2003 CPA Phys-Mech Manual Revised 10-13-03

PHYSICAL AND MECHANICAL PROPERTIES
GRADEMARK PROGRAM AND

QUALITY CONTROL MANUAL
COMPOSITE PANEL ASSOCIATION

18928 PREMIERE COURT
GAITHERSBURG, MARYLAND 20879
PHONE: (301) 670-0604
FAX: (301) 840-1252
Document Name: CPA-PMP-QCM-2002

Revised date: 10/16/03
Revised By: G. Heroux
Issued date: Oct 1998
Approved by: TJ
FOREWORD
In order to identify industry products conforming to recognized standards, the Composite Panel
Association (CPA) has adopted certain Grademarks. CPA has full ownership rights in and to these
Grademarks and has authorized the Licensees of them to use the marks to identify products
conforming to the referenced standards. A Licensee's right to use the CPA Grademarks depends on,
among other things, its maintaining production facilities capable of producing products conforming
to the applicable standards and the existence and adherence to a plant quality control program
capable of reasonably determining conformance or nonconformance with applicable standards. This
Manual sets out minimum requirements for such plant quality control programs as well as methods
by which CPA inspects Licensee plants and products to determine their eligibility or continued
eligibility to become or remain licensed to use these CPA Grademarks.
The CPA Program, described in this, the CPA Physical and Mechanical Properties Grademark
Program Quality Control Manual (“CPA Manual”) applies to products such as floor underlayment
(Type PBU), covered by the American National Standard for Particleboard, ANSI A208.1-(most
recent approval year). It also applies to products such as D-2 and D-3 manufactured home decking
covered by HUD 24 CFR 3280 for particleboard manufactured home decking; and stair treads
covered by the U.S. Department of Housing and Urban Development Use of Materials Bulletin No.
70b for Particleboard Interior Stair Treads. Subsequent versions of standards, as they become
approved and referenced by the recognized building codes, will be integrated into updated versions
of this manual at the appropriate time. The program can also be applied to any grade in the ANSI
A208.1-(most recent approval year) or ANSI A208.2-(most recent approval year) standards.
The procedures and minimum requirements outlined in this Manual supersede all such previous
CPA Manuals.
2003 CPA Phys-Mech Manual revised 10-13-03 2 Revision Date:10/16/03

Revised By: GH
TABLE OF CONTENTS
PAGE
1.0 MINIMUM REQUIREMENTS FOR PLANT QUALITY CONTROL PROGRAM 1

1.1 General 1
1.1.1 Record Keeping 1
1.2 Quality Control Personnel 1
1.3 Quality Control Facilities 1
1.4 Sampling Frequency 1
1.4.1 Finished Product Samples 1
1.4.1.1 Mechanical Properties 2
1.4.1.1.1 Large Panel Products 2
1.4.1.1.2 Stair Treads 2
1.4.1.1.3 Individual Test Frequency 2
1.4.1.2 Physical Property Testing 3
1.4.2 Raw Board Testing (Process Control Testing) 3
1.4.3 Records 3
1.5 Product Requirements 3
1.6 Downgrading 4
1.7 Reporting 4
2.0 CPA INSPECTION PROCEDURES 4
2.1 General 4
2.2 Qualification Inspection 4
2.2.1 Purpose 4
2.2.1.1 Procedure for Initial Inspection 4
2.2.2 Inspector 4
2.2.3 Reporting of Findings 7
2.2.4 Subsequent Qualification Inspections 7
2.3 Periodic Inspections 7
2.3.1 Frequency 7
2.3.2 Inspection Procedures 7
2.3.3 Sample Selection and Compliance Testing 8
2.3.4 Reinspection 8
2.3.5 Requalification inspection 8
2.3.6 Report 9
3.0 CONFORMANCE OF PRODUCTS TO APPLICABLE STANDARDS 9
3.1 Floor Underlayment 9
3.2 Manufactured Home Decking 9
3.3 Particleboard Interior Stair Treads 10
3.4 Identification 10

Revised By: GH
TABLE OF CONTENTS (Continued)
4.0 APPEAL PROCEDURES 10

4.1 Procedure 10
4.2 Technical Review Board 11
5.0 CPA GRADEMARKS AND CERTIFICATES 11
5.1 Ownership of Grademarks and certificates 11
5.2 Facsimile of Grademarks 18
6.0 TEST PROCEDURES 18
6.1 Scope 18
6.2 Preparation and Conditioning of Specimens 19
6.2.1 Test Panel 19
6.2.2 Test Specimens 19
6.2.3 Conditioning 19
6.3 Dimensions of Board 19
6.3.1 Width and Length 19
6.3.2 Squareness 19
6.3.3 Straightness 20
6.3.4 Thickness 20
6.3.4.1 Apparatus 20
6.3.4.2 Thickness of Finished Product Panels 20
6.3.4.2.1 Procedure 20
6.4 Density 20
6.4.1 Test Specimen 20
6.4.2 Procedure 20
6.4.3 Calculations and Report (SI) 22
6.4.4 Calculations and Report (Pounds Per Cubic Foot) 22
6.5 Moisture Content 22
6.5.1 Apparatus 22
6.5.3 Procedure 25
6.5.4 Calculations and Report 23
6.6 Modulus of Rupture and Modulus of Elasticity 23
6.6.1 Apparatus 23
6.6.1.1 Testing Machine 23
6.6.1.2 Span and Supports 23
6.6.2.1 Specimen Location 24
6.6.2.1.1 Floor Underlayment 24
6.6.2.1.2 Manufactured Home Decking 24
6.6.2.1.3 Stair Treads 24

Revised By: GH
6.6.3 Procedure 24
6.6.3.1 Thickness 24
6.6.3.2 Width 24
6.6.3.3 Load Application 24
6.6.3.4 Load Deflection Curves 24
6.6.3.4.1 Standard Method 24
6.6.3.4.2 Alternate Method 26
6.6.4.1 Modulus of Rupture 27
6.6.4.2 Modulus Of Rupture Equation 27
6.6.4.3 Modulus of Elasticity 27
6.6.4.4 Modulus Of Elasticity Equation 27
6.7 Internal Bond 27
6.7.2 Procedure 28
6.7.3.1 Calculation of Unit Stress 28
6.7.3.2 Reporting 28
6.8 Hardness - Modified Janka Ball Hardness Test 28
6.8.2 Procedure 29
6.8.3 Test Data And Report 29
6.9 Linear Expansion 29
6.9.1 ASTM D 1037 Method 29
6.9.1.1 Test Specimens 29
6.9.1.2 Procedure 29
6.9.1.3 Calculations and Report 29
6.9.2 Mill Test Method 30
6.9.2.1 Purpose 30
6.9.2.2 Procedure 30
6.9.2.3 Licensee Operation 30
6.9.2.4 CPA Operation 30
6.9.2.5 Calculations and Report 31

Revised By: GH
6.10 Thickness Swell 31

6.10.2 Procedure 31
6.10.3.1 Thickness Swelling Equation 31
6.10.3.2 Percent Thickness Swelling Equation 32
6.11 Concentrated Load Test 32
6.11.2 Apparatus 32
6.11.3 Procedure 32
6.11.4 Report 33
6.12 Screwholding Capacity 33
6.12.1 Procedure, Face Screwholding 33
6.12.2 Procedure, Edge Screwholding 33
6.12.3 Report 33
6.13 Warp Measurement 33
6.13.2 Procedure 34
6.13.2.1 Cup 34
6.13.2.2 Bow 34
6.13.2.3 Twist 34
7.0 CONFIDENTIALITY 34

Revised By: GH
TABLES
1. Current Requirements For Products Complying With CPA Physical and Mechanical
Grademark Programs 12
2. Specimen Length For Modulus Of Rupture And Modulus Of

