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Simultaneous removal of sulfur dioxide and polycyclic


aromatic hydrocarbons from incineration flue gas using
activated carbon fibers
a a a
Zhen-Shu Liu , Wen-Kai Li & Ming-Jui Hung
a
Department of Safety, Health and Environmental Engineering, Ming Chi University of
Technology, New Taipei City, Taiwan, Republic of China
Published online: 13 Aug 2014.

To cite this article: Zhen-Shu Liu, Wen-Kai Li & Ming-Jui Hung (2014) Simultaneous removal of sulfur dioxide and polycyclic
aromatic hydrocarbons from incineration flue gas using activated carbon fibers, Journal of the Air & Waste Management
Association, 64:9, 1038-1044, DOI: 10.1080/10962247.2014.922519

To link to this article: http://dx.doi.org/10.1080/10962247.2014.922519

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TECHNICAL PAPER

Simultaneous removal of sulfur dioxide and polycyclic aromatic


hydrocarbons from incineration flue gas using activated carbon
fibers
Zhen-Shu Liu,⁄ Wen-Kai Li, and Ming-Jui Hung
Department of Safety, Health and Environmental Engineering, Ming Chi University of Technology, New Taipei City, Taiwan, Republic of China
⁄Please address correspondence to: Zhen-Shu Liu, Department of Safety, Health and Environmental Engineering, Ming Chi University of
Technology, Taishan District, New Taipei City 24301, Taiwan, Republic of China; e-mail: zsliu@mail.mcut.edu.tw
Downloaded by [Northeastern University] at 14:38 25 November 2014

Incineration flue gas contains polycyclic aromatic hydrocarbons (PAHs) and sulfur dioxide (SO2). The effects of SO2
concentration (0, 350, 750, and 1000 ppm), reaction temperature (160, 200, and 280  C), and the type of activated carbon fibers
(ACFs) on the removal of SO2 and PAHs by ACFs were examined in this study. A fluidized bed incinerator was used to simulate
practical incineration flue gas. It was found that the presence of SO2 in the incineration flue gas could drastically decrease removal of
PAHs because of competitive adsorption. The effect of rise in the reaction temperature from 160 to 280  C on removal of PAHs was
greater than that on SO2 removal at an SO2 concentration of 750 ppm. Among the three ACFs studied, ACF-B, with the highest
microporous volume, highest O content, and the tightest structure, was the best adsorbent for removing SO2 and PAHs when these
gases coexisted in the incineration flue gas.

Implications: Simultaneous adsorption of sulfur dioxide (SO2) and polycyclic aromatic hydrocarbons (PAHs) emitted from
incineration flue gas onto activated carbon fibers (ACFs) meant to devise a new technique showed that the presence of SO2 in the
incineration flue gas leads to a drastic decrease in removal of PAHs because of competitive adsorption. Reaction temperature had a
greater influence on PAHs removal than on SO2 removal. ACF-B, with the highest microporous volume, highest O content, and
tightest structure among the three studied ACFs, was found to be the best adsorbent for removing SO2 and PAHs.

Introduction 2005; Muñiz et al., 2000; Park and Kim, 2001; Yang et al., 2011).
The use of ACFs for removing organic compounds from waste
Incineration is the main technique for treating municipal solid gas streams has been extensively studied, indicating that the
waste in Taiwan. Some pollutants, including organic com- removal efficiencies of organic compounds are affected by the
pounds, sulfur dioxide (SO2), heavy metals, and fly ash, may specific surface area, pore size distribution, pore volume, and
be emitted during incineration. To meet the stringent emission surface functional groups of the ACFs and by vapor pressure,
standards for various contaminants in Taiwan, a spray dryer molecular size, and molecular weight of organic compounds
integrated with a bag filter is used conventionally as an air (Das et al., 2004; Gaur et al., 2006; Lin et al., 2013; Liu, 2006;
pollution control device (APCD) for incinerators, and powdered Liu et al., 2012; Mangun et al., 2001; Yi et al., 2009).
activated carbon is injected into flue gas before it enters the bag However, most species of the organic compounds explored in
filter in order to remove the organic compounds. However, the previous studies are volatile organic compounds (VOCs), such as
spray dryer suffers from some disadvantages, such as blockage benzene, toluene, and xylene (Das et al., 2004; Gaur et al., 2006;
of the spray nozzle and production of sludge. Therefore, it is Huang et al., 2003; Lin et al., 2013; Liu et al., 2012; Yi et al.,
important to devise a new technique to replace the conventional 2009). The 16 species of polycyclic aromatic hydrocarbons
APCD for incinerators. (PAHs) listed by the U.S. Environmental Protection Agency
Adsorption techniques are widely used to remove organic (EPA) as priority pollutants are rarely discussed in research of
compounds from industrial waste gas streams, and powdered ACFs (Liu, 2006). In this study, a fluidized bed incinerator was
activated carbon, activated carbon fibers (ACFs), aluminum used to simulate practical incineration flue gas.
oxide, silica gel, and zeolite are commonly used adsorbents. Incineration flue gas contains PAHs and SO2. The presence of
Among these adsorbents, ACFs offer many advantages, includ- SO2 in the incineration flue gas could affect the removal effi-
ing higher adsorption and desorption rates, much higher surface ciency and adsorption capacity of PAHs. Liu (2006) previously
areas, a uniform micropore structure, and a lower pressure drop determined that the removal efficiency of PAHs from incinera-
(Fuertes et al., 2003; Huang et al., 2003; Lillo-Ródenas et al., tion flue gas using ACFs exceeded 90%. Previous research has

