Professional Documents
Culture Documents
ERT160
TRANSCEIVER UNIT
P/N: 9599-607-18503
RECORD OF REVISIONS
1 JUN 15/00
2 OCT 30/08
HIGHLIGHTS
Pages which have been added or replaced are outlined below with the highlights of the temporary revision
SB ERT-160-34-001 to ERT-160-
SBL Page 1 and Page 2 Insert in front of SBL Page 1 and 2
34-006 added
TEMPORARY
REVISION INSERTED DELETED
PAGE REVISION
No. No. DATE BY No. BY
SBL PAGE 1
THALES
01 SBL PAGE 2 SEP 08/09
COMMUNICATIONS
SILL PAGE 1/2
S. B. MANUAL MANUAL
No. SUBJECT REVISION REVISION
NUMBER DATE
ERT-160-34-006 Not Applicable for this version (CMM ATA 34-42-38) 1 JUL 15/93
S. B. MANUAL MANUAL
No. SUBJECT REVISION REVISION
NUMBER DATE
ERT-160-34-012 REPLACEMENT OF THE INITIAL FOAM OF THE FIRST ISSUE JUN 11/08
EQUIPPED COVER BY A NEW REFERENCE
S. I. L. MANUAL MANUAL
No. SUBJECT REVISION REVISION
NUMBER DATE
S. B. MANUAL MANUAL
No. SUBJECT REVISION REVISION
NUMBER DATE
ERT-160-34-012 REPLACEMENT OF THE INITIAL FOAM OF THE FIRST ISSUE JUN 11/2008
EQUIPPED COVER
ADDITIONAL WORK
None.
REVISION SEQUENCE
© THALES Communications
SERVICE BULLETIN
SUMMARY OF THE SERVICE BULLETIN
NOTE: This Summary is issued for information only and is not approved by the relevant
airworthiness authority.
Effectivity
This Service Bulletin is applicable to the Thales Communications ERT-160 RADIO ALTIMETER
PNR 9599-607-18501, 9599-607-18503 and 9599-607-18505 for all the combinations of
amendments made before.
In production, the ERT-160 RADIO ALTIMETER PNR 9599-607-18503 will include this modification
from serial number 2909 (PNR 9599-607-18501 and 9599-607-18505 are no more produced).
Concurrent Requirements
Not applicable.
Reason
Due to specific conditions of exploitation (vibrations), the connection of the different boards to the
mother board may be deficient, leading to the generation of intermittent faults.
Description
The initial foam of the equipped cover is replaced by a new foam with a better resistance against
higher mechanical constraints.
Compliance
This Service Bulletin will be done during a repair procedure of the ERT-160 and on first return.
Manpower
The estimated time necessary to do the work in this Service Bulletin is 0.50 hours.
© THALES Communications
SERVICE BULLETIN
Software Accomplishment Summary
Not applicable
References
Material Information
Necessary parts to do this Service Bulletin are available in the form of a Hardware modification kit
PNR 61938223AA.
Change Identification
After implementation of this Service Bulletin, the ERT-160 is marked with Mod No. 12.
After implementation of this Service Bulletin, an identification label PNR 61816613AA is stuck on
the equipped cover of the ERT-160.
© THALES Communications
SERVICE BULLETIN
OPTIONAL TECH. DOC.
Thales Communications: ECP0607016 Rev.-1
DEFINITIONS
Operator Company that operates regular revenue services, with aircraft on which
the modified equipment is installed.
1. Planning Information
A. Effectivity
In production, the ERT-160 RADIO ALTIMETER PNR 9599-607-18503 will include this
modification from serial number 2909 (PNR 9599-607-18501 and 9599-607-18505 are no
more produced).
B. Concurrent Requirements
Not applicable.
C. Reason
Due to specific conditions of exploitation (vibrations), the connection of the different boards
to the mother board may be deficient, leading to the generation of intermittent faults.
D. Description
The initial foam of the equipped cover is replaced by a new foam with a better resistance
against higher mechanical constraints.
E. Compliance
© THALES Communications
SERVICE BULLETIN
This Service Bulletin will be done during a repair procedure of the ERT-160 and on first
return.
F. Approval
For ERT-160 P/N 9599-607-18501 and 9599-607-18505: this Service Bulletin is the
application document for the data approved on June, 02 2008 according to the CE
1702/2003 part 21 rules.
G. Manpower
The estimated time necessary to do the work in this Service Bulletin is 0.50 hour.
None.
Not Changed.
Not applicable.
K. References
Conforms to Engineering Change Proposal (ECP) reference: 0607016 Rev.-1 dated NOV
21/2006.
CMM with IPL, ATA No. 34-42-39 Rev.4 dated SEP 30/10.
Not applicable.
© THALES Communications
SERVICE BULLETIN
2. Material information
(1) Material
Necessary parts to do this Service Bulletin are available in the form of one modification
kit PNR 61938223AA.
(2) Price
Kit PNR 61938223AA Unit price 2011: 2400 EUR for quantity 1.
(3) Availability
Not applicable.
For ERT-160 PNR 9599-607-18503: all information about this Service Bulletin No.
ERT-160-34-012 should be addressed to:
THALES COMMUNICATIONS
Parc d’activité Kléber
160, Boulevard de Valmy
BP 42
92704 COLOMBES CEDEX
FRANCE
Tel. : 33 1 41 30 30 00
Fax. : 33 1 41 30 33 57
e-mail : supportline@fr.thalesgroup.com
For ERT-160 PNR 9599-607-18501 and 9599-607-18505: all information about this
Service Bulletin No. ERT-160-34-012 should be addressed to:
THALES AVIONICS
Air Transport Avionics
105, avenue du Général Eisenhower
BP 63647
31036 TOULOUSE CEDEX 1
FRANCE
Tel. : 33 5 61 19 76 95
Fax. : 33 5 61 19 68 20
e-mail : retrofit.ata@fr.thalesgroup.com
© THALES Communications
SERVICE BULLETIN
B. Industry Support Information
The Service Bulletin is done during maintenance operation, at the Operator's request.
The part required to modify one ERT-160 are itemized in the modification kit PNR
61938223AA.
Special
Item New PNR Key Word Old PNR Qty Instructions/
Disposition
Marked with
2 61816613AA Identification label / 1 “EQUIPPED WITH
MOD 12”
The material necessary for each spare is the same as in the section Material Necessary for
Each Component.
E. Reidentified Parts
Not applicable.
© THALES Communications
SERVICE BULLETIN
3. Accomplishment Instructions
A. General
B. Change Identification
After the application of this Service Bulletin, the PNR of the ERT-160 does not
change.
After the application of this Service Bulletin, on the modification label of the ERT-
160 (located on the front panel), mark out the Mod 12.
After the application of this Service Bulletin, an identification label PNR 61816613AA is
stuck on the equipped cover of the ERT-160.
© THALES Communications
SERVICE BULLETIN
SUMMARY OF THE SERVICE BULLETIN
NOTE: This Summary is issued for information only and is not approved by the relevant
airworthiness authority.
Effectivity
This Service Bulletin is applicable to the Thales Communications ERT-160 RADIO ALTIMETER
PNR : 9599-607-18501 MOD 11, 9599-607-18503 MOD11 and 9599-607-18505 MOD11.
