Installation Instructions

Installation Instructions
SOLPLUS 25 –55
MV/ 2012-11 Version: B6, subject to change without prior notice
Contents
1 Notes on these Installation Instructions ........................................................................................... 4
1.1 Scope.......................................................................................................................................... 4
1.2 Installation................................................................................................................................... 4
1.3 More information......................................................................................................................... 4
1.4 Abbreviations .............................................................................................................................. 4
1.5 Symbols used in this document.................................................................................................. 5
2 Safety ............................................................................................................................................... 6
2.1 Safety in general......................................................................................................................... 6
2.2 Intended use ............................................................................................................................... 6
2.3 Safety instructions ...................................................................................................................... 6
2.4 Non-observance of these Installation Instructions ..................................................................... 6
2.5 Nameplate .................................................................................................................................. 7
2.5.1 Explanation of the symbols used on the nameplate .......................................................... 8
3 Scope of Delivery and Checking Your Consignment ....................................................................... 9
3.1 Scope of delivery ........................................................................................................................ 9
3.2 Checking Your Consignment...................................................................................................... 9
4 Mounting and connection of the inverter .......................................................................................... 9
4.1 Mounting place ........................................................................................................................... 9
4.2 Mounting of the equipment ....................................................................................................... 10
4.3 Mechanical measurements:...................................................................................................... 13
4.4 Opening and closing the cover ................................................................................................. 15
5 Instructions for electrical connection .............................................................................................. 16
5.1 Additional PE connection.......................................................................................................... 17
5.2 Connection to grid .................................................................................................................... 17
5.2.1 Wire cross selection and fuse.......................................................................................... 17
5.2.2 Connection AC plug RST 2013Ss Wieland Electric ........................................................ 18
5.3 PV generator connection .......................................................................................................... 20
5.3.1 DC connector types ......................................................................................................... 20
5.3.2 Security in case of short circuit ........................................................................................ 21
5.3.3 Checking the connection ................................................................................................. 22
5.3.4 DC switch as DC cut-off................................................................................................... 24
5.4 Additional earth-leakage circuit breaker ................................................................................... 25
5.5 Additional voltage protection .................................................................................................... 25
5.5.1 Starting to operate the equipment ................................................................................... 26
5.6 Turning on the unit.................................................................................................................... 26
5.7 Turning off the unit.................................................................................................................... 26
6 Operating states ............................................................................................................................. 27
7 Error reports ................................................................................................................................... 28
7.1 Monitoring of the mains connection.......................................................................................... 28
7.2 Monitoring of PV generator....................................................................................................... 29
8 Maintenance and Cleaning ............................................................................................................ 30
8.1 Cleaning the cooling fins .......................................................................................................... 30
8.2 Cleaning the display and enclosure ......................................................................................... 30
9 Technical data ................................................................................................................................ 31
10 Service...................................................................................................................................... 33
11 Setup Menu .............................................................................................................................. 34

SP25-55_Installation Manual_B6_EN_2012-11-06 3/35

Notes on these Installation Instructions

1 Notes on these Installation Instructions

Thank you for deciding to buy a SOLPLUS inverter from Solutronic AG.
This manual describes how to use your SOLPLUS inverter. Please keep it somewhere where you
have ready access to it whenever you need to.
Please comply at all times with the safety precautions we refer to in this manual.

1.1 Scope
These Installation Instructions apply to the following Solutronic inverters:
SOLPLUS 25, SOLPLUS 35, SOLPLUS 50, SOLPLUS 55

1.2 Installation
These SOLPLUS inverters must only be installed by a fully qualified electrician, who has read,
understood and observes the instructions given in this manual. The electrician must also comply with
the safety precautions..

1.3 More information

More information can be found in the User Manual and Service Manual and on our download page at
www.solutronic.de or on the enclosed CD.

SOLPLUS inverters have been developed, manufactured and tested with great care and incorporate
the very latest technology. Our manufacturing procedures are in accordance with the stipulations of
EN ISO 9001.
If you encounter any problems or have any questions, please do not hesitate to get in touch with us.

Solutronic AG
Küferstrasse 18
D-73257 Köngen

Tel.: 07024/96128-0
Fax: 07024/96128-50
info@solutronic.de
www.solutronic.de

1.4 Abbreviations
The following abbreviations are used in this manual:

SP 25-55 = SOLPLUS 25 – SOLPLUS 55 inverter

SOLPLUS+ = Read-out and monitoring software for use with all Solutronic inverters
DC = Direct current (direct voltage): electrical value on the input side of the
inverter
AC = Alternating current (alternating voltage): electrical value on the output
side of the inverter
PV = Photovoltaic
Generator = Solar generator: interconnection of several solar modules to form a
string or a number of parallel strings

SP25-55_Installation Manual_B6_EN_2012-11-06 4/35

Notes on these Installation Instructions

1.5 Symbols used in this document

Please read and observe the following safety instructions in this manual.

The danger classes describe the risks of non-observance of the safety instructions.
(The safety instructions describe the following danger classes per ANSI.)

Attention!

"Attention!" denotes a warning that, if not observed, can result in property

damage!

Caution!

"Caution!" denotes a warning that, if not observed, can result in personal

injury!

Warning!
"Warning!" denotes a warning that, if not observed, can result in death or
serious injury!

Danger!

"Danger!" denotes a warning that, if not observed, will result in death or

serious injury!

Note

Useful information and tips to help you operate the SOLPLUS inverter to
best effect.

