You are on page 1of 19

/

MECHANICAL
WORKSHOP

NAM E·. JOSH IKA


ROLL NO : tso1cs2s
DAi E. : Io . o 4' . 2..0 1'8
0B1EC.11'1E : -

IN,R.0Due,110N To CNC MILLIN~ MACHINE~-

c. N c, ~ ~ ~ N ~ ~ . U- M ~ ~
4 ~ Q.. ~ bu-L ~ ~ ~~ 1 ~
~ ~ ~ ~ ~ ~ - ~
~ .~ ~~ (.~~~½~ I
~ I ~ ~ ~> ~ ~ ~~ -0.Ntd. ~
~-

BASIC CNC PRINCIPLES: -

• AIJ.. CNc_ ~ OAt. ~ to ~ ~ ~ ~~ul½


~ ¼\, ~ ~ . t~ 1 ~ ~ ,&j ~
~ ,eo..{,tu.l '2M. ~ . ,~ ~ ~ '2. f--0 5 ()./){U .

• C,NC ~ ~ ~L ~ ( ~ ~ ~) ~ ~ OA½
e _ ~ ro..t:.w~J .
• AU c_~ G ~ ~ ~
pwJ: p,t.-0~ : ~ M ~ . t0.

I . > ~ ~ ~ ~ ~ ~eluu,J.:- tJ,v., ,6p~


~ ~ . 9,t ~ k ~ ~ ,61,\, ~
~ C,9W,fl~ ~ pw,,t f"'<-0~ /2~ . /

C,o~VERSA1IONAl CONTROL : -

1t ~ tl.L ~~ ~t_ ~ ~ ~ ~ ~~
~ ~ Ht.uv ~~ a.- ~ ~~
r-,o.>J:. !1k\M 1
ti,,,, . i w , ~ M> lha)c ;(;,,,_ f>'W~"'- .c,a,n_ ~ bi,, y,,afh .
r - - -- -- - - - - - -- - - - L
CNc M~ u ~-
~ ~ ~ ~ ~ '11 ~ o » . t
1 .
'
~ ~ ~ J. ~~ C ~ c. ~ ~ ,-0..
~ ~ ~~
~
~ Vu. ~ ~ ~ ~
r ' ~ .
iMt>r
• ~~1 ~ ~I ~ ~ ~ -~

~~ ~ !t-uL . ~~ ~ ) ~ d i . { ) ~
r
"h~

~ ~ ~ or ()H\4- ~ lJv., ~ ~ ~
~ -

• ~ ~ ~c. 'Wt.~ r~ ~ ~ ~
~ ~ ~ ~ h.p,i., {Pv ~ ~ .

e ~ e( ~ ~ tho.1- ~ ~ ~ CN C ~
(.,~ r
~ GO - O'<~
I ~ p x 0 ~ ) ~ ~~~ )
, tCO , t r r ~ ~ ~ , ~~

~~'~ ,n,,-,,J_, (; - ~ ~1 .
CNC.

~
1
+ '"f LCJ:"'"' GI: f I• .,_J. p••• J;M, t "'"' ' ' w (>, .,,P<A I!- {' ,.xi,~
l • ~
u_,.,-,..v f ~
v.< -" '""" 4)
,u,,,J:.. w,.If'"(l,I o .< t,,;, ,
/ ,.., , • t.<•.G' , w , ,._ I, ,, ...,,;,t:IV , ' ,/ . , 'J J;,,J.J.,,.,., .M
f' A l ~ ~ ""' J".. ~
"'haM3 ' c,,,,A:,, "'"'I,, 1, ,,l 1, 1 I I, ··t
J..t..>A V-""'-r> . ~" It , . ~II,... I." o•I,,,c,t • v ' ' 'l , t,rJ,(,"' ,v "h ~ 4J
I u, , , ~,,.,......i,, , /C-"I),., ,v,1>t,ivF r•wd•" J,4 .., , ,,, A,,.,~ """
f
,L..o..J.. ~ .,, ·
,._,,.. 6>'I ""' N~ (l.••<l f ~ I • .,..I.A (JJ,I "" J ,,J,
l ~ (,.. 1·"-"d,...J_ fl/"" I •)j .o ,, ,,( ,). ,u,w.1J.1,L, .,,, 'J'
'6
~~ ,.,-- ,..rl),Jt,Mi ,<,IJ,,.,i...t,;,.., ... pJrW)J.1.
'1
tO
i..,_..,, (>.. l, -.u,.11:,tuw n, a,.-,J. - ~,,.,.,.V,H\,Cl, tl,I ~