1038
Journal of the Air & Waste Management Association, 64(9):1038–1044, 2014. Copyright © 2014 A&WMA. ISSN: 1096-2247 print
DOI: 10.1080/10962247.2014.922519 Submitted February 10, 2014; final version submitted April 22, 2014; accepted May 2, 2014.
Liu et al. / Journal of the Air & Waste Management Association 64 (2014) 1038–1044 1039

shown that SO2 could be effectively removed by ACFs (Daley


et al., 1997; Ling et al., 1999; Liu, 2008). For example, Liu et al.
(2012) investigated the simultaneous removal of toluene and
SO2, and reported that SO2 inhibited the adsorption of toluene
on ACFs and the removal of toluene decreased with an increase
in the concentration of SO2. In this study, the simultaneous
removal of PAHs and SO2 from incineration flue gas and the
effect of SO2 on the removal of PAHs were examined at different
SO2 concentrations (0, 350, 750, and 1000 ppm), reaction tem-
peratures (160, 200, and 280  C), and for three types of ACFs.
Three adsorption temperatures, 160, 200, and 280  C, were
investigated because the temperature of flue gas in the APCD
is 200  C (Chi et al., 2006).

Experimental
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Experimental procedure Figure 1. Experimental system of fluidized-bed incinerator and activated carbon
fibers (ACFs) adsorber: (1) air compressor; (2) flowmeter; (3) combustion
The three commercial ACFs used in this experiment were chamber; (4) electrical heater; (5) thermal feedback controller; (6)
provided by Taiwan Carbon Technology Co., Ltd., in Taiwan. thermocouple; (7) feeder; (8) ACF adsorber; (9) sampling; (10) induced fan.
Polyacrylonitrile (PAN) was used as a precursor in the produc-
tion of these three ACFs. The thicknesses of ACF-A, ACF-B,
and ACF-C were 0.4, 1.2, and 0.4 mm, respectively. The densi-
ties of ACF-A, ACF-B, and ACF-C were 0.22, 0.07, and 0.29 compositions of feedstock and operating parameters can be
gcm3, respectively. The ACFs were cleaned using deionized seen in Table 1.
water and then dried in an oven at 105  C for 24 hr before the
experiment was conducted. Thereafter, they were loaded into the Sampling and analytical methods
ACF adsorber. The height and inner diameter of the ACF adsor-
ber were 150 and 80 mm, respectively. To estimate the removal efficiency of PAHs and SO2, the flue
The laboratory-scale fluidized bed incinerator integrated with gas was sampled before entering and after exiting the ACF
an ACF adsorber used in this study is shown in Figure 1. The adsorber. The sampling time periods for SO2 after and before
combustion chamber was heated to the desired temperature, the passage of the flue gas through the ACF adsorber were 2–5
800  C, by electrical heaters, and air entered the incinerator at and 6–9 min, respectively. A flue gas analyzer (model 2800P;
a flow rate of 60 Lmin1. When the temperature reached a IMR Environmental Equipment Inc., Florida, USA) was used to
steady state, polypropylene (PP) granules and sulfur enclosed determine the concentration of SO2. Before the experiments, the
in a small polyethylene (PE) bag was thrown into the incinerator analyzer was calibrated with standard gases. The accuracy and
at the rate of one sample per 15 sec to simulate the flue gas. resolution of the SO2 analyzer were 5% and 1 ppm, respectively.
Subsequently, the ACF adsorber was turned on and sampling was The concentration range for the SO2 monitor was 0–4000 ppm
initiated as described in the next paragraph. Detailed (Liu, 2008).