In production, the ERT-160 RADIO ALTIMETER PNR 9599-607-18503 will include this modification
from serial number 3160 (PNR 9599-607-18501 and 9599-607-18505 are no more produced).
Concurrent Requirements
Not applicable.
Reason
The daughter board PL1 PNR 61711946AA (TRT303BNG), which replaces the obsolete TRT303B,
makes breakdown equipment in exploitation. PL1 unplugs itself from its support located on the
INPUT/OUTPUT Board. When connection between PL1 and INPUT/OUTPUT board is not any
more insured, height messages are no more transmitted by the Radio-altimeter
Description
The modification consists in adding ECCOBOND 45 glue to secure the mechanical fastening of PL1 daughter
board on its support.
Compliance
The Service Bulletin will be done by Thales Communications during a repair of the equipment
whatever the reason for the failure.
Manpower
The estimated additional time necessary to do the work in this Service Bulletin is 1.00 hour.
NOTE: This time does not include adjustment, testing and acceptance test report.
© THALES Communications
SERVICE BULLETIN
Software Accomplishment Summary
Not applicable.
References
Material Information
Not applicable.
Change Identification
© THALES Communications
SERVICE BULLETIN
OPTIONAL TECH. DOC.
Thales Communications: ECP 1011009 Rev.02
DEFINITIONS
Operator Company that operates regular revenue services, with aircraft on which
the modified equipment is installed.
1. Planning Information
A. Effectivity
In production, the ERT-160 RADIO ALTIMETER PNR 9599-607-18503 will include this
modification from serial number 3160 (PNR 9599-607-18501 and 9599-607-18505 are no
more produced).
B. Concurrent Requirements
Not applicable.
C. Reason
The daughter board PL1 PNR 61711946AA (TRT303BNG), which replaces the obsolete
TRT303B, makes breakdown equipment in exploitation. PL1 unplugs itself from its support
located on the INPUT/OUTPUT Board. When connection between PL1 and INPUT/OUTPUT
board is not any more insured, height messages are no more transmitted by the Radio-
altimeter.
D. Description
© THALES Communications
SERVICE BULLETIN
E. Compliance
The Service Bulletin will be done by Thales Communications during a repair of the
equipment whatever the reason for the failure.
F. Approval
For ERT-160 P/N 9599-607-18501 and P/N 9599-607-18505: this Service Bulletin is the
application document for the data approved on APR 06/2011 according to the CE
1702/2003 part 21 rules.
G. Manpower
The estimated additional time necessary to do the work in this Service Bulletin is 1.00 hour.
NOTE: This time does not include adjustment, testing and acceptance test report.
None.
Not Changed.
Not applicable.
K. References
Conforms to Engineering Change Proposal (ECP) REF 1011009 Rev.02 dated 18/01/2011
and signed 03/03/2011.
CMM with IPL, ATA No. 34-42-38 Rev 03 REF 36701701-AD dated JUN 14/10.
CMM with IPL, ATA No. 34-42-39 Rev 04 REF 3511-271-36403-AC dated SEP 30/10.
© THALES Communications
SERVICE BULLETIN
L. Other Publications Affected
Not applicable.
2. Material information
Not applicable.
The Service Bulletin will be done free of charge to the Operators, during a repair
of the equipment whatever the reason for the failure.
(b) For equipment out of warranty, the cost will be borne by the Operators.
- Not applicable.
For ERT-160 9599-607-18503: all information about this Service Bulletin should be
addressed to:
THALES COMMUNICATIONS
Parc d’activité Kléber
160, Boulevard de Valmy
BP 42
92704 COLOMBES CEDEX
FRANCE
Tel. : 33 1 41 30 30 00
Fax. : 33 1 41 30 33 57
e-mail : supportline@fr.thalesgroup.com
© THALES Communications
SERVICE BULLETIN
For ERT-160 PNR 9599-607-18501 and PNR 9599-607-18505: all information about this
Service Bulletin should be addressed to:
THALES AVIONICS
Air Transport Avionics
105, avenue du Général Eisenhower
BP 63647
31036 TOULOUSE CEDEX 1
FRANCE
Tel. : 33 5 61 19 76 95
Fax. : 33 5 61 19 68 20
e-mail : retrofit@fr.thalesgroup.com
Not applicable.
Not applicable.
E. Reidentified Parts
Not applicable
© THALES Communications
SERVICE BULLETIN
3. Accomplishment Instructions
A. General
B. Change Identification
© THALES Communications
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
S. I. L. MANUAL MANUAL
No. SUBJECT REVISION REVISION
NUMBER DATE
LEP Page 1
34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
ILLUSTRATED PARTS
LIST
LEP Page 2
34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION 1
1. General 1
A. Purpose of AHV16 radio altimeter 3
B. Functions 3
C. Symbols and abbreviations used in the text 3
2. Equipment specifications 4
3. ERT160 functional description 12
4. Radio altimeter operating principle 15
5. Modules operation 19
A. Hyperfrequency unit 19
B. Power supply board 19
C. Input/Output board 21
D. Microprocessor board 22
E. Servo-Loop board 27
1. General 101
2. Test set-up 101
A. Configuration of the BTE800 test bench 102
B. Configuration of the ARINC 429 DIGITAL DISPLAY 102
3. Operating tests 105
A. Test setup 105
B. Tests procedure 107
5. Fault isolation tests 126
DISASSEMBLY 301
1. Introduction 301
2. Precautions 301
3. Disassembly procedures 301
SUBJECT PAGE
CLEANING 401
1. Introduction 401
2. Cleaning products 401
3. Procedures 401
A. Connectors 401
B. Covers and shields 401
CHECK 501
ASSEMBLY 701
1. General 701
2. Protections 701
3. Re-assembly procedures
701
4. Storage 702
SUBJECT PAGE
LIST OF FIGURES
FIGURE PAGE
101 - BTE160 test bench (BTE800 and ARINC 429 digital display) 103
INTRODUCTION
This manual has been prepared in accordance with Air Transport Association Specification No 100 for
Manufacturer's Technical Data. It is designed to ensure effective, continued operation of the ERT160 R/A.
This manual describes all the operations which are necessary for carrying out 2th maintenance level, that is to say
without making use of the soldering iron or any complex equipment.
- Disassembly,
Introduction Page 1
34-42-38 February 15/1993
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
SAFETY INSTRUCTIONS
This graphic symbol showing a hand on a dark background (to IEC 747-1 standard) means that the equipment on
which it appears (assembly or subassembly) contains components sensitive to electrostatic discharges.
The following rules shall be complied with when carrying out any type of servicing on equipment bearing this
symbol:
- the equipment shall be placed on a conducting or antistatic working surface grounded through a resistance of
between 250 kohms and 1 megohm,
- the operator shall wear a cotton smock and shall be linked with the working surface by a conducting
wristband through a resistance of 1 megohm,
- the transport and storage of the printed circuit boards shall be done with conducting or antistatic packaging.
SHORT-CIRCUIT PRECAUTIONS
No servicing shall be performed on any active or passive components while the equipment is energized.
