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SMS 1

SMS FOR AVIATION–A PRACTICAL GUIDE | 2ND EDITION

Safety management
system basics
SMS1 | Safety management system basics

Contents
Introduction 01
Why SMS? 01
Case study: a tale of two siblings 02
SMS – what’s in it for you? 04
Business benefits – parallels between business,
safety and quality management 05

Safety culture – where does your organisation sit? 05

ICAO framework – components of an SMS 07


Safety policy and objectives 08
Safety risk management 09
Safety assurance 11
Safety promotion 15

The role of human factors in an SMS 16

Toolkit for safety management 17


Index of toolkit items 18
Jargon busters – abbreviations, acronyms and definitions 19
References 25

© 2014 Civil Aviation Safety Authority. First published July 2012; fully revised December 2014 (2nd edition)
For further information visit www.casa.gov.au/sms
This work is copyright. You may download, display, print and reproduce this material in unaltered form only (retaining this notice) for your
personal, non-commercial use or use within your organisation. Apart from any use as permitted under the Copyright Act 1968, all other
rights are reserved. Requests for further authorisation should be directed to: Safety Promotion, Civil Aviation Safety Authority, GPO Box 2005
Canberra ACT 2601, or email safetypromotion@casa.gov.au
This kit is for information purposes only. It should not be used as the sole source of information and should be used in the context of other
authoritative sources.
The case studies featuring ‘Bush Aviation and Training’ and ‘Outback Maintenance Services’ are entirely fictitious. Any resemblance to actual
organisations and/or persons is purely coincidental.
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SMS1 | Safety management system basics

Introduction Booklets 2–5 follow the International Civil


Aviation Organization (ICAO) framework for SMS.
This resource kit contains advisory material for At the back of each of these are templates and
aviation operators and organisations. It provides checklists to guide organisations in developing and
guidance on, or best practice examples of, various implementing their SMS.
safety management system (SMS) elements for you Booklet 6 ‘Human factors’ looks at the role human
to consider when you are implementing or updating factors play in safety management.
your SMS.
Booklet 7 ‘SMS for small, non-complex
This kit is designed for small to medium-sized air organisations’ is a short guide to the basics for
operator’s certificate (AOC) holders involved in small organisations, and focuses on the how of
regular public transport operations, as well as for implementation.
approved maintenance organisations, but other
aviation organisations may also find it useful. Booklet 8 ‘SMS in practice’—workbook.

The broad principles apply to all operators and


Why SMS?
organisations. The structure and content of an
SMS will essentially be the same for them all. Dr Tony Barrell, a former CEO of the UK Health
However, the detail will need to reflect the size and and Safety Executive’s Offshore Safety Division,
complexity of the specific organisation, as well as (the offshore petroleum safety regulator), who led
the risks unique to its location and operation. SMS the development of the regulatory response to the
is scalable, so your system needs to reflect what 1988 Piper Alpha disaster, in which 167 men died,
you do, your specific risks, and what you are doing observed:
about them. Above all, the way you manage safety ‘ … there is an awful sameness about
needs to be systematic. these incidents … they are nearly always
There are eight booklets in the SMS for Aviation— characterised by lack of forethought
a practical guide resource kit. and lack of analysis and nearly always
the problem comes down to poor
This booklet: management … ’
1. ‘Safety management system basics’ Anybody with a passion for aviation knows that
and booklets 2–8 safety is as important to the industry as oxygen is
2. ‘Safety policy and objectives’ to breathing. Poor or ineffective safety management
can be disastrous and lead to public outrage,
3. ‘Safety risk management’ exhaustive inquiries and drawn out legal action.
4. ‘Safety assurance’ The lack of forethought and analysis, and poor
management Dr Tony Barrell refers to above,
5. ‘Safety promotion’ often go hand-in-glove with inefficiency and poor
6. ‘Human factors’ business practices.

7. ‘SMS for small, non-complex organisations’ Safety management is not a dark art – its central
concepts are simple. In fact, safety management
8. ‘SMS in practice’.
was succinctly described at an ICAO working group
as ‘organised common sense’.
‘A safety management system (SMS):
a businesslike approach to safety–a The guidance provided by this resource kit, including the
checklists throughout the booklets, is not legal advice,
systematic, precise and proactive process is not a substitute for individual advice, and may not be
for managing safety risks.’ applicable to everyone’s situation.
Transport Canada
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The following tale illustrates the benefits of a


structured approach to safety management:

Case study: a tale of two siblings

A father wants to give his two children a good start The Sydney-based sibling adopts a formal safety
to their working lives. management system (SMS) based on six simple
strategies:
Both are qualified pilots and are keen to run an
aviation business together. However, they cannot 1. Appointing one of the best line pilots as a
agree on where to base their business, as one part-time safety officer
wants to live in Sydney and the other loves
2. Regular staff meetings to identify safety risks to
Melbourne.
the operation and controls to manage these
The father purchases two Metro III aircraft and
3. Establishing a confidential safety reporting
gives one to each child, who both apply for an air
system for staff to report safety hazards
operator’s certificate (AOC). On receiving an AOC,
the Sydney-based sibling secures some regular 4. Weekly safety meetings to manage and resolve
contract work flying mining workers to and from identified safety issues
regional centres.
5. Central recording and capture of safety
The Melbourne-based one is able to sign a information to identify emerging safety risks
contract with the Victorian government for regular
6. Regular distribution of safety information to staff,
scheduled services throughout the state. Over the
reinforcing a ‘safety-first’ culture.
next few months both businesses grow and take
on more pilots, ground handling, engineering and In contrast, the Melbourne-based operation relies
maintenance, and administration staff to cope on less formal methods to manage safety. These
with additional passenger numbers and extra tend to be ‘on the run’.
services. Their fleet size also expands to meet these Eight months later, the father asks an independent
demands. auditor to have a look at each business. While both
While each business continues to be successful, businesses are financially sound, the auditor finds
their proud father notices their approaches to safety evidence that the Sydney-based operation has a
management are very different. stronger safety culture than the Melbourne-based
one, as in the results on the right:
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Evaluation Criteria Sydney Melbourne