SP25-55_Installation Manual_B6_EN_2012-11-06 5/35

Safety

2 Safety
2.1 Safety in general
Please read the following safety information and instructions before you put the SOLPLUS inverter into
operation for the first time, in order to avoid personal injuries and/or property damage. These
instructions must be complied with at all times.
Do to attempt to install or put the SOLPLUS inverter into service until you have read through all the
documentation supplied thoroughly. Read through these safety instructions and all other user
instructions and tips before you begin work with this device.
If you sell on, hire out or pass on this device to someone else in some other way, make sure that you
give the new user these safety instructions, too.

2.2 Intended use

This device must be used only for the purpose described in this Installation Instructions manual. The
inverter is designed for use in grid-connected photovoltaic installations. All safety regulations must be
complied with. All installation work must be carried out precisely as described in this manual. No
modification of any kind to or in this device or to its external wiring is permitted. Any such modification
could lead to serious safety problems and danger to life and limb.

2.3 Safety instructions

Warning!

Improper use of these devices, non-observance of the warnings given in

this manual and improper tampering with the safety functions can lead to
property damage, personal injury, electric shock and, in extreme cases,
death.

Caution!

The surface of the inverter housing can become hot when the inverter is in
operation. Very hot! Do not touch!

Danger!

High voltage due to incorrect connection! Risk of fatal or bodily injury from
electric shock.

2.4 Non-observance of these Installation Instructions

Solutronic AG shall accept no liability for damages resulting from non-observance of the warnings
given in this User Manual.
Read the operating, maintenance and safety instructions before you put the device into operation for
the first time. If you are not able to understand the language used in this documentation sufficiently,
please contact and inform the supplier of the situation.
Trouble-free and safe operation of this inverter presumes proper, professional and workmanlike
transportation, storage, mounting and installation as well as careful operation and thorough
maintenance.

SP25-55_Installation Manual_B6_EN_2012-11-06 6/35

Safety

2.5 Nameplate
You can identify the model of your inverter by looking at the nameplate. The nameplate, which carries
the precise type designation of the inverter, is located on the right-hand side of the housing. The
example below shows the nameplate of a SOLPLUS 35. The nameplate of the SOLPLUS 25 - 55
have exactly the same layout.

Example: SOLPLUS 25

S/N 0938-0001
SP 35 IP 21
MC4
MAC: 0021EC050001

SP25-55_Installation Manual_B6_EN_2012-11-06 7/35

Safety

2.5.1 Explanation of the symbols used on the nameplate

The nameplate provides the following information:

Attention! Hot surfaces!

Attention and danger!

Observe the operating instructions!!

Waste Electrical and Electronic Equipment (WEEE)

Solar inverters must not be disposed of with household waste. Please
return the device to Solutronic after it has reached the end of its useful
life.

Attention! The inverter may still carry voltage even after it has been
disconnected from the PV installation and grid. Please be sure to wait
until the capacitors have fully discharged (5 minutes discharge
period).

S/N 0938-0001 • Production date and serial number

SP 35 IP 21 • Inverter model and degree of protection
MC4 • Connectors at DC end
MAC: 0021EC050001 • MAC address of integrated Ethernet port

SP25-55_Installation Manual_B6_EN_2012-11-06 8/35

Scope of Delivery and Checking Your Consignment

3 Scope of Delivery and Checking Your Consignment

3.1 Scope of delivery
The following components are included in
the scope of your delivery:

1 SP 25 / 35 / 50 / 55 inverter
1 Installation Instructions manual (on CD)
1 AC connector
2 Allen screws M5x20 mm
1 Screw-type terminal
1 mounting bracket

3.2 Checking Your Consignment

Please check the inverter delivered to you thoroughly. If you find that the packaging is suffering from
damage that could have caused damage to the inverter, or the inverter itself is clearly damaged,
refuse to take receipt of the consignment and contact us within 24 hours. We will then claim damages
from the forwarder on your behalf.

4 Mounting and connection of the inverter

4.1 Mounting place

Note
The life-span of an inverter is strongly influenced by the prevailing environmental conditions. The
higher the temperature, the shorter the life-span of the inverter will be. A permanently humid
environment will also negatively affect the life-span of the equipment.
In the overall planning of a PV system a favorable location for the inverter should be found.

Criteria for the inverter placement

• The equipment is intended for wall mounting.

• The wall must be able to carry the weight of the inverter.

Notice
Solutronic AG is not liable for the consequences arising from faulty
installation of the inverter!
Among these consequences are:

Damage to the display and keyboard foil, deterioration of
readability

Fading of the print on the housing, the look of the housing
deteriorates
Therefore, chose the place of installation for the inverter so that the device
is not directly or indirectly exposed to UV radiation:

