NO Location BEFORE WIP AFTER REMARK

CEMENT MILL

Vertical tank NO
NSPMT 106441
MP2931 641BF1

NSPMT 106442
MP2932 642BF1
o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
Tnom Tmin Tnom Tmin (mm)
. PMT 106441 MP 2931 Air Receiver Cement Mill (641BF1) 965 1.1
After Before
1 2 3 4 1 2 3 4
A 9.81 9.9 10 10 A 9.8 9.8 10 10
B 9.3 9.1 9.0 9.1 B 9 9 9 8.9
C 9.8 9.7 9.75 9.9 C 9.9 9.7 9.7 9.8
D D
. PMT 106442 MP 2932 Air Receiver Cement Mill (641BF1) 965 1.1
After Before
1 2 3 4 1 2 3 4
A 10 10 10.1 10 A 9.9 10.2 10.2 10
B 10.1 9.9 9.5 9.3 B 10.2 10 9.0 9.2
C 9.9 9.7 10 9.2 C 9.9 9.8 10 9.1
D D
 JCHEM ENGINEERING SDN BHD
Project Progress Planning for NSCI

Title Prepared by
Action for 1. Immediate Rectification  Ning liew
2. Improvement  Key Accounts Checked by : NJ Liew
3. Monitoring  Management Date 02-08-16

Project Leader: Legend:  Planning

 Implementation
Ning Liew  Review

Date Started Person involved Target Objective for improvement? Target achieved

02-08-16 Liew, Ning, Ah Siong, Tekno, Ramli,Sunoto, Kiswanto To completed in 9 days for 25 units of Air Receiver Tank / Vertical Tank completed 26units

NO Area Type of equipment 02-08-16 02-09-16 02-10-16 \ \ Remark

1 Compressor packing line 4 13 units
Vertical Tank

2 cm 3 6 units

Vertical Tank

3 7 units
NO Location Before WIP After Remarks
1 Ball Mill CM 3 : 1 unit

Vertical tank no :
NSPMT 3793, YF/11/878

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

NSPMT 3793 YF/11/878 Vertical Tank Ball Mill CM 3 (912TK07) 8.0 7.5 8.0 6.4 0.5 1034 4.0
After Before
1 2 3 4 1 2 3 4
A 8.43 8.44 8.35 8.44 A 8.5 8.5 8.4 8.4
B 8.37 8.22 8.31 8.28 B 8.4 8.1 8.1 8.3
C 8.26 8.26 8.19 8.36 C 8.0 8.1 8.1 8.2
D 7.76 7.92 7.86 7.81 D 7.9 8.0 7.8 7.8
NO Location Before WIP After Remarks
1 Cement Material Feeding : 1 unit

Vertical Tank No :
NSPMT 3791, YF/11/970, 912TK06

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
Tnom Tmin Tnom Tmin (mm)
9. NSPMT 3791 YF/11/970 Vertical Tank Fly Ash Silo Line 2 7.5 5.4 8.0 6.47 0.5 1034 2.0
(912TK06)
After Before
1 2 3 4 1 2 3 4
A 8.8 8.8 8.9 8.7 A 8.9 8.9 8.9 8.8
B 9 8.9 8.9 8.7 B 9.2 9.0 9.0 8.9
C 8.7 8.5 8.5 8.5 C 8.6 8.5 8.6 8.6
D 9.1 9.1 9.0 9.1 D 9.2 9.1 9.1 9.2
NO Location Before WIP After Remarks
CM 4 : 1 unit
NSPMT 4472, SP 0051/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

0. NSPMT 4472 SP/0051/13 Vertical Tank CM4 (912TKH) 8.0 7.1 9.0 6.42 0.5 1000 3.0
After Before
1 2 3 4 1 2 3 4
A 9.43 9.55 9.52 9.76 A 9.4 9.6 9.6 9.8
B 8.02 8.10 8.08 8.01 B 7.8 8.1 7.9 8.1
C 8.04 8.05 8.06 7.98 C 7.8 7.8 7.8 7.9
D 9.67 9.44 9.66 9.65 D 9.6 9.6 9.6 9.6
NO Location Before WIP After Remarks
CEMENT SILO LINE 2

