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Kadanwari WI Page 1

eni Pakistan Ltd


Development Onshore Well
WEOP/ Reservoir Well Integrity Program REV

Kadanwari Well Integrity (K-01, K-09 & K-31)

Development Well

Tajjal Block
Onshore Pakistan

August, 2020

Kanwal Shahid
Prepared
Graduate Completion Engineer
Imran Khurshid
Sr. Drilling & Completion Engineer
Reviewed
Hammad Attaullah
D&C Engineering Coordinator
Abdelaziz Kurd
Concurred
Wells & Operations Manager
Matteo Turco
Approved
Technical Manager

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INDEX

1.0 SAFETY, HSE POLICY AND HSE MANAGEMENT:..............................................4


2.0 OBJECTIVE:............................................................................................................ 4
3.0 GENERAL GUIDELINES.........................................................................................5
4.0 APPLICABLE DOCUMENTS..................................................................................6
5.0 OUTLINE PROGRAM:.............................................................................................7
6.0 DETAILED JOB PROCEDURE:..............................................................................8

FIGURES
Wellhead sketches/picture of K-01, K-09 and K-31

APPENDICES:
1. Safety Meetings
2. Last well integrity test reports
3. Well Integrity Certificate
4. Surface Well Testing Layout
5. Emergency Response plan
6. Emergency Contact Numbers

ATTACHMENT:
1. Schlumberger Surface well testing Hazard Analysis and Risk Control

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Kadanwari WI Development Onshore Well
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1.0 Safety, HSE policy and HSE Management:

Hold safety meeting prior to start of operations with all the company & services personnel.

Appropriate lighting system will be arranged to enable the crew to conduct operations safely
during the night.

HSE Policy:

The HSE policy of Eni Pakistan governs all business activities to manage HSE risks
associated with them. This policy outlines company’s commitment towards HSE ensuring that
there is no harm or injury to any person or damage to the environment that may arise due to
its business activity.

To make sure that HSE policy is complied, an HSE Integrated Management System is in
place that describes the standards and guidelines for safe operations.

HSE Management:

In order to safely conduct this job, following steps will be taken that are derived from Eni
Pakistan HSE Integrated Management System.

1. Development and implementation of HSE Guidelines for Contractors to carry out this
job.

2. Carry out HSE risk assessment prior to activity start-up. This HSE risk assessment
will be qualitative based on pre-defined risk assessment matrix. The mitigation
measures arising from this risk assessment will be agreed among the group and
implemented.

3. Strong HSE communication among the site personnel will be important to make sure
that all risks associated to the activity and their controls are well understood. This
communication will be evident through
a. Tool box talks will be carried out prior to start of each activity.
b. Daily HSE meetings by all site company and contractor personnel.

2.0 Objective:

The objectives this activity is to bleed off shut-in pressure of these wells by flaring the gas and
see wells’ response to exclude them from well integrity checks

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WEOP/ Reservoir Well Integrity Program REV

3.0 General Guidelines


 Perform medical evacuation drill prior to any activity on the location
 Perform Greasing of X-mass tree Gate Valves prior to the job
 Eni representative to witness and check all equipment original certificates on location
 Ensure proper PTW system is in place
 Perform PJSM with all involved personnel to explain ENI risk assessment. ENI HSE
and operation representative must be present.
 Standard emergency kit (including spill kit, Fire Extinguishers etc.) to be available on
location as per standard practice.
 Ensure availability of at least two (02) SCABA sets on location.
 Proper Lighting arrangements in case of night activity
 Display Emergency Contact Details, Emergency Action Plan on location
In general, apply all the necessary precautions for a specific tool or an operation

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4.0 APPLICABLE DOCUMENTS


 Well Control Manual STAP P-1-M-25007 Rev. A dated 03-12-2014
 Well Test Procedures Manual STAP P-1-M-7130 Rev. 01 Dated 01-01-2005
 ENI E&P Well Maintenance Procedure STAP-G-1-M-26527 dated 01-01-2016.
 Well Integrity Management Procedures for Production and Injection Wells STAP-P-1-
MG-26526 Rev. 01 dated 01-01-2016
 Best Practices for Drilling Completion and Production Optimization Activities P-1-M-
20742 dated 16-02-2012
 Well Maintenance Procedure STAP-M1-MG-26527 Rev. 3 Dated 15-06-2018
 Hydrogen Sulphide (H2S) Well Operations Procedures STAP-P-1-MG-26511 Rev. 01
dated 21-03-2016