Introduction Page 2
34-42-38 February 15/1993
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
1. General
The ERT160 transceiver unit houses the AHV16 radio altimeter transmission, reception and data processing
components. A main connector (41 pins) is located on the front panel.
- Equipped cover,
- Hyperfrequency unit,
- Power supply board,
- Input/output board,
- Microprocessor board,
- Servo-loop board
Following the application of Service Bulletin (refer to the Service Bulletin list, page SBL), the identification of
the ERT160 and of the main parts must be in accordance with the highest level of improvement.
Each part of the ERT160 (except the equipped cover) is identified with one identification label (P/N, S/N and
date information) and one modifications label.
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34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
In the Figure 2, are listed all the possible configuration following the highest level of improvement.
Service
Identification of Identification of
bulletin Identification of the
the ERT160 the Identification of the Identification of the Identification of the
applied Microprocessor
(on the front Hyperfrequency Power supply board Input/output board Servo-loop board
on the board
panel) unit
ERT160
P/N 3511-181-
Initial P/N 3511-181- P/N 3511-181-60521 P/N 3511-181-60531
Mod 1.2.3.4.5 P/N 3511-181-60511 16093 with Mod 1,
configura 20341 with Mod 1 with Mod 1 marked with Mod 1, 2, 3 and
are marked out No Mod marked out 2, 3 and 5 marked
-tion and 4 marked out out 5 marked out
out
P/N 3511-181-60531
with Mod 1, 2, 3, 5 P/N 3511-181-
P/N 3511-181- P/N 3511-181-60521
ERT-160- Mod 7 is P/N 3511-181-60511 and 7 marked out or 16093 with Mod 1,
20341 with Mod 1 with Mod 1 marked
34-007 marked out No Mod marked out P/N 3511-181-60532 2, 3 and 5 marked
and 4 marked out out
with Mod 1, 2, 3, 5 out
and 7 marked out
P/N 3511-181-60531
with Mod 1, 2, 3, 5
P/N 4678436A P/N 3511-181-60521 and/or 7 marked out P/N 4678437A with
ERT-160- Mod 8 is P/N 3511-181-60511
with Mod 1, 4 and with Mod 1 marked or P/N 3511-181- Mod 1, 2, 3 , 5 and
34-008 marked out No Mod marked out
8 marked out out 60532 8 marked out
with Mod 1, 2, 3, 5
and 7 marked out
P/N 3511-181-60531
P/N 3511-181- P/N 3511-181-
with Mod 1, 2, 3, 5
20341 with Mod 1 16093 wth Mod 1,
and/or 7 and 9
and 4 marked out P/N 3511-181-60511 P/N 3511-181-60521 2, 3 and 5 marked
ERT-160- Mod 9 is marked out or P/N
or P/N With Mod 9 marked with Mod 1 marked out or P/N
34-009 marked out 3511-181-60532
4678436A with out out 4678437A wth
with Mod 1, 2, 3, 5
Mod 1, 4 and/or 8 Mod 1, 2, 3 , 5 and
and/or 7 and 9
marked out 8 marked out
marked out
P/N 3511-181- P/N 3511-181-60531
P/N 3511-181-
20341 with Mod with Mod 1, 2, 3, 5
16093 wth Mod 1,
1, 4 and 9 and/or 7 and/or 9
P/N 3511-181-60511 P/N 3511-181-60521 2, 3 and 5 marked
ERT-160- Mod 10 is marked out or marked out or P/N
No Mod marked out or with Mod 1 marked out or P/N
34-010 marked out P/N 4678436A 3511-181-60532
with Mod 9 marked out out 4678437A wth
with Mod 1, 4 with Mod 1, 2, 3, 5
Mod 1, 2, 3 , 5 and
and/or 8 and 9 and/or 7 and/or 9
8 marked out
marked out marked out
P/N 3511-181- P/N 3511-181-60531
P/N 3511-181-
20341 with Mod with Mod 1, 2, 3, 5
16093 wth Mod 1,
1, 4 and/or 9 and/or 7 and/or 9
P/N 3511-181-60511 P/N 3511-181-60521 2, 3 and 5 marked
ERT-160- Mod 11 is marked out or marked out or P/N
No Mod marked out or with Mod 1and 11 out or P/N
34-011 marked out P/N 4678436A 3511-181-60532
with Mod 9 marked out marked out 4678437A wth
with Mod 1, 4 with Mod 1, 2, 3, 5
Mod 1, 2, 3 , 5 and
and/or 8 and/or 9 and/or 7 and/or 9
8 marked out
marked out marked out
P/N 3511-181- P/N 3511-181-60531
P/N 3511-181-
20341 with Mod with Mod 1, 2, 3, 5
16093 wth Mod 1,
1, 4 and/or 9 and/or 7 and/or 9
P/N 3511-181-60511 P/N 3511-181-60521 2, 3 and 5 marked
ERT-160- Mod 12 is marked out or marked out or P/N
(1) No Mod marked out or with Mod 1and/or 11 out or P/N
34-012 marked out P/N 4678436A 3511-181-60532
with Mod 9 marked out marked out 4678437A wth
with Mod 1, 4 with Mod 1, 2, 3, 5
Mod 1, 2, 3 , 5 and
and/or 8 and/or 9 and/or 7 and/or 9
8 marked out
marked out marked out
(1)
NOTE : after the application of the Service Bulletin ERT-160-34-012, a label is stuck on the equipped
cover (the label is marked with “EQUIPPED WITH MOD 12”).
The radio altimeter measures the height of the aircraft above any kind of ground. It is used for guiding
the aircraft or as a safety element in the vertical plane.
B. Functions
The radio altimeter provides the pilot with accurate height information when the aircraft is within the
transceiver measurement range and more particularly in the landing phase.
The information delivered by the radio altimeter can be used by the autopilot or by the ground proximity
warning system.
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COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
2. Equipment specifications
CHARACTERISTICS SPECIFICATIONS
MECHANICAL DATA
(Figure 4)
TECHNICAL DATA
OPERATIONAL DATA
Time constant In the helicopter version, time constant is less than 400 ms
(selection by a strap on corresponding pins of main connector).
Source destination Two systems can be identified with straps on corresponding pins of main
identifier (SDI) connector:
System 1: bit 9 at 1 and bit 10 at 0 (of BNR and BCD ARINC words)
System 2: bit 9 at 0 and bit 10 at 1 (of BNR and BCD ARINC words)
Equipment specifications
Figure 3 (1/4)
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34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
CHARACTERISTICS SPECIFICATIONS
Analog output Three analog outputs are available with laws selectable externally by means of
straps on main connector.
Analog output 1
Equipment Specifications
Figure 3 (2/4)
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34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
CHARACTERISTICS SPECIFICATIONS
Analog output 2
Analog output 3
- Linear laws:
Equipment specifications
Figure 3 (3/4)
Page 6
34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
CHARACTERISTICS SPECIFICATIONS
NO/NC Failure Warning One relay with two contacts switching power on a resistive load: 30 V, 1 A
Height accuracy
- Digital output:
- Analog outputs:
Law 3: 0 / 5000 ft
from 0 to 135 ft: ± 4 ft
from 135 ft to 2,500 ft: ± 3 %
from 2,500 ft to 5,000 ft: ± 4 %
Equipment specifications
Figure 3 (4/4)
Pages 7/8
34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
Pages 9/10
34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
HEIGHT HEIGHT
OUTPUT HEIGHT OUTPUT
HEIGHT VOLTAGE IN FEET VOLTAGE
IN FEET IN VOLT IN VOLT
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COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
A filtering assembly (6) is provided behind the front panel. An interconnection board PL1 (7) located at the
base of the unit supports the following circuits:
Two screws goes through the subassemblies via spacers. This arrangement improves the vibration
strength of the boards.
