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POULTEC

The Poultry Technology


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Date: 10 December 1022


Reference: ET-B-20221204-TSM

Etihad Food
Iraq
Broiler on Floor House
126 x 14.25 x 2.8/3.8 m
16 houses/site
Multifan Fans
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INDEX
1.1- A-House Dimensions ............................................................................................................. 3
1.2- B-Equipment ......................................................................................................................... 4
I. Feeding Section................................................................................................................................... 4
1- Silo with Cross Auger 90 mm........................................................................................................ 4
2- Silo Weighing System .................................................................................................................... 6
3- Pan Feeding System for Broilers .................................................................................................. 7
II. Drinking Section ............................................................................................................................... 10
1- Nipple drinking lines.................................................................................................................... 10
2- Main water supply ....................................................................................................................... 14
III. Ventilation Section............................................................................................................................ 16
1- Cone Fans .........................................................................................................................................

2- Multi-speed fan............................................................................................................................. 18
3- Air inlet 135-VFR......................................................................................................................... 21
4- Windhoods .................................................................................................................................... 22
5- Deflecting air guides .................................................................................................................... 22
6- Multiwinch for air inlet and side opening in front of cooling .................................................. 23
IV. Multiwinch for Sandwich Panel Openings .................................................................................... 24
V. Cooling Section................................................................................................................................. 26
1- Cooling pads with PVC frame .................................................................................................... 26
2- High pressure spray nozzle fogging system ............................................................................... 29
VI. Heating Section .............................................................................................................................. 32
1- Central heating unit ..................................................................................................................... 32
2- Recirculating fans ........................................................................................................................ 34
VII. Lighting Section ............................................................................................................................. 35
VIII. Computer and Electrical Section.................................................................................................... 37
1- Fortica Management Climate Computer ................................................................................... 37
2- Electrical Panel............................................................................................................................. 41
IX. Alarm Section ................................................................................................................................ 43
X. Communication System .................................................................................................................... 44
XI. Electrical Cables and Trays............................................................................................................ 44
1.3- C- .......................................................................................................................................... 45
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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I. Documentation and Passwords ......................................................................................................... 45
II. Building Specifications ..................................................................................................................... 45
III. Liability and Warranty ...................................................................................................................... 45
1- Intellectual property rights ......................................................................................................... 45
2- Liability ......................................................................................................................................... 46
3- Warranty ...................................................................................................................................... 46
IV. Annex 1: DIALux Report for 1 Broiler House .............................................................................. 47
V. Annex 2: Electrical Consumption for 1 Broiler House ..................................................................... 53
VI. Annex 3: Technological Equipment Manufacturers ...................................................................... 54

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MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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A- House Dimensions

Length: 126 m
Service room: 6 x 14.25 m
Net length: 120 m
Width: 14.25 m
Height / side: 2.8 m
Height / middle: 3.8 m
Weight at slaughtering age: 1.75 kg
Number of birds per sq.m.: 20.46 birds / sq.m.
Number of birds per house: 35000 Broilers
Total number of houses: 384
Number of houses per site: 16
Total number of sites: 24

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MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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B- Equipment

I. Feeding Section

1- Silo with Cross Auger 90 mm

• General

POULTEC feed silos and accessories are designed to meet the specific
requirements of different producers with different farm sizes, and they
offer the optimal solution for feed storage at the farm site.
Each silo includes mechanic fill, with side ladders produced of quality
and rigidity to provide safe access to the roof.
All panels of sidewalls, roof and bottom as well as the legs of the silo are
connected with galvanized bolts and nuts fitted with special waterproof
seals.
A special caulking is used in all panel connections to protect the fed
from external effects as humidity or insects.
The roof of the silos is made of high tensile galvanized steel with
complimentary seals to eliminate the moisture penetration and
reinforcing ribs are used at each roof seam for extra strength and
rigidity.
The roof matches the natural angle of repose for most modern feeds
(40°) to help maximize feed storage capacity.
The hopper bottom panels are tough and smooth to facilitate the feed
flow which is clear of bolts.
Sealed control windows allow the producer to visually control the feed
in the silo with maximum facility at any needed time.
The silos are made of best quality galvanized corrugated steel sheets
what gives an excellent resistance to all climatic conditions and helps in
reflecting the sunlight and reducing the temperature raise inside the silo.

Together with the silo POULTEC offers a complete set of feed transport group and accessories.
All parts of the feed transport group are made to last and withstand the harsher climatic conditions
and all possible operational situations.
Feed transport tubes are made of best quality material and are molded into straight or fortified
elbow sections.

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MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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The hardened steel auger provides by its shape both the strength and flexibility.
It will ensure fast trouble-free transport for any kind of pelleted, mash or
crumbled feed.
An electric motor with automatic feed level sensor will ensure continuous feed
availability in the feeding lines hoppers.
At the feed outlet of the silo a simple and robust mechanism with one or two
outlets is available. The feed flow from one silo can be manually cut off by
simply sliding a metallic door.

• Features
➢ Poultec Silo is made of Swedish corrugated high quality constructional galvanized
steel with zinc coating 350 gr/m2. Wind: 100 km/h, snow: 1.9KN/m2.
➢ The silo is offered with main entrance ladder with protection cage, short ground
hook-in ladder, 2 inspection windows (on the funnel and on the first ring), profile
legs and feed truck connection.
➢ There is slide to close silo at the boot.
➢ Auger flow rate at 50 Hz diam. 90 standard auger 2400 kg/h.
➢ Auger pipes, 3m and 1.5m (elbows) are made of PVC with 4.3 mm thickness.
➢ Cross-auger drive unit 90 with transmission: 380 V, 0.75 Kw, 2 A – IE3
➢ Cros auger drive controlled by sensor above last feeding line
➢ Drop kits delivering feed to the feeding lines with telescopic pipes and shut off
system
➢ Silo Boot Galvanized

Description Quantity Unit


Capacity of 15.2 m3 – 9.9 tons of feed 2 pcs
Height of 6.87 meters
Diameter of 2.1 meters
Funnel angle: 60° and outlet Ø 440 mm
With ladders, safety cage and feed viewers
Galvanized steel, mechanical filling
Cross-auger 90 mm from silo to feeding lines with support 24 m
DOL 44R-33 capacitive sen 20-280V AC/DC 1 pcs
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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2- Silo Weighing System

• General

Load Cells will be installed under the silo in order to


control the quantity of feed received and consumed
daily.
Specially designed system to compensate snow and wind
loads.

• Features

Description Quantity Unit


CAN-IO-LCA In/Output module for Load cells 1 pcs
Load Cell 7500 kg 8 pcs
Mechanical support 7500 kg 8 pcs
Junction Box 2 pcs
Switch Box for announcement/delivery of feed 2 pcs

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MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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3- Pan Feeding System for Broilers

• General

Pans are made of top quality U.V. and shock resistant materials, with high
resistance to acids and other corrosive agents. Broiler pan satisfies the needs of
poultry feeding from day old till market age. At early age the center piece is
simply raised to the highest level what leads the complete filling of the pan
allowing day old chicks to feed freely.