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5.0 Outline Program:

Kadanwari-01
 Mobilize equipment and resources to wellsite
 R/up lubricator and remove BPV from tubing hanger profile
 Spot and R/up surface well testing and H2S monitoring
 Perform SSSV inflow test
 Open the well gradually towards the flare pit
 Continue flaring until SIWHP becomes 0
 Shut-in the well and observe for increase in pressure
 R/up lubricator, install BPV
 R/D well testing, Handover the well to production department
 Move to K-09
Kadanwari-09
 Mobilize equipment and resources to wellsite
 Spot and R/up surface well testing and H2S monitoring
 Perform SSSV Inflow test
 Open the well gradually towards the flare pit
 Continue flaring until SIWHP becomes 0
 Shut-in the well and observe for increase in pressure
 R/D well testing, Handover the well to production department
 Move to K-31
Kadanwari-31
 Mobilize equipment and resources to wellsite
 R/up lubricator and remove BPV from tubing hanger profile
 Spot and R/up surface well testing and H2S monitoring
 Perform SSSV inflow test
 Open the well gradually towards the flare pit
 Continue flaring until SIWHP becomes 0
 Shut-in the well and observe for increase in pressure
 R/up lubricator, install BPV
 R/D well testing, Handover the well to production department
 Release all the services

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6.0 Detailed Job Procedure:

Kadanwari-01
Note: Eni Representative to check and verify all equipment’s original certification on
location.
1. Mobilize Schlumberger Well Testing equipment, Cameron Lubricator, Hydraulic crane and
other resources to wellsite.
2. Hold pre-operation safety meeting with all the concerned personnel available on the
location and brief their responsibilities for operations and safety awareness. All the support
personnel should stay away from wellhead.
3. Offload, spot Schlumberger sacrificial choke manifold and related equipment as per
Appendix-4. Meanwhile R/up H2S monitoring setup.
4. Make-up flare lines and connect with downstream of sacrificial choke manifold. Hook-up
upstream of choke manifold with SSV.
5. Connect SSV with remote emergency shut-down stations and function test the same.
6. Secure all surface flow lines with slings / chains.
7. Shut-in the well. Record & Report shut-in wellhead pressure.
8. Make sure that all X-Mass Tree valves are closed. (Swab Valve, LMV, KWV, FWV).
Note: X-Mass tree FWV is 5-1/8” 10K
9. Remove pressure gauge and open needle valve on the tree cap to bleed any pressure
trapped below the tree cap.
10. Remove Tree Cap. R/U Cameron lubricator on top of X-mass tree.
11. Open UMV, LMV & Swab valve. Pressure test Cameron lubricator against SIWHP for 15
min. Bleed off pressure.
12. Lock-open UM actuator valve by installing mechanical hold-open device.
13. Gradually RIH lubricator rod with BPV removing tool. Latch the tool with BPV and equalize
pressure using BPV poppet valve. Remove BPV from tubing hanger profile.
14. Close all X-mass tree gate valves and R/D Lubricator
15. Perform inflow test of TRSCSSV at 50% SIWHP. Prepare and submit integrity certificates
per Appendix-3. If shut-in pressure is less than 500 psi, bleed off pressure to 90% and
perform SSSV inflow test.
Note: In case of positive inflow test. Report to Karachi Office for way forward.
16. Hook up the X-Mass Tree FWV to Schlumberger well testing choke manifold.
17. Open the well and pressure test all surface equipment against SIWHP
18. Divert the well to flare pit and flare the gas until SIWHP reach to 0 psi

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WEOP/ Reservoir Well Integrity Program REV

19. Shut-in the well from FWV and observe for increase in shut-in wellhead pressure for one
hour. Report the same
20. R/U Cameron lubricator on top of X-mass tree.
21. Open UMV, LMV & Swab valve. Gradually RIH lubricator rod with BPV and install it in
tubing hanger profile.
22. Bleed off pressure above BPV and check BPV integrity. R/D lubricator.
23. Install needle valve and pressure gauge above Tree Cap.
24. Load back equipment; perform housekeeping and handover the well to Production
Department.
25. Mobilize all resources to K-09.
26. Perform housekeeping and handover the well to production department.