The device must not be exposed to direct sunlight

The device must be protected from reflections by glass facades
or PV modules

SP25-55_Installation Manual_B6_EN_2012-11-06 9/35

Mounting and connection of the inverter

• The maximum installation altitude is 2000 m above sea level. If the unit is to be installed at an
altitude higher than this, please contact us. Specific derating factors must be taken into
account.
• If the inverter is to be used in a coastal area, it must be installed indoors. This is because salt
spray and salt mist can lead to corrosion of and inside the enclosure.
• Advice: Due to the high system voltage, a lower current always flows on the DC side as on the
AC side. Losses for a given cable size are therefore greater for the AC wiring as for the DC
wiring. For this reason, given thermal considerations it is advisable to place the inverter near
to the meter box, at best in the basement.
• The environmental temperature must be between –20 °C and +40 °C .
• Please avoid mounting the equipment in such a way that it can be exposed to direct
sunlight. This is not allowed because extended exposure to UV rays can damage the display
and the keypad. In addition, warming due to sunlight can cause unnecessary heat stress to
the equipment.
• The distance above and below to the nearest inverter, cupboard, ceiling or other object must
be at least 30 cm, and it is best if it is at least 50 cm. Please allow adequate fresh air
access and warm air removal to prevent unnecessary overheating.
• The distance on the left and right of the equipment to the nearest inverter, meter, cupboard,
wall or other object must be at least: 20 cm, and it is better if it is 30 cm.
• When installing the SOLPLUS in a switch cupboard or other such place, forced ventilation
must be in place in order to ensure adequate removal of warm air.
• Noise may be produced, which means that installation in residential areas should be
avoided.
• The free flow of air around the container and around/through the heat sinks must not be
obstructed.
• The unit must be installed over a non-flammable base.
• The heat-sink can reach a temperature of over 80 °C.
• N.B.: The inverter must never be exposed to ammonia or any other aggressive vapours
or gases (such as present in stables)! Ignoring this warning and installing the inverter in such
an area shall render any warranty claims invalid. The dealer or fitter who installed the unit
shall be liable for all costs incurred during any subsequent servicing/repair work that may be
required.

4.2 Mounting of the equipment

You require the following tools and

parts to install the inverter:

1 power drill
4 wall plugs
4 dowels
1 ground cable
1 Screwdriver
1 Allen key 3mm

The SOLPLUS is mounted to a secure surface on the wall with the help of a mounting angle. For this
you require screws and dowels appropriate the qualities of the wall (not included in delivery).

SP25-55_Installation Manual_B6_EN_2012-11-06 10/35

Mounting and connection of the inverter

Caution!
The inverter is very heavy (40 kg). For your own safety, always work as a
team of two when attaching the inverter to and/or detaching it from its
mounting bracket.

SP25-55_Installation Manual_B6_EN_2012-11-06 11/35

Mounting and connection of the inverter

Step 1
Mark the holes which need to be bored in the wall, using the
mounting angle as a guide. Please be careful to ensure that these
are vertically placed.

Step 2
Then use a power drill to drill the holes. (Drill the holes to a
diameter and depth appropriate to the wall structure and use
appropriate screws).

Step 3
Insert the dowel and screw the angle to the wall with the screw.
Secure the mounting bracket to the wall with the 4 screws (not
part of scope of delivery). The mounting bracket weighs approx.
1,5 kg.

Step 4
Hang the inverter from above from the mounting angle. The angle
will then be between the outermost slats of the heat sink.

Step 5
The two screws supplied, M5x20, are now to be screwed into the
corresponding holes of the mounting angle through the heat sink
in order to fix the inverter in place. For this you will require an
Allen key. It may be necessary to lift the unit by 1 - 2 mm in order
to be able to screw the screws without resistance.
Check that the equipment is secure!

SP25-55_Installation Manual_B6_EN_2012-11-06 12/35

Mounting and connection of the inverter

Note

Please note: the maximum permissible tightening torque for the M5x20
screws is 4 Nm. Check that the equipment is secure!

4.3 Mechanical measurements:

IP 21 casing

130 mm

450 mm

305 mm

Type SOLPLUS 25 SOLPLUS 35 SOLPLUS 50 SOLPLUS 55

W x D x H (mm) 305 x 130 x 450 305 x 130 x 450 305 x 130 x 450 305 x 130 x 450

Casing IP 21 IP 21 IP 21 IP 21

SP25-55_Installation Manual_B6_EN_2012-11-06 13/35

Mounting and connection of the inverter

IP 54 casing

130 mm

510 mm

315 mm

Type SOLPLUS 25 SOLPLUS 35 SOLPLUS 50 SOLPLUS 55

W x D x H (mm) 315 x 130 x 510 315 x 130 x 510 315 x 130 x 510 315 x 130 x 510

Casing IP 54 IP 54 IP 54 IP 54

SP25-55_Installation Manual_B6_EN_2012-11-06 14/35

Mounting and connection of the inverter

4.4 Opening and closing the cover

Under normal circumstances, it is not necessary to open the cover. All necessary connections are
easily accessed from outside the unit. The cover may only be opened if you are expressly ordered to
by the Solutronic team. Only specially trained personnel are allowed to open the inverter cover.

Note

Please refrain from opening the IP 54 enclosure under any circumstances,

because this could damage the seals leaving the unit unprotected.
Opening the IP 54 enclosures results in loss of warranty rights!

Opening of the inverter must only be carried out when the power is switched off!

• Disconnect the AC side of the unit (unplug the Wieland connector or disconnect the in-line
fuse).
• Set the DC isolator to "0".
• Unplug the DC connectors. Note: If you do not disconnect the DC connectors, the generator
voltage will still be applied to the DC option and the input terminals of the DC isolator despite
you having set the DC isolator to "0"!
• Wait until the internal capacitors have fully discharged (5 minutes) before you open the cover.
• First, unscrew all screws, taking care that the cover does not fall after unscrewing the last
screw.
• Then carefully move the cover a few centimetres, carefully pull the ribbon cable out of the
electronic assembly and then place the cover to one side.
• Please take care not to damage the ribbon cable, which is connected to the operating unit
(LCD, keypad and LED) in the cover over the electronic assembly in the unit.
When replacing the cover, the ribbon cable must first carefully be reconnected to the electronic
assembly, and the cover then replaced and secured with the 8 screws.
When connecting and disconnecting the ribbon, please ensure that you do not tilt the plug, bend any
pins or pull unnecessarily on any wires. Do not touch the electronic assembly directly under any
circumstances.