• Features

No grill is present on the pan what eliminates the risk of birds being trapped inside it
Very rigid composition with screw-less snap-on assembly system
An anti-perching line is extended above the feeding line
A feed saver lip around the pan prevents any feed spillage
Increased height of the pipe allows free circulation of the birds
Easy 6 level feed adjustment done by a simple rotation of the center piece
Deep pan bottom resulting in the elimination of feed spillage
No crevices or hinges or overlapping parts what allows a thorough cleaning
The pan can swing freely to prevent damage to the breast of the birds
Possibility to cut off the feed flow to the pan by a simple rotation of the center piece

50% of the pans include a black plastic closure to block the feed if needed

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MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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System offers 56.08 birds/pan.


Feed delivery timing and feeding programs can be done through Fortica Management and
Climate Computer.
The weight of complete empty pan feeding line ≈ approx. 400 kg.
The weight of feeding line with feed ≈ approx. 700 kg*
* Figure is approximate and fairly accurate estimate, and it may vary depending on the
operational conditions and type of feed.
Galvanized and drilled pipes are 1.25 mm thick, with Magnelis coating ZM310

One interval stopper pan with sensor included per line to stop the feed delivery at any
needed point of the feeding line length.

Control box with 0 / 1 / A switch for each feeding line set near the feeding line drive included
1 additional manual switch for each feeding line in the panel (0/1/A)
Suspension materials with steel cables

Feed hopper:

Galvanized feed hopper with a capacity of 100 kg feed,


The motor is 0.75 hp coupled with a gear and control box.
Manual ceiling winches with the capacity 1500 kg/winch are offered to lift the line.
Crank for winch with adjustable length up to 2.4 m

Drive Unit Ø 45, 0.55 Kw, 1.5 A, 3 phase – IE2


Each end of line unit is equipped with the control pan.

Voltage 380
Electrical consumption (Kw) 0.55
Amperage (Amp) 1.5
Motor protection switch 1-1.6

Each feeding line is 117 m long

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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Description Quantity
Plastic hopper Kg 60 including weight switch 4
Drive Unit, 0.55 Kw~1.5 A~3 phase, Ø 45 4
LOV-MOT-230-I Motor direct starter 230V CSA with H-0-A excl. thermal relay 4
LOV-OVB-2.3 Thermal overload relay 1.4-2.3A 4
Galvanized pipe Ø 44.5 - 3 mt - 4 holes 156
Interval stopper to be set 30 m from the end of line 4
Pipe Coupler Ø45 156
Auger Ø 36x50x19 472
Feeding Pan PO Broiler type 12 separators with low cone 312
Feeding Pan PO Broiler type 12 separators with low cone with black closure 312
Manual Ceiling Winch for Lifting 1500 kg 4
Telescopic Handle for Winch, variable length from 1.8 to 2.7 m 4
Head Pulley Ø 90, fully metal 4
Main Cable Ø 6, galv. Steel- Rotational Resistant 550
Main cable galvanized 6x7 Ø 3 650
Cable clamp 5 mm for main cable Ø 4 – 5 156
Pulley Ø 40 – Metal 160
Cable Clamps 8 mm for main Cable Ø 6 156
Anti-roost Cable Ø 1.2 472
Hanging Elements - Steel Hangers – every 3 m 156

General Technical specification:

Poultec Broiler Pan Feeding System

Diameter 325 mm
Rim Height 75 mm
Conveyor diameter 45 mm
Deed Conveying Capacity 450 kg/h
Deed Capacity of the Pan 1.1 kg minimum
Small Central Cone 2.2 kg maximum
Motor Power 0.37 kw
Speed Gear Box 250 rpm

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MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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II. Drinking Section

1- Nipple drinking lines

• General

POULTEC nipple drinking system is made of top-quality stainless steel and with a robust design
for a guaranteed trouble-free long service life. The system is composed of PVC square pipes 22x22
mm lines. Lifting is by manual celling winch 1500 kg, including individual handle per winch
with adjustable length. Lines’ suspension is included. System is built up with 3 m drinking
elements, each is equipped with 15 Top-nipples 4022; nipples are fully made of premium
stainless steel with R1/8“threadand flow rate of 70-80 cm³/min. Drip cups: with 1 holder, suitable
for 22 mm square pipe.

Lubing stainless steel nipple 4022. Top-nipple has R1/8” thread and premium stainless-steel body
and valve. Check diagram below for further flow details*.

The use of recommended nipples will ensure a multitude of benefits:

- The animals drink clean fresh water supplied via closed pipes.
- Chicks and fully grown birds can open the nipples without any difficulties.
- Birds of all ages and in all climatic zones obtain enough water.
- A feather easy triggering to the side and vertically guarantees reliable and hygienic water
supply. By opening from the side, the nipple only gives a small amount of water thus
reducing the spillage during the first days of age. At older age the birds will open the nipple
more and will have the full flow.
- The top pin only moves vertically what reduces its wearing.
- A double seat sealing ensures a maximum double safety for various water quality.
- The nipple takes a minimum volume inside the pipe to allow a maximum water flow.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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*The above diagram references 4022 nipple. The flow goes up when the water column increases.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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• Features

Description Quantity Unit


Number of drinking lines 117 m long 5 pcs
Number of Pipes per house 195 pcs
Number of nipples per house 2925 pcs
Regulator 2 outlets with valve 5 pcs
Flush Breather Unit 10 pcs
Manual Ceiling Winch for Lifting 1500 kg 5 pcs
Telescopic Handle for Winch, variable length from 1.8 to 2.7 m 5 pcs
Guide pulley Ø 90 mm, fully metal 5 pcs
Ceiling pulley Ø 22 mm, metal body and nylon wheel 205 pcs
Cable Ø 4 mm, galv. Steel 844 m
Plastic rope Ø 3 mm, white 1000 m
Cable clamp 3/16" 205 pcs
Clamping screw for plastic rope 205 pcs
Hanging Elements - Steel Hangers 205 pcs

Each line is 39 pipes x 3m = 117 m


Total weight of empty 1 drinking line is approx. 91 kg.
Total weight of 1 drinking line with water is 127 kg.*
* Figure is approximate and fairly accurate estimate, and it may vary depending on the
operational conditions and water pressure.

5 drinking lines ensure adequate water supply for the flock with ≈12
(12.28) birds per nipple.
Ceiling winch for every drinking line with handle (1.8 to 2.7 m long)
for each line
For drier manure, drip cups 1 arm mounted on square tube are available
on request.

3 m assembled elements coupled through the length of the house. Each element has 15 top-nipples
4022.

Spiral Pipe for each pressure regulator to make the connection with the water pipe is included

One shut off valve included over each regulator with one main shut off
valve for the main supply

A pressure regulator is fitted to each drinking line, it regulates the water


pressure inside the line according to the birds type and age. It also allows easy
flushing by a special integrated mechanism.

Regulator is installed in the middle of the drinking line


_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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A flush breather unit is fitted to the end of each line, it ensures a filling free from bubbles and an
easy flushing without any needed manual operation.

A ball valve is installed at the level of each breather and fitted with a 4 m hose

Main water connection from main supply to drinking line with 1” pvc pipes
and fittings is included

Main water supply pressure pump with stainless


steel pupp construction is included in the offer.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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2- Main water supply

• General

A main water supply unit provides all the necessary tools to control the water delivery and
guarantee its quality. The main components are:
- Water filter for main water supply thread ¾”100
MIKRON
- Water meter ¾” max. flow rate 2.5 m3/h, direct link to the
control panel
- Pressure reducing valve ¾” pressure input: 2.5 – 16 bar,
pressure output: 1.5 – 6 bar
- Medicator Dosatron D25 RE2 0.2-2.0% to ensure the
exact needed levels of pharmaceuticals or vaccines in
drinking water
- Medication mixer 60 liters 230 V/ 50 Hz for the medicator
that assures the solubility of the added pharmaceuticals by
continuous stirring.

