ret Gila Fibre Manufacturing | £ Glass Febve Manufacturing the high temperature conversion ef Various Aavo materials into a homogeneous mel. Gloxs Fibres are produced by continuous a molten material al speed of typically Ova x Shese drawer. tooom /min. + Gloss Fibre Production lan be Segmented thle two types: ( Disect Melt process 2: Narbte Remele Process % Direct Hele Process fe Raw mageriols for Gla Fores are Silfca band, tmestone , boric Add and minos amounts of Other ingredients uch as dag. coat 9 Fluorspar (Known as Flouxtte) x the process (an be broken down toto 9 basic Steps ' * Batching * Hetting * Fbyzation * coatiy * Drying ow fackagéng«Batching | # Baichfing cont and thoroughly mfcing them Bic. tard and ofter tngredients is aj a0dightag the Raw materials ah exact Quantittesr x first, ahe mixture 4 Js pat An a aeperate batches & an automated waeightng x Girectly beneath zach pf and Feeding system ue transported y preumatic Conveyors x Fach Ingredient bin also Known % fh He designated Huwiatory Storoge Alo + & capable a holding to moje? ie 2 te tm a Naterial - + Melting : From the batch house » anoter preumatic conveyor Send, the mixture to the Furnace By fempurature Vastation furnace te divided chip three sections 1) Hetttvg Sages Firat Section Revefvee the batch + Where and Unklor nity ts tneveased . tt alco trelude Hetting Occurs tn thls Alage tempuature about the Hemoval 4 bubbles (yoo 2) heffring Stage: Hotten glow Foust thlo agffner tore , the temperate 1 seduced to (370038) Forehearth Section ! Further the temperature fe reduced about | (R60 AE the Bottom of me pore hearth Section there f a Plote made cP -F platinum - ahodium — alloy Which contatns about keo te Sooo Uoles | x Fibenixation : Glass Fiber Formation - Which involves a combination s extrusion and attenuation (ays Flows ov fis through the electrically Which Cont atning peated me motter 2 Abtex being extudet f?r the forenearth Section heated platinum -ahodium alloy bushing | Holes to form filaments tmmediately. coated. ier water gr. at a (bene, Oe amorphous strccture at Aprag to guild x nee bus Ming plates ave heated electrically ad temperature & precisely controlled & maintain Constant qivs viscosity echanically drawing process m uw the molten qe tnto x Attenuation extruded streanrs °F Fibrous the elements called Filament? * Hg speed avinder catches tho motten cfreant pnd because ee acvolves around & cérceem ferential Speed wich & fun than the molten gus existing the Bushings:go that ft Can drawn |g Tension i apptced info thin ao | ftlamentS controlted — by tole Sexe, draw Mpeed, |e eer diameter and cooling Rate: | | temperature , met vescostty Coating Glass Filaments seausily xed to both abrasion ~ | degrade When &P' Mech anteal 4a Tensile atrongth decreux22 | af and aor due fo absorption 4 atmozphiare moisture pp xedace Practuse energy ° a do Sixtng a therrcal u urface and Mechanical dam Saat ches forming on 4 dusi "4 wea ay whic applied b prevent | | | more than } be Ar/emoued by oftner Aolvents oF 2 jhe sizing tan heat Soouaing agter all Completed a Het Sietvg is ad! Ffntsn that queatly improves the and also protects the Aufee -% tne mechanical operations are fe uw aeplaced colt a surfow Fiber fo matrix bond. the fbers # Dayeng | packaging: Drown , bixed Flamente ave collected tepelgt (nly a x strand. bundle forming a fi Atond % wound on a drum fly o Forming * he Packagex chee package ave Alf = wet from : ote wed ir ede | Sixing a’ driel th a Oven. After they ave ready for Shippit 4 éppin ov Further protessed fto chopped Fibse (which Cut crt J + ne a hort Flore), Bovina long 4 Narrow bundle of Fibre) or twisted yarn [also Known at dowble Yorn which are tw oy more Atvands twhied to wxate one pie of thvead |. & Marble Remelt Process : 4 dhs prom Js dame as Direct Nell prow apto tleterns Stage 2 AL the fovehearth — Section an Heteing stage Aather direct flow A molten qs fh platinum - vhedium alley bua lating 5 £ Those Molten glows posses to a Fforehearth whee ia fe drawn if Shoared blo globs and formed into marbles by, Bett forming ze Harblea are Shrug Relieved th annealing Ovens and % cooled. # Jhon Hoxbles are Convered to Storage or fo other plaws for latey Use. 2 Later Harbles remetted and flow throug h platinum - thodium alloy buan fo form filaments Whsax tne Hivesiition coating dry thg or Packageng prov wilt be continuedBaw Materials Recieving and tandlir t Raw Inateials Storage | t emushing. Weighing » Hiking | 1 Hetling and Refrtn, Direct Harble Remett Proce iets i Hele i [Rarble Fevntng + | annealing | ieee ( aN | ——— 5: [Fr Floerixatien. a Peeing | [wonte Loearaten | sie Fmert | : i Smet [eis BaDirect — Melt Proce Frmnace Sp minty on \ \ | | a \\ \ A oating Flamer TT tons a xing Metcaton ie Er rweening Muttistory strege bioMarble — Remett Process Famace Meeting ebinfng Silo oy Mucttatory Storage bin ral Remete motte DV tachtag Moment \ mation “Platinura Pace T Sing \ application TE strand Formation. | nl SRS remscer stag