NSPMT 4471 SP 0050/13

NSPMT 4474 SP 0054/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

7. NSPMT 4471 SP/0050/13 Vertical Tank Cement Silo Line 2 8.0 7.1 9.0 6.42 0.5 1000 3.0
(receiver)
After Before
1 2 3 4 1 2 3 4
A A 8.0 8.0 8.0 8.0
B 8.15 8.09 8.16 8.14 B 8.2 8.2 8.1 8.2
C 8.11 8.10 8.15 8.08 C 8.1 8.1 8.1 8.1
D 9.54 9.82 8.07 9.33 D 9.6 9.9 8.2 9.4
8. NSPMT 4474 SP/0054/13 Vertical Tank Cement Silo Line 2 9.0 8.91 10.0 7.22 0.5 1000 4.0
(receiver)
After Before
1 2 3 4 1 2 3 4
A A 8.8 8.8 8.4 8.7
B 8.78 8.30 B 8.9 8.9 8.5 8.4
C 8.55 8.52 8.36 8.40 C 8.7 8.6 8.5 8.4
D 9.82 9.40 9.49 9.32 D 9.9 9.5 9.5 9.4
 NO Location Before WIP After Remarks
1 Compressor CM 3 : 4 unit Changing of gasket - done

a Vertical Tank No :
NSPMT 3794, YF/11/556,
912TK01

NSPMT 3795, YF/11/557,

912TK02

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
Tnom Tmin Tnom Tmin (mm)
3. NSPMT 3794 YF/11/556 Vertical Tank Compressor CM3 7.14 9.0 7.1 0.5 1034 5.0
(912TK01)
After Before
1 2 3 4 1 2 3 4
A 8.60 8.33 8.95 9.20 A 8.4 8.3 8.9 9.2
B 8.68 8.40 8.60 8.70 B 8.2 7.9 8.0 8.3
C 8.56 8.48 8.42 8.58 C 8.2 8.3 8.3 8.2
D 9.11 9.18 9.63 9.56 D 9.3 9.2 9.0 9.0
4. NSPMT 3795 YF/11/557 Vertical Tank Compressor CM3 7.14 9.0 7.1 0.5 1034 5.0
(912TK02)
After Before
1 2 3 4 1 2 3 4
A 9.22 9.15 9.20 9.23 A 9.2 9.1 9.2 9.2
B 8.43 8.48 8.67 8.44 B 8.3 8.3 8.2 8.3
C 8.42 8.62 8.78 8.55 C 8.3 8.3 8.5 8.3
D 9.41 8.84 8.82 9.69 D 9.2 9.3 9.3 9.2
 NO Location Before WIP After Remarks

Vertical Tank No
NSPMT 3796, YF/11/500,
912TK03

Vertical tank no :
NSPMT 3797, YF/11/469
, 912TK04

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

5. NSPMT 3796 YF/11/500 Vertical Tank Compressor CM3 7.14 9.0 7.1 0.5 1034 5.0
(912TK03)
After Before
1 2 3 4 1 2 3 4
A 9.75 9.56 9.56 9.71 A 9.8 9.6 9.6 9.8
B 8.19 8.09 8.06 8.15 B 7.8 7.8 7.9 8.0
C 8.17 8.13 8.32 8.20 C 8.2 8.1 8.0 8.2
D 9.75 9.53 9.78 9.56 D 9.6 9.6 9.4 9.4

6. NSPMT 3797 YF/11/469 Vertical Tank Compressor CM3 7.14 9.0 7.1 0.5 1034 5.0
(912TK04)
After Before
d 1 2 3 4 1 2 3 4
A 9.44 9.54 9.39 9.21 A 9.4 9.5 9.4 9.2
B 8.17 8.19 8.20 8.30 B 8.2 8.2 8.1 8.1
C 8.55 8.52 8.36 8.40 C 8.2 8.3 8.2 8.2
D 9.82 9.40 9.49 9.32 D 9.2 9.4 9.3 9.3
 Location Before WIP After Remarks

NSPMT 4458,
SP 0036/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

1. NSPMT 4458 SP/0036/13 Vertical Tank Compressor CM4 8.0 6.94 8.0 5.65 0.5 1034 2.0
After Before
1 2 3 4 1 2 3 4
A A 8.6 8.5 8.1 8.3
B 8.10 8.09 8.21 8.20 B 7.9 7.9 7.9 8.1
C 8.14 8.14 8.29 8.18 C 7.9 7.9 8.2 7.9
D 8.84 8.93 8.34 9.18 D 8.7 8.5 8.5 8.8
 LOCATION BEFORE WIP AFTER REMARK

NSPMT 4480,
SP 0060/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

2. NSPMT 4480 SP/0060/13 Vertical Tank Compressor CM4 9.0 8.91 10.0 7.22 0.5 1000 4.0
After Before
1 2 3 4 1 2 3 4
A 10.58 10.51 10.51 10.79 A 10.6 10.5 10.5 10.8
B 9.07 9.17 9.14 10.12 B 8.8 9.0 9.1 8.8
C 9.06 9.06 9.12 9.16 C 8.9 9.0 8.9 8.9
D 10.82 10.70 10.60 10.64 D 10.4 10.4 10.4 10.6
 LOCATION BEFORE WIP AFTER REMARK