Elasticity Tests (2.A - SI, 2.B -inches) 25
3. MOR/MOE Test Crosshead Speeds For Various Particleboard Thicknesses 26
4. Machine Speeds For Internal Bond Testing 28

Revised By: GH
FIGURES
1. Sample Report Forms (1.a - Decking, 1.b - Underlayment) 5
2. Standard Cutting Diagram for Particleboard Underlayment

Or Manufactured Home Decking 13
3. Alternative Cutting Diagram for Particleboard Underlayment

Or Manufactured Home Decking 14
4. Standard Cutting Diagram for Interior Stair Treads 15
5. Sample Particleboard Underlayment Stamp 16
6. Sample Manufactured Home Decking Stamp 16
7. Sample Interior Stair Tread Stamp 17
8 Sample Industrial Particleboard Stamp 18
9 Sample Medium Density Fiberboard Satmp 18
10. Sample Panel Dimension Report Form 21
APPENDICES
A. Application for Certification (Normative) A-1
B. Grademark License Agreement (Normative) B-1
C. Current Standards (Normative)

C-1 Policy For CPA Testing, Certification, And Grademark Programs C-1
C-2 Standards Approved By CPA for Grademark Use As Of October, 1998 C-3
C-3 ANSI A208.1-1998 C-5
C-4 HUD/FHA Use of Materials Standard UM70b C-19
D. Standard Method for Measurement of Warp in Particleboard and MDF (Informative) D-1
E. Statistical Analysis For Reduced Frequency Mechanical Property Testing (Normative) E-1
F. Composite Panel Association Certification Plants (Informative) F-1

Revised By: GH
1. PLANT QUALITY CONTROL PROGRAM
1.1 INTRODUCTION
The CPA Physical Grademark Program (the "Program") has been developed to
provide independent certification of physical and mechanical properties from wood
panel products. The Program includes requirements for the in house Quality Control
Manuals, initial qualification for product certification, plant quality control procedures and
periodic inspections by CPA--all designed to reasonably assure that certified finished
(including sanded) composite panel products meet the limits specified in the applicable
standards (See Appendix ? - normative).
Although the Program was originally developed in response to the certification

requirements of the Department of Housing and Urban Development's Manufactured
Home Construction and Safety Standards, 24 C.F.R. Part 3280, it may be used to
certify conformance of different types of panel products to different governmental or
voluntary industry standards which CPA decides to include in such Program.
There are both "informative" and "normative" appendices to the Program.

Informative appendices are not part of the Program. Normative appendices are part of
the Program and are therefore considered binding. For a Glossary of Terms, see
Appendix B (normative). The provisions of this Program defined in the CPA
Physical/Mechanical Grademark Program Quality Control Manual (“CPA Manual”) are
minimum requirements.
1.2 Plant Quality Control Manual

1.2.1 Requirements for the Quality Control Manual
Each plant shall have a written quality control manual which shall contain the
following information:
a) The organizational structure of the Quality Control Department with
names, address and phone numbers of the significant personnel.
b) All sampling procedures and policies for product testing
c) Methods for handling samples for in-house and matching sample testing.
d) Frequency of test sampling
e)
Revised By: GH
The facilities, equipment and production process shall be capable of producing products meeting the
requirements set forth in the applicable standards. Properly trained and experienced personnel
supervising the various stages of production are required. There shall be a quality control program
properly staffed with trained personnel capable of determining conformance to the applicable
standards. The following paragraphs set forth the minimum requirements for quality control
program personnel, facilities and sampling levels for physical testing and visual inspection. The
minimums set forth herein in no way relieve the manufacturer of the responsibility for utilizing such
additional quality control procedures as may be required to determine whether its products are in
conformance with applicable standards.
1.1.1 RECORD KEEPING - Licensees shall be required to maintain accurate and reasonably
complete records showing test results, identification of production sequence, disposition of off-grade
material, along with such other records necessary to provide a complete, accurate portrayal of the
operation of the quality control program in the plant. These records must be readily available to
authorized representatives of the CPA (see Sections 1.6 and 1.4.2.1 of the Manual and paragraph 5
of the License Agreement in Appendix B - Normative).
1.2 QUALITY CONTROL PERSONNEL - Licensees shall have a specifically identified, qualified
person directly responsible to management to direct and maintain the quality control system. All
quality control personnel shall be qualified by experience, training, and integrity to conduct the
required tests and inspections and to keep proper records.
1.3 QUALITY CONTROL FACILITIES - Adequate facilities and equipment shall be provided to
conduct all of the physical tests and inspections required by applicable standards. Facilities and
equipment shall be maintained so that tests and measurements may be made to the precision and
accuracy specified in the standards.
1.4 EQUIPMENT CALIBRATION PROCEDURES

Licensee must have inplace an acceptable calibration control process. The facility must be able to
prove the calibration of the equipment used for measuring and testing of the product. At minimum
the licesee shall maintain the following:
a. Calibration labels on measuring equipment
b. Calibration records and history

Revised By: GH
c. Traceable reference standards for calibration procedures.
1.5 SAMPLING FREQUENCY
1.5.1 FINISHED PRODUCT SAMPLES - Samples of CPA grademarked product as required by

Sections 1.4.1.1 and 1.4.1.2 shall be obtained prior to shipping.
1.5.1.1 Mechanical Properties
1.5.1.1.1 Large Panel Products (PBU and MHD)- At least one sample of CPA Grademarked,
finished product per eight hours of actual production time shall be evaluated for conformance to the
applicable standards.
1.5.1.1.2Stair Treads - At least one sample of CPA Grademarked finished product per eight hours of
actual production time shall be evaluated for conformance to the applicable standards.
Individual Test Frequency - All mechanical properties shall be tested as outlined in Sections
1.5.1.1.1 and 1.5.1.1.2, with the no allowance for reduced frequency testing of specific mechanical
properties.
1.5.1.2 Physical Property Testing- At least five panels of CPA Grademarked finished product per 8
hours of production shall be inspected for appearance and dimensional tolerances.
1.5.1.3 RAW BOARD TESTING (PROCESS CONTROL TESTING) - Process control checks
including tests of raw boards after pressing shall be conducted by the manufacturer to assure
compliance with relevant standards referenced in CPA Grademarks being utilized. Raw board
testing shall be performed on each thickness of product to be CPA Grademarked with at least one
test per four hours of representative production. The plant will determine the raw board tests it will
conduct. The plant will provide CPA with a written description of their raw board test procedures
for its approval and include that description as an addendum to the CPA Physical and Mechanical
Properties Grademark Program Quality Control Manual.
1.5.3 RECORDS - Records of raw board testing shall be maintained by the plant showing the date,
product, thickness, press load or bundle number from which the sample was obtained, and
physical/mechanical property values. The records shall also show the disposition of any non

Revised By: GH
comforming material. These records shall be made readily available to authorized representatives of
CPA.
1.6 PRODUCT REQUIREMENTS - CPA Grademarked products shall meet the finished product
requirements referenced in Section 3. Manufacturers may subdivide their products by thickness for
physical and mechanical properties testing. Examples of categories the manufacturer may use are:
Decking Underlayment
D2 or D3 - Thin PBU - Thin
D2 or D3 – Mid-thickness PBU – Mid-thickness
D2 or D3 – Thick PBU - Thick
The manufacturer will determine how and which of its products will be subdivided. If it chooses to
subdivide, the subdivisions shall be approved by CPA and will be included as an addendum to the
CPA Physical and Mechanical Properties Grademark Program Quality Control Manual.
1.7 DOWNGRADING. At any point in the process the manufacturer may elect to obliterate the
certification marks and sell the products without CPA certification. Downgraded products shall
be removed from the five panel averages calculated for CPA.
1.8 REPORTING - Copies of all finished product data sheets for CPA Grademarked products shall
be sent to CPA quarterly and be made readily available during CPA inspections . An example of a
finished product data sheet is given in Figures 1a and 1b.
2. CPA INSPECTION PROCEDURES
2.1 GENERAL - All requests for CPA Grademark Licensee status shall be made in writing to CPA's
Director of Laboratory and Cerification Services. Upon receipt of the signed application and license
agreement forms the CPA shall conduct a Qualification Inspection of the plants which seek to use
the Grademark. Each such plant must be individually inspected and a determination shall be made
as to its qualification to use each Grademark.
2.2 QUALIFICATION INSPECTION