• Specifications for DOSATRON Liquid Dispenser

■ Injection Range:
0.2 – 2 %
[1:1500 - 1:50]
■ Water flow range:
10 l/h - 2.5 m3/h
■ Operating pressure:
0.3 - 6 bar
■ Concentrated additive injection:
0.3 - 200 l/h

Dosing Technique:
Non-electric proportional

Energy Source:
Water flow and pressure

Integrated functions:
- Metering: volumetric hydraulic motor
- Injecting: continuous proportional injection of liquid or soluble concentrate
- Regulating: proportionality servo-controlled by the water flow
- Mixing: integrated mixing

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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Standard materials:
Housing: polyacetal, HT
Motor Piston: polypropylene, polyamide, stainless, steel,
VF, polyacetal
Injection area: polypropylene, polyethylene, Hastelloy
Injection hose: PVC
VF: Recommended seals for acid (tolerant to water added
chlorine forming a weak acid Hypochlorous used to oxidize
and disinfect), oil, odor- or pest control concentrates.

• Features

Description Quantity Unit


Main Water supply ¾” with water filter, water meter, medicator Dosatron 1 pcs
D25 RE2 / 0.2 – 2% with bypass
Computer Connection for water meter 1 impulse/litre 1 pcs
Medication mixer 60 liters 230 V/ 50 Hz 1 pcs
Spare water filter for main water supply thread 3/4" 100 MIKRON 1 pcs
Pressure pump, counter flange set stainless steel AISI304, motor: 50Hz - 1 pcs
3x400V - 1,5Kw (2HP) - 2,900rpm - 3,6A; Brand Calpeda
Set of polyethylene pipes, PVC fittings/taps, for connecting the water 1 set
supply and nipple drinking lines 1”
4 m water hose after breather units 10 set

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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III. Ventilation Section

1- Cone Fans and Panel Fans

• General

The ventilation system of a modern poultry house is a basic


element of a successful production.
An adequate ventilation system keeps the inner atmosphere of the
farm clean and fresh enabling a higher concentration of birds per
square meter.
The Cone Fans are the right choice when looking for a fan with
high air yields, low energy consumption and resistance to harsh,
corrosive environments.

Specialty: efficient ventilation with high air yields


Thanks to their aerodynamic design, Cone Fans are among the most energy-efficient fans available
worldwide. On top of that, they are resistant to some of the most aggressive climates, due to the
use of high-tech engineering plastic parts. This makes the Cone Fan the cream of the crop in many
respects. This type of fan is often used in large buildings, such as poultry houses, to efficiently
refresh the air. These fans can also be used in combination with light traps or air filters. The 130
cm Fiberglass Cone Fans are optionally available with the

The versatile exhaust galvanized box fans are robust and used for various
agricultural applications, specifically, houses barns.
The panel fans are engineered for continuous operation in extreme
environments and are suitable for outdoor use.

Specialty: resistant to harsh environments


Panel fans are exclusively composed of corrosion-resistant materials such as
high-tech engineering plastics, fiberglass and treated metals making them
very suitable for usage in harsh environments.

Advantages:
• Extremely durable fan
• Easy installation and maintenance
• High performance and energy efficient

Features:
• Water and dust resistant fan motor (IP55)
• Class ‘F’ insulation
• Low noise level

Drives for the 130 cm fans with IE3 class.


Drives for the 92 cm with IE2 class.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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Description Quantity Unit


MF130 1.5Hp cone fan 400V 50Hz on/off unassembled, incl. casing, 13 pcs
Galvanised cone, shutter and wire guard, CE approved with IE3 motor –
incl. mounting set, 3 PG blades
PKZM01-6,30-K Motor protection switch 4,0-6,3 Amp with casing 13 pcs
Extra contact for motor protection switch (NO+NC) 13 pcs
Nut M25 for MBS 39 pcs
MF92 casing fan 400V 50Hz on/off unassembled, incl. casing, shutter and 3 pcs
wire guard, CE approved with IE2 motor, 3 PG blades
PKZM01-4,00-K Motor protection switch 2,5-4,0 Amp with casing 3 pcs
Extra contact for motor protection switch (NO+NC) 3 pcs
Nut M25 for MBS 9 pcs

MF92

MF130

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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2- Multi-Speed Fan (Variable Speed)

A01: 36.0 inch


A02: 39.6 inch
A03: 39.6 inch
A04: 37.3 inch
A05: 37.3 inch
A06: 9.7 inch
A07: 37.0 inch
A08: 3.7 inch
A09: 1.6 inch
A10: 0.4 inch

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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• Features

Description Quantity Unit


6E92Q-O-Panel fan 92 cm, Q-line, 230V/50Hz/0,56kW, 1 pcs
19.900m3/h@20Pa, 3,8A – 3 PG blades
Shutters for 92 cm - HVK-92 1 pcs
Grill for 92 cm - HR-92Q 1 pcs
PKZM01-6,30-K Motor protection switch 4,0-6,3 Amp with casing 1 pcs
Extra contact for motor protection switch (NO+NC) 1 pcs
Nut M25 for MBS 3 pcs
EPU-12 Power unit 10A CE 100-240Vac with 0-10V and manual 1 pcs
command 0-100%

Air Speed calculated at 3 m/s

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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3- Air inlet 135-VFR

• General

135-VFR model with the flange on the front side and executed with a straight,
bottom-hinged inner flap. Control by means of an aluminum bracket mounted on the
inner flap. The incorporated stainless -steel spring opens the inlet, so the inlet is
pulled to close.

• Features

Description Quantity Unit


Air Inlet, flange front type 135 VFR-2.050 m3/h, 650*270*115 mm 60 pcs
Deflecting air guide made of polyurethane 60 pcs
Wind Cover 843*631*255 mm for Inlet Type 135 VFG 48 pcs
Wire mesh 135 VFR width 10 mm, galvanized with 8 stainless screws 60 pcs
Connection set for 135 VFR 60 pcs
Valve closing catch + spring 60 pcs
Pulley simple execution 60 pcs
Main cable support 80 pcs
Galvanized Steel wire, 5 mm, in a roll of 25 kg 2 pcs
Stainless Steel wire, 3 mm, in a roll of 10 m 2 pcs
Counterweight to be filled with sand or cement 2 pcs
Cable Clamp galvanized, U-shape, for 5 mm cable 8 pcs
Main cable pulley, nylon, 90 mm, including S-hook 6 pcs

Inlets made from high density polyurethane making them temperature insulated
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 22

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_____________________________________________________________________
Dimensions (mm):

Capacity (Pa):

4- Windhoods

• General

Windhood dimension 850x580x275mm for air inlets 135 VFR


made of ABS material.