Table 1. Composition of feedstocks and operating conditions

Composition of Artificial Feedstocks


(g/sample)

Test Polypropylene Sulfur PE Bag ACF Type SO2 Concentration (ppm) Adsorption Temperature ( C)
Run 1 — ACF-A 0 200
Run 2 0.02 ACF-A 350 200
Run 3 0.03 ACF-A 750 200
Run 4 0.04 ACF-A 1000 200
Run 5 0.60 0.03 0.22 ACF-A 750 280
Run 6 0.03 ACF-A 750 160
Run 7 0.03 ACF-B 750 200
Run 8 0.03 ACF-C 750 200
Notes: PE ¼ polyethylene; ACFs ¼ activated carbon fibers.
1040 Liu et al. / Journal of the Air & Waste Management Association 64 (2014) 1038–1044

extracted using dichloromethane over 20 hr through the Soxhlet


extraction process. The extraction solution was concentrated to 1
mL using a K-D evaporator concentrator (Chenghong Co.,
Kaohsiung, Taiwan), and these samples were analyzed using a
gas chromatograph with a flame ionization detector (Shimadzu
GC-2014; Kyoto, Japan) (Liu, 2006). The R2 of all calibration
curves are above 0.99.

Characterization of ACFs
The Brunauer-Emmett-Teller (BET) surface area and poros-
ities of various ACFs were determined using an ASAP 2020
vacuum volumetric sorption instrument (Micromeritics
Instrument Co., Georgia, USA) from the N2 adsorption-
desorption isotherms at 77 K. Before N2 sorption analysis, the
samples were preheated at 473 K for degassing and cooled at
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room temperature under vacuum conditions (Lin et al., 2013).


The volume of the micropores (pores of size <2 nm) was calcu-
lated using the t-plot method. The mesopore volumes (pores of
size 2–50 nm) were calculated by subtracting the micropore
volumes from the total pore volume at P/P0 ¼ 0.98. The surface
functional groups of the ACFs were identified using a Fourier-
transform infrared (FTIR) spectrometer (Digilab FTX350;
American Digilab, Massachusetts, USA). The detailed FTIR
Figure 2. Sampling train for PAHs: (1) sampling probe; (2) heated filter and analysis procedure is described in Liu (2008). Additionally, the
heating hose; (3) thermometer; (4) cooling tube and XAD-4 adsorption tube; (5)
contents of C, N, O, and H on the ACFs were determined using
200 mL distilled water; (6) silica gel; (7) flow meter; (8) connect to vacuum pump.
an elemental analyzer (EA) (Elementar vario EL III; Hanau,
Germany). A Zeiss Axioplan 2 microscope (Jena, Germany)
equipped with an AxioCam HR color charge-coupled device
PAHs were sampled using the EPA Modified Method 5. The camera (Jena, Germany) was used to analyze the photomicro-
sampling time periods for PAHs after and before the passage of graphs of the ACFs.
the flue gas through the ACF adsorber were 10–15 and 15–20
min, respectively. The sampling flow rate for PAHs was 10 Results and Discussion
Lmin1. The removal efficiency of PAHs was defined as
follows: Characterization of ACFs
%PAHs ¼ ½ðPAHsinlet  PAHsoutlet Þ:100=PAHsinlet (1) The detailed specific surface area and porosity of the three
ACFs, determined through N2 sorption analysis, can be viewed
PAHsinlet and PAHsoutlet represent the total concentration of 16 in Table 2. The three ACFs have similar specific surface area and
PAHs before entering and after exiting the ACF adsorber, respec- total pore volume. Whereas the micropore and mesopore
tively. Figure 2 shows the sampling train for PAHs. The gas volumes of ACF-A and ACF-C are similar, the micropore and
passed through a heated filter packed with fiberglass to collect mesopore volumes of ACF-B are higher and lower, respectively,
particles, and then through a cooling tube to capture the gaseous than the similar corresponding volumes of ACF-A and ACF-C.
PAHs onto a XAD-4 adsorbent (Sigma-Aldrich Co., Missouri, The FTIR spectra of the three ACFs can be viewed in
USA). Next, the particles and XAD-4 containing PAHs were Figure 3. The spectra show peaks in the range 900–1300 cm1,