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P/N 9599-607-18503
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P/N 9599-607-18503
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COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
A voltage controlled oscillator (VCO) is driven by a sawtooth generator and transmits a frequency
modulated signal as in Figures 8 and 9.
The signal is reflected by the ground, comes back and is received by the receiving antenna after a delay τ
proportional to the aircraft height H.
A difference exists between the transmitted frequency and the received frequency:
dF
fb(t) = F(t) - F(t- τ ) = τ
dt
If the modulation is linear:
∆F
fb = τ
T
The fb error voltage is integrated, amplified and is used to control the modulator which is a sawtooth
generator with a constant amplitude and a slope which is function of the control voltage.
The sawtooth generator then drives the transmitting source and the loop closes through the ground.
A monitoring discriminator ensures that the beat frequency spectrum is centered on fbo (fbo is the desired
value of fb, fbo = 25 kHz). In the absence of spectrum, a search cycle is triggered and the alarms are
displayed after an appropriate time constant.
Searching is made at switch-on or when the aircraft height exceeds the system range.
One search cycle takes about 0.7 second and is repeated as long as there is no correct beat signal.
As soon as the modulation rate corresponds to the height of the aircraft, the energy in the monitoring
discriminator rises above a presety threshold and the radio altimeter loop begins to track the height
variation.
The monitoring discriminator continuously monitors the quality of the received signal. There is therefore a
permanent check of the complete loop including antennas and reflection from the ground.
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COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
The height information is derived from the modulation period T which is measured by a counter working on
clock pulses.
As opposed to other non controlled systems, the frequency difference fb and the frequency deviation ∆F
do not depend on the height. The only variable parameter proportional to height is the frequency
modulation rate of the transmitter.
∆F
T =τ.
fb
The delay τ depends on the aircraft height and also on the delay in the cables that connect the R/T unit to
the antennas:
2H
τ =τ i +
C
τi is the AID (Aircraft Installation Delay)
2H ∆F
thus T = ( . + τi )
C fb
With the above indicated values of ∆F and fb, T increases by 10 µs when H increases by 1 foot and τ by
2 ns. It is obviously easier to measure a 10 µs than a 2 ns variation.
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ERT160
P/N 9599-607-18503
Pages 17/18
34-42-38 OCT 30/08
COMPONENT MAINTENANCE MANUAL
ERT160
P/N 9599-607-18503
5. Modules operation
The ERT160 R/T unit, designed in the form of a module, is composed of the following six modules:
- sub-assembly unit,
- hyperfrequency unit,
- microprocessor board,
- power supply board,
- input/output board,
- servo-loop board.
(1) General
The microwave source, frequency-modulated linearly by a sawtooth signal, transmits the FM/CW
wave toward the ground via a transmit antenna.
The wave resulting from ground reflection is picked up by the receive antenna. A microwave mixer
carries out the mixing of the received wave with a fraction of the transmitted wave. Thus one
obtains the beat signal which is previously amplified before being delivered to the servo loop.
The operation of the transmission source is monitored by means of two resonant cavities making it
possible to calibrate the frequency deviation ∆F between the transmitted wave and the center
frequency Fo.
The power supply is of DC-DC type using the forward converter principle.
The transfer of energy from the primary to the secondaries in the power supply transformer takes place
during the saturation of a chopper transistor.
An alarm circuit is also placed on the board. This circuit, separable from that of the power supply, is
capable of delivering + 28 V "alarm" information to the aircraft wiring, with the possibility of constantly
delivering a current of 0.5 A.
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P/N 9599-607-18503
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ERT160
P/N 9599-607-18503
- + 21 V: used for all the analog circuits and the power supply of the UHF source,
. in analog voltage form: three outputs transmit the information according to "voltage-height" laws,
programmable by the user;
. in digital word form: an output transmits the information in accordance with ARINC 429 standard.
Monitoring takes place, on the one hand, on all three analog outputs and, on the other, on the
digital output:
. display of failure code through a series of five light-emitting diodes (list of fault codes on
figure 105).
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- Computer function:
. Microprocessor,
. RAM and PROM,
. Address decoding.
- Initialization function:
This function forces the resetting of the microprocessor after three events:
- Calibration function:
This function consists in adjusting the amplitude and average value of the frequency modulation
sawtooth to check the frequency range transmitted.
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. variable-gain LF amplifier,
. tracking discriminator,
. error voltage integrator,
. dynamic gain equalizer,
. sawtooth generator.
. control discriminator,
. search/track logic.
- a self-test system making it possible, under microprocessor control, to check the validity of the
preceding circuits (VCO and integrator 2).
- a system for shaping the "cavity" signals coming from the UHF.
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1. General
The maintenance of the ERT160 R/T is carried out with a BTE160 test bench including an ARINC 429 digital
display and a BTE800 test bench.
In order to carry out 2th maintenance level, two types of tests are to be taken into account:
- operating tests,
The fault isolation tests are used to detect and proceed to the exchange of the faulty module: these tests
are to be performed only if the result of an operating test is incorrect.
The spare modules are delivered and adjusted in factory; but it may be necessary to improve the
adjustments on the Power Supply board, on the Input/output board and on the Hyperfrequency module
when these boards are installed.
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3. Operating tests
The test procedure is intended to check the characteristics of the ERT160 transceiver unit.
The operating tests are carried out on the equipment with the cover closed.
A. Test setup
The 0 foot reference is reached when the A and B points are directly gathered. In these conditions, the
electrical length of the line between the ERT160 transmission and reception connectors is of 28 feet
(AID).
Before energizing the ERT160, (from the bench) check that the "ALTITUDE SIMULATOR" switch (S8) is
set to "OFF".
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OSCILLOSCOPE
CRYSTAL
DETECTOR
MILLIWATTMETER
WAVEMETER
REAR ATTENUATOR
CONNECTOR OF 6dB or 10dB
THE ERT-160
VARIABLE VARIABLE
ATTENUATOR ATTENUATOR
(BY STEP) (CONTINUOUS)
“TX” ANTENNA A
ACCESS
COUPLER 10dB
DELAY
LINE
ATTENUATOR
3dB or 6dB
“RX” ANTENNA
ACCESS
B
AID = 28ft
NOTE: In the functional test procedure, it is necessary to connect, between the points A and B, delay lines of
130 ft, 500 ft, 1000 ft, 2000 ft and 4500 ft. If the point A is linked to the point B, the corresponding delay
line is 0 ft (AID value).
NOTE: For the different values of the delay lines specified in the operating tests procedure (130 ft, 500 ft,
1000 ft, 2000 ft and 4500 ft), the accepted tolerance of the electrical length is ± 2 % (130 ft ± 2.6 ft, 500 ft
± 10 ft, 1000 ft ± 20 ft, 2000 ft ± 40 ft and 4500 ft ± 90 ft).