Revised By: GH
2.2.1 PURPOSE - The purposes of the Qualification Inspection shall be to examine the proposed
quality procedures and policies of the plant and determine if they are in line with the Grademark
Program.
2.2.2 PROCEDURE OF INITIAL INSPECTION: (see PMP-Qualification Report, App X)
(a) Examine the plant's quality control procedures, equipment and facilities to determine if they
meet the minimum requirements of Section 1 of this manual;
(b) Examine quality control records to determine if they meet the minimum requirements of
Section 1 of this manual;
(c) Oserve the operation of in-process quality control procedures
(d) Obtain 5 representative samples of product to determine if the average properties of the 5
samples conform to applicable standards referenced in Section 3; Five matching samples shall
be sent to the CPA lab for testing. The results from the CPA lab shall be the determining
results for qualificiation.
(e) To meet the quality control personnel and review their backgrounds to determine if they have
the minimum requirements of Section 1.2 of this manual
(f) Review the Calibration records of the testing equipment of the plant.(Section 1.4)
(g) Review Traceability of finished products
(h) Review Incoming raw materials procedures
(i) Review Gardemark Stamp and logo use and location on Products.
2.2.3 INSPECTOR - The inspection shall be conducted by a representative of CPA.
2.2.4 REPORTING OF FINDINGS - Upon completion of the inspection, the CPA representative
shall prepare his findings in writing (PMP-Qualification Report) and make reasonable efforts to
review them with the responsible head of the plant. As soon as complete test data from CPA
verification of product conformance has been obtained, CPA shall mail a written report stating the
test results and the findings of the qualification inspection and advising the plant of any deficiencies
which must be corrected before qualification of the plant is possible.
2.2.5 FAILED QUALIFICATION INSPECTIONS - If a plant fails the initial qualification inspection,
it may request subsequent qualification inspections to be conducted at the plant's expense. All
Physical/Mechanical property testing must be completely retested from a different lot of product. A
matching sample of the board must be sent to the CPA lab for testing (see 2.2.1.1 d).
2.3 PERIODIC INSPECTIONS

Revised By: GH
2.3.1 FREQUENCY - After a plant has become qualified to use one or more CPA Grademarks and
it, or the company owning it has signed a Grademark License Agreement with CPA, the periodic
inspections shall be conducted by a CPA representative. CPA will conduct monthly inspections
when a product is produced for 8 hours or more during a month. These inspections may occur
without notice at anytime the plant is in operation. Inspections shall occur at least once per quarter
when the product category is being produced. The plant must notify the CPA inspector in
advance when the volume of product is at the 8 hour product levels.
2.3.1.1 If Licensee temporarily suspends production and/or certification of a product category, a
requalification inspection is required if more than 6 months has lapsed between inspections.
More frequent inspections may be conducted based on volume of Grademarked products shipped
and other factors. The frequency and time of such inspections shall be within the sole discretion of
CPA. .
2.3.2 INSPECTION PROCEDURES - The CPA representative shall be given full cooperation in all
aspects of the inspection including:
(a) Reviewing quality control records;

(b) Meeting with Q.C. and other plant personnel;
(c) Examining in-process quality control procedures;
(d) Selection and testing of representative sample panels.
(e) Review of Calibration records
(f) Traceability of finished product in process.
(g) Review of incoming raw material records
(h) Review of Grademark stamps and logos on products
CPA personnel may be excluded from plant areas considered confidential provided such exclusion
does not hinder the CPA representative's inspection in any manner.
2.3.3 SAMPLE SELECTION AND COMPLIANCE TESTING –

2.3.3.1 Five samples (panels) of a product to be inspected shall be selected from the same lot1. The
five (5) panels must be selected from at least three (3) different bundles of product. The panels must
be at minimum two panels deep in the bundle.
2.3.3.2 The average physical and mechanical properties of the five panels must meet the property
requirements for that product as referenced in Section 3. In addition to having average properties
complying with the relevant grade, the five panel sample shall not contain any individual panel
Revised By: GH
having any average property more than twenty percent below2 the value shown for that particular
grade. Should the five panel average not meet such physical property requirement(s) a reinspection
is required and the CPA Grademark facsimiles appearing on each board of the sampled lot shall be
obliterated and units tags or other references to grademark compliance removed.
2.3.3.3 At the discresion of the CPA, matching samples of the panel may be sent to the CPA lab for
testing. The test results from the CPA lab will be the determining result for compliance to the
relevant standard.
_____________________________________________________________________________
1
A lot is generally defined as the production of a product-thickness (i.e. product with a specific
thickness of 1/2") during eight hours of production. A lot can be further defined as the volume of a
product type produced either: (a) from the beginning of a product type run until the first quality control
test; or (b) between one quality control test and the next one; or (c) from the last quality control test to the
end of a product type run.
2
or above the value in the case of linear expansion and thickness swelling.
___________________________________________________________________________
2.3.4 REINSPECTION - Five samples (panels) of the failing product-thickness shall be selected
from a more recent production lot if available. If a more recent production lot of the failing product-
thickness is not available, any available more recent lot of the product will be sampled, regardless of
the thickness. If there are no more recent lots available for sampling, CPA owned stamps for that
product will be removed from the mill. The testing of the reinspection samples will follow the
procedures outlined in Section 2.3.3 of this Manual. Should any five panel sample average fail to
meet these requirements, the CPA Grademark facsimiles appearing on each board of the sampled lot
must be obliterated and unit tags or other references to grademark compliance removed. In addition,
CPA owned stamps for that product shall be immediately removed from the mill by the CPA
representative and all rights to use or reference such stamps for such product shall immediately
cease, according to Section 10 of the license agreement, until a requalification inspection is
conducted and the failing product meets all requirements. All reinspection costs shall be borne by
the Licensee.
2.3.4.1 When a re-inspection is necessary because of a failing test, at minimum, the property that
failed must be retested.
2.3.5 REQUALIFICATION INSPECTION - Should stamps be removed from a Licensee because of

a reinspection failure, a Licensee may regain the use of the stamps by successfully completing a