~
r - - - - -_ _ _ _ _ _ _ q l
CL~SSlf ICAt\ON Or MtLL1 N4 tv1 AcH1NEs

1. "'- ~ h> ~ /A r~,tMt, 11 ,U./l £, -


'
. ~~ ~
• Si. f ~L

o Sr-u.i-o..L~~~
~. ~ ti, ~~ ~ ~ et, XA.,, ~~
,la bl t./ hut :

-~~
• ~ui ~
.p~~
• (wt~ !o.bL... ¼Pe.
3. ~ ~ btu.~~ 1~~ :
• p~ ~~ ~ ~
• ~~ ~ ~ ~ ~~ k : l ~ .
• V~s~~
• ~~c.1 ~~ ~~

't - ~to~~ / ~~ - p ~ K k :
• ~ ~ ( VV\/4~ ~ )
• p~ ~ ~ ~ ~Q_ ~~ ~ ~ ~
• Tk..MJVv ~ ~ ~ ~
• MA~ ~ ~ ~~ ~ - /
• C-NC ~ ~ -
\
I B~s,c. LEN~,H UN11 : (G>Lu)
, 'l,,,. NL ~, i,w.. ,d;,,pto-~ ~ pft'- ~ ~ ,_ .
~p-v-J= ~ t;.,., ~ AA ~ AA ~~~
(~LV) .
• 1-vv C 1\1 C ~ , e,o..d,,_ ~ ( ~ ¥) ~LA4,. J. /3 L I) .

~ :: BL..U

• f3 : 4i &,,,.(_ ~~ ,{)., ~ ~ ~ J ~ .o.,vul


E:,l,.t, , o ~ ~ i:"-< W}., ~ D· 000 1 ~ 1 J. 12,LU ~
k o · 0D0I """'- ~
STEPPER MDTOR :