5- Deflecting air guides

• General

Light weight defelcting air guides are made of black PVC. Simple
assembly by attaching flaps onto the central pulley, followed by side
mounts screwed onto the flange of the air inlet.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 23

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6- Multiwinch for air inlet and side opening in front of cooling

• General
MultiWinch is a 24V DC gear motor, especially developed for opening and closing air inlets in poultry
houses. Advanced electronics and compact design make it the most versatile gear motor in the market. The
powerful step per motor provides the unit a traction force of 340 kg.

• Control signal 0-10 V DC from the climate computer


• Power supply 24 V DC option with 24V emergency opening
• Position feedback (option) to the climate computer
• Fast and simple to set up with 3 soft-touch knobs

Powerful and accurate


The MultiWinch is a powerful, self-breaking gear motor. With a traction
force of 340 kg and a torque of 90 Nm, this gear motor can take on almost
any ventilation task. The standard speed of 0.8 revolutions per minute (0.4
rpm with the DIP switch on the PCB) enables highly accurate climate
regulation.

Extensive accessory package


The MultiWinch is delivered with one capped axle tap as a standard. This can be adjusted to your
application thanks to the extensive accessories package, like a winch drum or winch belt or chain coupling
set.All fixation for the winches, inlets connections and pulleys to the house walls and ceiling are to be
provided and installed by the buyer.

Technical data
Output torque Nm 90
Single winch drum pulling force kg 340
Double winch drum pulling force kg 170
Winch drum diameter mm 50
Roll-up speed cm/min 12~18 (6 ~ 9)
Standard output revolutions (optionally min -1 ¹ 0,8 (0,4)
via DIP switch)
Number of rotations min./max. revs. 0,05 / 100
Power V 24V DC (+/- 10%)
Command signal V 0-10V DC
Power consumption W 72
Current A 3
Continuous operation/max. time 100%
Unlimited
Position feedback yes
Type of feedback information bus
Bus system, communication CAN-bus, Modbus
Warning message Yes, on position errors
Action of operating signal failure To pre-set opening position
Cable connection and Cable gland size 1 x M20x1,5 2 x M16x1,5
Weight kg 6,2 ~ 10,0
Casing material Aluminum / High-grade plastic
Environment temperature °C -5 ~ +50
IP rating IP65
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 24

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• Features

Description Quantity Unit


Multiwinch 24Vdc, 170/340Kg, 90Nm, 0-10V input, double shaft 2 pcs
Mounting support right angle incl. connection materials MultiWinch 2 pcs
Maintenance switch incl. mounting set MultiWinch 2 pcs
Belt - cable drum KL300 for max. 2m belt including mounting set excl. Belt 2 pcs
Separate belt 1m for belt drum KL300 2 pcs
Hand set for Multiwinch (winch+wall plate) 2 pcs
Contra plate for suspension brackets Multiwinch and hand winch 4 pcs
HNO-PS Emergency opening 24 VDC for PS-100 / PS-150 1 pcs
PS-150-2 Power supply 24Vdc 150VA + 2 manual control 0-10V 1 pcs

IV. Multiwinch for Sandwich Panel Openings

• General

Cold-profiling manufactured U-Profile Steel Rack with double toothed edges, 2 mm thickness. The rounded
tooth limits the wearing out and reduces the friction between rack and pinion. The pinion cage out of
galvanized sheet has 3 locking points ensuring firm fastening, 2 rollers used for a smoother sliding of the
bar. Self-lubricating synthesized material of the rack is fastened to the driving tube by 2 set of screws 8x12.
Rack is ideal for vents of small or medium dimensions. Length ranges from 60 mm up to 1600 mm (straight
or curved.) Multiwinch with the same specifications as mentioned above to be connected through chain
couplings to the tube.

• Features
Description Quantity Unit
Multiwinch 24Vdc, 170/340Kg, 90Nm, 0-10V input, double shaft 2 pcs
Mounting support right angle incl. connection materials MultiWinch 2 pcs
Maintenance switch incl. mounting set MultiWinch 2 pcs
Set of supports and chain couplers 2 pcs
HNO-PS Emergency opening 24 VDC for PS-100 / PS-150 1 pcs
PS-150-2 Power supply 24Vdc 150VA + 2 manual control 0-10V 1 pcs
TOOTHED RACK ADV - INTERN. CURVED, 2 mm thick, 1225 mm long 22 pcs
SHOCK ABSORBER FOR RACKS PULLER 22 pcs
PINION CAGE FOR RACK MODEL CDAD 22 pcs
AC60 RACK CONNECTION 22 pcs
SPLIT PIN UNI 1336 7x56 22 pcs
SUPPORT PIPE with double plastic cage and st.steel balls for pipe 22 pcs
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 25

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• Sandwich Panel Openings

2 tunnel doors each 27 m long and cm 100 high, placed in front of the
side walls; they’re made by sandwich panels thick and galvanized steel
frames.

Doors should be bottom hinged, installed with minimum mechanical


resistance and light weight.

NOT included in the offer.


To be procured and installed by the Buyer.

Max. weight of the door should not exceed 12.5 kg/m2

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 26

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V. Cooling Section

1- Cooling pads with PVC frame

• General

Cooling pads with PVC frame

POULTEC cooling pad system is demonstrated to be one of the most


trusted and effective cooling techniques for poultry houses. This
relatively simple system will ensure a decrease of the inner temperature
of the shed of 15 to 20° C less than the outside temperature.

POULTEC provides cooling pads with different sizes and thicknesses to


adapt to any needed specifications. The pads are available in thicknesses
of 10, 15 or 20 cm, a width of 60 cm, and heights of 100, 150, 180 and
200 cm.

The POULTEC pads are manufactured with special craft paper, of pure
cellulose impregnated with non-phenolic resins and treated in order to
guarantee a high absorbent capability, and a mechanical resistance so to
make it rigid and self-supporting.

A new concept is the full plastic cooling pads frame with integrated water distribution, pump and
water tank, offering many advantages.
A newly designed deflector allows ideal water distribution all along the pad without the need for a
distribution pad.
All profiles and parts are easily assembled by clip-function without the need for any equipment or
metallic screws.
The button gutter is used as water reservoir at the same time what eliminates the need of an
additional water tank.
Water circulation and distribution is done through a complete set of centrifugal pumps with
integrated filter and 2 plastic pipes.
Rigid long-lasting construction using only PVC or stainless steel for 100% corrosion protection.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 27

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2 Batteries each 27 m length and a height of 1.5 m.

Cooling Pump 1 ~ 230 V


Max. L/mm 613
P1/Kw 1.7
P2/Kw 1.3
I/A 7.4
Lpa (1m)/dB(A) -
Lwa/dB(A) -
m/kg 16.5

Pump type 25

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 28

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➢ Saturation efficiency % for pads ➢ Pressure drops Pa for pads


• Features

Description Quantity Unit


Cooling Pads thickness 150 mm G7060 81 m2
Middle Element 6", 3 meter, with water gutter, pad guide, water distribution 18 pcs
pipe, deflectors, holders and fastening
Supply Unit 6" with pump 25, 230 V, 50 Hz incl. console and pipe 2 pcs
installation accessories
Glue Kit included
PKZM01-4,00-K Motor protection switch 2,5-4,0 Amp with casing 2
Extra contact for motor protection switch (NO+NC) 2 pcs
Nut M25 for MBS 6 pcs

Water piping and connection of the water supply network to the cooling system pumps are to
be provided and installed by the Buyer.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 29

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2- High pressure spray nozzle fogging system

• General

Fogging spray nozzle system is developed for an effective


humidifying, cooling and dust binding of the air in the
poultry house. The working principle is based on the direct
evaporative cooling.
Through high pressure nozzles water is injected into the
house air with a pressure of 70 bar as fog.
The fog evaporates immediately and causes the cooling of
the house air by extracting heat. This cooling effect saves
energy because the ventilation rate can be throttled.