Revised By: GH
requalification inspection on a new lot of production. A requalification inspection will be conducted
in the same manner as other inspections outlined in Section 2.3.3 of the Manual, with cost being
borne by the Licensee.
Lots downgraded under Section 2.3.3 or Section 2.3.4 may be subdivided into smaller lots. This
may only be done one time. If the material not meeting the applicable product standards can be
isolated, remaining material may be assigned different lot numbers and separately requalified
under the provisions of this section. The plant will be responsible for isolating the material for
requalification and the inspector shall then schedule a test of the isolated product.
A subsequent lot of product produced after the failing material must be tested (Section 2.3.3) and
meet the applicable standards for the Licensee to requalify for stamping privileges.
2.3.6 REPORT - A written report shall be made by the inspector after each visit and sent to the plant
manager. Tests on properties and matching samples sent to the CPA lab for testing, where results
are not immediately available shall be evaluated and reported separately.
3. CONFORMANCE OF PRODUCTS TO APPLICABLE STANDARDS
The Standards recognized by the CPA Board of Directors are the basis for product certification
pursuant to this manual (See Appendix C, (normative)). Applicable Standards may be updated
through processes sanctioned by ANSI, ASTM, HUD or other agencies. Consequently, those
updates may supersede the specific requirements stated in this manual. In that case the most
recent version of cited standards applies.
3.1 FLOOR UNDERLAYMENT - Products utilizing the CPA Floor Underlayment Grademark shall
meet the floor underlayment requirements set out in Table 1. The physical properties shall be
determined in accordance with procedures contained in Sections 6.2 through 6.10, utilizing Figures 2
or 3 (see also Section 6.2.2) for location of test specimens within each sample panel.
3.2 MANUFACTURED HOME DECKING - Products utilizing the CPA Manufactured Home
Decking Grademark shall meet the requirements set out in Table 1 for the suitable Manufactured
Home Decking class. The physical properties shall be determined in accordance with procedures
contained in Sections 6.2 through 6.10 and 6.12, utilizing Figures 2 or 3 (see also Section 6.2.2) for
location of test specimens within each sample panel.
Revised By: GH
3.3 PARTICLEBOARD INTERIOR STAIR TREADS - Products utilizing the CPA Interior Stair
Tread Grademark shall meet the stair tread requirements set out in Table 1. The physical properties
shall be determined in accordance with the procedures contained in Sections 6.2, through 6.9, 6.13,
and 6.14. The number of specimens per test sample and their size shall be as shown in the cutting
diagram shown in Figure 4 (see also Section 6.2.2).
3.4 ANSI A208.1 AND ANSI A208.2 GRADES. . This section applies to all grades except PBU,
MHD or Interior Stair Treads. Products utilizing the CPA Grademark shall meet the properties
set out in the Requirements Table of the standard for the grade being certified. The physical
properties shall be determined in accordance with the procedures contained in Sections 6.2
through 6.10 and 6.12. The number of specimens per test sample and their size shall be as
shown in the cutting diagram shown in Figures 2 or 3 (see also Section 6.2.2).
3.5 IDENTIFICATION
The identification of the products will conform to the most resent publication of ANSI
A208.1 or ANSI A208.2 standards. Two additional forms of information must be attached:
(a) Attaching or affixing at least two unit tags to each unit; or 2) Attaching or affixing one unit
tag to each unit and including with the shipment a written statement containing the required
identifying information.
(b) CPA Mill Identification Number
6.6.2.1.4 ANSI A208.1 and ANSI A208.2 Grades. - Specimens M1 through M6 shall be taken for
testing from locations in Figure 2 or 3 (See also 6.2.2).
Cutting Diagrams in Figures 2 and 3 will add Screw Pull Option to the MOR/MOE strip and the
titles will be shortened to “Standard Cutting Diagram” and Alternative Cutting Diagram,
respectively. Also, a note will be added to the diagrams indicating that the concentrated load test
applies only to Manufactured Home Decking.
4. APPEAL PROCEDURES

Revised By: GH
4.1 PROCEDURE - In the event a dispute arises between Licensee and CPA concerning Licensee's
product types’ conformance or nonconformance with the applicable Standards or the CPA Physical
and Mechanical Properties Grademark Program the Licensee may obtain a review of the dispute by
the Technical Review Board and the -President of CPA. The Licensee shall present a statement of
its position in writing to the -President of CPA and the -President shall refer the matter to the
Technical Review Board. The Licensee shall be afforded a full opportunity, in person and by
counsel if desired, to be heard by and to present any relevant additional evidence to the Technical
Review Board. Unless otherwise agreed to by the parties, within fourteen (14) days, the Technical
Review Board will make written recommendations on the matter to the -President of CPA, who shall
then review the matter and make a final and binding determination.
4.2 TECHNICAL REVIEW BOARD - The Technical Review Board shall consist of three
members and two alternates appointed by the Technical Committee’s Chairman from the Technical
Committee’s membership on an ad hoc basis. Any member of the Technical Review Board having
any conflict of interest as determined by CPA, in its sole judgment, in any matter before the
Board shall not participate in the consideration and resolution of that matter. In such event, the
President shall appoint one of the alternates to serve on the Board for that review. The Director,
Technical Affairs of CPA shall act as Secretary of the Technical Review Board. CPA staff shall
have the authority to approve changes and additions to Informative Appendices in the Program
Manual and will notify the Technical Committee thereof.
5. CPA GRADEMARKS AND CERTIFICATES
5.1 OWNERSHIP OF GRADEMARKS AND CERTIFICATES - CPA shall furnish or arrange to

have furnished to Licensee appropriate replicas, certificates and symbols embodying the CPA
Grade(s) described herein and may charge such fee therefore, as it deems appropriate. Licensee
shall obtain such replicas, symbols and certificates exclusively from CPA or from a CPA authorized
source. CPA has, and at all times retains, full and exclusive ownership and property rights in and to
all replicas, certificates and symbols that it furnishes Licensee. In the event such replicas,
certificates and symbols become unusable for any reason whatsoever, any and all replacements shall
be obtained exclusively from CPA or a CPA authorized source and the unusable material shall either
be returned to CPA or disposed of as directed by CPA. Licensee shall under no circumstances make

Revised By: GH
or have made for its use or the use of anyone else such replicas, certificates, and symbols. Brands,
stamps and other devices or means used to imprint such replicas, certificates and symbols which are
furnished to Licensee by CPA shall not be altered or defaced and shall not be removed from
Licensee's plant except as directed by an authorized representative of CPA. They shall be
maintained and used in a clean condition. All such brands, stamps and other devices or means shall
be available at all times for inspection by CPA.

Revised By: GH
Table 1. Current Requirements for Products Complying With CPA Physical and Mechanical Property Grademark Program
PHYSICAL/ FLOOR MANUFACTURED INTERIOR

MECHANICAL UNDERLAYMENT HOME DECKING STAIR TREAD
PROPERTY ANSI A208.1-1993 HUD 24 CFR 3280 (ANSI A208.1-1993) STANDARDb
UNITS GRADE PBU CLASS D-2 CLASS D-3 HUD/FHA UM-70b
Width and Length Tolerance Max. mm (inch) +0, -4.0 (0.160) + 2.0 (0.080) + 2.0 (0.080) + 2.0 (0.080)
Thickness Tolerancec
Panel Average from Nominal Max. mm (inch) + 0.375 (0.015) + 0.375 (0.015) + 0.375 (0.015) + 0.200 (0.008)
Variance from Panel Average Max. mm (inch) + 0.250 (0.010) + 0.250 (0.010) + 0.250 (0.010) + 0.100 (0.004)
Squareness Tolerance Max. mm/m (inch/ft) 3.000 (0.036) 3.000 (0.036) 3.000 (0.036) 3.000 (0.036)
Straightness Tolerance Max. mm/m (inch/ft) 0.667 (0.008) 0.667 (0.008) 0.667 (0.008) 0.667 (0.008)
Moisture Content Average Percent 10% Max. 6% to 9% 6% to 9% 10% Max.
Hardness (Janka Ball) Min. Avg. N (lbs.) 2225 (500) 2225 (500) 2225 (500) 2225 (500)
Density Min. kg/m3 (lbs/ft3) As Specified [-10%]d d d
As Specified [-10%] As Specified [-10%] As Specified [-
10%]d
Modulus of Rupture (Avg. of 6) Min Avg. N/mm2 (psi) 11.0 (1595) 16.5 (2393) 19.5 (2828) 16.5 (2393)
Modulus of Elasticity (Avg. of 6) Min. Avg. N/mm2 (psi) 1725 (250200) 2750 (398900) 3100 (449600) 2750 (398900)
Internal Bond Min.Avg.N/mm2 (psi) 0.40 (58) 0.55 (80) 0.55 (80) 0.55 (80)
Linear Expansion Max. Avg. % 0.35 0.30 0.30 0.35
Thickness Swell Max. Avg. 1.60 mm (.063 in.) 8.0 % 8.0 % NSa
Concentrated Load
Deflection at 890 N (200 lbs.) Max. mm (inch) NS 3.17 (0.125) 3.17 (0.125) NS
Ultimate Load Min. N (lbs.) NS 2669 (600) 2669 (600) NS
Screwholding
Face Min N (lbs.) NS NS NS 1001 (225)
Edge Min. N (lbs.) NS NS NS 890 (200)
Warp Tolerance
Cup Max. mm (inch) NS NS NS 3.17 (0.125)
Bow and Twist Max. mm/m (inch/ft.) NS NS NS 2.60 (0.031)
a
NS - Not Specified
b
Except as otherwise specified, ANSI A208.1-1993, Grade M-3
c
Same Thickness Tolerance as ANSI A208.1-1993
d
Up to 10% less than density specified by manufacturer
1998 cpa phys-mech manual.doc
FIGURE 2. STANDARD CUTTING DIAGRAM FOR PARTICLEBOARD