Staff views about Staff have confidence that safety is well Staff do not think that enough is
whether there is a managed. being done to manage safety.
positive safety culture
Staff are strongly motivated and willing to There is a general reluctance
in the business
report safety hazards and give consistent to report safety issues and
feedback on safety performance. management provides little
information on safety action.
Staff are satisfied with the way management Staff have little confidence that
address safety issues. management are serious about
safety.
Safety reporting culture A total of 48 safety hazard reports are Only nine safety hazard reports
submitted over the eight-month period. This are submitted, five times fewer
suggests staff confidence and commitment than the Sydney-based group.
to safety. Some of the reports are not
safety issues, but gripes about
management.
Staff perception about Staff believe there is now less potential Staff attitudes remain unchanged
aviation safety risks (likelihood) for specific aviation safety about the potential (likelihood) for
hazards to result in a significant accident. specific aviation safety hazards to
result in a significant accident.
Positive action on Strong action taken on long-standing Staff believe that some safety
safety issues resulting safety issues, which in some cases reduces issues are difficult to resolve, and
in some operational operational costs: there is little opportunity to identify
cost savings more efficient and safe practices.
»» Use of the maintenance release by pilots
»» Better understanding of in-flight
turbulence procedures
»» Better control over pedestrian traffic on
the tarmac
»» Reduced flight crew workload during
passenger loading/unloading.
Based on a study conducted at the Sydney and Melbourne operational bases of Kendall Airlines by Edkins, G.D. (1998).
The INDICATE safety program: A method to proactively improve airline safety performance. Safety Science, 30: 275-295.

This story shows the vital role safety culture plays in the safety and operational
success of an organisation.
A small to medium-sized operator on a limited budget does not have to spend large
amounts of money to improve its safety culture.
In fact, implementing safety management programs will help to improve
operational safety, reducing inefficiencies and leading to reduced operating costs.
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SMS – what’s in it for you? Direct costs


There are obvious, easily measured, on-the-spot
The business benefits of an SMS costs. These mostly relate to physical damage,
Those in business know that a structured and include things such as rectifying or replacing
approach to safety management is something that equipment, or compensating for property damage
complements and supports good management, or injuries.
engineering and human factors practices. Some of
For example, the direct cost of damage from a
the generally accepted benefits of an SMS include:
propeller strike on a light twin aircraft may range
»» Reduction in the direct cost of incidents, aircraft from A$15,000 to $20,000 for overhaul and
and component damage, aircraft recovery and engine strips. Recovery and clean-up costs for a
lost time injuries 20-seat regional turbo prop aircraft are estimated
at $200,000 per aircraft.
»» Reduction in indirect costs such as insurance,
business reputation etc.
Indirect costs
What does an SMS cost? Indirect costs are usually higher than direct costs,
but are sometimes not as obvious and are often
Yes, setting up and maintaining an SMS will cost
delayed. Even a minor incident will incur a range
depending on the size and complexity of your
of indirect costs. These costs include:
organisation, but an accident will cost far more—
potentially your business. History shows that »» Loss of business and damage to the reputation
organisations which have had fatal accidents often of an organisation
do not survive.
»» Legal and damage claims
The cost of developing an SMS is estimated at
»» Increased insurance premiums
about A$20,000 to $30,000 for small and medium-
sized airlines with ongoing annual operating »» Loss of staff productivity
expenditures of between $15,000 and $17,000.
»» Recovery and clean-up
These costs would be much less if an operator
already has a functioning SMS. »» Cost of internal investigations
You have to weigh these costs against the direct »» Loss of use of equipment
and indirect costs of accidents and incidents.
»» Cost of short-term replacement equipment.
For a small maintenance organisation, this figure is
As well as the direct costs of $15-20,000 in the
likely to be halved.
propeller strike on a light twin aircraft example
mentioned previously, indirect costs for aircraft
cross hire, rescue and ferry activities could add a
‘The other positive about a good SMS
further $20,000.
is that if you take the word safety out
of it, it’s a good management system. The above figures suggest that an SMS is likely
It improves the way you do business.’ to produce a number of business benefits, the
Lindsay Evans, founder of Network Aviation most obvious being a reduction in accidents
and incidents, and in the longer term a reduced
insurance rate. An effective SMS will also help
to create a more positive working environment,
resulting in better productivity and morale.
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Business benefits – parallels »» Those in senior positions foster a climate in which


there is a positive attitude towards criticism,
between business, safety
comments and feedback from lower levels of the
and quality management organisation
Business and safety management both involve goal
»» There is an awareness of the importance of
setting, establishment of policies, measurement of
communicating relevant safety information to
performance and continuous improvement.
all levels of the organisation (and with outside
However, an SMS goes beyond a business/quality entities)
management system (QMS) because it focuses on
»» There is promotion of appropriate, realistic and
how people contribute to the safety outcomes of a
workable rules relating to hazards, to safety and
business. In other words, it focuses on protection;
to potential sources of damage, with such rules
while a QMS focuses on the products and services
being supported and endorsed throughout the
of an organisation – on production. This people
organisation
focus underlines the importance of integrating
human factors in all parts of an SMS. »» Personnel are well trained, and fully understand
the consequences of unsafe acts.

Safety culture - Safe organisations generally:


»» Pursue safety as an organisational objective
where does your and regard it as a major contributor to achieving

organisation sit? production goals


»» Have appropriate risk management structures,
A safety culture within an organisation is generally
which allow for an appropriate balance between
thought to be a set of beliefs, norms, attitudes or
production and risk management
practices which reduce the exposure of all people
in and around the organisation to conditions »» Enjoy an open and healthy corporate
considered dangerous or hazardous. safety culture

According to ICAO (1993), the characteristics of a »» Possess a structure which has been designed
‘safe culture’, which should guide decision-makers with a suitable degree of complexity
in modelling corporate safety culture, include the »» Have standardised procedures and centralised
following: decision-making consistent with organisational
»» Senior management places strong objectives and the surrounding environment
emphasis on safety as part of the strategy »» Rely on internal responsibility, rather than
of controlling risks regulatory compliance, to achieve safety
»» Decision makers and operational personnel objectives
hold a realistic view of the short- and long-term »» Put long-term measures in place to mitigate
hazards involved in the organisation’s activities latent safety risks, as well as acting short term to
»» Those in senior positions do not use their mitigate active failures.
influence to force their views on other levels
of the organisation, or to avoid criticism ‘If you are convinced that your
organisation has a good safety
culture, you are almost certainly
mistaken. A safety culture is strived
for, but rarely attained. The process
is more important than the product.’
James Reason
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INFORMED
‘The five key ingredients of CULTURE
an effective safety culture’ Those who manage
James Reason’s model and operate the system
have current knowledge
about the human, technical,
organisational and
LEARNING environmental factors that
CULTURE determine the safety of
An organisation must the system
possess the willingness and as a whole.
the competence to draw the
right conclusions from its safety
FLEXIBLE CULTURE information system and
An organisation can be willing to implement
major reforms. REPORTING CULTURE
adapt in the face of high-
An organisational climate
tempo operations or certain
in which people are prepared
kinds of danger - often shifting
JUST CULTURE to report their errors and
from the conventional
There is an near-misses.
hierarchical mode to a
atmosphere of trust.
flatter mode.
People are encouraged
(even rewarded) for providing
essential safety-related information,
but they are also clear about
where the line must be drawn
between acceptable
and unacceptable
behaviour.