NOTE: To perform correctly the Accuracy measurement, it is necessary to know with accuracy the electrical
length and the corresponding attenuation inserted between “TX” and “RX” antenna access of the
ERT5X0.
NOTE: RF attenuation of each element (cables, delay line) must be known with accuracy in order to take into
account consideration for Sensitivity and RF transmitted power measurements.
RF Test Setup
Figure 102
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B. Tests procedure
Between the points A and B of the RF test set-up (refer to Figure 102), insert a delay line of 130 ft
and adjust the total loop attenuation (between “TX” and “RX” access of the ERT160 to
63 dB ± 1 dB.
NOTE: In the operating tests procedure, the ERT160 is powered-on by setting the switch S7 of
the BTE800 (refer to Figure 101) to “~” position.
In the operating tests procedure, the ERT160 is powered-off by setting the switch S7 of
the BTE800 (refer to Figure 101) to “0” position.
- For a power supply equal to 28 V ± 0.1 V, check that the consumed current Ic by the ERT160
is less than 0.6 A (read the value on M2 of BTE800).
- Configure the ERT160 in manual simulation by setting the switch S8 (of the BTE800, refer
to Figure 101) to “ON” position.
- With R4 and R3 (of the BTE800, refer to Figure 101), adjust the duration of the sawtooth
(displayed on the oscilloscope) to 1 ms ± 0.1 ms.
- Synchronize the oscilloscope with “SYNC” signal (from the connector J12 of the ARINC
429 DIGITAL DISPLAY).
- The transmission signal detected by the crystal detector is displayed on the oscilloscope.
- Adjust the wave-meter in the transmitted band, taking into account the absorption "beep".
Measure Fmax and Fmin and check that:
Fmin 4.238 MHz ± 20 MHz
It follows from this that Fmax - Fmin = ∆F = 123 MHz ± 3 MHz
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- Connect the milliwattmeter instead of the wave-meter on the output - 10 dB of the coupler
(refer to Figure 102).
- Measure the transmitted power, taking into account of the attenuation of the coupler and
connecting cables.
- Tolerance: Pe ≥ 40 mW
- Configure the ERT160 in normal mode by stopping the manual simulation (the switch S8
of the BTE800, refer to Figure 101, is set to “OFF” position).
- Connect the point A to the point B of the RF test set-up, refer to Figure 102 (the electrical
length between “TX” and “RX” access of the ERT160 must be equal to 28 ft).
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Check that the ERT160 is in “SEARCHING MODE” (On the ARINC 429 DIGITAL
DISPLAY, DS2 lights, refer to Figure 101).
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE” (On the ARINC 429 DIGITAL DISPLAY, DS1, DS2 and DS3 are extinguished,
refer to Figure 101).
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- Configure the ERT160 to take into account an AID value equal to 57 ft, with the ARINC
429 digital display (refer to Figure 101):
- Switch S12 set to “1” position
- Switch S11 set to “0” position
- Switch S10 set to “1” position
- As the ERT160 is configured with an AID value of 57 ft, the electrical length between “TX”
and “RX” access (of the ERT160) must be equal to 57 ft when point A is connected to
point B (refer to Figure 102).
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE”.
- Configure the ERT160 to take into account an AID value equal to 80 ft, with the ARINC
429 digital display (refer to Figure 101):
- Switch S12 set to “0” position
- Switch S11 set to “1” position
- Switch S10 set to “0” position
- As the ERT160 is configured with an AID value of 80 ft, the electrical length between “TX”
and “RX” access (of the ERT160) must be equal to 80 ft when point A is connected to
point B (refer to Figure 102).
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE”.
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For each simulated altitude, check that the sensibility is included within the limits of the
figure 103.
- Configure the ERT160 to take into account an AID value equal to 28 ft, with the ARINC
429 DIGITAL DISPLAY (refer to Figure 101):
- Switch S12 set to “0” position
- Switch S11 set to “1” position
- Switch S10 set to “1” position
- As the ERT160 is configured with an AID value of 28 ft, the electrical length between “TX”
and “RX” access (of the ERT160) must be equal to 28 ft when point A is connected to
point B (refer to Figure 102).
- Between points A and B of the RF test set-up (refer to Figure 102), insert a delay line of
130 ft.
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Check that the ERT160 is in “SEARCHING MODE” (On the ARINC 429 DIGITAL
DISPLAY, DS2 lights, refer to Figure 101).
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE” (On the ARINC 429 DIGITAL DISPLAY, DS1, DS2 and DS3 are extinguished,
refer to Figure 101).
- Between points A and B of the RF test set-up (refer to Figure 102), insert a delay line of
500 ft.
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE”.
- Between points A and B of the RF test set-up (refer to Figure 102), insert a delay line of
1000 ft.
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE”.
- Between points A and B of the RF test set-up (refer to Figure 102), insert a delay line of
2,000 ft.
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE”.
- Between points A and B of the RF test set-up (refer to Figure 102), insert a delay line of
4,500 ft.
- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and
“RX” access of the ERT160.
- Slowly decrease the total loop attenuation until the ERT160 switchovers to “TRACKING
MODE”.
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Configured output laws Configuration of the dedicated switchs of the ARINC 429
DIGITAL DISPLAY (refer to Figure 101)
Law 1.1 (analog output 1) Switch S7 set to “1” position
Switch S8 set to “1” position
Switch S9 set to “1” position
Law 1.2 (analog output 1) Switch S7 set to “0” position
Switch S8 set to “1” position
Switch S9 set to “1” position
Law 1.3 (analog output 1) Switch S7 set to “1” position
Switch S8 set to “0” position
Switch S9 set to “1” position
Law 1.4 (analog output 1) Switch S7 set to “0” position
Switch S8 set to “0” position
Switch S9 set to “1” position
Law 1.5 (analog output 1) Switch S7 set to “1” position
Switch S8 set to “1” position
Switch S9 set to “0” position
Law 1.6 (analog output 1) Switch S7 set to “0” position
Switch S8 set to “1” position
Switch S9 set to “0” position
Law 1.7 (analog output 1) Switch S7 set to “1” position
Switch S8 set to “0” position
Switch S9 set to “0” position
Law 1.8 (analog output 1) Switch S7 set to “0” position
Switch S8 set to “0” position
Switch S9 set to “0” position
Law 3.1 (analog output 3) Switch S5 set to “0” position
Switch S6 set to “0” position
Law 3.2 (analog output 3) Switch S5 set to “0” position
Switch S6 set to “1” position
Law 3.3 (analog output 3) Switch S5 set to “1” position
Switch S6 set to “0” position
Law 3.4 (analog output 3) Switch S5 set to “1” position
Switch S6 set to “1” position
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- As shown in the table below, the accuracy measurements must be done for delay line 0 ft,
130 ft, 500 ft, 1000 ft, 2000 ft and 4500 ft.
- For the accuracy measurements of the delay line of 0 ft (AID value), adjust the total loop
attenuation between “TX” and “RX” access of the ERT160 to 58 dB ± 1 dB (refer to Figure 102).