UNDERLAYMENT OR MANUFACTURED HOME DECKING
H-Hardness
I-Internal Bond
L-Linear Expansion
M-Modulus of Rupture/Elasticity
T-Thickness Swell
C-Concentrated Load (Not Required for Underlayment)*
M-3 M-5
L-1 I-1
H-1
C-1 T-1
24”
M-2
M-6 M-4
I-3 L-2
M-1 I-2 H-2
24” 24”
FIGURE 3. ALTERNATIVE CUTTING DIAGRAM FOR PARTICLEBOARD
UNDERLAYMENT OR MANUFACTURED HOME DECKING
H-Hardness
I-Internal Bond
L-Linear Expansion
T-Thickness Swell
C-Concentrated Load (Not Required for Underlayment)*
M-3
I-2 M-5
I-3
C-1
36” M-2 M-6
M-4
H-2 T-1
L-1 L-2
M-1 I-1 H-1
24” 24”

Revised By: GH
FIGURE 4. STANDARD CUTTING DIAGRAM FOR INTERIOR STAIR TREAD
H-Hardness
I-Internal Bond
L-Linear Expansion
S-Screw Holding
M1, S1 M3, S4
H1 I1 I2 H2 I3
113/4”
L1 M1, S2, S3 L2
96”

Revised By: GH
Figure 5. SAM PLE UNDERLAYM ENT STAM P
Grade N am e
FLO OR Desig nates
Stand ard
Reference
UNDERLAYM ENT In Building
Co de
M ark of
Certificatio n
CON FOR MS TO
Age ncy AN S I A208.1-1993,
GR AD E PB U
UBC STD . 23-4
M ILL 000
Mill
N um ber
C ON FOR M S TO TH E P AR TIC LEB O AR D

FOR M ALD EHYDE EMISSION
R EQU IR EMEN TS OF HUD 24 C FR 3280
Ad ditional
CO M PANY Form aldehy d e
Certification
LO CATIO N Inform atio n
PRODUC TION D ATE/SH IFT
F ig u re 6 . S A M P L E M A N U F A C T U R E D H O M E D E C K IN G S T A M P
S U B S T I T U E D -3 G R A D E F O R D - 2 W H E N A P P R O P R I A T E
D e s ig n a te s
M A N U FA C TU R E D S ta n d a rd
R e fe re n c e
In B u il d in g
H O M E D E C K IN G C od e
C O N FO R M S T O A N S I
G ra d e N a m e A 2 0 8 .1 - 1 9 9 3 G R A D E D -2
A N D P A R T IC L E B O A R D
F OR M A LD E H Y D E E M IS S IO N
R E Q U I R E M E N TS O F
HUD 24 CF R 3280
M IL L 0 0 0
G ra d e m a rk o f
C e rti fic a ti o n
A ge nc y
C O MPA NY M ill N u m b e r
LO CA TIO N
P R OD U C TIO N: D A TE /S H IFT

Revised By: GH
Figure 7. SAM P LE STAIR T READ STAM P
Grade Nam e
STA IR TR EA D
IN TERIO R USE O N LY Designates
Standard
Reference
In Bu ildin g
Cod e
M ark of
Certification
C O N F O R M S TO
Agen cy H U D /FH A U M 70B
M ILL 000
M ill
Num ber
C O N FO R M S TO PA R TIC LE BO A R D FO R M A LD E H Y DE
E M IS SIO N R E Q U IR EM EN TS O F HU D 24 C FR 3280 Add itio nal
A N D A N SI A 208.1-93 TAB LE B Form aldehyd e
Certification
C O M PA N Y Info rm ation
LO C ATIO N
PRO D UC TIO N DAT E /SH IFT

Revised By: GH
F ig u re 8 . S A M P L E IN D U S T R IA L P B
G ra d e Na m e
IN D U S T R IA L D e s ig n a te s
S ta n d a r d
R e fe r e n c e
P A R T IC L E B O A R D In B u ild in g
Code
M ar k o f
C e r tific a tio n
Agen cy CO NFORM S TO
A N S I A 2 0 8 .1 -1 9 9 9 ,
M IL L 0 0 0
M ill
Num b er
C O N F O R M S T O T H E P A R T IC L E B O A R D
F O R M A L D E H Y D E E M IS S IO N
R E Q U IR E M E N T S O F A N S I A 2 0 8 .1
A d d i tio n a l
CO M PANY F o r m a ld e h y d e
C e r tific a tio n
L O C A T IO N In fo r m a tio n
P R O D U C T IO N D A T E /S H IF T
Fi gu re 9 . S AM PL E I NDU S TRI AL M D F
D e si g n a te s
M E D IU M D E N S IT Y S ta n d a r d
R e fe re n c e
In B u i ld i n g
F IB E R B O A R D C ode
CO NF OR M S TO A NS I
G ra d e N a m e A20 8. 2-2 002
AND M DF
FO RM AL DE HY D E E M I S S IO N
RE Q UI RE M E N TS OF
ANS I A2 08. 2
M IL L 0 0 0
Gr a d e m a rk o f
C e rti fic a ti o n
Ag e n cy
CO M P A N Y M il l N u m b e r
L O C A T IO N
P R O D UC TI O N: D A TE / SH IF T

Revised By: GH
5.2 FACSIMILE OF GRADEMARKS - Figures 5, 6, 7, 8 and 9 are facsimiles of Grademarks
authorized by CPA for use solely by CPA Licensees under appropriate license agreements. Also
included are descriptive phrases, not a part of the Grademark, explaining the major parts of each
Grademark. Appendix C (normative) discusses CPA policy on Standards approved by the CPA
Board of Directors for certification. From time to time the CPA Board of Directors may amend,
update or delete Standards from the list of currently authorized Standards.
6. TEST PROCEDURES
6.1 SCOPE - Test procedures are described herein to enable quality control personnel to utilize this
manual as a complete reference document in determining conformance to the applicable standards
for the products being Grademarked. Test procedures are those specified in the applicable standard,
and are, generally, those included within ASTM D 1037, "Evaluating the Properties of Wood-Base
Fiber and Particle Panel Materials". Procedures for rapid tests more suited for quality control
purposes than those in ASTM D 1037 are included where applicable. Test procedures are included
for the following:
Preparation and Conditioning of Specimens ......................................................................... 6.2