Kadanwari-09
Note: Eni Representative to check and verify all equipment’s original certification on
location.
27. Mobilize Schlumberger Well Testing equipment, Hydraulic crane and other resources to
wellsite.
28. Hold pre-operation safety meeting with all the concerned personnel available on the
location and brief their responsibilities for operations and safety awareness. All the support
personnel should stay away from wellhead.
29. Offload, spot Schlumberger sacrificial choke manifold and related equipment as per
Appendix-4. Meanwhile R/up H2S monitoring setup.
30. Make-up flare lines and connect with downstream of sacrificial choke manifold. Hook-up
upstream of choke manifold with SSV.
31. Connect SSV with remote emergency shut-down stations and function test the same.
32. Secure all surface flow lines with slings / chains.
33. Shut-in the well. Record & Report shut-in wellhead pressure.
34. Make sure that all X-Mass Tree valves are closed. (Swab Valve, LMV, KWV, FWV).
Note: X-Mass tree FWV is 5-1/8” 5K
35. Perform inflow test of TRSCSSV at 50% SIWHP. Prepare and submit integrity certificates
per Appendix-3. If shut-in pressure is less than 500 psi, bleed off pressure to 90% and
perform SSSV inflow test.
Note: In case of positive inflow test. Report to Karachi Office for way forward.
36. Hook up the X-Mass Tree FWV to Schlumberger well testing choke manifold.
37. Open the well and pressure test all surface equipment against SIWHP

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38. Divert the well to flare pit and flare the gas until SIWHP reach to 0 psi
39. Shut-in the well from FWV and observe for increase in shut-in wellhead pressure for 1 hour.
Report the same
40. Load back equipment; perform housekeeping and handover the well to Production
Department.
41. Mobilize all resources to K-31
42. Perform housekeeping and handover the well to production department.

Kadanwari-31
Note: Eni Representative to check and verify all equipment’s original certification on
location.
43. Mobilize Schlumberger Well Testing equipment, Cameron Lubricator, Hydraulic crane and
other resources to wellsite.
44. Hold pre-operation safety meeting with all the concerned personnel available on the
location and brief their responsibilities for operations and safety awareness. All the support
personnel should stay away from wellhead.
45. Offload, spot Schlumberger sacrificial choke manifold and related equipment as per
Appendix-4. Meanwhile R/up H2S monitoring setup.
46. Make-up flare lines and connect with downstream of sacrificial choke manifold. Hook-up
upstream of choke manifold with SSV.
47. Connect SSV with remote emergency shut-down stations and function test the same.
48. Secure all surface flow lines with slings / chains.
49. Shut-in the well. Record & Report shut-in wellhead pressure.
50. Make sure that all X-Mass Tree valves are closed. (Swab Valve, LMV, KWV, FWV).
Note: X-Mass tree FWV is 5-1/8” 10K, KWV is 4-1/16” 10K
51. Remove pressure gauge and open needle valve on the tree cap to bleed any pressure
trapped below the tree cap.
52. Remove Tree Cap. R/U Cameron lubricator on top of X-mass tree.
53. Open UMV, LMV & Swab valve. Pressure test Cameron lubricator against SIWHP for 15
min. Bleed off pressure.
54. Lock-open UM actuator valve by installing mechanical hold-open device.
55. Gradually RIH lubricator rod with BPV removing tool. Latch the tool with BPV and equalize
pressure using BPV poppet valve. Remove BPV from tubing hanger profile.
56. Close all X-mass tree gate valves and R/D Lubricator

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WEOP/ Reservoir Well Integrity Program REV