Other benefits of an effective safety There is a strong relationship between safety


culture culture and a safety management system. A safety
management system consists of a number of defined
An effective safety culture not only helps to meet
minimum standards. However, standards are just
your moral and legal obligations (such as providing
words on paper. As Professor Patrick Hudson says:
a safe work environment for employees), but also
has other benefits, including: ‘Sound systems, practices and procedures
are not adequate if merely practised
»» Return on investment: A positive safety culture mechanically. They require an effective
provides a much greater control over losses. In safety culture to flourish. Improvements in
turn, this allows your organisation to operate in safety culture are needed to move off the
inherently risky environments where the return on plateau of performance.’
investment is the greatest.
While safety culture can be considered to be the
»» Trust: A positive safety culture will generate oil that lubricates the engine parts (elements of the
trust on the part of other customers and other SMS), ultimately, safety culture is the link between
aviation organisations, potentially generating more behaviour (errors and violations) and the effectiveness
business though alliances. of the SMS. An SMS will not be effective unless there
»» Improved audits: A positive safety culture is a positive safety culture, which in turn determines
will welcome audits as an important source of how your people will contribute to the SMS and what
external information and/or confirmation about they think about it.
how well your organisation is performing.
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ICAO framework – There are four major components of the required


ICAO SMS:
components of »» Safety policy and objectives

an SMS »» Safety risk management

There are now significant community expectations »» Safety assurance


that aviation organisations must not only take safety
»» Safety promotion.
seriously, but also demonstrate that they are doing
this by having a formal safety management system. As an ICAO member of the international state
safety program, Australia has added a number of
Globally, ICAO sets the standard for aviation
elements to the fundamental ICAO framework.
safety management. ICAO member states such
as Australia must ensure operators implement an These include:
acceptable safety management system.
»» Managing contractors (third-party interfaces).
There is also a requirement for human factors See booklet 2, page 10
and non-technical skills (NTS) for maintenance
personnel, flight crew, cabin crew and other safety- »» The SMS implementation plan
critical personnel. See booklet 2, pages 30-31

In Australia, CASA reflects these through Civil »» Internal safety investigation


Aviation Safety Regulation (CASR) Part 119 See booklet 4, pages 2-3
(AC119-1), requiring air transport operators to »» Flight data analysis program (if required).
implement a safety management system (SMS) in
their organisations and integrate human factors (HF)
The two key words here are ‘safety’ and
into their SMS processes.
‘management’.
Under CASR Part 145 approved maintenance
Safety: is the state in which the probability of harm
organisations must introduce and maintain safety
to persons or property is reduced to, and maintained
management, human factors and quality assurance
at, a level which is as low as reasonably practicable
systems. AC139-16 lists SMS requirements for
(ALARP) through a continuing process of hazard
aerodromes, and there are existing requirements for
identification and reduction.
high-and low-capacity RPT operators.
Management: requires planning, resourcing,
Therefore, aviation organisations, both large and
directing and controlling.
small, must be able to demonstrate an effective
approach to safety management. So, safety management involves managing
your business activities in a systematic,
Having an SMS just because the coordinated way so that risk is minimised.
regulations say you have to is the
worst reason for doing it. System: a coordinated plan of procedure.
Senior management need to be committed to
safety, and need to pursue SMS improvement
in the same way they strive for increased profits.
Organisations must develop and implement
systems to ensure risks are managed to a
level considered to be as low as reasonably
practicable (ALARP).
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1. Safety policy and objectives


According to ICAO, a safety management system
is an organised approach to managing safety, Safety policy
including the necessary organisational structures,
A safety policy outlines what your organisation will
accountabilities, policies and procedures. As with
do to manage safety. Your policy is a reminder of
all management systems, it involves goal setting,
‘how we do business around here’.
planning, documentation and the measuring of
performance goals. It also involves: Safety policy statements typically include:

»» adopting scientifically based, risk-management »» The overall safety objectives of the organisation
methods »» The commitment of senior management to
»» systematic monitoring of safety performance provide the resources necessary for effective
safety management
»» creating a non-punitive work environment which
encourages hazard and error reporting »» A statement about responsibility and
accountability for safety at all levels of the
»» senior management commitment to pursue safety
organisation
as vigorously as financial results
»» Management’s explicit support of a ‘positive
»» adopting safe practices and safety lessons
safety culture’, as part of the overall safety culture
learned
of the organisation.
»» stringent use of checklists and briefings to ensure
consistent application of standard operating Safety objectives
procedures (SOPs) The safety objectives should state an intended
safety outcome—what you are going to do. These
»» integrating human factors in safety training to
objectives may be expressed in terms of short-,
improve error management skills.
medium- and long-term safety goals.
To be able to measure the effectiveness of
operational safety objectives, they should be
SMART (specific, measurable, achievable and
realistic; and have a specified timeframe within
which they are to be achieved).
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SMS implementation 2. Safety risk management