Dimensions of Board .............................................................................................................. 6.3
Density .................................................................................................................................... 6.4
Moisture Content .....................................................................................................................6.5
Modulus of Rupture and Modulus of Elasticity .................................................................... 6.6
Internal Bond .......................................................................................................................... 6.7
Hardness ................................................................................................................................. 6.8
Linear Expansion .................................................................................................................... 6.9
Thickness Swell .................................................................................................................... 6.10
Concentrated Load Test......................................................................................................... 6.11
Screwholding Capacity.......................................................................................................... 6.12
Warp Measurement................................................................................................................ 6.13
6.2 PREPARATION AND CONDITIONING OF SPECIMENS

Revised By: GH
6.2.1 TEST PANEL - A test panel of the minimum size shown in Figure 2, Figure 3 or Figure 4,
depending upon the type of board being tested, shall be cut from a sample board. Care shall be
exercised in labeling of the test panel so that the machine direction and the end of the board are
properly oriented before the test panel is cut in half as shown in Figures 2 and 3.
6.2.2 TEST SPECIMENS - Specimens shall be sawed from test panels as shown in Figure 2, 3 or 4.
For panels pressed to 5’, 6’, or 8’ widths, alternative cutting diagrams may be necessary but must
be approved by CPA. Alternative cutting diagrams will need to have comparable technical
details regarding across-the-panel sampling schemes as well as the parallel/perpendicular
requirements for the specimens. Care should be exercised so that specimen edges are straight,
smooth, and square, and so that ends and sides are mutually perpendicular to each other. The
alternate cutting diagram must be in the plant QC manual.
6.2.3 CONDITIONING - All specimens shall be tested at the moisture content of manufacture. The
samples should be at room temperature at the time of testing.
6.3 DIMENSIONS OF BOARD - Figure 10 shows the Sample Panel Dimension Report Form that
will be used when inspecting the dimensional tolerance of the panels. The measuring device
used must be able to measure with 1/32 of an inch.
6.3.1 WIDTH AND LENGTH - The width of each board shall be obtained by measuring the width at
each end and at mid-length to an accuracy of not less than 0.80 mm (1/32 inch). Likewise, three
measurements of length shall be made, one near each edge, and one at mid-width with like accuracy.
The average of the three measurements shall be reported for width and length.
6.3.2 SQUARENESS - Each board shall be measured along its diagonals to an accuracy of 0.80 mm
(1/32 inch) and the difference between these two measurements shall be reported as the amount the
board is out of square.
6.3.3 STRAIGHTNESS - A straight line shall be extended from corner to corner along the trimmed
edge of the panel. The maximum deviation from this straight line shall be measured with an
accuracy of 0.80 mm (1/32 inch) and shall be reported as a plus or minus deviation.
6.3.4 THICKNESS

Revised By: GH
6.3.4.1 Apparatus - An instrument such as a dial gauge indicator or micrometer on which the
contacting surfaces are flat and have a minimum diameter of 6.35 mm (1/4 inch) may be used to
measure thickness. The instrument shall be such that determinations of thickness are accurate to
0.03 mm (0.001 inch).
6.3.4.2 Thickness Of Finished Product Panels - Finished panels, such as those on which length,
width, squareness and straightness have been measured, shall be used for determination of thickness.
6.3.4.2.1 Procedure - Measure and record on the data sheet the thickness to the nearest 0.03 mm
(0.001 inch) at eight points evenly spaced around the perimeter of the panel.
6.4 DENSITY
6.4.1 TEST SPECIMENS - Test specimen(s) cut to determine thickness swelling (Section 6.10) or
Modulus of Rupture (Section 6.6) may be used to measure density of the board before thickness
swelling or MOR testing (average of 6 MOR Specimens).
6.4.2 PROCEDURE - The length and width of the test specimens shall each be measured to the
nearest 0.25 mm (0.01 inch). If more than one measurement is made in either direction, the average
of the measurements shall be recorded as length or width. Thickness measurements shall be taken as
required under Section 6.6.3.1 or Section 6.10.2. The specimen shall be weighed at time of density
testing to an accuracy of not less than + 0.2 percent.

Revised By: GH
FIGURE 10. SAMPLE PANEL DIMENSION REPORT FORM
MILL NUMBER__________ PRODUCT________________________________
Date ________________
Time ________________
o o o o
Control # ________________
Thickness ________________
Size ________________ o o
Straightness ________________
Measured By ________________
o o o o
Remarks: ________________
____________________________
Date ________________
Time ________________
o o o o
Control # ________________
Thickness ________________
Size ________________ o o
Measured By ________________
o o o o
Remarks: ________________
____________________________
Date ________________
Time ________________
o o o o
Control # ________________
Thickness ________________
Size ________________ o o
Measured By ________________
o o o o
Remarks: ________________
____________________________
Date ________________
Time ________________
o o o o
Control # ________________
Thickness ________________
Size ________________ o o
Measured By ________________
o o o o
Remarks: ________________
____________________________
Date ________________
Time ________________
o o o o
Control # ________________
Thickness ________________
Size ________________ o o
Measured By ________________
o o o o
Remarks: ________________
6.4.3 CALCULATIONS AND REPORT (SI) - The density in Kg/m3 shall be calculated as follows:
Density = F
LWT x 10-9
Where:
F = weight in kilograms or (grams x 10-3 )
L = length of specimen in millimeters
W = width of specimen in millimeters
T = thickness of specimen in millimeters
The density values shall be reported to the nearest tenth of a Kg/m3.
6.4.4 CALCULATION AND REPORT (POUNDS PER CUBIC FOOT) - The density in pounds
per cubic foot shall be calculated as follows:
Density = 3.81F
LWT
Where:
F = weight at time of test, grams
L = average length of specimen, inches
W = average width of specimen, inches
T = average thickness of specimen, inches
The density values shall be reported to the nearest tenth of a pound per cubic foot.
6.5 MOISTURE CONTENT-
6.5.1 APPARATUS - The weight of the moisture content samples shall be determined with a device
having an accuracy of not less than +0.2% (full scale).
6.5.2 TEST SPECIMENS - Moisture content test specimens may be cut from at least one of the
modulus of rupture specimens after the modulus of rupture test or Hardness samples. The sample(s)
shall be a minimum of 76 mm (3 inches) by 76 mm (3 inches), except for 6.4 mm (1/4 inch) thick
boards which shall be a minimum of 51 mm (2 inches) by 76 mm (3 inches).
6.5.3 PROCEDURE - The test specimens shall be weighed at time of test to reduce moisture content
equalization of the specimens. After drying the specimen in an oven at 103 + 20 C (217 + 40 F) until
approximate constant weight is attained (24 hours). The specimen shall be re-weighed after waiting
5 minutes for the samples to cool. It is important not to wait long after taking the samples out of the

Revised By: GH
oven, as they sit and cool they will regain moisture from the air. Putting a time limit on the test will
create a more consistent test procedure.
6.5.4 CALCULATIONS AND REPORT - The moisture contents shall be calculated as follows:
M = W-F
Where: F x 100
M = moisture content, in percent
W = initial weight, grams
F = final weight when oven-dry, grams
The moisture contents shall be reported to the nearest tenth of a percent (i.e. 7.5%).
6.6 MODULUS OF RUPTURE AND MODULUS OF ELASTICITY
6.6.1 APPARATUS
6.6.1.1 Testing Machine - Any standard testing machine capable of applying and measuring the load
with an error not to exceed + 1.0 percent, as provided in the "Practices for Load Verification of
Testing Machines" (ASTM Designation: E4) shall be used to perform the modulus of rupture and
modulus of elasticity tests. Rate of loading must be controllable to within + 50% of the applicable
value as shown in Table 3.
6.6.1.2 Span And Supports - The span for each test shall be 24 times the nominal thickness (depth)
of the specimen. The supports shall be rounded or shall be knife edges provided with rollers and
plates under the specimen at these points. When rounded supports are used the radius of the rounded
portion shall be at least 1-1/2 times the thickness of the material being tested.
6.6.2 TEST SPECIMENS - Each test specimen shall be 76 mm (3 inches) in width if the nominal
thickness is greater than 6.4 mm (1/4 inch). For 6.4 mm (1/4 inch) or thinner panels, the width shall
be 51 mm (2 inches). The length of each specimen shall be 51 mm (2 inches) plus 24 times the
nominal depth. Some common specimen sizes and test spans are listed in Table 2.