Note

Please observe the ESD regulations. Put a potential equalisation between yourself and the flat
place on the casing. Avoid under any circumstances touching any parts on the inside of the
inverter with any other parts, plastic parts, foils, clothing etc. Replace the cover immediately after
installation in order to protect the electronics.

SP25-55_Installation Manual_B6_EN_2012-11-06 15/35

Instructions for electrical connection

Note

Please note: the maximum permissible tightening torque for the screws is
1.2 Nm.

5 Instructions for electrical connection

When the SOLPLUS is securely mounted, the electrical connection of the equipment can take place.

Caution!
Installation of the SOLPLUS must only be carried out by trained
professionals. The installer must be approved by the responsible electricity
company.

Warning!

The electrical connection of the SOLPLUS and the turning on of the DC and
AC current must take place in the order described here.

Note
The inverter is not allowed to be installed in a low-voltage system with TT
earthing system without previously contacting Solutronic. Separate
measures must be taken in the case of a TT earthing system to ensure no
problems arise. This requires that the fitter make specific parameter
settings that we will provide on request.

All applicable safety regulations, the technical connection regulations of the company and the VDE
(German Association for Electrical, Electronic & Information Technologies) regulations must be
observed.

SP25-55_Installation Manual_B6_EN_2012-11-06 16/35

Instructions for electrical connection

5.1 Additional PE connection

For equipment with a leakage current of more than 30 mA, VDE regulations require
an additional PE connection. For this purpose please use the PE screw on the bottom
of the casing. Use a yellow-green cable with a cross-section of 10 mm2. Connect the
other end of the PE cable to the potential equalisation panel.
Warning

PE connection

5.2 Connection to grid

5.2.1 Wire cross selection and fuse
Recommended wire cross-section for cable lengths up to 20m: 4 mm². We recommend using a cross-
section of 4 mm² even for very short lengths of cable running to the meter box.

For longer lengths of cable, a larger cross-section of wire should be used. According to VDE 0100 Part
430 „Protection of cables and wiring in case of over-current“, when in fixed installations and in a
temperature of 25°C in laying system B2, be fused a s followed:

Minimum cable cross- Recommended cable

Inverter type Recommended fuse
section cross-section
2 2
SOLPLUS 25 16 A 2,5 mm 4 mm
2 2
SOLPLUS 35 20 A 2,5 mm 4 mm
2 2
SOLPLUS 50 25 A 4 mm 6 mm
2 2
SOLPLUS 55 32 A 6 mm 6 mm

If installing more than one inverter, please leave a distance of at least one unit (approx. 18 mm)
between their respective fuses. This will prevent fuses being fused by warming each other. By doing
so, you prevent the fuses (PE conductor) from tripping each other due to the heat emitted when the
power level being fed into the grid is high.

SP25-55_Installation Manual_B6_EN_2012-11-06 17/35

Instructions for electrical connection

Warning!
Take care to use an adequately large cross section of cable so as not to
create too large an increase in the network impedance (internal resistance
of the electricity supply network) from the wiring between the network and
the SOLPLUS

Explanation
The impedance value is the sum of the network impedance at the building’s connection and all
resistance values of the other cables and terminals. With a high network impedance, i.e. with long
lengths of cabling on the AC side, the voltage at the network terminals of the inverters is increased
when feeding power to the network. This voltage is measured by the inverter. Should it exceed a
defined limit (preset to 265 V), the inverter switches off due to grid overvoltage. This must be
considered when dimensioning the AC circuit. Please note also that warming of the cable will result in
reduced performance of your system.

5.2.2 Connection AC plug RST 2013Ss Wieland Electric

On the bottom right side of the unit you will find a plug connector for the AC connection, type
RST20I3S, manufacturer Wieland Electric. This connector meets the requirements of a high degree of
protection and rigidity and can conduct electricity up to 25A. In an emergency it can be pulled out
whilst the unit is in operation.

The plug which the cable will be connected with is included in the unit. It is already disassembled into
two parts so that the grid connection cable can be connected directly.

SP25-55_Installation Manual_B6_EN_2012-11-06 18/35

Instructions for electrical connection

Note

If you have to check the grid connection in the AC mating connector while
in assembled condition, take the two connector parts apart again. Open
the unit by pressed with a screwdriver on the security latches on the side.
Underneath is the connection terminal for the grid connection.

Security clips Connecting nut

Wieland-plug

Step 1
Bend the cable into shape first in order to avoid tension in the
plug. Strip approx. 30 mm of the cable. Cut the wires to the
same length. Use a stripper to remove approx. 10 mm of
insulation.
abgemanteltes Kabel, abisolierte Adern

Step 2
If using a cord, crimp the appropriate cable end sleeves onto
the three bare wires of the cable. Now open the connecting nut
of the connector and feed the connecting cable through the
connecting nut. The grid connection has 3 wires (N, L, PE).

PE= Step 3
green/ Once you have pulled the grid connection cable through the
yellow connecting nut, connect the grid cable to the connection
L= terminals as follows:
grey

N=
blue

AC connector terminal

Step 4
Check the cable is correctly connected. Push the two parts of
the plug together until the security clips snap shut on both
sides. Then do up the connecting nut tightly.
.