SMS implementation involves spelling out all Risk management is a key component of an SMS
aspects of developing and implementing the and involves two fundamental safety activities:
SMS. It is expected that the SMS program will
mature over time through a process of continuous 1. Identifying hazards
improvement. 2. Assessing risks and mitigating their potential to
Organisations should conduct a gap analysis to cause harm.
determine which parts of their safety management To determine what controls you use to mitigate
system are currently in place, and which parts need risk, you apply the ALARP (as low as reasonably
to be added to, or modified, to meet their own, as practicable) principle. In other words, you mitigate
well as regulatory, requirements. the risk to the point where the cost grossly
The chief executive officer (CEO) of the organisation outweighs the benefit. However, while it has been
should demonstrate a commitment to safety by: used for some time in risk mitigation, there are
limitations to the ALARP principle.
»» recruiting a management team appropriate to the
size and complexity of the organisation Risk management is simply a careful examination
of what could cause harm, so that you can weigh
»» developing and disseminating a safety policy up whether you have taken enough precautions, or
and safety objectives should do more to prevent harm.
»» establishing a safety strategy and safety goals
Identifying hazards
»» creating and adequately resourcing the
A hazard is anything which may cause harm
SMS program
to people, or damage to aircraft, equipment or
»» specifying the roles, responsibilities and structures. Examples of aviation hazards are: bad
accountabilities of the management team weather, mountainous terrain, wildlife activity near
in relation to aviation safety. an aerodrome, FOD, contaminated fuel, poor
workshop lighting and fatigue. You have to identify
For more information about and manage organisational hazards so they do not
safety policy and objectives, compromise the safety of your operation.

see booklet 2 in this kit. Generally, the hazard exists now: while the risk
associated with that hazard might occur in the
future. A large number of white ibis at the landfill
centre adjacent to the aerodrome is a present
hazard—they are sizable birds. The future risk is
that if they are involved in a bird strike, they could
cause engine failure and an aircraft crash.
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Risk assessment
Risk is the chance (likelihood), high or low, that
somebody could be harmed by various hazards,
together with an indication of how serious
(consequence) the harm could be.
Don’t overcomplicate the process. Many aviation
organisations know their hazards well and the
necessary control measures are easy to apply. If
Poor meal choice
you run a small organisation and you are confident
you understand what is involved, you can do the Mike, a captain working for a small Essendon
assessment yourself. airport-based charter operation, meets some
friends at a seafood restaurant. He chooses the
Risk management is fundamental to safety curried prawns and does not drink any alcohol.
management and involves five essential steps: As the night wears on, Mike starts to feel unwell
and leaves, going to bed early. However, he is
up for most of the night with food poisoning and
safety risk management manages to get only two hours sleep. He arrives
at work early the next morning dehydrated and
Equipment, procedures, Hazard fatigued, and does not pay enough attention
organisation, eg. Identification to the NOTAMs forecasting low cloud and
thunderstorms en route. Mike is forced to divert
Analyse the likelihood Risk analysis around the ‘unexpected’ weather and with the
of the consequence probability extra miles tracked, nearly runs out of fuel before
Communicate and consult

occurring reaching his destination airport.


Monitor and review

Evaluate the seriousness Risk analysis Mike made a number of errors (unsafe acts).
of the consequence if it severity He chose to come to work knowing he was not
does occur fit for duty (mistake) and he paid little attention
to the NOTAMs (slip). His errors resulted from
Is the assessed risk(s) Risk assessment fatigue (workplace condition).
acceptable and within and tolerability
However, as with most incidents, there is more
the organisation’s safety to it than that. During investigation, we discover
performance criteria? that Mike’s fellow pilots also admit to coming to
work not fit for duty, and not declaring it, because
Yes, accept No, take action Risk control/ of management pressure not to call in sick
the risk/s to reduce the mitigation because of a shortage of pilots. So it’s not just
risk/s to an Mike. His not declaring he was unfit for duty can
acceptable level now be considered as a routine violation (cultural
practice).

For more information about This operator’s fitness-for-duty policy is


ineffective. It is an example of an absent/failed
safety risk management, defence. The pressure management imposes on
see booklet 3 in this kit. pilots demonstrates a poor safety culture
(organisational factor).
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3. Safety assurance These multiple contributing factors arose from


failures in these broad areas:
Safety assurance involves establishing a
systematic process for assessing and recording an
organisation’s safety performance. This includes Organisational factor
activities such as internal safety investigation,
Poor safety culture
management of change, monitoring, analysis and
continuous improvement.
Workplace condition
Safety investigation and SMS
Fatigue
Investigating incidents and accidents in a structured
way is fundamental to an effective SMS. If you
do not investigate incidents thoroughly, you Unsafe act
cannot learn from them, and therefore will miss Fails to report in sick,
opportunities to identify risks to your operation. misses NOTAM

James Reason has formulated one of the most Defences


widely accepted and respected theories of how Ineffective fitness-
and why accidents happen. Reason says accidents for-duty policy
have multiple causes and involve many people
operating at different levels of an organisation.
Nearly runs out of fuel
After Reason’s ground-breaking work, it is now
generally accepted that accidents do not result from
a single cause, but are due to multiple contributing
factors.
There are many factors you might like to take
The scenario on page 10 opposite, illustrates into consideration—the following pages detail
how even a simple meal choice involves multiple these.
contributing risk factors.
‘The only real mistake is the one from
which we learn nothing.’
John Powell

For more information


about safety assurance,
see booklet 4 in this kit.
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1. Organisational factors – the organisation 3. Unsafe acts – actual errors or violations made
establishes the work practices environment. by those doing the job. Unsafe acts are usually the
Organisational processes can affect safety through: last elements of the chain of accident causation and
include:
»» robust, clear work procedures
»» operating equipment outside limitations
»» providing appropriate time and resources
to do the job »» forgetting a crucial step in a procedure
»» providing adequate and appropriate »» misdiagnosing a problem
supervision or training
»» wilfully breaking a work-related rule or procedure.
»» positive organisational culture.
Example: The flight crew incorrectly calculate
Example: Poor pilot induction training can result in the fuel required to divert to the chosen alternate
inadequate knowledge of company procedures. airport.
2. Workplace conditions – task, equipment, As well as these three elements, there is a critical
environment or human limitations that increase the fourth area: defences.
likelihood of human error. These error-producing
4. Defences are barriers or safeguards against
conditions can include:
errors, and can range from hard-engineered safety
»» inappropriate, poor or faulty, equipment devices (seatbelts, electronic warning and detection
systems) to soft defences, such as standard
»» high workload
operating procedures (SOPs), or raising staff
»» unfamiliar tasks awareness through education or training programs.
There are usually multiple defences within any
»» fatigue
system.
»» excessive noise or temperature
Example: The flight operations policy of loading
»» inclement weather additional fuel ensures that the incorrect fuel
»» use of prescribed medications or alcohol calculation does not result in fuel starvation during
and other drugs (AOD) aircraft diversion.