Table 2. Specific surface area and porosity of activated carbon fibers (ACFs) by N2 isotherms

t-Plot Method
Sample SBETa (m2/g) VTb (cm3/g) Smicroc (<2 nm) (m2/g) Vmicrod (<2 nm) (cm3/g) Vmesoe (2–50 nm) (cm3/g)
ACF-A 1175 0.57 534 0.23 0.34
ACF-B 1142 0.51 914 0.41 0.10
ACF-C 1204 0.58 579 0.25 0.34
Notes: aSpecific surface area by the Brunauer-Emmett-Teller (BET) method. bTotal pore volume at P/P0 ¼ 0.98. cMicropore surface area. dMicropore volume.
e
Mesopore volume.
Liu et al. / Journal of the Air & Waste Management Association 64 (2014) 1038–1044 1041

of SO2 in the incineration flue gas can decrease PAH removal


drastically because of competitive adsorption. Additionally,
reaction temperature may also affect the adsorption capacities
and mechanisms of SO2 and PAHs on ACFs. Additional detail
regarding the effects of SO2 concentration, reaction temperature,
and the type of ACFs on the simultaneous removal of SO2 and
PAHs will be provided below.

Effect of SO2 concentration on PAH removal


The effects of SO2 concentration on the removal efficiencies
of SO2 and PAHs are apparent in Figure 5. The results indicate
that the removal efficiency of PAHs is 90% in the absence of
SO2. When the concentration of SO2 is 350 ppm, the removal
efficiencies of SO2 and PAHs are 92% and 33%, respectively.
The presence of SO2 in the incineration flue gas leads to a drastic
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decrease in removal of PAHs because of competitive adsorption.


These results are in agreement with those of Liu et al. (2012),
which reported that the presence of SO2 decreased the removal of
toluene because the polarity and the dipole moment of SO2 were
stronger than those of toluene. Hence, SO2 first adsorbs onto a
polar or basic adsorption site and then oxidizes to SO3 in the
presence of O2, which prevents the PAH removal efficiency from
increasing.
Figure 5 shows that the removal efficiency of SO2 decreases
markedly when the concentration of SO2 increases to 750 ppm,
and beyond this concentration no changes are apparent in
Figure 3. FTIR spectrum for different activated carbon fibers (ACFs). removal of PAHs with increasing SO2 concentration. This may
occur because SO2 was first adsorbed by ACFs when SO2 and
PAHs coexisted in the incineration flue gas and the effect of SO2
which correspond to both –C–O stretching and –O–H bending concentration on SO2 removal was greater than that on PAH
modes, and at ~1600 cm1, which corresponds to the –C¼O removal. Further, when the concentration of SO2 became very
groups (Fanning and Vannice, 1993; Gaur et al., 2006; Lin et al., high, the molecules of SO2 collided with each other, thereby
2013). Bands at ~2380 cm1 and at ~3800 cm1 in the FTIR reducing the number of opportunities for SO2 not only to diffuse
spectrum of ACF-A are assigned to the ketene group (¼C¼O) from the surface of the ACFs into the pores in the ACFs, but also
and the nitrogen species, respectively (Gaur et al., 2006; Tsuji to be adsorbed onto the ACFs (Liu, 2008). As a result, the
and Shiraishi, 1997). Table 3 lists the elemental analysis of the removal efficiency of SO2 decreased with increasing SO2
three ACFs and indicates that the O content of the three ACFs concentration.
follows the order of ACF-B > ACF-C > ACF-A.
It is clear from Figure 4 that the knitted structure of ACF-B is Effect of reaction temperature on SO2 and PAH
tighter than that of ACF-A and ACF-C, which might affect its removal
efficiency in removing SO2 and PAHs. SO2 and PAHs can be
absorbed onto fly ash, and ACFs with tighter structures are very The effects of reaction temperature on the removal efficien-
efficient at removing fly ash. In addition to the tightness of ACF cies of SO2 and PAHs are shown in Figure 6. SO2 removal is
knitted structures, the pore volume and surface functional groups unaffected by an increase in temperature from 160 to 280  C at
of ACFs may affect the adsorption capacities and mechanisms of an SO2 concentration of 750 ppm. Liu (2008) previously
SO2 and PAHs on ACFs. Other than type of ACFs, the presence reported that an increase in reaction temperature from 150 to

Table 3. Element content of the three activated carbon fibers (ACFs) by an elemental analyzer

Element Content (wt. %)