• Advantages

Fast cooling in the house without any wetness.


Increase of the humidity to every value desired (greatest well-being between 60 – 70%
relative humidity).
Effective dust binding influences positively the breath organs of the animals, less
application of medicine.
More active animals by proper climate, even at high outdoor temperatures.
Better feed conversion.
Optimum performance.
Less aggression, natural animal behavior.
Use of the system for soaking and for disinfection.
Connection via control units also to other climate computers and thus fully automatic
operation of several houses possible.

Main components:

Stainless steel tube AISI 316 L acid proof,


with welded adapter, high-pressure
stainless-steel nozzle 0.2 mm AISI 303.
Spray angle: 65°~75°. Flow: 5.3 l/h.
Dimensions: Ø 10 x 25 mm, thread: UNC
10-24.
The interactive controller for the control and
monitoring of the pump unit. Touch Control
LC-1 with timer program, also programs for
dust binding, Day-Timer, house
humidification and it has a security against
water leakage.

Droplet size: 5 microns


_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 30

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D-Line Pump unit with direct drive, 3x400V,


50Hz: 21 l/min, 70 bar.

Central filter unit with 4 filters, 1/2"-valve,


manometer in brass and medicator.
Filters size: 1 - 5 – 10 – 25 microns

Nozzle Water Consumption Chart

System General Cooling Capacity Chart

Poultec offers fogging system controlled by the climate computer with high pressure, anti-drip,
stainless steel nozzles.
Operating for max. humidification level for birds at early age, layout with sidewall inlets.
Ventilation mode with the climate conditions ranging from 50°C 10% to 29°C 65%.
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 31

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• Features

Description Quantity Unit


Pump unit D-Line 21 3x400V, 50Hz - type 7213 1 pcs
Pressure relief module for connection to connecting pipe 1 pcs
Touch control LC-1 1 pcs
Central filter unit with 4 filters, 1/2" - valve and manometer, brass 1 pcs
Nozzle line 6m for 6 nozzles in line x 2 lines of 120 m – type 7341 40 pcs

All necessary connection materials from pump to nozzles pipes are included.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 32

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_____________________________________________________________________
VI. Heating Section

1- Central heating unit

• General

Central heating system is equipped with the combination of perforated


duct sleeve network throughout the house’s length, along with the safe
and reliable heating unit with chimney solution. It is made with first
quality materials and designed to last long and to grant maximum
efficiency.

Heating unit is supplied ready to use and can be equipped with all
necessary options for best operation: diesel burner, electrical control
board, electronic ambient thermostat with digital display, fan-limit
thermostat, flue, cap, elbow and valley.

System Overview

Project will benefit from following advantages:

100% stainless steel combustion chamber and heat exchanger


Wide cover for a complete cleaning
Pre-painted galvanized steel frame
Durable and efficient heating network

• Features

Description Quantity Unit


P200 Heater, Chimney 2m, Dual Burner Diesel & LPG,190Kw net input, 2 pcs
13.000 m3/h, 400V 3ph N 50hz, with Chimney set and accessories
Air Eliminator 2 pcs
Steel duct with Y exit for air delivery inside the house 2 set

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 33

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_____________________________________________________________________

Additional:

Heat exchanger AISI 420


Fully insulated ducts
Double wall chimney
Diffuser and blades for air exits with shutter
Galvanized sheet body 350 gr
Gaz Filter and Pressure for LPG

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 34

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2- Recirculating fans

• General

Air recirculating fan is developed to break up stratified heat, humidity and stagnant air inside the
house, and ensure stable climate temperature.
The compact size reduced the shading on plants, maximizing the light exposure.
The unique propeller design is self-cleaning to reach the highest efficiency when operating and
avoid maintenance and cleaning procedure.
The housing of the fan is in Munters Protect (MP), an extra protection against corrosion and the
6-blade propeller is statically and dynamically balanced for low noise and low vibration.
Protective coating (MP) consists of Zinc, Aluminum and Magnesium (Z120) 120 g/m2 and it
ensures a higher protection of corrosion as standard galvanization 275 g/m².

Nominal power (Hp) 0.5


Propeller diameter (mm) 600
Number of blades/material 6/Munters Protect
Nominal propeller speed (rpm) 900
Weight of fully equipped fan (kg) 20
Max power consumption/max current1 (W/A) 500/1
Motor insulation grade/protective class F/IP55
Noise level2 Db(a) 65.7

• Features

Description Quantity Unit


Recirculation Fans EDC24 MP 0,5HP 3 Phase 400V 50 Hz IE2 6 pcs
PKZM01-0,63-K Motor protection switch 0,4-0,63 Amp with casing 6 m
Extra contact for motor protection switch (NO+NC) 6 pcs
Nut M25 for MBS 18 pcs
Hanging Elements - Steel Hangers 24 pcs
Suspension Chain 48 m

Fan Capacity: 8.000 m3/h at 0 Pa


Air throw of the fan is 30 m

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 35

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_____________________________________________________________________
VII. Lighting Section

1 broiler house requires 200 pcs of white 5000K lights and 23 pcs of blue lights.
White light: 4 rows*50 pcs, dimmable light in same line.
Programmable Dimmer: 4 dimmers 500W with 0-10V signal for all 200 pcs.
Blue light: 1 row*23 pcs, non-dimmable blue light in the middle of house, every 4m a tube light in
same line.
Installation height: 2.8 m from ground level.

• Features

Lamps
White color 5000 K – 4 main lighting lights
9W, 800 mm long tubes, frosted lances, 180 degrees, 48VDC,
Dimmable, flicker free, double ends with 0.6m cable, IP69K

Blue color – 1 line for end of production cycle bird catching period
18W, 800 mm, frosted lances, 180 degrees, 48 VDC,
NON-Dimmable, flicker free, double, and single ends with 2m cable, IP69K

Control Panel
• Input Voltage: 100-264Vac
• Output Voltage: 48 Vdc
• Output power: @220Vac 2000W/45A Flicker free 0 Hz
5 leakage/air breakers: Siemens brand
• Box Size: 900mm*500mm*200mm -IP54
• Include the 4pcs 500W drivers
• With switches inside the panel, to separately turn on/off each line
• Control panel for lighting set in the control room

Extension Cable
- Cable, 12m/15m/17m, 2x2.0 mm2
- Rubber, waterproof and fireproof
- For connecting the first tube light to junction box in each row

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 36

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_____________________________________________________________________

DIALux basics

Detailed DIAlux report is available in Annex 1, see below.