1-t ;. .a. ~ ~ ~~ ~~ ,i,, ~


t,, ~~ o..- ~ ~ Cu,.1,1..tJ dip > r3"' ~ ~
~L ~~~ ~ ~ -

0 }/~~~
0 Kt.,L:.'lC. ~

ENCO DE R. : }k ,:✓, o.. ~ OT ~~ 1Jv,.X ~ ~~ ~


~~~~~b;~ .
~ uw.&. M ~c.ol ot- ~ ~) 6'-""'l ~
M- W ~_ i'1"' M✓.,.L M 0.., ~ ~ ~ -I -1.d-'1 o..3/U>
~~
1
. o r-- ·
• A~ ~~ ~ ~ b, ~ -~ .
o A L.vvu.,..,., ~ ~~ ~ /.,,.:,,u.,oA, ~ to "-""
~ ~F .
• ~ ~ ~ k e i ~ ( ) . m ~ t7r ~ ~ v\.-tl
M ~ to ~ ~ ½ ~~ C~ ) .

Co ORDINATE SYSTEMS
~ ~ ,t,r,{ ,l.ML-S ~ ,,co-o--r~ ~ . Fi~ Ui..t.
Z~ M ~fi-uL , --x. ~ 'd ~ ~ ~ ~~
btL ~ ~ ;GD , c - - , ' ~ ~ .

• AP->SOLU"TE LOORDINAtf $'(STEM -

All , , ( ( ) - C Y ~ V<W,U,!J Cl.XL ~ fj;, .o. f~ ·~ 8{y ,.co ~~a


"6~1:£wv .
• I NCR E MENTAL LOO RDIN A.,- E S'f S 1 EH -

~ ~~ ~ b> (A_ ~01,U½ ~ ~


( ~ ti> ~ ) . ~~ ~ {Vu_ ~ ~
~~ ~~~ -
1 ~ 1 ,,<:.t)-OY~ ~~ OJCl., ->
• ~ tC,O ~ - ~ C ~ (, ~~ J'UVJ'C. e,.. ~
.-e r < ~
M, - - 0 - . - - ~ ~ ~ ~ ~ ,c,GL{LUJL ~

,(,()~~ ~ - ~ ~ (!)lt.ir" (/2 ~ ~ t0.1:- ih,;


1co{ ~ ~ 1 ()._ ~ ~ .
• ~ po..>d: ,<:J)--{I'(~~ ,6~~ - 1'1/\., ~ ~ ' ~
M ~c(j~ /0.Ju.. ~ µ,t 9n ~ ~ IA ~ et tO- fJ a-'tX ~ ·
tuJ. r - ' W ~ A6 ~ t~~ ~ ~ . I
CNC, tv1 A.c H, NE TYPES :

~ ~ tM ~ - or~ , C&vtX~ , ~
~ k.i.~ ' ~ ~ ~
J rOA.e. ~ ~ t4tM
~. ~
~ ~ - :Jl- M ~ 4 .thL ~ ~~
~ ~ ~ F ~
~()M.M

CNt MOVEMENT ~

0 ~ CuWl ~ ~ ct a. ~ ~ , ~ M 0.

~ ~ ~ ~ ~ ~ ~ ~ ~c.-o.L
1 ,().

~ ~ A /..roJ.L ~ f:o ~ -£ht, ~ ~ iJu,


~ ~ ~ L> fu ~C-GtL ~ .

.~ ~ ~ ~~ ~~ ~ ~
~ . {).>..(_~ b> ~1).M_~ ~~~ft.vw .

How CNC WORK$ :

• c N (.. ~ cvu. ~ Lto 4 OM-d. M .codu. .


• 1~L aJt.t ~ -V~ ~ VJ - rrr~ .
• 1~d ~ ~ ~ ~ ~~ ~ ~
~½LkL~~Wt\AL .
. ~ ~ ~ ~ (~) . ½
• f u..d),~ ~ ~ ' 5 ~ c~~) · 11
• '1cuf, ~~ ~ _,A ,t,, ~ ~ o.,,.,b,-,.,,,,;t.:,~ .
r - - - -- - - - - - - - - ---~ __ L

0 pk.[)~ ~ (~fr&\. ~ ~~)


N ~ ~ ( U-6U.! ~ ~ - )
6' P4r~ ~
X X-a,,w ~
y 'I-~ ~ ~
z L.- (W.u, ~
R ~~
F Ft.ul kA1i- ~
s ~ ,S~~
H loo{ ~ ~ ~
T loo{ ~~
M ~~~

lMPORT"N' G.( pALp~ ) a,fu : -

Goo ~ ~QM.6\KM/l,

Go 1 Lt,t\W.)1- ~~~
602 ~ ~ ~ , cw
Gi o 3 ~ .tMX ~ , cc W

G1s P~ w - " " ~ ~ ~


G t' f ~ ,co ,. (jf ~ ~ OtJ
~ , :i x " rJ...cM,u. , c, 1s . , ._ z ~ , 6 u1 " z PM>.M.t.
~ 20/6'l0 ~ ~
{;2\ / Gill M.ttu.c. ~
G 28 ~ U> ~ ~
Gt '10 ~ ~~ ~
6' '11 (,c.&.u.. ~~ ~
~~2 Cu,ttv... ~U'\,d~ ~
~~3 1otJl ~ ~.(N\6~ ( ~)

~ '1 ~ ~ ~ ~~ ( ~ )
6i ~ 'l 1c-ul ~~ ~u.1-
~ Q,'\,Vl,

~Sl W~ ,<-0 - 0 ' T ~ ~ OFt
<; 5~ - ~ sq W9-.cJc. ,(.C . (H'd..;.~ ~ I. . . . 6
(;~ 8 ~ DN
c; (,4 ~ or: t
~ 13 Pul ~~~
~s o ~~ ~
G8f

6' ~2
~+
~~~
~83 ~Mlt.~~
c;qo A~P~
6 'H ~~~
~q~ FUAL ~ ~
G99 ~ t o ~ ~ MV ~ ~
~98 ~ ~~~ ~~~~