Sample C N O H O/C
ACF-A 65.19 2.62 27.66 3.82 0.42
ACF-B 52.15 2.58 40.02 4.49 0.77
ACF-C 59.14 2.22 30.42 4.02 0.51
1042 Liu et al. / Journal of the Air & Waste Management Association 64 (2014) 1038–1044

Figure 4. The knitted structure of a piece of activated carbon fibers (ACFs): (a) ACF-A; (b) ACF-B; (c) ACF-C (25).

concentrations of other PAH species in incineration flue gas. The


boiling point of naphthalene is 218  C, which is close to 200  C
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(Liu, 2006). Thus, the naphthalene is removed by ACFs by


condensation at 160  C. However, the condensation of naphtha-
lene on the ACF surface would block the pores on the ACF
surface, thus decreasing the PAH removal. Further, because of
the blocking of the pores on the ACF surface, the micropores
inside the ACFs cannot be completely utilized during the adsorp-
tion process. Therefore, 280  C was the optimum temperature for
the adsorption of PAHs on ACF-A in this study. Reaction tem-
perature had a greater influence on PAH removal than on SO2
removal when SO2 and PAHs coexisted in the incineration flue
Figure 5. Effects of SO2 concentration on the removal efficiencies of SO2 and gas. Liu (2006) previously confirmed that the adsorption of
PAHs (reaction condition: reaction temperature ¼ 200  C, ACF type: ACF-A). PAHs on ACFs is attributed to condensation and physical
adsorption, whereas the adsorption process between PAHs and
fly ash is attributed to chemical adsorption.

Effect of type of ACFs on SO2 and PAH removal


Figure 7 shows the effects of different types of ACFs on the
removal efficiencies of SO2 and PAHs at 200  C, because in
practice the temperature of flue gas entered into the APCD of
incinerators is 200  C. Removal efficiencies of SO2 and PAHs
when ACF-A was used as the adsorbent were similar to the
corresponding values when ACF-C was used. When ACF-B
was used as the adsorbent, the removal efficiencies of SO2 and
PAHs increased to 54% and 89%, respectively. Removal

Figure 6. Effects of reaction temperature on the removal efficiencies of SO2 and


PAHs (reaction condition: SO2 concentration ¼ 750 ppm, ACF type: ACF-A).

260  C had a considerable effect on SO2 removal using ACFs


modified with HNO3 at an SO2 concentration of 200 ppm, with
the highest SO2 removal efficiency observed of 80% at
200  C. In this study, changes in the reaction temperature had
less of an influence on SO2 removal at a high SO2 concentration
(750 ppm) than at a low SO2 concentration (200 ppm). This may
be so because the removal efficiency of SO2 at a high SO2
concentration of 750 ppm (<30%) was too low to be affected
by the reaction temperature.
The results also show that the removal efficiency of PAHs Figure 7. Effects of different ACF types on the removal efficiencies of SO2 and
follows the order of 280  C > 160  C > 200  C. The concentra- PAHs (reaction condition: SO2 concentration ¼ 750 ppm, reaction temperature ¼
tion of two-ring PAHs (naphthalene) is much higher than the 200  C).
Liu et al. / Journal of the Air & Waste Management Association 64 (2014) 1038–1044 1043

efficiencies of SO2 and PAHs were the highest when ACF-B was Funding
used, which is in accordance with the order of micropore volume
of the ACFs (see Table 2). Table 2 confirms that the three ACFs The authors thank the National Science Council of the
have similar specific surface area and total pore volume. It can Republic of China (Taiwan) for financially supporting this
therefore be concluded that the removal of SO2 and PAHs research under contract no. NSC 96-2211-E-131-019-MY3.
depends mainly on the micropore volume of the ACFs reported
in this study.
Liu (2006) previously confirmed that micropore volume
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reduction of air toxics using activated coke. Fuel 76:549–553. doi:10.1016/
S0016-2361(97)00010-0 Zhen-Shu Liu is an associate professor, Wen-Kai Li was a postgraduate student,
Yang, Y., M.H. Zhou, G. Xue, and Z.X. Jiang. 2011. Preparation and character- and Ming-Jui Hung is an assistant professor in the Department of Safety, Health
ization of PAN-based ultra-fine activated carbon fiber adsorbent. J. Porous and Environmental Engineering at the Ming Chi University of Technology, New
Mater. 18:379–387. doi:10.1007/s10934-010-9388-y Taipei City, Taiwan.
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