TRIAL MIX PRODUCED AT K-MIX— BATCHING PLANT NO 7, YANBUT TEST SAMPLE NOS.| #1 | #2 | #3 | Average ee Chloride Content (BS 1881, Part 124) 1. Chloride Content (as Cl), % by wt. of concrete (Acid Soluble) 0.021 | 0.018 | 0.021 | 0.020 - *Chloride Content (as Cl), % by wt. of Cement 0.124 | 0.13 Max.) (Acid Soluble), Average Sulfate Content (BS 1881, Part 124) 2, Total Sulfate Content (as SO), % by wt. of concrete, (Acid Soluble) oe | OS | we | te ‘ *Total Sulfate Content (as SOs) % by wt. of Cement 348 | 4.0 Max.) (Acid Soluble), Average | “Calculated valucs based on the average dry density of 2300 kg/m? and cement content of 370 kg/m! Note : The pulverized test samples obtained from the standard laboratory cured concrete cube specimens at the age of 28 days, Remarks: The test results indicated conformance to the project specification requirements for the Wud A gana sulfate and chloride contents in the hardened content. 2 - Suna ty 7 SSS SYED ARSHADULLAH ————— BRANCH MANAGER-YANBU £V0 6 TAAL Siow The GoPro Ges Gr by Fig BORAT Way nat rasa GIGS WT WB ST Fo company ‘A ember ofthe Fugro group of companies with offices weratiog 117 MPa Seec-69. oeCliemt Khalid Avadh Albani Factory (K MIX) eS Report No, SA\15-9505 Tab No, 6930 Dated: "03 June 2018 SS >>=S== Bee a? caeaisica JA STII TABLE - 11E RECOMMENDED MIX PROPORTIONS Coarse Aggregate Quarry at KM 19 from Yanbu-Jeddah Highway =| Fine Aggregate (Natural Sand) Quarry near Yanbu Al-Nakhl Road Mixing Water /Iee Water Potable Water Supply, Yanbu Cement (Type T= OPC) Yanbu Cement Co Liquid Admixture (MasterRheobuild 563) Master Builders Co. (BASF) CONCRETE TYPE SCREED MIX (FOR. LEVELLING) MIX DESIGN ID NO. (REFERENCE) FSL/KM/17 MPa (OPC) CONCRETE GRADE / AL-MASSAD. MIX CODE | 17MPa/RC-11 CEMENT TYPE Type I (OPC) Constituents 1m’ SSD Proportions (Based on Actual Yield). ‘Cement (Type - OPC) kg 370 Free Water, (Water + Ice) kg 142 3/8" (9.5 mm) Aggregate kg 1000 Fine Aggregate (Natural Sand) kg 380 Liquid Admixture (MasterRheobuild 563) liter 80 ‘Free Water (Water + lee + Admixture Waien ke 148 ‘Free Water-Cement Ratio, by weight whe 0.40 Coarse Aggregate / Total Agaregate % 53 Fine Aggregate / Total Aggregate % 47 Notes: 1. *The water in the admixture becomes a part of the mixing water in the concrete and is considered in the calculation of WIC Ratio. 2: The mix proportions are for aggregates ina saturated surface dry condition (SSD). The actual batch eights for aggregates and total mixing water weight should be adjusted accordingly by performing ‘moisture contents and absorptions on aggregates regularly. 3. The correct measurement of total mixing water. ‘moisture in the aggregates as it is batched. depends on the quantity and variation of the Ral SYED ARSHADULLAH BRANCH MANAGER-YANBU Badbangranesg cs Sena £¥0 0 4 YAL Gow