»» personal or financial stress On their own, each of the four types of failures
will not usually result in an accident. However,
»» lack of proficiency. a breakdown at each failure level can create
Example: An airport closed due to fog means the opportunity for an accident to occur.
flight crew must make a decision about the best
Flawed defences: ‘Swiss cheese’
alternate airport.
James Reason’s approach to accident causation is
often referred to as the ‘Swiss cheese’ model. The
model illustrates that an organisation’s defences
(slices of Swiss cheese) move around constantly,
but if their holes align a hazard can pass through
multiple layers of defences (or slices of cheese).
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Hazards

Accident
What life raft?
In August 1998, a Boeing B737-300 aircraft
According to the Swiss cheese model, some of the was diverted to Adelaide due to poor weather at
holes in defences are due to errors (active failures) Melbourne Airport. During the overnight service
made by employees who are typically on the in Adelaide, the engineering and maintenance
front line. staff performed an over-water-return check on
the aircraft, which should have included the
Other holes in the defences are caused by removal of only one life raft. However, due to
organisational factors (latent conditions), or other high workload and the unfamiliarity of Adelaide
error-producing conditions in the workplace. engineering staff with the permanent life raft
modification program, all three life rafts on the
The Swiss cheese example suggests that no
aircraft were removed instead.
defences are perfect. However, the critical task
in maintaining safety is to find the holes in the The aircraft then operated to Sydney, via
defences, and build stronger and better layers of Melbourne, where another over-water
defence. preparation check was made before the aircraft
flew the Sydney to Wellington service. This
The following airline safety incident illustrates the check normally included an inspection of the
Swiss cheese model: two permanent life rafts and the loading of one
additional life raft. However, while the usual
process of fitting the additional life raft took
place, the engineering staff did not check to see
if the two permanent life rafts were fitted, as they
assumed that the permanent life raft installation
program had been completed.
Before departure, the captain completed
his pre-flight walk around, which included
checking to ensure that all life raft equipment
was on board. This involved looking through a
narrow inspection or viewing hole. Shortly after
boarding, the customer service manager (CSM)
received a report from two flight attendants that
the emergency equipment, including life rafts,
had been checked. The aircraft subsequently
flew over water to Wellington without the legally
required life rafts.
This Boeing 737-300 incident is significant if you
consider the implications of a trans-Tasman Sea
ditching without sufficient life rafts.
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If we apply the four elements of the Swiss cheese Organisational factors – the investigation revealed
model, we can quickly see that the incident involved a number of deficiencies in crew training on how
more than just a series of errors by aircrew: to check emergency equipment, as well as the
checking procedures themselves. For example, the
Absent/failed defences – life raft removal and
technical crew manual indicates how many life rafts
maintenance was usually carried out in either
are required on a B737, but does not lay down a set
Melbourne or Sydney. Because the aircraft was
procedure for checking them. The crew also reported
diverted to Adelaide, the engineers were not familiar
vast differences in their emergency equipment check
with the procedure. The wording of the engineering
training. Senior management’s decision to modify
instruction: ‘remove all over-water equipment’ was
the life raft equipment on the B737 over an extended
also misleading. The engineering system was not
period increased the opportunity for error.
flexible enough to cope with a change in normal
procedures and so this defence failed. The aircraft The life raft incident clearly illustrates breakdowns at
technical log also did not indicate that the life rafts each failure level; but had just one of those failures
had been removed. not occurred, the outcome might have been different.
For example, despite engineering staff in Adelaide
Unsafe acts – the captain, the cabin crew and the
misinterpreting the life raft removal procedures, the
engineer in Adelaide all made errors. The captain
operating crew in Sydney had the opportunity to
said he had inspected the life rafts, but for some
identify the lack of life rafts.
reason, missed that they had been removed. The
CSM relied on the information provided by two The life raft incident shows that one person alone
cabin crew members that they had checked the usually does not cause an accident. Rather, an
life raft equipment correctly. The Adelaide engineer accident is the result of a combination of failures, not
misunderstood the engineering instructions, relying just by crew, but throughout the entire company and
on how the procedure used to be done, and as beyond. While you may have limited control over the
a result, removed all three life rafts instead of the actions of others, there are many things you can do
required one. to prevent the holes in the Swiss cheese lining up.
Workplace conditions – fog in Melbourne, and Reference
the subsequent diversion to Adelaide, set up the ‘What life raft?’ Edkins, G. (2001).
incident to occur. High workload is a common
workplace factor, often increasing the likelihood of Swiss cheese model for the life raft incident
human error. Engineering staff in Adelaide faced a
Organisational factors
high workload with unscheduled maintenance on »» Training deficiencies in life raft
several aircraft diverted from Melbourne. The cabin checking procedures
crew bus was 15 minutes late, meaning they were »» Protracted life raft modification
under time pressure to complete all their checks process
before passengers boarded. A misleading placard Workplace conditions
located adjacent to the raft inspection hole also »» Poor weather at Melbourne
stated: ‘life rafts permanently fitted’. This might have »» Time pressure on aircrew and engineers
created an expectation among the crew that the life »» Placard read: ‘life raft permanently fitted’
rafts were never removed. To complicate matters
further, the design of the raft inspection hole was Unsafe acts – errors & violations
»» Captain missed the life raft removal
poor. It was very narrow, and crew members had
»» Cabin crew missed the life raft removal
to position themselves directly beneath the hole to
»» Adelaide engineer misunderstood the
view the contents of the overhead bin clearly.
job task card
Defence failures
»» Adelaide engineering staff unfamiliar
with ‘over-water return’ procedure
»» Ambiguous wording of entry into
service (EIS) instruction
15

SMS1 | Safety management system basics

4. Safety promotion ‘Mishaps are like knives that either


serve us or cut us, as we grasp them
Under the ICAO SMS structure, safety promotion by the blade or the handle.’
is divided into two elements: safety communication
James Russell Lowell
and safety training.
Effective safety promotion and training foster
awareness and understanding of the SMS
For more information
throughout the organisation, helping to create a about safety promotion,
positive safety culture. see booklet 5 in this kit.
Safety training provides skills and knowledge, as
well as raising awareness of risk issues.
Safety communication sets the tone for individual
behaviour, giving a sense of purpose to safety
efforts. You need strong lines of communication at
all stages of your SMS implementation. Maintaining
your SMS requires ongoing communication—from
reporting to raising awareness of safety issues.
Both activities help the organisation to adopt a
culture that goes beyond merely avoiding accidents
or reducing the number of incidents. It becomes
more about doing the right thing at the right
time in response to both normal and emergency
situations. Safety communications and training
help to foster safety best practice.
16

