Let’do

YES WE CAN…
• All Is well…

Swadesi Ka Munda,
New Delhi -110001

Dear Recipient:

Installation and commissioning team at Indian Railway Manufacturing

Plant ICF, RCF & MCF India.

All is well Group of Companies committed to powering Indian Railways, It is founded after father’s death.

Began with All stupid & regularly failure Equipment. One of Oldest & Largest Privatising – held companies in

Indian Railways. Entered in the Power Business in 2011. Turnover in INR is approx. (All Employees salary + 60 % )

Crores approx per Annum.

Sincerely,

YES We…
Why you can rely with 100% confidence ON Swadesi ka Munda.

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OBJECTIVE :- Power Supply 750 V AC from Loco non_vestibule end

to Power Car with neutral and from engine to Non -vestibule (Loco
end).

New components fitted in Pc during R.A modification.

✓ Feeder bypass enable-25 Amp, 6 poll, 2 position. = 02 nos

✓ HOG bypass enable-25 Amp, 6 poll, 2 position. = 02 nos.
✓ HOG contactor bypass on/off (A+B ) 16 amp = 02 nos.
✓ Auxiliary contactor 2 no/ 2 nc 24 VDC = 02 nos.
✓ E-beam cable 1.5 mm square = 250 meters
✓ 30 mm cable jacket = “01 roll 5 meter”
✓ 10 mm cable jacket = “01 roll 8 meter”
✓ Printed Ferrule = “01 Set 124 no’s”
✓ Cable Tie 5.0 x 150mm = “02 pkts”
✓ Cable Tie 5.0 x 200mm = “02 pkts”
✓ CT joint 01 pkt = “01 pkt.”
✓ Lug ‘U’ type 1.5 mm sq. =“01 pkt.”
✓ Lug ‘ring’ type 1.5 mm sq with 8 mm ring size =“01 pkt.”
✓ Lug ‘ring’ type 2.5 mm sq with 12 mm sq =“01 pkt.”
✓ Din channel 6 inch. = 02 nos.
✓ Drill tape 5.0 mm sq. = 03 nos.
✓ White board marker = 01 nos
✓ Rotary Name Plate = 12 nos
✓ PVC insulation tape = 01 pkt
✓ Conduit pipe with Gland 25mm =2 sets
✓ Consumable – Drill bit 4 mm =1 no
✓ Consumable - Drill bit 10 mm =1 no
✓ Indicator (Green) 24 VDC. =1 no

Labor (without tax) Only Case/per power car =5000/-

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RA PROCESS SEQUENCE

1 – Check ACB Panel Upper Side Area To Mount Both Set Rotaries.

2 - Mark The Position Hole Of The Rotary And Drill 4.0 Mm Hole Of
All And Tape With 5.0 Mm Tape To Fix The Rotaries.

3 – Now Put Your Android At High Volume, Play Melodious Song

And Enjoy R.A Modification.

4 – Connect 1 s t Wire No. 1D10 From DC ISO SW Set A Terminal No -2

To BSW1 Terminal No-4 And Return From BSW1 Terminal No-D2 To
DC ISO SW Terminal No-3 And Joint With The Removed Wire From
Terminal No-2 .

5 – Connect Wire No. 2D10 From DC ISO SW Set B Terminal No-2 To

BSW4 Terminal No-4 And Return From BSW4 Terminal No-D2 To DC
ISO SW Terminal No-3 And Joint With The Removed Wire From
Terminal No-2

6 – Connect Wire No K15 From Aux. Contactor K15 NO Point Wire

No-210314 To Rotary BSW1 Terminal No-3 And Return From BSW1
Terminal No-C2 To Aux. Contactor K15 NO Wire No-210316.

7 – Connect Wire No K18 From Aux. Contactor K18 NO Point Wire

No-210315 To Rotary BSW4 Terminal No-3 And Return From BSW4
Terminal No-C2 To Aux. Contactor K18 NO Wire No-210316.