Revised By: GH
6.6.2.1 Specimen Location
6.6.2.1.1 Floor Underlayment - Specimens M1 through M6 shall be taken for testing from locations
shown in Figure 2 or 3 (See also 6.2.2).
6.6.2.1.2 Manufactured Home Decking - Specimens M1 through M6 shall be taken for testing from
locations in Figure 2 or 3 (See also 6.2.2).
6.6.2.1.3 Stair Treads - Specimens shall be taken for testing from locations shown in Figure 4 (See
also 6.2.2).
6.6.2.1.4 ANSI A208.1 and ANSI A208.2 Grades. - Specimens M1 through M6 shall be taken for
testing from locations in Figure 2 or 3 (See also 6.2.2).
Cutting Diagrams in Figures 2 and 3 will add Screw Pull Option to the MOR/MOE strip and the
titles will be shortened to “Standard Cutting Diagram” and Alternative Cutting Diagram,
respectively. Also, a note will be added to the diagrams indicating that the concentrated load test
applies only to Manufactured Home Decking.
6.6.3 PROCEDURE
6.6.3.1 Thickness - Measure the thickness of each specimen in at least two points near the mid-
length of the specimen to the nearest 0.03 mm (0.001 inch) using the apparatus specified in Section
6.3.4.1. Report the average of the measurements as the specimen thickness.
6.6.3.2 Width - Measure the width of each specimen to the nearest 0.25 mm (0.01 inch) at the line of
load application.
6.6.3.3 Load Application - Center the specimen flat-wise on the parallel supports. The specimens
shall be loaded at the center of span with the load applied at a uniform rate through a loading block
having a radius of at least 1-1/2 times the board thickness. The load shall be applied continuously
throughout the test at a uniform rate of motion of the moveable crosshead of the testing machine, as
shown in Table 3. Continue loading until failure occurs and note the maximum load.
6.6.3.4 Load-Deflection Curves

Revised By: GH
6.6.3.4.1 Standard Method - Load-deflection curves shall be obtained according to the ASTM D
1037 Standard for all bending tests. The center deflection of the specimen shall be measured with a
dial gauge or other suitable measuring equipment having an accuracy of 0.03 mm (0.001 inch). The
measuring equipment shall measure specimen deflection at the center of the test span. The deflection
shall be recorded at fixed intervals of loading until failure occurs.

Revised By: GH
TABLE 2A. SPECIMEN LENGTH FOR MODULUS OF RUPTURE
AND MODULUS OF ELASTICITY TESTS (SI)
Board Thickness Test Specimen Length Test Specimen Span

(millimeters) (millimeters) (millimeters)
6 195 144
8 243 192
10 291 240
12 339 288
14 387 336
15 411 360
19 507 456
20 531 480
22 579 528
25 651 600
30 771 720
35 891 840
TABLE 2B. SPECIMEN LENGTH FOR MODULUS OF RUPTURE

AND MODULUS OF ELASTICITY TESTS (INCHES)
Board Thickness Test Specimen Length Test Specimen Span

(inches) (inches) (inches)
1/4 8 6
3/8 11 9
1/2 14 12
5/8 17 15
3/4 20 18
7/8 23 21
1 26 24
1-1/16 27-1/2 25-1/2
1-1/8 29 27
1-3/16 30-1/2 28-1/2
1-1/4 32 30
1-3/8 35 33
1-1/2 38 36

Revised By: GH
TABLE 3. MOR/MOE TEST CROSSHEAD SPEEDS FOR
VARIOUS PARTICLEBOARD THICKNESSES
THICKNESS CROSSHEAD THICKNESS CROSSHEAD

(mm) SPEED (Inches) SPEED
(mm/Minute) (Inches/Minute)
6 2.88 1/4 0.12
8 3.84 3/8 0.18
9 4.32 1/2 0.24
10 4.80 5/8 0.30
12 5.76 3/4 0.36
15 7.20 7/8 0.42
18 8.64 1 0.48
20 9.60 1-1/16 0.51
22 10.56 1-1/8 0.54
25 12.00 1-3/16 0.57
30 14.40 1-1/4 0.60
35 16.80 1-3/8 0.66
38 18.24 1-1/2 0.72
6.6.3.4.2 Alternate Method - In general, the load deflection curve for wood bending specimens
shows no sharp proportional limit point from which values for modulus of elasticity may be
determined. The elastic portion of the load deflection curve will be used to determine the slope
below the apparent proportional limit by recording the corresponding deflections. The difference
between the two load values shall be used for value P1 in the equation in Section 6.6.4.2. The
difference between the two corresponding deflections shall be used for value Y1 in the equation in
Section 6.6.4.2.

Revised By: GH
6.6.4 CALCULATIONS AND REPORT
6.6.4.1 Modulus of Rupture - The modulus of rupture shall be calculated for each specimen to the
nearest whole number by the following formula. The results of the parallel and perpendicular tests
shall be averaged and reported as the average modulus of rupture.
6.6.4.2 Modulus of Rupture Equation
3PL
R = 2bd2
Where:
L = length of span, mm (inches)
b = width of specimen, mm (inches)
d = thickness, (depth) of specimen, mm (inches)
R = modulus of rupture N/mm2 , [pounds per square inch (psi)]
P = maximum load, N (lbf)
6.6.4.3 Modulus of Elasticity - The apparent modulus of elasticity shall be calculated for each
specimen to the nearest whole number by the following formula. The results of the parallel and
perpendicular tests shall be averaged and reported as the average modulus of elasticity.
6.6.4.4 Modulus of Elasticity Equation
E = P1L3
4bd3 Y1
Where: L = length of span, mm (inches)

b = width of specimen, mm (inches)
d = thickness, (depth) of specimen, mm (inches)
E = stiffness (apparent modulus of elasticity), N/mm2 (psi)
P1 = load at proportional limit, N (lbf)
Y1 = center deflection at proportional limit load, mm (inches)
6.7 INTERNAL BOND
6.7.1 TEST SPECIMENS - The test specimen shall be 50 mm (2 inches) square and the thickness
shall be that of the finished board.. The cross sectional area (width and length) of the specimens
shall be measured to an accuracy of 0.01inches. Three specimens shall be cut from the test board as
shown in Figure 2, Figure 3, or Figure 4 depending on the type of board.