SMS1 | Safety management system basics

The role of human ‘Human factors: all the “people” issues


we need to consider to assure the
factors in an SMS lifelong safety and effectiveness of a
system or organisation.’
British Rail Safety and Standards Board
What are human factors?
The study of human factors is about understanding The SHELL model emphasises that the whole system
human behaviour; integrating HF principles is critical shapes how individuals behave. Any breakdown or
to an effective SMS. mismatch between two or more components can
lead to human performance problems.
Human factors (HF) is a broad term referring to the
study of people’s performance in their work and For a more detailed discussion of human factors,
non-work environments. human performance and the SHELL model, see
booklet six in this kit.
Human factors aim to optimise the fit between
people and the system in which they work, to A key strategy in managing human error is to provide
improve both safety and efficiency. Regulation and operational staff with human factors training to
safety management systems are merely mechanical enhance their non-technical (e.g. decision-making
unless the safety behaviour of people, through and social) skills.
human factors principles, is clearly understood.
As a minimum, you should integrate human factors
Organisations should avoid a stand-alone human principles into the following areas of your SMS:
factors policy that sits gathering cobwebs on a
»» identifying hazards and reducing risk to be ALARP
shelf. Human factors is as much a part of SMS
activities as are issues such as cost, risk and »» managing change
resources.
»» designing systems and equipment
However, the human contribution to an accident
»» designing jobs and tasks
must be understood in context to avoid an over-
simplistic label of ‘operator error’. »» training of operational staff

Errors are as normal as breathing oxygen, and »» safety reporting and data analysis
about as certain as death and taxes.
»» investigating incidents.
The SHELL model
ICAO uses the SHELL model to represent the main
components of human factors. The letters SHELL For more information about
stand for:
human factors and aviation,
»» S = software: the procedures and other aspects see booklet 6 in this kit.
of work design
»» H = hardware: the equipment, tools and
technology used in work
»» E = environment: the environmental conditions
in which work occurs, including the organizational
and national cultures influencing interaction
»» L = liveware: the human aspects of the system
of work
»» L = liveware: the interrelationships between
humans at work.
Toolkit
Index of toolkit items

Jargon busters – abbreviations,


acronyms and definitions

References
18

SMS1 | Safety management system basics

Index of toolkit items »» Appendix A – Workflow process for applying the


healthy safety culture procedure
This is your safety toolkit with some best-practice tips »» Appendix B – Bush Aviation and Training
and practical tools that can be adapted to meet your counselling/discipline decision chart.
organisation’s needs. We hope you find them useful,
whether you are further developing your SMS, starting Booklet 3 - Safety risk
an SMS from scratch, or simply looking for some management tools
ideas to improve your existing SMS.
»» Error prevention strategies for organisations
This list summarises the checklists/templates you will
find at the back of each of the respective booklets. »» Risk register

This is not an exhaustive list of resources. »» Sample hazard ID


»» Guidance on job and task design
NB: There are many systems and products across
various industries, so this toolkit can only include »» A six-step method for involving staff in safety
a very small sample of practices and/or tools for hazard identification
information. »» Hazard reporting form.
Inclusion of materials does not imply endorsement or
recommendation. Each organisation must select the Booklet 4 - Safety assurance
most appropriate products for its individual and tools
specific needs. »» Generic issues to be considered when monitoring
and measuring safety performance
Booklet 1 – Basics »» Audit scope planner
»» Jargon busters »» Basic audit checklist
»» References. »» Information relevant to a safety investigation

Booklet 2 - Safety policy »» Event notification and investigation report


and objectives tools »» Aviation safety incident investigation report
»» SMS organisation checklist »» Corrective/preventative action plan
»» Safety policy statement »» Checklist for assessing institutional resilience
»» Safety manager’s job description against accidents (CAIR)
»» Role of the safety committee »» Practical safety culture improvement strategy
»» SMS implementation plan »» Safety culture index.
»» Ten steps to implementing an SMS
»» SMS gap analysis checklist
Booklet 5 - Safety promotion
tools
»» An effective emergency response plan (ERP)
»» How to do a training needs analysis
»» Language and layout of procedures/documentation
»» Sample safety information bulletin
»» Document register
on safety reporting
»» Sample safety leadership rules
»» How to give a safety briefing/toolbox talk
»» Aviation safety lifesavers policy
»» Aviation safety toolbox talk
»» Healthy safety culture procedure
»» Safety briefing/toolbox meeting attendance form.
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SMS1 | Safety management system basics

Jargon busters—abbreviations,
acronyms and definitions
Abbreviations
A D
AC Advisory circular DEEWR Department of Education, Employment
and Workplace Relations
ALAR Approach-and-landing accident
reduction E
ALARP As low as reasonably practicable ERP Emergency response plan
ALoS Acceptable level of safety ESB Effective safety behaviours
(used in conjunction with ICAO member
states’ state safety program)
F
FAA Federal Aviation Administration
AME Aircraft maintenance engineer
(United States)
AOC Air operator’s certificate
FDA Flight data analysis
AQF Australian Qualification Framework
FDAP Flight data analysis program
AS/NZS Australian/New Zealand Standard
FMAQ Flight management attitudes
ATSB Australian Transport Safety Bureau questionnaire
B FRMS Fatigue risk management system
BITRE Bureau of Infrastructure, Transport and FTO Flight training organisation
Regional Economics
G
C
GAPAN Guild of Air Pilots and Air Navigators
CAAP Civil Aviation Advisory Publication
GIHRE Group interaction in high-risk
CAIR Checklist for assessing institutional environments
resilience against accidents
H
CAO Civil Aviation Order
HF Human factors
CAP Civil Aviation Publication
HMI Human-machine interface
(United Kingdom)
CASA Civil Aviation Safety Authority I

CASR Civil Aviation Safety Regulation ICAM Incident cause analysis method

CDM Critical decision method ICAO International Civil Aviation Organization

CEO Chief executive officer IFR Instrument flight rules

CRM Crew resource management IRM Immediately reportable matter

CRMI Crew resource management instructor IRS Internal reporting system

CRMIE Crew resource management instructor ISO International Organization for


examiner Standardization
20

SMS1 | Safety management system basics

J R
JAR-OPS Joint Aviation Requirements - Operations RPT Regular public transport