57. Perform inflow test of TRSCSSV at 50% SIWHP. Prepare and submit integrity certificates
per Appendix-3. If shut-in pressure is less than 500 psi, bleed off pressure to 90% and
perform SSSV inflow test.
Note: In case of positive inflow test. Report to Karachi Office for way forward.
58. Hook up the X-Mass Tree FWV/KWV to Schlumberger well testing choke manifold.
59. Open the well and pressure test all surface equipment against SIWHP
60. Divert the well to flare pit and flare the gas until SIWHP reach to 0 psi
61. Shut-in the well from FWV and observe for increase in shut-in wellhead pressure for 1 hour.
Report the same
62. R/U Cameron lubricator on top of X-mass tree.
63. Open UMV, LMV & Swab valve. Gradually RIH lubricator rod with BPV and install it in
tubing hanger profile.
64. Bleed off pressure above BPV and check BPV integrity. R/D lubricator.
65. Install needle valve and pressure gauge above Tree Cap.
66. Load back equipment; perform housekeeping and handover the well to Production
Department.
67. Release all the services
68. Perform housekeeping and handover the well to production department.

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eni Pakistan Ltd
WEOP/ Reservoir Well Integrity Program REV

Figure – Well Head

Kadanwari-01

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Kadanwari WI Development Onshore Well
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This document is CONFIDENTIAL and Company’s property.


It shall not be shown to Third Parties or used for purposes other than those for which it was transmitted.
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Kadanwari WI Development Onshore Well
eni Pakistan Ltd
WEOP/ Reservoir Well Integrity Program REV

Kadanwari-09

Kadanwari-31

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Kadanwari WI Development Onshore Well
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This document is CONFIDENTIAL and Company’s property.


It shall not be shown to Third Parties or used for purposes other than those for which it was transmitted.
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Kadanwari WI Development Onshore Well
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Appendix-1

SAFETY MEETINGS - AWARENESS


BRIEFINGS
A. Pre Operational

A full safety meeting will be held prior to the commencement of all operations.
B. Agenda

The procedures contained in this program should form the basis of the agenda for this
meeting. However, this may be supplemented by any topic that the concerned personnel
may think relevant. Representative from the service company should present an overview of

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his function and highlight any points of safety or general awareness. The Eni Pakistan Job
supervisor should clearly outline the following:
 Chain of Command
 Roles and Responsibilities of all key personnel
 Proper lines of communication
 Awareness briefing on Security issues related to Eni Pakistan.
 Briefing on environment protection and standards.

C. Attendance

These meetings should be attended by all services personnel and representatives on


location.
D. Tool Box Meetings

Tool Box type safety meetings will be convened at any stage during the operations, when it is
deemed that special attention to forthcoming operations is required. The Eni Pakistan Job
supervisor will coordinate these meetings.
The meetings will also address and re-enforce standard safety procedures such as driving,
lifting equipment, crane operations etc.
Concerns or general comments and recommendations on safety issues are welcomed from
any member taking part in the regular tool box safety meeting.
Ensure that this section SAFETY / RESPONSIBILITIES / MEETINGS is thoroughly read
and understood by the all personnel who are part of the operations:
All operations shall be in accordance with the safety and environmental requirements
specified in ENI completion and well intervention manual STAP-P-1-M-7120.

E. Responsibilities

If a conflict arises between Eni or Service Company procedures, which are not covered by
documentation agreed by both parties, the issue shall be resolved by management from
involved parties (i.e. Eni, Service Companies), and the proposed course of action shall be
approved by the Eni Well Intervention Job Supervisor and Drilling Engineering Manager.

If a non-standard operation is required (i.e. one that is not covered in existing Eni or
Service Company procedures), an on-site risk assessment must be carried out and
recorded through a set of written instructions agreed by all relevant parties.

The Eni Senior Operations Supervisor has the ultimate responsibility for the health and
safety of all persons at the well site and for the good practice and security of the site. In his
absence, a competent alternate will be identified, usually the Well Services Contractors
Supervisor or designate on location.

The Eni Well Intervention Supervisor reports directly to the Drilling & Wells Manager in
Karachi.

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This document is CONFIDENTIAL and Company’s property.