I MPOR.TANT H - (ODES
Moo P>w~ ~
M01 ~~~
Mo2 Pk..O~ ~
M03 ~~~
Mo'-1 ~ ~ ~ ~ L (ccw)
M OS h~~ ~
tJlO f, j~ ~
Mo~ ~ ON
MO<i ~ OF t
M to ~ 0N
M11 C,lo.,vv..ph Of,F
Ml3-Mt'1 A~ cw/ecw ~ ~ O N
M:,Q pkJ)~ ~ I JU.Ml U) ~
Mll 'l ~ - ~~ (V)iJ:
T->RocEDURE

1) pk.{)~ t.o ~ ~ ~~ ~
- S~c.-k ~ ~ tLu. ~ .MMe~ ~ ·
- S.v..x,b..t.., ,&\I\, ~ pwMi 4tG\.6:~<-Vt.S .
- s~ .en.~~ ,,,s~c-~ .
- r~.& CNC. - O N ~ ( ~ )

- ~L CN C E~ ~ ~ (R.J.A) .
- pl-UIV. RM<l: ~ ( ~ )

1) r'<-0 cutu.u. to ~ 1fs J.-- ~


- f ~ MP4 ~ -

- T~
- p~ o Fr:-/ W ~ .
~ to,,{.~ t.. ~ ~ ~ ( '4J XO I )'o 1 10 )

- P,u,,,,.
XO 1. )
~(~ tvu. ~ ,t, o, (4s~)) , x - ~ ~~
- p~ 1Nte.a4,(M.(,. .

- T(LI( t- Yo - p-'t.LM. ~ .
- pk..{.M ◄◄ ~.
- p"«AA O I=' J:= / SET ~.
- ~ ~ ~ hV\. ( oo ,) ~ .
- pk.U!~ RcF (z ... Jy~xt)
- P>«-M Po s ~

3) f ~ to e ~ nt-w (V<-0~ ➔
- p~ tAL,.,t
- P>uM P,w~
- ~ o ~F~~
- pMA o ~ ~ ~ £o~ ~ .
_ p)1.ll)~ 1N 5E R, ~ .

( N~ w.w ~~ ~ k ~ )
~) r ~ ri, ~ ~ -'>

- ~ ~~
- pk..tM fl.. v-ro ~
- PIU.M MLK~
- f>)UJ)A. DR N ~
- p~ ( STM / ~R ~ ~
- p/1.U) 6 .erk ~ ~ .
5) p ~ a, ~ W\~.W. ➔

- PkLM PRD~ ~
-P~ MLK ( M ~ Lode.) ~ p~ ~l .

- Pk.lM l> RN ( ~ fuM'\- ~ ) ~~


- pk)..()& AUTO~
- Pk.l.M CNC. - ON ~
------
,-
t

~PIN')L£ ► l A


... It
~- I

r~
T ·I
l 11 I \ . /
.,
I I

l . - \J I r~ r.,, 1 r

;- ~
l,. ; 1t O -
)
l I..-- -
~ - -l~
... - 00
• I
!
I
\
\

/
C~ C H \ l L I. r.. MA C I I ~ C:

DR I LL Ol[ ( K
I

1
J
I

'I ,
I 11
J
------ -
1Y

-t y

/
\Z

C AR iE ~ !AN C(J - OR D11'l/\if S '($T l }1

( t l.f )
1,

• ( 5. I )

'f - '!, 2 • I
-·-,--,..._ _ _ _ - r - - -
• I 1 "2. "I, l, ', ' > ><
•?