L RRM Routinely reportable matter

LAME Licensed aircraft maintenance engineer S


LOE Line operational evaluation SAG Safety action group
LOFT Line-oriented flight training SLA Service level agreement
LOS Line operational simulation SM Safety manager
LOSA Line operations safety audit SMM Safety management manual

M SMS Safety management system

MEDA Maintenance error decision aid SSAA Safety-sensitive aviaition activity (used
in relation to alcohol and other drugs
MOS Manual of standards
regulation – CASR Part 99)
MOSA Maintenance operations safety audit
SOP Standard operating procedure
MoU Memorandum of understanding
SRB Safety review board
N SSP State Safety Program
NTS Non-technical skills, see also ‘Human
SWI Safe work instruction/s
factors’
T
O
TEM Threat and error management
OH&S Occupational health & safety. See WHS
TNA Training needs analysis
P
U
POH Pilot’s operating handbook
UT University of Texas
Q
V
QA Quality assurance
VFR Visual flight rules
QMS Quality management system
W
WHS Workplace Health and Safety
[New term for OH&S]
21

SMS1 | Safety management system basics

Definitions
Accident: an occurrence associated with the ALARP: as low as reasonably practicable, means a
operation of an aircraft which takes place between risk is low enough that attempting to make it lower,
the time any person boards the aircraft with or the cost of assessing the improvement gained
intention of flight until such time as all such persons in an attempted risk reduction, would actually be
have disembarked, in which: more costly than any cost likely to come from the
risk itself.
»» a person is fatally or seriously injured1 as a
result of: ALoS: acceptable level of safety. Used in reference
to ICAO member states’ ‘state safety programs’
-- being in the aircraft, or
-- direct contact with any part of the aircraft, Assessment: process of observing, recording, and
including parts which have become detached interpreting individual knowledge and performance
from the aircraft, or against a required standard.
-- direct exposure to jet blast, except when the Behavioural marker: a single non-technical skill
injuries are from natural causes, self-inflicted or competency within a work environment that
by other persons, or when the injuries are to contributes to effective or ineffective performance.
stowaways hiding outside the areas normally
Change management: a systematic approach to
available to the passengers and crew,
controlling changes to any aspect of processes,
the aircraft sustains damage or structural
procedures, products or services, both from the
failure which
perspective of an organisation and of individuals.
-- adversely affects the structural strength, Its objective is to ensure that safety risks resulting
performance or flight characteristics of the from change are reduced to as low as reasonably
aircraft, and practicable.
-- would normally require major repair or
Competency: a combination of skills, knowledge
replacement of the affected component,
and attitudes required to perform a task to the
except for engine failure or damage when the
prescribed standard.
damage is limited to the engine, its cowlings
or accessories; or for damage limited to Competency-based training: develops the
propellers, wing tips, antennas, tyres, brakes, skills, knowledge and behaviour required to meet
fairings, small dents or puncture holes in competency standards.
the aircraft skin; the aircraft is missing or is
Competency assessment: The process of
completely inaccessible2.
collecting evidence and making judgements as to
whether trainees are competent.
Complex organisation: an organisation with more
Notes than 20 employees performing safety-sensitive
1. For statistical uniformity only, an injury resulting in death within aviation acitivities. Such organisations can discuss
thirty days of the date of the accident is classified as a fatal injury their assessment as non-complex with CASA if
by ICAO
they feel they meet all other criteria other than the
2. An aircraft is considered to be missing when the official search number of employees performing SSAA. (See also
has been terminated and wreckage has not been located.
‘Small, non-complex organisations.)
22

SMS1 | Safety management system basics

Contract: an arrangement or agreement between Error: an action or inaction leading to deviations


two or more parties enforceable by law. A contract from an organisation’s or individual’s intentions or
is a legal document which describes commercial expectations.
terms and conditions.
Error management: the process of detecting
Note: The term ‘contract’ is also taken to mean the and responding to errors with countermeasures
following: to reduce or eliminate their consequences and
diminish the probability of further errors.
»» leasing arrangements
Flight data analysis: a process for analysing
»» service level agreement (SLA).
recorded flight data in order to improve the safety of
Contractors: parties bound by contract to provide flight operations.
certain services.
Hazard: a source of potential harm.
Consequence: outcome or impact of an event.
Human factors (HF): the minimisation of human
»» There can be more than one consequence of one error and its consequences by optimising the
event. relationships between people, activities, equipment
and systems.
»» Consequences can be positive or negative.
Incident: an occurrence, other than an accident,
»» Consequences can be expressed qualitatively or
associated with the operation of an aircraft which
quantitatively.
affects, or could affect, the safety of operation.
»» Consequences are considered in relation to the
Inter-rater reliability: the extent to which two
achievement of objectives.
or more coders or raters agree, helping to ensure
Crew resource management (CRM): a team consistency of a rating system.
training and operational philosophy designed to
Just culture: an organisational perspective that
ensure the effective use of all available resources to
discourages blaming the individual for an honest
achieve safe and efficient flight operations.
mistake that has contributed to an accident or
Dispatch includes any personnel whose incident. Sanctions are only applied when there is
responsibilities involve services, data and or evidence of a conscious violation, or intentional,
instructions directly affecting the operation or reckless, or negligent behaviour.
performance characteristics of the aircraft, such as
Likelihood: a general description of probability or
flight planning or fuel quantity calculations. These
frequency that can be expressed qualitatively or
include:
quantitatively.
»» flight planners, crewing officers - schedulers
Line-oriented flight training (LOFT): aircrew
»» ops controllers – flight following; management of training which involves a full mission simulation
aircraft movements including disruption; people of line operations, with special emphasis on
responsible for distribution of MET data or fuel communications, management and leadership.
carriage advice
Line operational simulation: widely used to
»» load controllers – anyone involved in producing provide opportunities for crews to practise CRM
final load sheets, pilots, load masters. concepts in realistic and challenging simulated flight
Facilitator: person who enables learning in situations.
a student-centred environment by guiding Line operations safety audit (LOSA): behavioural
participants through discussions, interactions, observation data-gathering technique to assess
structured exercises and experiences. the performance of flight crews during normal
operations. (See also MOSA)
23