SP25-55_Installation Manual_B6_EN_2012-11-06 19/35

Instructions for electrical connection

Note
• Take care that all 3 wires of the grid cable are exactly the same length, so that all 3 can
be put deeply enough into the plug and correctly connected.
• Take care to ensure a good cord grip.
• The Wieland plug connector is suitable for flexible cables of up to 4 mm or stiff cables of
up to 6mm cross-section.
• We recommend you use cable with 4 mm² stranded cores, because this type of cable is
easier to handle and no strain arises that could potentially lead to the contacts being
pulled out of the plastic section.
• Please take care, that all 3 contact parts (L, N, PE) are clearly clinched, otherwise there
will be no contact.

5.3 PV generator connection

5.3.1 DC connector types
SOLPLUS 25/35/50/55 inverters are available with the following DC connector options: Tyco, and MC3
and MC4 connectors from Multi-Contact AG.

Attach the matching mating connectors to the PV generator supply lines.

Connect the positive (+) connection of the PV generator to the positive (+) connection of the inverter
and the negative (-) connection of the PV generator to the negative (-) connection of the inverter.
Connect the corresponding connectors and sockets together.

The photos below illustrate the different connection types (Tyco and MC4).

Tyco plug connectors and sockets

+
–

MC3 plug connectors and sockets

+
–

SP25-55_Installation Manual_B6_EN_2012-11-06 20/35

Instructions for electrical connection

MC4 plug connectors and sockets

+
–

5.3.2 Security in case of short circuit

Note

In order to fulfil advanced security requirements, we suggest to use fuses on the DC-side of the
inverter.

This fuse has to be dimensioned in order to get activated in case of a short circuit, but to withstand any
normal operating conditions (Maximum DC-current, maximum operating temperature etc.).

Fuses for DC in PV-applications meanwhile are available from several manufacturers. Please install
this fuse in plus or minus circuit between PV-generator and inverter in a way, that standard installation
requirements are fulfilled and that the fuse is accessible in case of failure. Should you have questions
concerning dimensioning of the fuse, please contact our service.

SP25-55_Installation Manual_B6_EN_2012-11-06 21/35

Instructions for electrical connection

5.3.3 Checking the connection

Caution!

The polarity of the voltage at the plug must be checked before connection to
the PV system.

Step 1
Plug in the DC connectors and make sure that they are properly locked in position.
The positive sockets in the inverter are towards the top (cover side) of the unit, the negative sockets
towards the bottom (wall side). See Point 7.2.1, DC connector types.

+
–

SP25-55_Installation Manual_B6_EN_2012-11-06 22/35

Instructions for electrical connection

Caution!
To protect to the maximum extent possible against the risk of dangerous
touch voltages during the mounting of the PV system, the plus and the
minus wires must be kept apart from the PE. Check that the PV generator
installation is earth free before connecting the PV generator to the
SOLPLUS.

Warning!
In the case of transformerless inverters, only modules of protection class II
may be connected. Check whether your modules belong to this protection
category. The module frames must also be earthed.

Ascertain the DC voltage between the PE and the positive wire, or the PE and minus wire of the PV
generator.

If stable voltages can be measured here, then the PV generator or its cabling has an earth connection.
The relationship of the two voltages gives a clue as to where error is located, which must be removed
before any further measurements are taken.

Ascertain the electrical resistance between the PE and the positive wire, or the PE and the negative
wire of the PV generator. A low resistance (< 2 MΩ) indicates a high-ohm earth connection of the PV
generator, which must be removed before continuing with the installation.

Caution!
The voltage of the solar generator must be measured before connection of
the DC wires to the inverter terminals. The DC voltage must not exceed 850
V. Connection of a higher voltage will lead to damage of the equipment.

SP25-55_Installation Manual_B6_EN_2012-11-06 23/35

Instructions for electrical connection

5.3.4 DC switch as DC cut-off

In PV systems, to securely separate the solar generator from the inverter a DC cut-off is required. For
this reason there is a DC interrupter on the bottom side of the casing

DC interrupter IP 21 enclosure DC interrupter IP 54 enclosure

DC interrupter opened (O) DC interrupter closed (I)

In order to start running the inverter you need reconstruct the DC connection and to switch to position
closed (I).

Note

In case of maintenance we strictly recommend to separate the inverter from the PV generator
(Deactivation of the grid security).

Warning!
If the inverter is free from tension, you have to wait 5 minutes for the
internal condensers to discharge before opening up the casing.

SP25-55_Installation Manual_B6_EN_2012-11-06 24/35

Instructions for electrical connection

Caution!

The separation with help of the Connectors described below is not allowed.

Danger!

Never disconnect the DC plug connectors from the inverter before you have
switched off the inverter. Danger Electric arcs arising during separation of the
DC plug connection produce the danger of electric shock, fire or consequential
loss due to shock.

5.4 Additional earth-leakage circuit breaker

Please note that the SOLPLUS inverter has an integrated, AD/DC sensitive protective switch. For this
reason no external earth-leakage circuit breaker is normally required.
Should an earth-leakage circuit breaker already be available, or should you need one for one of the
following reasons, please note that the residual current may be greater than 30 mA and therefore that
use of an external earth-leakage circuit breaker with a can lead to incorrect releases. The protective
switch must therefore have a sensitivity of 300 mA
In some regions, the electricity supplier does not use a normal TNC network but rather a TT network.
This means that the electricity supplier cannot offer the protection of a neutral wire (PEN) and thus that
the customer’s system must include its own built-in earthing in order to provide this protection. The
earth resistances can be, depending on how the system is set up, very high. For this reason we
recommend that in this case an additional earth-leakage circuit breaker be installed directly in the fuse
box. Your electricity company will be able to give you further information about this issue.