- For the accuracy measurements of the delay line of 130 ft (AID value), adjust the total loop
attenuation between “TX” and “RX” access of the ERT160 to 86 dB ± 1 dB (refer to Figure 102).
- For the accuracy measurements of the delay line of 500 ft (AID value), adjust the total loop
attenuation between “TX” and “RX” access of the ERT160 to 97 dB ± 1 dB (refer to Figure 102).
- For the accuracy measurements of the delay line of 1,000 ft (AID value), adjust the total loop
attenuation between “TX” and “RX” access of the ERT160 to 103 dB ± 1 dB (refer to
Figure 102).
- For the accuracy measurements of the delay line of 2,000 ft (AID value), adjust the total loop
attenuation between “TX” and “RX” access of the ERT160 to 108 dB ± 1 dB (refer to
Figure 102).
- For the accuracy measurements of the delay line of 4,500 ft (AID value), adjust the total loop
attenuation between “TX” and “RX” access of the ERT160 to 115 dB ± 1 dB (refer to
Figure 102).
- For each accuracy measurement, check that the ERT160 is in “TRACKING MODE” (On the
ARINC 429 DIGITAL DISPLAY, DS1, DS2 and DS3 are extinguished, refer to Figure 101)
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Programming
Tolerance for a Tolerance for a Tolerance for a Tolerance for a Tolerance for a Tolerance for a
operation
simulated height of simulated height simulated height simulated height simulated height simulated height
(selected
0 ft (AID value) of 130 ft of 500 ft of 1000 ft of 2000 ft of 4500 ft
analog law)
Digital output
0 ft ± 2 ft 130 ft ± 4.6 ft 500 ft ± 12 ft 1000 ft ± 22 ft 2000 ft ± 42 ft 4500 ft ± 92 ft
Analog output 1
Law 1.1 1.5 V ± 0.07 V 6.05 V ± 0.161 V 9.85 V ± 0.068 V 12.1 V ± 0.135 V
6.05 V 9.31 V 10.65 V
Law 1.2 1.5 V ± 0.07 V
± 0.161 V ± 0.038 V ± 0.085 V
4.53 V 8.82 V 11.2 V
Law 1.3 1.5 V ± 0.047 V
± 0.107 V ± 0.022 V ± 0.100 V
3.32 V 8.5 V + 0.026 V/ 9.38 V 11.13 V
Law 1.4 1.5 V ± 0.028 V
± 0.064 V - 0.21 V ± 0.048 V ± 0.100 V
3.32 V 8.5 V + 0.052 V/ 10.25 V
Law 1.5 1.5 V ± 0.028 V
± 0.064 V - 0.21 V ± 0.105 V
10.39 V 17.13 V 23.96 V
Law 1.6 0.4 V ± 0.04 V 3 V ± 0.092 V + 0.285 V / + 0.288 V / + 0.294 V /
- 0.293 V - 0.300 V - 0.300 V
9.93 V 26.09 V
Law 1.7 0.2 V ± 0.02 V 1.5 V ± 0.046 V 5.2 V ± 0.15 V + 0.246 V / + 0.312 V /
- 0.252 V - 0.325 V
10.4 V
11.9 V 14.9 V
Law 1.8 0.4 V ± 0.04 V 3 V ± 0.092 V + 0.045 V /
± 0.090 V ± 0.180 V
- 0.3 V
Analog output 2
10.39 V 17.13 V 23.96 V
0.4 V ± 0.04 V 3 V ± 0.092 V + 0.285 V / + 0.288 V / + 0.294 V /
- 0.293 V - 0.300 V - 0.300 V
Analog output 3
0.52 V
Law 3.1 0 V ± 0.008 V 2 V ± 0.060 V 4 V ± 0.120 V 8 V ± 0.240 V 18 V ± 0.540 V
± 0.018 V
22.6 V
Law 3.2 0.1 V ± 0.010 V 5.1 V ± 0.150 V
± 0.675 V
22.5 V
Law 3.3 0 V ± 0.010 V 5 V ± 0.150 V
± 0.675 V
10.39 V 17.13 V 23.96 V
Law 3.4 0.4 V ± 0.04 V 3 V ± 0.092 V + 0.285 V / + 0.288 V / + 0.294 V /
- 0.293 V - 0.300 V - 0.300 V
NOTE: In the table above, the tolerances are given for the following simulated heights: 0 ft, 130 ft, 500 ft,
1,000 ft, 2,000 ft and 4,500 ft.
If the used simulated heights are different, it is necessary to calculate the corresponding tolerances
(refer to the Figure 3).
To calculate the corresponding tolerances apply the following rules (in the table below):
Tolerance for a Tolerance for a Tolerance for a Tolerance for a Tolerance for a Tolerance for a
simulated height of simulated height of simulated height simulated height simulated height simulated height
0 ft + 2 % / - 0 % 130 ft ± 2 % of 500 ft ± 2 % of 1000 ft ± 2 % of 2000 ft ± 2 % of 4500 ft ± 2 %
Digital output
± 2 ft ± (2 ft + 2 %) ± (2 ft + 2 %) ± (2 ft + 2 %) ± (2 ft + 2 %) ± (2 ft + 2 %)
Analog outputs 1, 2 and 3 (laws 1.1 to 1.8, laws 3.1 to 3.4)
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- Between “TX” and “RX” access of the ERT160 (refer to Figure 102), the electrical length must
be equal to 80 ft when point A is connected to point B (refer to Figure 102).
- With the table below, program with the ARINC 429 DIGITAL DISPLAY the different AID (24 ft,
28 ft, 34 ft, 40 ft, 45 ft, 51 ft and 57 ft) to be taken into account by the ERT160 (for each
programming, power-off the ERT160).
0 0 0 80
1 0 0 57
0 1 0 51
1 1 0 45
0 0 1 40
1 0 1 34
0 1 1 28
1 1 1 24
- For each value of AID programmed, check that the value of height read on the digital output of
the ERT160 (on the display “HEIGHT” of the ARINC 429 DIGITAL HEIGHT) is in accordance
with the table below.
24 + 28 ±2
28 + 26 ±2
34 + 23 ±2
40 + 20 ±2
45 + 17.5 ±2
51 + 14.5 ±2
57 + 11.5 ±2
- Select the Set No 1 by setting the switch S2 (of the ARINC 429 digital display, refer to
Figure 101) to “1” position.
- Configure the ERT160 in manual simulation by setting the switch S8 (of the BTE800, refer
to Figure 101) to “ON” position.
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- With R4 and R3 (of the BTE800, refer to Figure 101), adjust the value of the height read
on the digital output (of the ERT160) to 1,500 ft.
- Slowly reduce the simulated altitude and note, for each trip, the closing altitude read on the
ARINC 429 digital display.
- Check, for each trip, the closing altitudes and make sure that the closing altitude accuracy
is better than ± 3%, that is to say:
80 feet ± 2.4 feet
100 feet ± 3 feet
300 feet ± 9 feet
1,200 feet ± 36 feet
- Slowly increase the simulated height and check for each altitude trip that the hysteresis
(difference between the lighting and the extinguishing) is 20 ft ± 5 ft (for altitude
trip ≤ 500 ft) or 50 ft ± 10 ft (for altitude trip > 500 ft).