NSPMT 4481
SP 0061/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

3. NSPMT 4481 SP/0061/13 Vertical Tank Compressor CM4 9.0 8.91 10.0 7.22 0.5 1000 4.0
After Before
1 2 3 4 1 2 3 4
A 10.61 10.60 10.55 10.55 A 10.6 10.6 10.5 10.4
B 9.09 9.28 9.14 9.31 B 8.9 9.0 9.0 8.6
C 9.18 9.15 9.22 9.09 C 9.0 9.1 9.1 9.1
D 10.73 10.63 10.60 10.69 D 10.5 10.9 10.5 10.6
 LOCATION BEFORE WIP AFTER REMARK

NSPMT 4482
SP 0062/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

4. NSPMT 4482 SP/0062/13 Vertical Tank Compressor CM4 9.0 8.91 10.0 7.22 0.5 1000 4.0
After Before
1 2 3 4 1 2 3 4
A 10.23 10.00 10.15 10.15 A 10.2 10.1 10.2 10.2
B 9.05 9.09 9.08 9.05 B 9.0 9.1 9.0 8.9
C 9.06 9.05 9.29 9.06 C 8.8 8.9 8.9 9.1
D 10.48 10.25 10.46 10.51 D 10.5 10.4 10.3 10.5
 LOCATION BEFORE WIP AFTER REMARK

NSPMT 4448
SP 0022/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
Tnom Tmin Tnom Tmin (mm)
5. NSPMT 4448 SP/0022/13 Vertical Tank Transfer Tower CM4 6.0 5.72 6.0 4.69 0.5 1000 1.0
After Before
1 2 3 4 1 2 3 4
A 6.01 6.56 5.89 5.90 A 6.0 5.9 6.2 5.7
B 6.18 6.32 6.30 6.45 B 6.0 6.1 6.1 6.1
C 6.28 6.35 6.19 6.25 C 6.0 6.0 6.1 6.0
D 6.57 6.51 6.45 5.98 D 6.3 6.1 6.0 5.8
NO Location Before WIP After Remarks
1 Compressor Packing Line 1 : 1 unit

Vertical tank no
NSPMT 1336, YF 05/193

NSPMT 3790, YF 12/204

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
Tnom Tmin Tnom Tmin (mm)
. NSPMT 3790 YF12/204 Vertical Tank Cement Silo Line 1 7.5 5.5 6.0 6.9 0.5 1034 1.0
After Before
1 2 3 4 1 2 3 4
A 8.0 8.1 7.7 7.7 A 8.0 8.2 7.7 7.7
B 6.2 6.3 5.9 5.9 B 6.3 6.3 6.0 5.9
C 5.8 5.9 5.8 5.9 C 5.9 6.0 6.0 5.9
D 8.4 8.3 8.1 8.5 D 8.6 8.4 8.1 8.5

SPMT 1336 YF/05/193 Vertical Tank Compressor Packing Line 1 7.5 5.4 8.0 6.47 0.5 1034 2.0
ter Before
1 2 3 4 1 2 3 4
A 9.4 9.5 9.2 9.7 A 9.4 9.6 9.6 9.8
B 8.1 8.1 8.2 8.4 B 8.2 8.1 8.2 8.4
C 8.2 8.1 8.1 8.1 C 8.4 8.2 8.3 8.3
D 9.6 9.5 9.5 9.6 D 9.7 9.6 9.6 9.8
NO Location Before WIP After Remarks
1 Compressor Packing Line 2
5 unit

a Vertical tank NO
NSPMT 4453, SP/0031/13

NSPMT 4454, SP/0032/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

. NSPMT 4453 SP/0031/13 Vertical Tank Compressor Packing Line 2 8.0 6.94 8.0 5.65 0.5 1034 2.0
After Before
1 2 3 4 1 2 3 4
A 8.69 8.45 8.61 8.59 A 8.6 8.5 8.6 8.6
B 8.01 8.29 8.08 8.08 B 7.8 8.0 8.0 7.9
C 8.13 8.29 8.09 8.06 C 7.9 7.9 8.0 7.9
D 8.50 8.40 8.50 8.42 D 8.1 8.9 8.3 8.3
. NSPMT 4454 SP/0032/13 Vertical Tank Compressor Packing Line 2 8.0 6.94 8.0 5.65 0.5 1034 2.0
After Before
1 2 3 4 1 2 3 4
A 9.20 9.12 9.02 9.10 A 9.2 9.1 9.0 9.0
B 8.11 8.08 8.10 8.14 B 8.1 7.9 7.8 7.9
C 8.12 8.15 8.10 8.11 C 7.9 7.9 8.1 6.1
D 8.77 8.79 8.05 8.13 D 8.6 8.7 8.1 9.0
 NSPMT 4455, SP/0033/13