• Features

Description Quantity Unit


IP69K Dimmable LED tube 9W, 0.8M, 5000K, 48 VDC double end with 0.6m 200 pcs
cable
IP69K Blue Tube Light 18W, 0.8M, 180degree, 220Vac, non-dimmable,
23 pcs
flicker free, double end with 2m cable, blue color for inspection
1 Panel including 4 x 500W Dimmer Auto dimmer 1 pcs
Extension cable 12m/17m/15m 1 pcs
Endcap for the last tube 4 pcs
Main Cable Ø 4, galv. Steel 688 m
Cable tensioner 8 pcs
Hanging Elements - Steel Hangers 200 pcs

Warranty 40 Months for all the lamps from BL date


_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 37

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_____________________________________________________________________

VIII. Computer and Electrical Section

1- Fortica Management Climate Computer

• General

The Fortica is a versatile and user-friendly climate and management computer that has been
specially developed for chicken barns. By displaying symbols, the Fortica-PB computer is very
easy in use. The Fortica can control and monitor each conceivable climate system. Also, the
Fortica collects all necessary management information and can provide this in an overview.

Touchscreen Control
The revolutionary and intuitive touchscreen display can be fully customized per user, similar to the
interface on a smartphone or a tablet. Clear symbols are used to create a 3D overview of the
poultry houses and the computer and all texts can be configured in the user’s preferred language,
including Chinese. The result is an extremely user-friendly poultry computer that can be accessed
anytime and anywhere via an online application. All information about the poultry house can be
requested and accessed by the user. The innovative touchscreen poultry computer gives users total
control of all barn processes, including climate, feed, water, egg flow and animal weighing.

Ventilation
The Fortica can control different ventilation systems on the basis of temperature.
• Basic ventilation
• Natural ventilation
• Tunnel ventilation or various combinations of these.

Heat exchanger
The Fortica has a heat recovery control. For the minimum ventilation, the capacity of the heat
exchanger is used first. When this is not sufficient, the conventional ventilation is switched on. The
Fortica controls the heat exchanger and the ventilation. Thus, the Fortica always knows when to
switch from heat exchanger to conventional ventilation.

Inlet flaps
The inlet flaps can be divided in 1, 2, 4 or 6 zones (maximum 3x left and 3x right). The inlet flaps
can be controlled on the basis of temperature, ventilation position or negative pressure or negative
pressure and temperature. Other controls:

• Winter garden control


• Ridge flaps
• Tunnel inlet flap
• Mixing ventilation
• Mix air ventilation

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 38

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_____________________________________________________________________

Heating, Cooling, CO2, RH


Heating
Maximal four heating systems can be controlled by means of a heating contact or a 0-10 Volt
signal. Per heating control four zone controls. Mixing fans can be used for a better temperature
distribution. Heating controls:
• On/off • Proportional
• Proportional control with range
• Water temperature
• High/low (8 zones)

Cooling
A maximum of two cooling systems can be controlled by means of an on/off contact or pulse/puse.
Per cooling control four zone controls.

Relative humidity
When a RH sensor is connected, the Fortica computer can guard the humidity in the broiler house.
If necessary, the Fortica can control a humidifying unit and/or adapt the ventilation.

CO2 level
The CO2/NH3 level in a house can be monitored when a sensor is connected to a Fortica computer,
if needed the ventilation is adapted.

Weather station
The weather situation can be of influence at your broiler house conditions. For this reason the
Fortica has the possibility to measure and record the weather conditions like temperature, RH,
wind speed and wind direction. If needed the Fortica can adapt certain settings to control the
perfect climate.

Universal controls
A choice can be made out of four universal “on/off” or “proportional” controls on the basis of
temperature.
Timers / Lighting
The lighting can be controlled two ways; 1st by means of an “on/off” control (max. 24 “on-/off”
times), and 2nd by means of the amount hours light per day. Also, it is possible to set a light
dimming time and a lighting level. A maximum of ten timers can be set.
• 1 x main light timer
• 1 x day light timer
• 1 x feed timer
• 1 x water timer
• 6 x on/off timers
The feed- and water timer can be coupled to the main lighting timer if there is a need to.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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POULTEC 39

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_____________________________________________________________________

Production

Feed control
Registration
The Fortica computer makes it possible to register the feed consumption, this gives you the
advantage of a daily view in feed consumption. Differences in feed consumption can be spot
easily. There are four ways for feed registration:
• Pulse weigher (one type of feed)
• Silo weighing system (max 9 silos, 2 groups)
• Feed weigher (max. 9 types of feed)
• Feeding computer

Regulation of feed lines


The regulation of feed lines (feed chain or feed pans) can be set three ways.
• amount per day
• amount per feeding time
• on / off times

Water
Registration
The Fortica computer can register the water consumption using a pulse input for a water counter
(max 8). The water consumption of the present day and the last two days is registered. The total
amount of water is also registered.

Control
By using a timer, a maximum number of 24 “start-/stop” times can be set for the provision of
water. This timer can be coupled to the main lighting timer. A choice can be made in “amount
water per start time” or “amount water per day”.

Animal weighing
When animal weighing is applied, you get a continuous view in course of the animal weight, in
consequence the uniformity can be guarded. A maximum of eight animal weighing systems can be
connected to the Fortica-PB computer.

Alarm

The Fortica can trigger an “alarm” or a “warning”. The “warning” shows a warning message, when
an “alarm” occurs the additional alarm contact is opened. All the solved alarm calls are stored in
the alarm history together with the start- and end times. Alarm inputs (max 16) can be connected to
the Fortica-PB.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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POULTEC 40

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_____________________________________________________________________

Management

In the management group, data is stored which gives information about e.g.; the present number of
animals, water- and feed consumption. When using animal weighing scales, information like
average weight and the uniformity of weights can be looked into. When the Fortica linked to the
optional PC software, the information can be processed into tables and graphs, therefore the
information can be easily analyzed.

• Features

Description Quantity Unit


FORTICA PB - Poultry computer for floor keeping 1 pcs
PT1000 Temperature sensor for Fortica 4 pcs
RV-A-0-5 Analog Humidity sensor 0-5 V 1 pcs
Negative Pressure sensor 0-100 Pa with accessories 1 pcs
Manometer mark II pressure readout 1 pcs
CO2-E2 - CO2-sensor 0-5000 ppm 4-20mA 1 pcs
Outside temperature sensors 1 /4 houses pcs
Ammonia sensor NH3 0-100 ppm 0-10V 1 pcs

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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2- Electrical Panel

• General

All computers, peripherals and switching elements can be built-in one panel.
Choosing a complete panel set will offer:
- Excellent overview of all your equipment
- Optimum ease control
- Elimination of dust related faults
- Minimal installation time
- High, closed off, security of your house’s control centre
- Speedy fault detection and correction
- Redundant automatic switch included for the power supply
- Over voltage protection for panel included
- Electrical cables are connected to the panel from bottom side
- Indoor electrical equipment can work with temperature ranging between 0 - 40°C
- External electrical equipment can work with temperature ranging between 0 – 55 °C
- Spare I/O will be provided in the electrical panel in order to connect any additional
equipment inside houses.

INNER VIEW FRONT VIEW

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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• Features

Description Quantity Unit


Electrical Complete board for the whole items listed in the offer 1 pcs

➢ Panel* in front of the house


Power Supply: 3x220/380V-50Hz (3-phases, with neutral)
Cable input: from the bottom part
Including Integration for:

- FORTICA-PB-PI
- CAN-OVP-PI
- Room temperature sensor
- Room humidity sensor
- Negative pressure sensor
- Ventilation, fans
- Pump of cooling pad
- Lighting
- Feeding system, augers motors
- Feeding lines motors
- Silo weighing
- Water counting
- Phase monitor (for emergency opening system and alarm system):
- Alarm

*The panel is not provided with differentials (earth leak protection) and not with extra light and
power group.