- Configure the ERT160 in normal mode by stopping the manual simulation (the switch S8
of the BTE800, refer to Figure 101, is set to “OFF” position).
- Select the Set No 2 by setting the switch S2 (of the ARINC 429 digital display, refer to
Figure 101) to “0” position.
- Configure the ERT160 in manual simulation by setting the switch S8 (of the BTE800, refer
to Figure 101) to “ON” position.
- With R4 and R3 (of the BTE800, refer to Figure 101), adjust the value of the height read
on the digital output (of the ERT160) to 1,500 ft.
- Slowly reduce the simulated altitude and note, for each trip, the closing altitude read on the
ARINC 429 digital display.
- Check, for each trip, the closing altitudes and make sure that the closing altitude accuracy
is better than ± 3%, that is to say:
50 feet ± 1.5 feet
200 feet ± 6 feet
250 feet ± 7.5 feet
1,200 feet ± 36 feet
- Slowly increase the simulated height and check for each altitude trip that the hysteresis
(difference between the lighting and the extinguishing) is 20 ft ± 5 ft (for altitude
trip ≤ 500 ft) or 50 ft ± 10 ft (for altitude trip > 500 ft).
- Configure the ERT160 in normal mode by stopping the manual simulation (the switch S8
of the BTE800, refer to Figure 101 is set to “OFF” position).
- Connect the point A to the point B (refer to the RF test set-up, Figure 102) to simulate a delay
line of 0 ft (the total electrical length between “TX” and “RX” access of the ERT160 must be
equal to 28 ft).
- Adjust the total loop attenuation between “TX” and “RX” access of the ERT160 to 58 dB ± 1 dB
(refer to Figure 102).
- Configure the ERT160 as follows with the ARINC 429 digital display (refer to Figure 101) to take
into account an AID value of 28 ft:
- Switch S12 set to “0” position
- Switch S11 set to “1” position
- Switch S10 set to “1” position
- Program the analog output 1-4 on the ARINC 429 digital display:
- switch "1" (S9) = "1"
- switch "2" (S8) = "0"
- switch "3" (S7) = "0"
and 3-1:
- Check that the ERT160 is in tracking mode (On the ARINC 429 DIGITAL DISPLAY, DS1, DS2
and DS3 are extinguished, refer to Figure 101); the value of the height read on the digital output
of the ERT160 is equal to 0 ft ± 2 ft.
- Change the position of one of the switches for selection of configuration (except for SDI) on the
ARINC 429 digital display (for example switch S12 from “0” position to “1” position).
- Power-off the ERT160 and set the switch S12 to “0” position.
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- Adjust the total loop attenuation to obtain the maximum attenuation between “TX” and “RX”
access of the ERT160 (refer to the RF test set-up, Figure 102).
- Configure the ERT160 with a test of 100 ft by setting the switch S4 (of the ARINC 429 digital
display, refer to Figure 101) to “1” position.
- Trig the manual test by pressing on the “TEST” push-button S4 of the BTE800 (refer to
Figure 101).
- Check that:
- NO contact light on
- NC contact light off
- alarm flag logical state “0” (ON)
- analog output 1 (Type 1.4) 2.90 V ± 0.03 V
- analog output 2 (Type 1.6) 2.40 V ± 0.03 V
- analog output 3 (Type 3.1) 0.400 V ± 0.007 V
- digital output 100 feet - TEST status
- altitude trips light off
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- NO contact light on
- NF contact light off
- alarm flag logical state “0” (ON)
- analog output 1 (law 1.4) < 0.1V
- analog output 2 28 V ± 0.280 V
- analog output 3 (law 3.1) 28 V ± 0.280 V
- digital output NCD status DS2 of the ARINC 429 DIGITAL DISPLAY
lights (refer to Figure 101)
- altitude trip light off
- SDI (bits 10 – 9) bit 10 = 0, bit 9 = 1 Of the Arinc labels 164, read by the Arinc
reader connected to the ARINC 429
DIGITAL DISPLAY
- Adjust the total loop attenuation to obtain 58 db ± 1db of attenuation between “TX” and “RX”
access of the ERT160 (refer to the RF test set-up, Figure 102).
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They are used for detecting and replacing the module out of order: they are to be carried out only when the
result of a Normal Operation Test is incorrect.
During successive replacement of several modules, put back to place a removed module if the replacement
has proved ineffective and try with a new one.
During the Fault isolation tests procedure, it may be necessary to access to test points of some boards of the
ERT160, so the upper cover must be removed.
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NO
V = + 21.0 V ± 0.2 V
YES
NO
V = - 17.8 V ± 0.5 V Replace power supply board
YES
NO
V = + 5 V ± 0.2 V Replace power supply board
YES
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feet
V3 = + 0.400 ± 0.007 V
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With MOD7 :
H = 100 ft ± 0 ft
Without MOD7:
Replace according to order:
- Input/Output board
- Microprocessor board
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lighted on)
lighted on)
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B
I
DS11 = 1.200 ft ± 36 ft
DS10 = 250 ft ± 7.5 ft NO
Replace Input/Output board
DS9 = 200 ft ± 6 ft
DS8 = 50 ft ± 1.5 ft
YES
Note
Notethe ++
the 1717VVpower
powersupply on
supply
the BTE800
on the test bench access:
:
(+) test terminal “N”
"N"
ground on “T”
"T"
NO
V = + 17.3 V ± 0.5 V Replace power supply board
YES
FINISH
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0 0 0 0 0 No failure
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DISASSEMBLY
1. Introduction
Disassemble the ERT160 radio altimeter only when repair is necessary and only to the extent necessary to
effect repair.
Perform the minimum performance test given in the Testing and Fault Isolation Section of this manual to
determine if and what disassembly is required.
The instructions for disassembly are given step by step, in a logical order referring to the figure numbers
and item numbers of the corresponding illustrations of the I.P.L.
The standard tooling will be used for disassembly protective cover and sub-assemblies.
2. Precautions
CAUTION:
3. Disassembly procedures
(2) Loosen the four screws securing the sides of the cover (2-010),
(2) Unscrew and remove the screw (2-020) and the washer (2-030),
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(2) Unscrew and remove the screw (2-040) and the washer (2-050),
(6) Loosen the two screws securing the connector P1 of the strand W1 and disconnect the
connector P1,
(7) Disconnect the coaxial cables P2 of the semi-rigid reception cable W1 and P2 of the semi-rigid
transmission cable W2.
(8) Unscrew and remove the five screws and washers securing the hyperfrequency unit to the
center partition, remove the hyperfrequency unit.
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CLEANING
CAUTION:
1. Introduction
2. Cleaning products
- Solvent,
- Chamois skin
WARNING:
USE CLEANING SOLVENT UNDER A VENTILATED HOOD. AVOID BREATHING SOLVENT VAPOR AND
FUMES. WEAR A SUITABLE MASK WHEN NECESSARY. AVOID CONTINUOUS CONTACT WITH
SOLVENT. USE GOGGLES, GLOVES AND APRON TO PREVENT IRRITATION FROM PROLONGED
CONTACT. CHANGE CLOTHING UPON WHICH SOLVENTS HAVE BEEN SPILLED.