8- Connect Wire No-K04 From Working Power Contactor Set A Input

Y Phase To BSW1 Terminal No A1.

9- Connect Wire No-K04 From Working Power Contactor Set A Input

B Phase To BSW1 Terminal No B1.

10- Connect Wire No-K05 From Non-Working Power Contactor Set A

Input Y Phase To BSW1 Terminal No A2.

11- Connect Wire No-K05 From Non-Working Power Contactor Set A

Input B Phase To BSW1 Terminal No B2.

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12 – Connect Wire No-BSW1-O/P-Y From BSW1 Terminal No-1 To
Control Transformer K01 Input After Remove And Tape Existed Wire.

13 – Connect Wire No-BSW1-O/P-B From BSW1 Terminal No-2 To

Control Transformer K04 Input After Removing Existed Wire.

14 – Connect Wire No-C1-A From BSW2 Terminal No-3 To X-3

Terminal Wire No-7. To Trace Wire Check These Location On Panel -
Near Metering Transformer Panel Control Wago, Back Side Of Dc
Iso Switch Wago Terminal, Hog Panel Near Washroom.

15 – Connect Wire No-C2-A From BSW2 Terminal No-4 To X-3

Terminal Wire No-10. To Trace Wire Check These Location On
Panel- Near Metering Transformer Panel Control Wago, Back Side
Of Dc Iso Switch Wago Terminal, Hog Panel Near Washroom.

16 – Connect Wire No-C1-B From BSW5 Terminal No-3 To X-3

Terminal Wire No-7. To Trace Wire Check These Location On Panel -
Near Metering Transformer Panel Control Wago, Back Side Of Dc
Iso Switch Wago Terminal, Hog Panel Near Washroom.

17 – Connect Wire No-C2-B From BSW5 Terminal No-4 To X-3

Terminal Wire No-10. To Trace Wire Check These Location On
Panel- Near Metering Transformer Panel Control Wago, Back Side
Of Dc Iso Switch Wago Terminal, Hog Panel Near Washroom.

18 – Connect Wire No-HOG-I/L-A From BSW2 Terminal No-C1 To X-3

Terminal Wire No-HOG I/L A. To Trace Wire Check These Location
On Panel- Near Metering Transformer Panel Control Wago, Back
Side Of Dc Iso Switch Wago Terminal, Hog Panel Near Washroom.

19 – Connect Wire No-HOG-I/L-B From BSW5 Terminal No-C1 To X-3

Terminal Wire No-HOG I/L B. To Trace Wire Check These Location
On Panel- Near Metering Transformer Panel Control Wago, Back
Side Of Dc Iso Switch Wago Terminal, Hog Panel Near Washroom.

20 – Connect Wire No-BK1-A1 From BSW2 Terminal No-C2 To BK1

Aux. Contactor Coil A1

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21 – Connect Wire No-BK2-A1 From BSW5 Terminal No-C2 To BK2
Aux. Contactor Coil A1

22 – Connect Wire No-24v +Ve From BSW3 Terminal No-2 To BSW2

Terminal No-D1.

23 – Connect Wire No-24v +Ve From BSW6 Terminal No-2 To BSW5

Terminal No-D1.

24 – Connect Wire No-CTR09 From BSW2 Terminal No-5 To Control

Transformer CTR09 Output Wire No HOG-A-A2.

25 – Connect Wire No-CTR10 From BSW5 Terminal No-5 To Control

Transformer CTR10 Output Wire No HOG-B-A2.

26 – Connect Wire No-BSW2-A From BSW2 Terminal No-E1 To ACB1

Interlock NC

27 – Connect Wire No-BSW5-A From BSW2 Terminal No-E1 To ACB2

Interlock NC

28 – Connect Wire No-HOG-A From BSW2 Terminal No-6 To HOG-A

Contactor NC Wire No-120212

29 – Connect Wire No-HOG-A From BSW2 Terminal No-F2 To HOG-A

Contactor NC Wire No-120212 Another Point.