It shall not be shown to Third Parties or used for purposes other than those for which it was transmitted.
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Kadanwari WI Development Onshore Well
eni Pakistan Ltd
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Appendix 2
LAST WELL INTEGRITY TEST REPORTS

ENI Pakistan Limited RIGLESS Operation


Daily Report
Well Name: Report No. Start Date: Report Date: Days on Location:
Kadanwari-01 1 18-Dec-2019 18-Dec-2019 01
Drilling Rig: Eni Supervisor: Contractors P.O.B Daily Cost $:
Rigless Adnan Hafeez Cameron Cum Cost $:
TIME (From – To) Hrs:min Description of Operations

Obtain PTW authorizations meanwhile mobilize equipment to location.


09:00 – 09:30 00:30
Arrive on location K-01.
Conduct TBT. Close LMV and bled off tree pressure to 0 psi.
Monitor pressure build up for half an hour. OK.
09:30 – 10:30 01:00
Tight FWV flange to stop leak. Open LMV, Observe 1200 psi in the tree.
Check for leak points. No leak detected.
Close LMV and bleed off tree pressure to 0 psi. Offload Equipment & rig
10:30 – 12:30 02:00 up Cameron lubricator on wellhead meanwhile M/U SSSV control line
connection with enerpac pump and open SSSV.
Lower down polish rod and engage BPV, equalize pressure & Record
SIWHP= 4600 psi. Close SSSV, bleed off pressure above flapper and
conduct test as below:
12:30 – 14:30 02:00 Initial Pressure after bleed off = 2000 psi
Final Pressure = 4000 psi
Test duration = 30 minutes

Bleed off pressure above flapper to 500 psi and try to remove BPV from
profile. No Success.
Unscrew the retrieving tool and pull the polish rod inside the lubricator.
Bleed of pressure above BPV to 100 psi & Perform inflow test against BPV
as below:
14:30 – 16:30 02:00 Initial Pressure after bleed off = 100 psi
Final Pressure = 100 psi
Test duration = 30 minutes
Closed LMV and bleed off tree pressure to 0 psi.
R/d Cameron lubricator.
Perform housekeeping and leave location.

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Page 19 of 28
Kadanwari WI Development Onshore Well
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ENI Pakistan Limited RIGLESS Operation


Daily Report
Well Name: Report No. Start Date: Report Date: Days on Location:
Kadanwari-09 1 13-Dec-2019 13-Dec-2019 01
Drilling Rig: Eni Supervisor: Contractors P.O.B Daily Cost $:
Rigless Adnan Hafeez Cum Cost $:
TIME (From – To) Hrs:min Description of Operations

16:00 – 16:30 00:30 Obtain PTW authorization and arrive on location.


Record SIWHP= 450 psi. Close SSSV, bleed off pressure above
flapper and conduct test as below:
Initial Pressure after bleed off = 200 psi
Final Pressure = 450 psi
16:30 – 17:30 01:00 Test duration = 04 minutes
Meanwhile monitor annulus pressure in wellhead sections as:
Section A= 0 psi
Section B= 0 psi
Perform housekeeping and leave location.

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Kadanwari WI Development Onshore Well
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WEOP/ Reservoir Well Integrity Program REV

ENI Pakistan Limited RIGLESS Operation


Daily Report
Well Name: Report No. Start Date: Report Date: Days on Location:
Kadanwari-31 1 13-June-2019 13-June-2019
Drilling Rig: Eni Supervisor: Contractors P.O.B Daily Cost $:
Umar Rasheed/
Rigless Cum Cost $:
M. Mubasher
TIME (From –
Hrs: min Description of Operations
To)

Obtain PTW authorization meanwhile mobilizes equipment on location.


07:00 – 08:30 01:30
Arrive on K-31 location.
Conduct TBT. Offload equipment and R/U Cameron lubricator on
08:30 – 10:00 01:30 wellhead meanwhile M/U SSSV control line connection with enerpac
pump and open same.
Lower down polish rod and engage BPV. Equalize pressure and observe
600 psi on surface. Remove BPV from profile. Close SSSV and bleed
10:00 – 13:30 03:30 pressure above to 200 psi. Observe SSSV not holding pressure. Cycle SSSV
3 times and test again and found SSSV not holding pressure. Re-install
BPV and R/D Cameron lubricator from wellhead.
Load back all equipment. Perform housekeeping. Secure x-mass tree and
13:30 – 14:30 01:00
left location.