Emergency panel kit to operate 50% of the gable fans and the cooling system with a
secondary power supply in case of emergency

Cable entry to the main panel from the bottom side of the panel

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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IX. Alarm Section


• General

The ACA-10N is an alarm device with 10 alarm inputs,


allowing connection of signalers like a horn, a flashing
light, HBA (Interior Alarm) and a telephone selector
contact.
Setting an alarm delay and suppression time is possible
as well as continuous monitoring of charge and
discharge current.
Every 24 hours the battery capacity is checked and an
alarm is released at capacity drop below a set value.

• Features for Alarm System for 24 sites of 16 houses/site


Description Quantity Unit
ACA-10N Master Alarm 10 group 432 pcs
ZW1- Revolving Light 12 VDC 432 pcs
DS-12K Outside Horn 105 dB, 12 VDC 432 pcs
T-52 Alarm thermostat minimum maximum 384 pcs

Power
Power supply (F1) 230 Vac +/- 10 %, 50/60 Hz ( T 0.5 A)
Power consumption electronics 40 VA
Ambient temperature -10 °C … + 40 °C
Alarm input 24 Vdc/14 mA circuit breaker, R max. 100 Ω
Telephone selector contact Dead contact breaker, 24 Vac/dc 0.5 A max
Flashing light (F2) Voltage 12 Vdc (T 1.6 A)
Horn (F3) Voltage 12 Vdc (T 1.6 A)
HBA Voltage 12 Vdc - Curent 60 mA max.
Battery 12 Vdc / 2 Ah
Deviation battery test timer 25 ppm
Battery voltage indication U> 11.5 V : green
U< 11.5 V : yellow
U< 10.5 V : red
Battery current indication I> 1 mA : green
U< 1 mA : yellow
U< - 1 mA : red
Option ACA-OM8 Dead contact breaker, 24 Vac/dc 0.5 A max. via ACA 10 N_REL pcb
Operation temperature range 0…40 °C
Dimensions ( H x W x D) 270 x 345 x 115 mm
Encasing IP 54
Weight About 3 kg
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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X. Communication System

• General

The Fortica communication system ensures a secure connection with your barn. The Fortica
controllers communicate via IP and can be accessed over the Internet. Connection can be made via
a Fortlink with built-in SyslinQ router. It is also possible to use a SyslinQ router only, a
3G/4G/Wi-Fi® SyslinQ router, or a SyslinQ router that is integrated in a control panel.

• Features for Communication System for 24 sites of 16 houses/site

Description Quantity Unit


SYSLINQ Connectivity interface for management and remote control, incl. 24 pcs
power supply board (without NOVUS-FARM and SYSL-REMOTE)
ETHER-OVP-SET Overvoltage protection kit for Fortica and Ethernet incl. 432 pcs
2x UTP patch cable 30cm
ETHER-BK Ethernet cable 2x2x0,64mm for communication Fortica 19350 m
CONN-RJ45 4 Pins male RJ-45 connector 24 pcs
NOVUS-FARM Management program on USB-stick for FORTICA 24 pcs
SYSL-REMOTE Module SyslinQ Remote, remote control for Fortica 24 pcs
PT1000-BU Outside Temperature sensor 24 pcs

XI. Electrical Cables and Trays

• General

European standard electrical cables according to the exact needs


of each electrical component of the equipment. Special shielded
cables for sensors and weighing systems to allow correct data
transfer. Electrical cables Made in EU.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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C- Important information, terms and conditions

I. Documentation and Passwords

POULTEC will provide clear soft copies of the manuals in English language for all the offered
equipment free of charge.
POULTEC will provide all passwords to access all the offered automation systems free of charge.
Access for the communication system software will be allowed for an unlimited period and free of
charge.
Detailed professional drawings for all the electrical panels will be provide free of charge.

II. Building Specifications


The buyer must consider all the requirements for the equipment installation when building the
houses. The dimensions of the steel structure and other details of the buildings should not interfere
with the right installation of the equipment.
The buyer will provide clear ACAD drawings of the buildings to be approved by POULTEC for
matching the equipment installation requirements before building the houses.
POULTEC confirmation of the building drawings will be only for the equipment installation
requirements and will not investigate or approve any structural or physical characteristics of the
buildings which will remain the sole responsibility of the buyer.
Poultec may apply some minor changes on the BOQ in order to fit the equipment in the house
specifications. Any major changes with big extra cost will be charged on the customer.

III. Liability and Warranty

1- Intellectual property rights

1.1 Unless agreed otherwise, the contractor retains the copyright and all industrial property rights
in the offers made by him and in designs, illustrations, drawings, models, test models,
software etc. supplied by him.
1.2 The rights to the data shall remain the property of the contractor irrespective of whether costs
are charged to the customer for their production. Such data may not be copied, used or shown
to third parties without the express consent of the contractor. If this provision is infringed, the
customer shall owe the contractor a penalty of EUR 25,000. This penalty may be claimed in
addition to any compensation owed by law.
1.3 The customer must return the data supplied to him as at the first request of the contractor
within the period specified by the contractor. In the event of an infringement of this provision
the customer shall owe the contractor a penalty of EUR 1,000 per day. This penalty may be
claimed in addition to any compensation owed by law.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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2- Liability

2.1 The contractor is liable for damage which the customer suffers, and which is the direct and
sole result of a failure attributable to the contractor. However, only loss or damage for which the
contractor is insured or for which he should reasonably have been insured will be eligible for
compensation.
2.2 The following are not eligible for compensation:
a) consequential loss or damage, including for example loss or damage due to business standstills
and loss of profit.
b) damage to goods which are being worked on or to goods which are in the vicinity of the place
where the work is being carried out.
c) damage caused by the intent or deliberate recklessness of auxiliaries.

2.3 The customer indemnifies the contractor against all claims of third parties on account of
product liability due to a defect in a product which has been supplied by the customer to a third
party and consisted wholly or partly in products and/or materials supplied by the contractor.

3- Warranty

3.1 The general period of warranty for the scope of supply of the Seller is 24 months from the
date of commissioning however not exceeding 36 months as form the date of BL of the
equipment. A pre-requirement for the warranty service is that the system is operated and
serviced in accordance with the Seller's instructions. Mechanical parts which are damaged
as a result of outside influence or any other parts with exposure to wear and tear during
normal usage do not come under this warranty.
3.2 The Buyer has to examine the Seller's performances during the installation and the testing
period and in full detail for any recognizable deviations and to inform the Seller
immediately of any deviations which are ascertained. Otherwise, the obligation of the
Seller shall be considered as having been fulfilled.
3.3 Insofar as the Buyer undertakes any efforts -incorrectly- to eliminate faults himself or by a
third party without the consent of the Seller, the Seller shall be released from any warranty
obligations.
3.4 In the case of justified complaints, the Seller shall repair or replace the products at its sole
discretion. Seller will change any equipment that is not conform with the offer and that
should be sent as a notice to the seller within 10 days after the installation.
3.5 Subject to any other assurances or guarantees, no further warranty claim exists. In
particular, the Seller is not obliged to reimburse other expenses or claims for damages in
connection with the contract for any legal reasons whatsoever (in particular, so-called
subsequent damages), unless these depend on intention or gross negligence on the part of
the Seller. Records are to be kept for any faults that occurs.