30 – Connect Wire No-HOG-B From BSW5 (See Pic15) Terminal No -

F2 To HOG-B Contactor NC Wire No-120512

31 – Connect Wire No-HOG-B From BSW5 Terminal No-F2 To HOG-B

Contactor NC Wire No-120512 Another Point.

32 – Connect Wire No-A-HOG-IN-Y From BSW2 Terminal No-A1 To

HOG-A Contactor Input Y Phase.

33 – Connect Wire No-A-HOG-IN-B From BSW2 Terminal No-B1 To

HOG-A Contactor Input B Phase.

34 – Connect Wire No-A-HOG-O/P-Y From BSW2 Terminal No-A2 To

HOG-A Contactor Output Y Phase.

35 – Connect Wire No-A-HOG-O/P-B From BSW2 Terminal No-A2 To

HOG-A Contactor Output B Phase.

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36 – Connect Wire No-A-BSW2-O/P-Y From BSW2 Terminal No-1 To
CTR09 Input Y Phase After Removing Existed Wire.

37 – Connect Wire No-A-BSW2-O/P-B From BSW2 Terminal No-2 To

CTR09 Input B Phase After Removing Existed Wire.

38 – Connect Wire No-B-HOG-IN-Y From BSW5 Terminal No-A1 To

HOG-B Contactor Input Y Phase.

39 – Connect Wire No-B-HOG-IN-B From BSW5 Terminal No-B1 To

HOG-A Contactor Input B Phase.

40 – Connect Wire No-B-HOG-O/P-Y From BSW5 Terminal No-A2 To

HOG-B Contactor Output Y Phase.

41 – Connect Wire No-B-HOG-O/P-B From BSW5 Terminal No-A2 To

HOG-B Contactor Output B Phase.

42 – Connect Wire No-B-BSW5-O/P-Y From BSW5 Terminal No-1 To

CTR10 Input Y Phase After Removing Existed Wire.

43 – Connect Wire No-B-BSW5-O/P-B From BSW5 Terminal No-2 To

CTR10 Input B Phase After Removing Existed Wire.

44 – Connect Wire No 24v +Ve From X3 Terminal Wago No -24 To

BSW3 For Set A. BSW6 For Set B Terminal No-1 With Exited Ferrule
No- 210603.

45 – Connect Wire No-24 +Ve From BSW3 For Set A Terminal No-2 .
BSW5 For Set B Terminal No-2 To BSW2 Terminal No D2 For Set A And
BSW5 Terminal No D2 For Set B.

46 – Connect Wire No-RSW1 And Common With Rotary BSW3 For

Set A And BSW6 For Set B NO Terminal No-3 And 4 From HOG Panel
Rotary.
47 – Connect Wire No-24v -Ve From X3 Terminal Wago No -21 To
Aux. Contactor BK1 For Set A And BK2 For Set B Terminal A2 With
Exiting Ferrule No- 210303.

48 – Connect Wire No-BK1 From BK1 Contactor Terminal No -14 To

BSW2 Terminal No-5

49 – Connect Wire No-BK2 From BK2 Contactor Terminal No -14 To

BSW5 Terminal No-5

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50 - Connect Wire No-HOG-A-A2 From BK1 Contactor Terminal No -
13 To BSW2 Terminal No-5

51 – Connect Wire No-HOG-B-A2 From BK2 Contactor Terminal No -

13 To BSW5 Terminal No-5

52 – Connect Wire No-BK1-A1 From BK1 Contactor Terminal No -A1

To BSW2 Terminal No-C2

53 – Connect Wire No-BK2-A1 From BK2 Contactor Terminal No -A1

To BSW5 Terminal No-C2

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Photo Gallery Set-A

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Photo Gallery Set-B

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Photo Gallery Set-A+B

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Drawing Set-A

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Drawing Set-B

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