3. Procedures
A. Connectors
CAUTION: DO NOT PERMIT SOLVENT TO RUN INTO SLEEVES OR CONDUIT THAT COVERS
WIRES CONNECTED TO INSERT TERMINALS.
(1) Remove dust and dirt from boxes, cases and cable clamps with lintless cloth, moistened with
solvent.
(3) Remove dirt and grease from inserts, thermal protections and terminals with a small, soft-
bristled brush, moistened with solvent.
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CHECK
- check of equipment general condition (absence of distorsion, corrosion, shocks or paint chippings),
- tightening of screws,
- state of soldering,
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ASSEMBLY
1. General
The re-assembly instructions are given step by step, in a logical order, referring to the figure and item
numbers of the corresponding illustrations in the IPL. The standard tooling will be used for re-assembling
sub-assemblies and protective cover.
2. Protections
CAUTION:
3. Re-assembly procedures
(1) Locate the hyperfrequency unit against the center partition. After fitting the washers, screw in
the five screws to secure the hyperfrequency unit.
(2) Plug the coaxial connector of the semi-rigid cable into the connector J255 of the UHF source
and that of the semi-rigid reception cable into the connector J1 of the UHF source.
(3) Plug the connector P1 of the strand of the hyperfrequency unit into the connector of the
interconnection board and screw in the two screws to secure the connector P1.
Slide the microprocessor board down in the guides of the front panel backing plate and in the guides
of the rear panel backing plate until it mates with the connector J4 of the interconnection board.
(1) Slide the servo-loop board down in the guides of the front panel backing plate and in the guides
of the rear panel backing plate until it mates with the connector J5 of the interconnection board.
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Slide the Input/Output board down in the guides of the front panel backing plate and in the guides of
the rear panel backing plate until it mates with the connector J3 of the interconnection board.
(1) Slide the power supply board down in the guides of the front panel backing plate and in the
guides of the rear panel backing plate until it mates with the connector J2 of the interconnection
board.
(1) Set the cover and tighten the four screws for securing the sides of the coves on the chassis.
(2) Screw the captive screw placed on the top of the cover.
4. Storage
A. Short-term storage
(1) Preparation
B. Long-term storage
(1) Preparation
(2) Packaging
- Wrap the equipment in greaseproof paper and place it in a card board box,
- Pad the equipment with adequate material (greaseproof paper, felt, polyurethane, etc.),
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- Slightly flatten the cardboard box angles, so as to avoid damaging the waterproof enclosure
in which it will be wrapped,
- Identify the package by means of a tag protected by a transparent coating insensitive to water
action,
(3) Storage
- Never store the equipment in the vicinity of batteries or other equipment liable to produce
noxious fumes which might damage the equipment,
- The equipment can be safely stored at ambient temperature from - 40°C to + 70°C.
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1. General
This section contains information on special tools, fixtures and test equipment used to test, troubleshoot
and repair the ERT160 unit.
Figure 901 provides the minimum use specifications (MUS) to perform the Acceptance Test Procedure
and the maintenance level 2 of the ERT160.
The MUS are the generic technical description, by characteristic, of the test equipment/resource required
independent of a specific, manufacturer’s model, and are provided to aid in utilization of existing or
alternate test resources.
NOTE: Equivalent substitutes may be used for listed test equipment required.
CAUTION: THE TEST EQUIPMENT LISTED IN FIGURE 901 MUST BE ACCURATELY CALIBRATED.
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NOTE: The different adaptors are not specified because it depends on the type of the connectors used
for the different cables, attenuators,….
NOTE: In the test procedure, some tests are performed with AID value of 28 ft, 57 ft and 80 ft
simulated; to simulate these AID values, specific cables must be done (refer to paragraph 3.B).
H x 2 x 0.3048
Lm =
K
Lm = Length of cable in meter
K = Propagation factor of coaxial cable
(K = 1.51 for RG-223/U or RG-214/U, polyethylene dielectric)
H = Height to simulate
0.3048 = Proportionality rate feet/meter
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130 x 2 x 0.3048
Lm = = 52.48 meters
1.51
Delay line is made up of 52.48 meters length of coaxial cable (RG-214/U or RG-223/U)
equipped with one TNC male or female connector on each end (RADIALL or equivalent).
TNC male, reference: R143008 (for coaxial = 5 mm diameter)
TNC female, reference: R143207 (for coaxial = 5 mm diameter)
It is necessary to perform a fine calibration of the delay line to measure its delay and its
attenuation. It is mandatory to proceed to the calibration of the delay line, before introducing it
into service, by a department or company skilled in metrology.
B. AID cables
AID x 0.3048
Lm =
K
Refer to 3.A.(d).
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1. General
The purpose of this illustrated parts list is the identification of equipment assemblies, sub-assemblies and
parts.
The illustrated parts list may be revised, so as to include recent additions, cancellations and modifications
occurred on the equipment. Revisions are indicated by an "R" on the right side of each revised line and they
apply solely to the date of revision.
A. Publication format
- introduction,
- alphabetical index,
- numerical index,
B. Designation code
The list of manufacturers is set up in alphanumerical order according to the manufacturers code.
This list includes the names and the addresses of all the manufacturers mentioned in the detailed
parts list.
This index contains the list of each circuit symbol arranged in the alphanumerical order as well as
the corresponding reference in the detailed parts list (figure item).
The circuit symbol designation is set up in alphanumerical order and arranged as follows:
- dash,
- letters from A thru Z,
- numerals from 0 thru 9.
The manufacturer's reference designation (part number) is set up in alphanumerical order and
arranged as follows:
- dash,
- letters from A thru Z,
- numerals from 0 thru 9.
- dash,
- letters from A thru Z,
- numerals from 0 thru 9.
C. Manufacturer's reference
- manufacturer's reference
- quantity.
The circuit symbol index sends to the figure and the item concerning a given symbol.
The page of the text shows the manufacturer's reference.
The test corresponding to the figure item is used to identify the component part.
The figure of the relevant sub-assembly is used to locate the part and the associated item.
The corresponding text enables the identification.
AR : As Required,
NP : Non procurable,
DELETED : Deleted part. After modification, the word DELETED is found instead of the designation of
the replaced part,
SUPSD BY : Superseded by
SUPSDS : Supersedes
F0349 NOMEL SA
TOUR FRANKLIN
92081 PARIS LA DEFENSE CEDEX 11
FRANCE
LHQ2QC030006UL 02 - 110 A 5
3511-000-05841 01 020A 2
3511-181-16093 02 090A 1
3511-181-20331 02 010A 1
3511-181-20341 02 100A 1
3511-181-20951 02 040A 1
3511-181-20961 02 020A 1
02 - 001A 1
3511-181-60501 02 130A 1
3511-181-60511 02 060A 1
3511-181-60521 02 070A 1
3511-181-60531 02 080A 1
3511-181-60532 02 080B 1
4678436A 02 100B 1
4678437A 02 090B 1
4678461A 01 010A 1
520301-24 02 030A 1
02 050A 1
02 - 120A 5
9599-607-18503 01 - 001A 1
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Unit ERT160
Figure 2
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