4- Supervision
Poultec will provide skilled supervisors to supervise the installation of the Equipment. The
customer should inform Poultec about the number of supervisors needed min. 30 days prior the
startup of the installation.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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IV. Annex 1: DIALux Report for 1 Broiler House

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net
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V. Annex 2: Electrical Consumption for 1 Broiler House

Description Number Amp Volt Kw


Drive Unit - Cross-auger 1 1.98 400 0.75
Drive Unit - Feed Hopper 4 4.45 400 2.2
Medication Mixer Pump 1 0.70 230 0.161
Pressure Pump for Main Water Supply 1 3.6 400 1.5
Cone Fan 50” 15 3.00 400 1.1
Exhaust Fans 30’’ 3 1.6 400 0.67
Multispeed fan 1 3.8 230 0.77
MultiWinch for Air Inlets 2 1.00 24 0.03
MultiWinch for SP gates 2 1.00 24 0.18
Pad Cooling Pump 2 7.4 230 1.7
Fogging System Pump 1 9.1 400 4
Indirect Fire Unit for Central Heating 2 6.1 400 2.23
System – burner + fan heater
Recirculating Fans 6 1.3 400 0.33

Note:

Provided values are approximate and they are presented as fairly accurate consumption
estimate. Result data may vary depending on the operational conditions and active load.

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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VI. Annex 3: Technological Equipment Manufacturers

System Manufacturer Country


Air inlets TPI-POLYTECHNIEK B.V. The Netherlands
Alarm system and communication Hotraco Agri B.V. The Netherlands
load cells L.C. S.r.l. Italy
Cooling pads Gigola & Riccadri Italy
Cross-auger Codaf S.r.l. Italy
Drinking System and Main Water LUBING Maschinenfabrik GmbH
Supply & Co. KG Germany
Electrical panel and electrical
components Hotraco Agri B.V. The Netherlands
Electrical winches Hotraco Agri B.V. The Netherlands
Fans Multifan – Vostermans The Netherlands
Heating MABRE S.r.l. Italy
Shenzhen Hontech-Wins
Lighting Electronics Co., Ltd. China
Management & climate computer Hotraco Agri B.V. The Netherlands
Pan feeding system Codaf S.r.l. Italy
Rack & pinion system Hotraco Agri B.V. The Netherlands
Polnet Sp. z o.o. i Wspólnicy
Silo Spółka Komandytowa Poland
Silo weighing electronic module Hotraco Agri B.V. The Netherlands

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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VII. Annex 4: Ventilation system briefing Table

Ventilation System technical briefing


Section Item UOM Value
House Type - Broiler House
Offer Data

No. of Birds Bird 35000


House Dimension m 14.25*120*(2.8/3.8)
Maximum Weight Per Bird Kg/bird 1.75
55
all outdoor equipment are
Ambient data

Summer DBT °C
suitable to operate at 55 degrees
C
Summer RH% % 20
Winter DBT °C -4
Sandwitch Panel thickness and
- 5 cm
material
Design DBT (Cooling mode) °C 22-28
House
Inside

Design RH% (Cooling mode) % 50-70


Design DBT (Heating mode) °C 28-33
Temperature Deviation °C 1
No. of Cooling fans PCS 13
Type of fan - MF130 (V4D13)
Total Fan static pressure Pa 55.5
Flow rate of Fan m3/hr 39100
Minimum Total flow rate per
m3/hr 508300
house
Cooling Fan Data

No. of bladdes PCS 3


Fan Length mt 1.382
Fan height mt 1.382
Body material - Galvanized steel
bladdes material - PG
Electrical max motor Power Kw 1.1
Light Trap included (Yes/No) No
Cone Included (Yes/No) Yes
Data sheet provided (Yes/No) Yes
Minimum Air Speed Through
m/s 3.00
House
Cooling Pad material - Cellulose pad type G 7060
Cooling Pad

Pad thickneess mm 150


Pad height m 1.5
Data

Pad width m 0.6


Total length of pad per house m 54
No of Pads PCS 2
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
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Frame Material - PVC
Drain pan material - PVC
Air Speed Through Air Pad m/s 1.77
No. of Cooling pumps/house PCS 2
Cooling
Pumps

Pump calculated flow rate m3/hr 30 at 6m height


Pump Power Consumption Kw 1.7
Length mt 27
Height mt 1
Tunnel Inlets

Rack and pinion suitable to


Actuator type - operate a 5 cm thick sandwich
panel tunnel door
Air inlet flow / opening m3/hr 254150
Static preesure Pa 8.5
Total Capacity of Tunnel Inlet
m3/hr 508300
@ ESP Pa
No. of Exhaust fans PCS 3+1 (VS)
MF92 (V6D90) +6E92Q
Fan Model -
(V6E90)
Flow rate of Fan m3/hr 15700 & 17800
Exhaust Fan Data

Total flow rate per house m3/hr 64900


Total Fan static pressure Pa 25
No. of bladdes PCS 3-3
Fan Length mm 1014 + 1005
Fan Width mm 1080 + 1005
Galvanized Painted wire &
Body material -
special PVC
bladdes material - PG
Electrical motor Power Kw 0.67 Kw + 0.77 Kw
Light Trap included (Yes/No) No
No. of Air Inlets PCS 60
Model - 135-VFR
Flow rate per inlet @ ESP Pa m3/hr 2300 @ 25 Pa
Side wall Air Inlets

Total Flow @ ESP Pa for all


m3/hr 138000
side inlets
Inlet static pressure Pa 25
Wind Hood (Yes/No) Yes
Light Trap (Yes/No) No
Length mt 0.65
Width mt 0.27
High density
Material -
Polyurethane/insulated
No. of Heating units PCS 2
Heating

Fuel type - Diesel


System

Model - P200
Heater Flow rate m3/hr 13000
Heating Unit thermal capacity Kw 2 x 190
_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
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No. of circulation fans PCS 6


Circulation Fan Data Fan Model - EDC24
minimum Flow rate of Fan m3/hr 8000 at 0 Pa
Air Through (Air Delivery) m 30
No. of bladdes PCS 6
Fan Diameter/dimentions mm 600
Body material - Munter protect
bladdes material - Munter protect
Electrical motor Power Kw 0.5 HP
No. of Cooling pumps/house PCS 1
Pump flow rate l/min 21
No. of Nozzles PCS 240
Design pressure bar 70
Fog system

Fog size microns 5 Micron


Nozzle size mm 0.2
Kind of Nozzle - Stainless Steel 316L Acid Proof
Fiter QTY PCS one filter set includes 4 filters
Filter Size microns 1 - 5 - 10 - 25 Micron
Pipe material - Stainless Steel 316L Acid Proof
Length of Pipe m 240

_______________________________________________________________________________________

MAIN OFFICE: JORDAENSKAAI 24 – BELGIUM PHONE: +32 3 226 98 50 FAX: +32 3 226 98 52
MIDDLE EAST & AFRICA: BEIRUT – LEBANON PHONE: +961 1 888983 FAX: +961 1 874969
info@poultec.net www.poultec.net

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