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Kadanwari WI Development Onshore Well
eni Pakistan Ltd
WEOP/ Reservoir Well Integrity Program REV

Appendix 3
WELL INTEGRITY CERTIFICATE

WELL INTEGRITY CERTIFICATE Test Date:


Eni Pakistan Ltd.

Well Integrity is defined as the application of technical, operational and organizational solutions to reduce the risk of
uncontrolled release of formation fluids to atmosphere or subsurface layers, throughout the life cycle of a well.

General Information

Well Name
Test Equipment
Serial & Part Numbers
Equipment Specification
Test Pressure
Hold Period
Eni Drilling Supervisor
Contractor Representative
Purpose of Testing

Acceptance Criteria

As per clause F.1.6.3 of ISO 10423, the hydrostatic test at room temperature is passed if no visible leakage occurs
during
the specified pressure hold periods of the test. The pressure change observed on the pressure measuring device
during
the hold period shall be less than 5% of the test pressure or 3.45 MPa (500psi), whichever is less.
Note: Hold period is one hour.

Observation (If Any)

Statement
This equipment qualifies the above mentioned criteria.

Eni Drilling Supervisor Contractor Representative

Drilling & Completion Superintendent

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Appendix-4

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Appendix-5
EMERGENCY RESPONSE PLAN

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eni Pakistan Ltd
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This document is CONFIDENTIAL and Company’s property.


It shall not be shown to Third Parties or used for purposes other than those for which it was transmitted.
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eni Pakistan Ltd
WEOP/ Reservoir Well Integrity Program REV

This document is CONFIDENTIAL and Company’s property.


It shall not be shown to Third Parties or used for purposes other than those for which it was transmitted.
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Kadanwari WI Development Onshore Well
eni Pakistan Ltd
WEOP/ Reservoir Well Integrity Program REV

This document is CONFIDENTIAL and Company’s property.


It shall not be shown to Third Parties or used for purposes other than those for which it was transmitted.
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Kadanwari WI Development Onshore Well
eni Pakistan Ltd
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K-24 DIR C Development Onshore Well
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WEOP/ Reservoir Wellbore Cleanout Program REV

Appendix-6
Emergency Contact Numbers
Operational Contacts
Eni Pakistan Limited (Operations Department)
Names Designation e–mail Office Phone Mobile Fax no.
+92(0)21 5838491
Matteo Turco Technical Manager Matteo.Turco@eni.com +92(0)21 35828101 0333-4900230
+92(0)21 5838452
Abdelaziz Kurd Well Operations Manager Abdelaziz.Kurd@eni.com +92(0)21 35828103 0333-4900285 As above
Drilling & Completion
Hammad Attaullah Hammad.Attaullah@eni.com +92(0)21 35828108 0333-4900286 As above
Engineering Coordinator
Sr. Drilling and Completion
Imran Khurshid Imran.khurshid@eni.com +92(0)21 -35828166 0333-4900296 As above
Engineer
Jacopo Tontodonati
Drilling Superintendent enipak.drilling-spt@eni.com +92(0)21 35828131 0333-6900178 As above

Eni Pakistan Limited (Reservoir Department)

Muhammad Amjad Reservoir Manager Muhammad.Amjad@eni.com +92(0)21 35828310 0333-4900275 As above

Abrar Ahmed Sr. Reservoir Engineer Abrar.Ahmed@eni.com +92(0)21 35828414 0333-4900279 As above
Emergency Contacts
Kadanwari Resident Manager 0321 8202704 / 0321-8202706
HSE Manager 0333-4900319

Logistic Manager 0333-4900244

Company Doctor 0333-6900146

Karachi Radio Room +92(0)21 35838401 / 0333-4900444

This document is CONFIDENTIAL and Company’s property.


It shall not be shown to Third Parties or used for purposes other than those for which it was transmitted.

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