-5
3
'-,
/
I
J
-Y
_A_B_s__ ;_- p g DJ_N ~TL
~-_ _c.. .o
OL_U_T_E s '< s T 8-1

'
5

( I • c-,)

· • • r /..1 • - l t )

- ' -(

T'lC'? F ~1 'l "-l"T A L co- O R 0_~ ~ A T t 1


·-
I
I

M- MACH 1 '\Jf. 7 F!(C PC IN T

1 I
W-\A' c, R~.: PART ZE Ro Pl NT
I

r
,I

v\.10Rt< PM'T
y"' Cc C~ DINATt
SYSTf /VI
M
>X

~CHl"Jf
re c et'l•"-IA,£
C:'(,;,f"1 J
C0 - 0RDIN,\T £ ~ YSTfM S

P:.. AN~LE.

'
i 1p /'IN G, 1.E

FRtl
J
"• '
,:
~/
I
Ll "l(.1~1

~
t ,r,

t " ~

~
I l V "'l
..
I IJt ! i I I,

----
~ ,~ ~· 11[ , ,..
:_ C ~ I l ~t

'J-
- l , ~- ! ",. t "ir, ~ ~

I ,.

I
P1.t q
tH
,. 1~S
·1 1
_J \
- ..... '~ r r ,.... A

• C~ ,. .' r

• I ,. l A

[. . r 1. va•
' ..
- .
t /I'
•4r

f "I - ' t
"\. '\
~' ' '
J-->
}l "''
!.._f AC)~'- q I•'
~"

t
rE t D',.A C I.: r I() N/\L

I I?:, )

(Gr,..TQ.[; l ~r e
( !?> ) (lc,n_ ') LOOP

r I

q
H )
PRo~RAM
i S I

~7,, ,, .., r
t R 2 <;

("H·'5, '20) 5 I
STARilN'1
(!) (- 1,.2 s,")
Po1111 1 •
6S
7
R9
~

. (o o)
(1'15 , ,)

( :n s £.) T<1:

( .. ~ s, -22 ~®I

__, ID

60 ,

0002 1;

Gt 5 411- 4 9'1 G 'to 669 q8Q J·


G.9 1 628 z.o J.
6'29 XO '( O ·
)

Mo c; -rt ;
tv103 St200 ;
6~ 0 ~00 y 5½ X-32 -5 19 ' /
~~3 Ht 210 ·
I /
tv108 J·
7 ~o I
q 01 Y 22 . 5 j /
402 X- 2'2 · 5 y32 .s R IO ✓
Gio l XIS J·

~ 03 X.21 ·5 '12 0 R12 ·S v).


40L 'l' h .)
/
~ 0 2 Y - 6 R6 )·
~Oi Y-2..2.•S·J /
~OL X 11- -5 , -32 . s .
)

Goi X- ?>2 -5 ,·
Gto 1. '<-9 I

~03 'f '\ R. q )

~00
M0'1 )·
~qi
ZS ;

~ 29 2.0 .
/
)

4'2..'a XO YO ,·
IVIOS )·
/
M 30 ·
I
J
r
SAFETY PRECAUTI ON~

• J.lwu (lJu. Bur ~~ ,,,.,_ ~ ~ p~ '


~ ~ ~ ~~ .
D,o ~~
/JAMd <>t V,u,,vv ~ "'41 ~~ .
• ~~~ e,,_ --J),.JA£, ~~ ~
~ ·

~~ ~ ,a,,.d.. ,u.,.J,o~ ~j,_,,J,


f>'W,J,v.,c.t ~ ~ ~ ~~ ~
• /:J,u_ 1),1,l.

Hu. . MML i/:,

~ ~ ;tmru o.M- F ~ .
• E,.,,.,.,.,,,_ tw,.L' ~~ ~ ,loo{~~
~ ('~ ~ ~ ~~ .
0-.\/4 .
N wv- .t...,.d,.- 4
/tw'""t' ffe1' ~ :t,, ,clu,.,., ~ . l{n.t, ~ .

PN.J>/2 ~ .,,,t&f> ~~ ~ ~ ~
~ . ~

You might also like