5.5 Additional voltage protection

The inverter is fitted as standard with voltage protection at 115% (=265 V), which means that the
inverter will switch off if the mains voltage exceeds this value.
The voltage protection works by monitoring the moving average over 4 ¼ minutes. Some electricity
companies however prescribe a lower threshold, e.g. 106% (=243 V). In this case, the threshold must
be set to a lower value (Parameter 51, UACMAX). You will find this parameter in the Input/Output
menu of the inverter. Parameter 51 is protected with the level 3 password. Changes to the voltage
protection may only be made after consulting the responsible electricity company.

Note

1.) This does not affect the settings of the ENS in accordance with VDE 0126.
2.) The same applies to the protection against fall in voltage. Should this need to be changed,
Parameter 53 (UACMIN) needs to be set.
Please see the „Declaration concerning additional adjusted voltage surge protection“ on the last
page of these installation instructions. It can also be downloaded from www.solutronic.de in PDF
format.

SP25-55_Installation Manual_B6_EN_2012-11-06 25/35

Instructions for electrical connection

5.5.1 Starting to operate the equipment

The SOLPLUS inverter is fully automatic and after all electrical connections have been connected it is
ready for operation.
Configuration
The inverter is preconfigured. Individual configuration possibilities, as well as setting of the time and
date, are explained in the operating instructions.
The inverter can only be operated in daylight. When adequate light is available (minimum approx. 390
V in the solar generator), the unit starts automatically and supplies power. Otherwise, the unit remains
in stand-by mode until an adequate level of voltage is reached.

5.6 Turning on the unit

• Connect mains voltage via external fuses
• Turn on the solar generator by means of the DC switch or the DC plug connector.
• The display shows the start-up picture.
• The LED starts to flash green and the inverter is on stand-by.
• As soon as an adequate generator voltage and adequate light are available (above approx.
390 V), the SOLPLUS begins to provide power, and the LED lights green continuously.
• The inverter is operating
You can now enter settings through the display (e.g. change date/time) and request data readings.
(See the chapter on Display/Menu navigation in the operating instructions). If not used, then the
display will switch off after 10 minutes. Touching the keypad will turn it back on.

5.7 Turning off the unit

• Switch off mains voltage/make use of the AC disconnector automatic circuit breaker.
• The LED lights red
• Switch off the solar generator by means of the DC switch or DC plug connector.
• After a period the LED will go out

Caution!

Otherwise, above all when using the DC connector as a circuit breaker,

electric arcs may arise which can endanger people and the equipment.

Warning!
Even after detaching all electrical connections, potentially lethal voltage
remains present in the inverter. Please wait for 5 minutes to allow the
condensers to discharge before interfering with the inverter. Warning: The
surface can become hot!

SP25-55_Installation Manual_B6_EN_2012-11-06 26/35

Operating states

6 Operating states
The operating states of the SOLPLUS 25 - 55 inverters are indicated by means of a light-emitting
diode (LED) and on the display.
The LED has two colours and indicates the instantaneous operating state of the inverter. The actual
operating state is indicated on the display.
For the operating state to be identified, the DC side of the inverter must be connected to the PV
modules and a minimum voltage of approx. 280 V must be input into the inverter.

Example SOLPLUS 25 – 55 display

LED
LED

Meaning the operating states

LED Explanation Display content

Constantly lit Grid-feed mode SOLPLUS 50

green PAC=2510 W
Grid-feed mode
Menu ►

Flashing green Initialisation or standby, e.g. because the SOLPLUS 50

voltage of the solar generator is too low PAC=0W
Initialisation
Menu ►

Flashing red/green Fault has occurred SOLPLUS 50

PAC=0W
or
Initialisation
Restart in progress Menu ►

Constantly lit red Fault in at least one phase of the inverter SOLPLUS 50
PAC=0 W
Grid failure
Menu ►

Note
If the LED on the inverter lights up red or red/green, read up the fault description in the Installation
Instructions manual or note down the warning/alarm/fault message indicated on the display and
contact your fitter.

SP25-55_Installation Manual_B6_EN_2012-11-06 27/35

Error reports

7 Error reports
Your SOLPLUS inverter works fully automatically and without maintenance. However, operational
problems may arise (usually briefly) as a result of internal or external causes. The corresponding error
reports will then be shown on the display. The errors which arise are saved. The inverter saves the
last 100 errors in the Error Memory menu, together with the date and time.
The operational state of the inverter is shown by the LEDs and the LCD display.