NSPMT 4456, SP/0034/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
Tnom Tmin Tnom Tmin (mm)
0. NSPMT 4455 SP/0033/13 Vertical Tank Compressor Packing Line 2 8.0 6.94 8.0 5.65 0.5 1034 2.0
After Before
1 2 3 4 1 2 3 4
A 8.44 8.63 8.64 8.29 A 8.4 8.6 8.6 8.2
B 8.19 8.17 8.22 8.14 B 8.0 8.0 8.0 7.9
C 8.13 8.12 8.24 8.18 C 7.8 7.9 8.0 7.9
D 8.60 8.42 8.53 8.61 D 8.3 8.4 8.4 8.4
1. NSPMT 4456 SP/0034/13 Vertical Tank Compressor Packing Line 2 8.0 6.94 8.0 5.65 0.5 1034 2.0
After Before
1 2 3 4 1 2 3 4
A 8.58 8.42 8.59 8.61 A 8.6 8.4 8.6 8.6
B 8.36 8.29 8.16 8.26 B 8.1 8.0 8.0 8.1
C 8.34 8.24 8.21 8.29 C 8.0 8.0 8.0 8.1
D 8.97 9.13 9.24 8.89 D 8.6 9.2 8.7 9.1
 Before WIP After Remarks

NSPMT 4466, SP/0030/13

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
Tnom Tmin Tnom Tmin (mm)
. NSPMT 4466 SP/0030/13 Vertical Tank Compressor Packing Line 2 8.0 6.94 8.0 5.65 0.5 1034 2.0
After Before
1 2 3 4 1 2 3 4
A 8.93 8.93 8.80 8.68 A 8.9 9.0 8.8 8.7
B 8.16 8.14 8.21 8.14 B 8.0 8.0 7.9 7.9
C 8.06 8.24 8.24 8.03 C 8.1 8.0 8.1 8.0
D 8.55 8.64 8.68 8.68 D 8.5 8.6 8.7 8.7
NO Location Before WIP After Remarks
1 Fly Ash Silo Line 1 : 1 unit

Vertical
NSPMT 3792, YF/11979, 912TK05

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

5. NSPMT 3792 YF/11979 Vertical Tank Fly Ash Silo Line 1 8.0 7.74 8.0 6.43 0.5 1000 3.0
(912TK05)
After Before
1 2 3 4 1 2 3 4
A 7.8 7.9 7.8 7.9 A 7.9 7.9 7.9 8.1
B 7.9 7.8 8.0 8.0 B 8.0 8.0 8.0 8.2
C 7.9 7.9 7.9 7.9 C 7.9 8.0 8.1 8.1
D 8.0 7.6 7.8 7.8 D 8.0 7.6 7.9 7.9
6. NSPMT 4461
After Before
1 2 3 4 1 2 3 4
A 8.65 8.56 8.60 8.59 A 8.7 8.6 8.6 8.6
B 8.39 8.21 8.15 8.17 B 8.5 8.4 8.2 8.2
C 8.43 8.15 8.32 8.19 C 8.5 8.3 8.3 8.4
D 8.68 8.39 8.61 8.10 D 8.8 8.5 8.7 8.3
NO Location Before WIP After Remarks
1 Upgraded Mill Line 1 : 1unit

Vertical tank NO
NSPMT 3798, YF 12/514
, 911TK06

o. Registration Serial No. Description Location Shell Head Corrosion Pressure Volume
No. (mm) (mm) Allowance (kpa) (m3)
(mm)

. NSPMT 3798 YF 12/514 Vertical Tank Upgraded Mill Line 1 8.0 7.5 8.0 6.4 0.5 1034 4.0
(911TK06)
After Before
1 2 3 4 1 2 3 4
A 7.9 7.6 7.7 7.5 A 7.8 7.7 7.8 7.6
B 7.9 7.8 7.7 7.7 B 8.1 7.9 7.8 7.8
C 7.4 7.4 7.3 7.5 C 7.5 7.4 7.4 7.6
D 7.7 7.4 7.5 7.5 D 7.8 7.5 7.6 7.6