SMS1 | Safety management system basics

Management: planning, organising, resourcing, Risk assessment: the overall process of risk
leading or directing, and controlling an organisation identification, risk analysis and risk evaluation.
(a group of one or more people or entities) or effort
Risk identification: the process of determining
for the purpose of accomplishing a goal.
what, where, when, why and how something could
Maintenance operations safety audit (MOSA): happen.
behavioural observation data-gathering technique to
Risk management: the culture, processes and
assess the performance of maintenance engineers
structures directed towards realising potential
during normal operations.
opportunities whilst managing adverse effects.
Non-technical skills (NTS): Specific HF
Safety: the state in which the probability of
competencies such as critical decision making,
harm to persons or property is reduced to, and
team communication, situational awareness and
maintained at, a level which is as low as reasonably
workload management.
practicable through a continuing process of hazard
Operational safety-critical personnel: perform identification and risk management.
or are responsible for safety-related work, including
Safety culture: an enduring set of beliefs, norms,
being in direct contact with the physical operation
attitudes, and practices within an organisation
of the aircraft, or having operational contact with
concerned with minimising exposure of the
personnel who operate the aircraft.
workforce and the general public to dangerous or
Operational safety-related work: safety-related hazardous conditions. A positive safety culture is
activity in one or more of the following work areas: one which promotes concern for, commitment to,
and accountability for, safety.
»» maintenance
Safety manager (SM): person responsible for
»» flying an aircraft
managing all aspects of an organisation’s safety
»» cabin crew operations management system.
»» dispatch of aircraft or crew Safety management system (SMS): a
systematic approach to managing safety,
»» development, design, implementation and
including the necessary organisational structures,
management of flight operations, safety-related
accountabilities, policies and procedures.
processes (including safety investigations)
Safety-sensitive aviation activity: any aviation
»» any other duties prescribed by an AOC holder as
activities in an aerodrome testing area
flight operations safety-related work.
Service level agreement: see ‘Contractors’
Quality management system (QMS): a set of
policies, processes and procedures required for Small, non-complex organisations:
planning and execution (production/development/ Organisations with 10 or fewer employees
service) in the core business areas of an performing safety-sensitive aviation activities (SSAA)
organisation. are automatically considered to be small and non-
complex. Organisations with more than 10, but
Risk: the chance of something happening that will
fewer than 20 SSAA employees, and which do not
have an impact on objectives.
exceed any of the other criteria for non-complex
»» A risk is often specified in terms of an event or organisations, may also be considered small and
circumstance and any consequence that might non-complex.
flow from it.
»» Risk is measured in terms of a combination of the
consequences of an event, and its likelihood.
»» Risk can have a positive or negative impact.
24

SMS1 | Safety management system basics

Stakeholders: those people and Training needs analysis (TNA): identification of


organisations who may affect, be affected by, training needs at an employee, departmental, or
or perceive themselves to be affected by, a organisational level, so the organisation performs
decision, activity or risk. effectively.
State safety program: an integrated set of Unit of competency: under Australian national
regulations and activities aimed at improving standards, a defined group of competencies
international and national aviation safety required for effective performance in the workplace.
A competency specifies the required knowledge
Systemic: relating to or affecting an entire
and skill for, and applies that knowledge and skill
system.
at an industry level to, the standard of performance
System safety: the application of engineering required in employment.
and management principles, criteria and
Usability: the effectiveness, efficiency and
techniques to optimise safety by identifying
satisfaction with which users can achieve tasks
safety-related risks, and eliminating or
in a particular environment of a product, equipment
controlling them (by design and/or procedures),
or system.
based on acceptable system safety
precedents. Violation: intended or deliberate deviations
from rules, regulations or operating procedures.
Third-party interface: see contractors
A person committing a violation does so
Threat: events or errors beyond the influence deliberately. Violations can be:
of an operational person, which increase
»» routine—common violations promoted by an
operational complexity and should be managed
indifferent environment, ‘we do it this way all the
to maintain the safety margin.
time’
Threat and error management (TEM):
»» optimising—corner-cutting based on the path of
the process of detecting and responding to
least resistance, ‘I know an easier/quicker way of
threats with countermeasures to reduce or
doing this’
eliminate their consequences, and mitigate the
probability of errors. »» exceptional or situational—one-off breaches
of standards/regulations dictated by unusual
Training: the process of bringing a person to
circumstances that are not covered in
an agreed standard of proficiency by practice
procedures, ‘we can’t do this any other way’
and instruction.
»» acts of sabotage—acts of harmful intent to life,
property or equipment.
25

SMS1 | Safety management system basics

References
CASA regulations and advisory Further reading
material ‘The INDICATE safety program: A method to
Civil Aviation Advisory Publication (CAAP) SMS-1(0) proactively improve airline safety performance’.
2009 . Edkins, G.D. Safety Science, 30: pp 275-295. (1998).

Civil Aviation Safety Regulation (CASR) Part 99 – ‘What life raft?’ Edkins, G. D. Qantas Flight Safety,
alcohol and other drugs. Issue 2: Spring, pp5-9. Qantas Airways. Sydney,
(2001).
Safety Behaviours: Human Factors for Pilots.
Civil Aviation Safety Authority, Australia. (2009). Safety at the Sharp End: a Guide to
Non-technical skills. Flin, R; O’Connor,
Safety Behaviours: Human Factors for Engineers. P & Crichton, M. Ashgate (2008).
Civil Aviation Safety Authority, Australia.
(2013). Culture at Work in Aviation and Medicine: National,
Organizational and Professional Influences.
ICAO publications Helmreich, R.L and Merritt, AC. Ashgate (1998).

‘Human factors, management and organization’. ‘Safety culture and human error in the aviation
Human Factors Digest No. 10 ICAO, Montreal, industry: In search of perfection’. Hudson, P.T.W.
Canada. (1993). in B. Hayward & A. Lowe (eds.) Aviation Resource
Management. Ashgate, UK. (2000).
ICAO Annex 19 – Safety Management 1st edition.
Human Error. Reason, J. Cambridge University Press,
ICAO Safety Management Manual (Document 9859) Cambridge (1992).
3rd edition 2013.
Managing the Risks of Organisational Accidents.
Reason, J. Ashgate, Aldershot, UK. (1997).
Managing Maintenance Error: a Practical Guide.
Reason, J & Hobbs, A. Ashgate (2003).
A Human Error Approach To Aviation Accident
Analysis: The Human Factors Analysis &
Classification System. Wiegmann, DA & Shappell,
SA. Ashgate (2003).
Follow CASA on

CASAbriefing @CASAbriefing www.casa.gov.au/sms

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