7.1 Monitoring of the mains connection

Error report Nr. Explanation Cause Remedy
The inverter switches
A change in mains Ask your electricity
Mains off as soon as the
frequency of 0.2 Hz company about
frequency: too 17,18 mains frequency
up or down has mains stability and
low, too high exceeds 50.2 Hz or
occurred operation
falls below 49.8 Hz
Mains voltage not Check the grid
The inverter is not
connected. The connection, the
starting, although the
Ready - inverter shows no network cable, the
generator voltage is
mains voltage. (< AC plug and the
high enough
approx. 5 V) grid fusing.
The inverter is not N wire not connected.
Ready for starting, although the The inverter indicates Check the N grid
-
operation generator voltage is a network voltage of cable
high enough approx. 120 V
UAC The inverter turns on
PE not connected, or Check that L, N
measurement or for as short period,
39 L and N the wrong and PE are
Exchange UAC and then after a few
way round correctly connected
L, N seconds off again
The inverter turns off
as soon as the grid Sudden changes
impedance rises can occur when
A sudden change in suddenly. It e.g. other high-load
Grid impedance
15 grid impedance of > automatically restarts appliances are
jump
1.0 occurs as soon as grid switched on, or due
voltage and to poor network
frequency are in quality
order again.
No grid. The inverter
Grid failure UAC: waits until grid Check your grid
Positive, 12,13 Grid failure voltage is available connection and, if
Negative again and then necessary, fusing
switches back on
No grid. The inverter
Error ENS UAC: waits until grid Check your grid
Increasing, 23,40 Grid failure voltage is available connection and, if
Declining again and then necessary, fusing
switches back on
Ask your electricity
DC section has The maximum
Error ENS DC – company about
31 network current allowed DC current is
Current network stability
greater than 1 A exceeded
and operation
Make connections
Inverter has
Exchange Grid L Change over L and N as described in the
23 recognised a false
and N connections chapter Grid
connection to grid
Connection

SP25-55_Installation Manual_B6_EN_2012-11-06 28/35

Error reports

7.2 Monitoring of PV generator

Error Nr Explanation Cause Remedy
Check the
Maximum allowed dimensioning of
DC current your PV
IDC too great 5 exceeded. generator.
Inverter switches Reduce the
off automatically number of strings
in parallel.
PV generator is Check the
supplying too dimensioning of
Maximum allowed much voltage. your PV
UDC too great 6 DC voltage The inverter generator.
exceeded. switches off when Reduce the
the voltage > 800 number of strings
V. in series.
Unit switches off
when voltage falls
below 330 V
* Value is Inverter restarts
dependent on grid automatically
Generator voltage
UDC too small 7 voltage. Solar when voltage
too low.
generator is returns to above
supplying too little approx. 390 V.
voltage for the
inverter to
operate.
Solar generator Check the solar
has too low a Damaged module cable, its laying
Insulation error
22 insulating or cable, entry of and the modules
DC
resistance, less water for broken or bare
than 0,80 M patches.
In case of
isolation problem,
Inverter has
movement of Check the solar
observed a
Residual current solar generator or cable and
21 sudden increase
DC extreme changes modules for bare
in residual current
in brightness the patches
of over 30mA.
inverter switches
off.
• A complete description of the errors you will find in the service manual.

SP25-55_Installation Manual_B6_EN_2012-11-06 29/35

Maintenance and Cleaning

8 Maintenance and Cleaning

Check at regular intervals that your SOLPLUS inverter is functioning properly. If the heat sinks
become soiled, e.g. through dirt or dust, we can no longer guarantee that the heat that arises inside
the SOLPLUS inverter is properly dissipated. Such soiling and inadequate heat dissipation has a very
negative effect on the performance (output), service life and safety of the inverter.

8.1 Cleaning the cooling fins

Caution!

The surface of the inverter housing can become hot when the inverter is in
operation. Very hot! Do not touch!

Switch the inverter off before you clean the cooling fins. (Caution: the inverter requires at least 5 min.
to discharge.) Clean the cooling fins using a suitable brush.

8.2 Cleaning the display and enclosure

Note

Never use a caustic, abrasive or solvent-based cleaning agent.

If the display is difficult to read due to dust or dirt, you can use a damp cloth to wipe it clean. You can
also clean the enclosure the same way.

SP25-55_Installation Manual_B6_EN_2012-11-06 30/35

Technical data

9 Technical data
Type SOLPLUS 25 SOLPLUS 35 SOLPLUS 50 SOLPLUS 55
Transformerless, single-phase connection (IP 54 with temperature-
Operating principle
controlled fan)
–20°C to +60 °C, (operation form 40 - 60 °C possibl e with reduced
Operating temperature
performance).
Storage temperature –20 °C to +70 °C

Air humidity Max. 90 %, DE-ICING permitted

Protection class IP 21 or IP 54

Weight 18 kg (IP 21) 19 kg (IP 54) 21 kg (IP 21) 22 kg (IP 54)

Own consumption approx. 10 W

Measurements (H x W x D)
450 x 305 x 130 mm (IP 21) and 510 mm x 315 mm x 130 mm (IP 54)
(without connectors)
Guarantee 6 years, extension to 12 years possible

Noise production approx. 35 dB

DC connection

Input voltage approx. 345 to 750 V (MPP range), maximum 850 V

Max. input current 8.7 A 12.5 A 16.2 A 17.4 A

4200 - 6000 5200 - 6600
Power range DC 1500 - 3000 Wp 3000 - 4350 Wp
Wp Wp
MPP regulation Rapid, precise MPP regulation

Supply from approx. 10 W

Selectable, exchangeable sockets with common connectors, max. 3
DC connection
strings
AC connection

Grid voltage 230 V AC +/– 15 %

Nominal power output 2500 W 3800 W 4600 W 5500 W

Constant output Max. 2850 W Max. 4000 W Max. 5000 W Max. 5800 W

Peak output 2850 W 4200 W 5000 W 5700 W

Constant current 10.9 A 16.5 A 21.7 A 24.0 A

Grid frequency 50 Hz, +/– 1 %, operation at 60 Hz on request

Max. efficiency 97.2 % 97.3 % 97.4 % 97.4 %

Euro. efficiency 96.6 % 96.8 % 97.0 % 97.0 %

Feeding into grid >8W

Night consumption 0.01 W

Overload behaviour Output limitation, quiescent operating point shift

SP25-55_Installation Manual_B6_EN_2012-11-06 31/35

Technical data

Safety functions

ENS function Protection against island effect in accordance with VDE 0126

Insulation measurement Measurement of the insulating resistance of the solar generator

Residual current AC/DC sensitive earth-leakage circuit breaker

Surge protection For DC input and grid connection

Display
4 x 20 lines, illuminated, menu navigation with 5 keys, 2 colour status
LCD Display
display.
Communication

RS232, RS485 Standard, 9-pol. SubD plug connector or. 3-pol. screw plug connector

Ethernet Integrated Ethernet interface, web server

Options Internal modem, GSM modem, DE-ICING

Intuitive ASCII protocol. Access to all internal values, Multi-master, Solar
Interface protocol
Log, large display
Other connections Freely available and configurable digital and analogue connections

Data logger

Memory function Data logging with configurable measurement intervals and data content

Environmental data

Sensor connections Module temperature, ambient temperature, irradiation

Other
Can be powered at night via a plug-in AC adapter; software updates
possible without opening the inverter; electricity meter with pulse output
can be connected directly
Regulations

CE conformity VDEW-compliant, ENS/MSD, ENEL

SP25-55_Installation Manual_B6_EN_2012-11-06 32/35

Service

10 Service
From the development phase of the inverter onwards we have placed great emphasis on quality and
long life-span. Despite all measures being taken to ensure quality, problems may arise in exceptional
cases. In such cases you will receive the maximum possible support from Solutronic AG, Solutronic
AG will try to deal with any such problems as quickly and simply as possible.
Please contact your solar installer or contact us directly.

Note

To allow us to react as quickly and appropriately as possible, please have the

following information to hand when you call:

Details of the inverter:

• Serial number (fist page of the operating instructions, or on the unit
itself)
• Type of equipment (SOLPLUS 25/35/50/55)
• If applicable: full error report or warning message with error
• Description of the problem
• Error details (frequency/time/any special conditions)
• Information about your PV system
• Manufacturer and module type
• Combination (how many modules in series, how many strings)
• Total generator capacity

Solutronic Telephone Service: +49 (0) 7024-96128-0

info@solutronic.de

Note

Please note:
Should you ever need to send the inverter back to Solutronic, we ask you to do
so in the original packaging. You can also use the packaging of the
replacement unit we have sent to you. Make sure that you position the various
bits of the packaging correctly so that the inverter will not become damaged
during transport. If you no longer have the original packaging to hand, pack the
inverter in such a way that it will not become damaged during transport.

SP25-55_Installation Manual_B6_EN_2012-11-06 33/35

Setup Menu

Annex to Installation Instructions

SOLPLUS 25-55

11 Setup Menu
This SOLPLUS inverter is supplied with a Setup menu.

Note

You must run through the entire Setup menu when starting the inverter for
the first time.

Using The Display

What the buttons do:

▲ Up

▼ Down

◄ Left

► Right

OK OK / Confirm

Default Settings

Step 1: Language

After starting the SOLPLUS inverter for the

Select Language first time, select the language you want to
[ deutsch ] use.
english
cestina Press the "▼" button to scroll through the
language menu. Then select the language
you want by pressing the "OK" button.

Step 2: Country-specific setting

Set the country-specific setting (country

Country-specific Settings
code) as indicated on the display. Press
[ de (VDE0126-1-1) ] the "▼" button to scroll through the
ch (VDE0126-1-1
at (öNORM E2750)
options. Press the "OK" button to select
the setting you want.

* Please refer to the enclosed supplementary sheet for the country-specific settings currently available.

SP25-55_Installation Manual_B6_EN_2012-11-06 34/35

Setup Menu

Step 3: Default Settings

Note

• You have the option of exiting the Setup menu after you have
selected the language and country-specific setting.
• The subsequent steps enable you to check the time and date
settings and to enter the main settings relating to yield monitoring
and communication.
• At the end of the Setup menu, you are given the opportunity to
change the language and country-specific setting you have already
selected.

To exit the Setup menu, press the "OK"

button. To make further settings, press
Default Settings
the "▼" button to scroll through the
Exit SETUP
12:01:56 options. Press the "OK" button to select
18.12.2025 the setting you want.
Yield Monitoring
Communication
Language
Country Code

Advanced Default Settings

• Time: To set the time. Unit: HH:MM:SS
• Date: To set the date. Unit: DD.MM.YYYY
• Yield monitoring: To enter the nominal DC outputs per string/inverter and to enter the feed-in
tariff.
• Communication: To enter the communication settings, such as the IP address of your existing
network or the inverter address of your master-slave network.
• Language: To change the language setting you have already selected.
• Country code: To change the country code you have already selected.

Tip

Your installation can only be monitored and its data logged properly if the
time and date settings are correct.
If the yield monitoring data for your PV installation is to be meaningful, you
must enter the nominal DC outputs.

Solutronic AG
Küferstrasse 18
D-73257 Köngen

Tel.: 07024/96128-0
Fax: 07024/96128-50
info@solutronic.de
www.solutronic.de

SP25-55_Installation Manual_B6_EN_2012-11-06 35/35