Revised By: GH
6.7.2 PROCEDURE - The tensile load shall be applied as nearly perpendicular to the faces of the
particleboard as possible. The load shall be applied continuously throughout the test at a uniform
rate of motion of the moveable crosshead of the testing machine as shown in Table 4. Continue test
until failure and record failure load.
6.7.3.1 Calculation Of Unit Stress - Calculate the unit stress at failure by dividing the load at failure
by the cross-sectional area of the specimen.
6.7.3.2 Reporting - Report the unit stress at failure as the internal bond strength of each specimen in
N/mm2 (psi) to the nearest whole number.
TABLE 4. MACHINE SPEEDS FOR INTERNAL BOND TESTING
THICKNESS MACHINE THICKNESS MACHINE

millimeters SPEED inches SPEED
mm/minute inches/minute
6 0.48 1/4 0.02
8 0.64 3/8 0.03
9 0.72 1/2 0.04
10 0.80 5/8 0.05
12 0.96 3/4 0.06
15 1.20 7/8 0.07
18 1.44 1 0.08
20 1.60 1-1/16 0.085
22 1.76 1-1/8 0.09
25 2.00 1-3/16 0.095
30 2.40 1-1/4 0.10
35 2.80 1-3/8 0.11
38 3.04 1-1/2 0.12
6.8 HARDNESS - MODIFIED JANKA BALL HARDNESS TEST
6.8.1 TEST SPECIMENS - Each specimen shall be at least 76 mm (3 inches) in width and 152 mm
(6 inches) in length and at least 25 mm (1 inch) thick. Because many particleboard products are
manufactured in thicknesses under 25 mm (1 inch), the specimen for test shall be made by bonding
together several layers of the particleboard to make the required thickness. Two specimens shall be

Revised By: GH
used to determine the average hardness value and shall be cut from each board as shown in the
applicable Figure.
6.8.2 PROCEDURE - The modified ball test with a "ball" 11.28 mm (0.444 inch) in diameter shall
be used for determining hardness. The load at which the "ball" has penetrated to one half its
diameter, as determined by an electric circuit indicator or by the tightening of the collar against the
specimen, shall be recorded as the hardness. Two penetrations shall be made on the face of each
particleboard specimen. The locations of the point of penetration shall be at least 25.4 mm (1 inch)
from the edges and ends of the specimen and far enough apart so that one penetration will not affect
another one. The load shall be applied continuously throughout the test at a uniform rate of motion
of the moveable crosshead of the testing machine of 6 mm/min. (0.25 inches per minute).
6.8.3 TEST DATA AND REPORT - The maximum load required to embed the "ball" to one half its
diameter shall be the measure of hardness. The average load to the nearest whole number for each
of the two specimens shall be reported.
6.9 LINEAR EXPANSION
6.9.1 ASTM D 1037 METHOD
6.9.1.1 Test Specimen - Specimens measuring 76 mm (3 inches) by 304 mm (12 inches) shall be cut
from each board as shown in the appropriate Figure illustrating the cutting diagram for the relevant
type of board.
6.9.1.2 Procedure - Condition specimens to equilibrium at a relative humidity of 50 + 2 percent and

a temperature of 20 + 30 C (68 + 60F). Measure the length of each specimen to the nearest 0.03 mm
(0.001 inch). Orient the specimen in the same way for each measurement. Condition specimens to
the desired equilibrium i.e. (at a relative humidity of 90 % + 5% or 80% + 5%) and a temperature of
20 + 30 C (68 + 60 F). Measure the length of the specimen to the nearest 0.03 mm (0.001 inch).
6.9.1.3 Calculations And Report - The linear expansion with change in moisture content shall be
reported as the percentage change in length based on the length at 50 percent relative humidity. The
average value of the samples shall be reported.
6.9.2 MILL TEST METHOD

Revised By: GH
6.9.2.1 Purpose - This test Section is enclosed to provide a means for manufacturing facilities to use
any quick or accelerated linear expansion evaluation test for process and shipment control that will
reasonably predict the ASTM D 1037 linear expansion results. These provisions are necessary
because the products must be released prior to the six to eight week time period necessary for
completion of either the ASTM 50% to 90% test or the ASTM 50% to 80% test.
6.9.2.2 Procedure - Licensees shall make a written request to CPA for permission to operate under
the provisions of this Section. Licensees will be required to submit a written protocol outlining
sample size, test conditions, test frequency and correlation factors relating to the ASTM D 1037
linear expansion test. CPA will review the data for accuracy and completeness. When the selected
test method and protocol will estimate the ASTM D 1037 linear expansion value with an accuracy of
15%, CPA may, at their discretion, provide a prediction factor, correlation coefficient or quality
control limit for plant operation under these provisions.
6.9.2.3 Licensee Operation - Licensee will determine product conformance to applicable standards
by showing conformance to the selected values provided above. Any test value in excess of 15% of
the quality control limit or any test whose predicted linear expansion value is in excess of 15% of the
applicable standard will not be in conformance with the provisions of this section. In order for such
product lots to be certified, they will have to be retested by the provision in this Section or the
provisions in Section 6.9.1.
6.9.2.4 CPA Operation - During CPA inspections, conformance to applicable standards will be
determined under the provisions of Section 6.9.2.2 above. In addition, CPA will collect and conduct
tests in accordance with Section 6.9.1 ASTM D 1037 METHOD to further define, develop, or
update the prediction factors, correlation coefficients or quality control limits. Adjustments to these
limits will be made on a quarterly basis if necessary. Should these factors prove to be unreliable
with the ASTM D 1037 test, CPA can at any time through written notification, remove the
permission previously granted to operate under the provisions of Section 6.9.2.
6.9.2.5 Calculations And Report - The linear expansion determinations shall be reported as a
percentage change in length. The average value of the samples in the parallel and perpendicular

Revised By: GH
panel directions shall be reported separately. Reporting shall be done in conformance with Section
1.6 of this Manual.
6.10 THICKNESS SWELL
6.10.1 TEST SPECIMENS - The test specimen shall be a minimum 152 mm ( 6 inches) square in
size with all four edges smoothly and squarely trimmed. One specimen shall be cut from each test
board as shown in Figure 2 or Figure 3 (sample labeled T1).
6.10.2 PROCEDURE - The width and length of each specimen shall be measured as described in
Section 6.4.2. Measure the thickness to the nearest 0.03 mm (0.001 inch) at four marked points
midway along each side and 25 mm (1 inch) in from the edge of the specimen. The specimen shall
be submerged horizontally under 25 mm (1 one inch) of water maintained at a temperature of 20 +
30 C (68 + 20 F). After 24 hours of submersion the specimens shall be suspended to drain for ten
minutes, at the end of which time the excess surface water shall be removed and the thickness at the
four marked points re-measured.
6.10.3.1 Thickness Swelling Equation mm (Inches) - The thickness swelling shall be the average
increase in thickness at the mid-point on each side 25 mm (one inch) from the edge.
Thickness Swelling = F - I
Where:
F = final average thickness after submersion in mm (inches)
I = average thickness before submersion in mm (inches)
The thickness swelling shall be calculated to the nearest 0.03 mm (0.001 inch) and reported for each
test specimen.

Revised By: GH
6.10.3.2 Percent Thickness Swelling Equation - When required by the applicable standard, the
thickness swelling should be expressed as a percent. The percent thickness swelling shall be
calculated, when required, to the nearest 0.1 percent and reported for each specimen.
Percent Thickness Swell = T x 100
I
Where:
T = thickness swelling in mm (inches) as calculated in Section 6.10.3.1
I = average thickness before submersion in mm (inches)
6.11 CONCENTRATED LOAD TEST
6.11.1 TEST SPECIMENS - Test specimens shall be 406 mm (16 inches) square by the thickness of
the material. One specimen shall be cut from each board as shown in Figure 3. If Manufactured
Home Decking is to be used with spans greater than 406 mm (16 inches) on center, the specimen
size shall be increased so that the concentrated loading test will be conducted using spans greater or
equal to the application.
6.11.2 APPARATUS - A frame shall be used to support the test specimen on all four sides. The
unsupported square distance shall be 368.3 mm x 368.3 mm (14 1/2 x 14 1/2 inches). If
Manufactured Home Decking is to be used with spans greater than 406 mm (16 inches) on center,
the unsupported square distance shall be increased so that the concentrated loading test will be
conducted using the dimension of the span to be certified minus 38 mm (1½ inches). A method of
rigidly fixing the specimen to the frame shall be provided. The test force shall be applied in the
center of the specimen using the end of a loading bar having a 25 mm (1.0 inch) diameter with the
end edges of the loading bar rounded to a radius of 1.25 mm (0.05 inches). A means of applying a
load of at least 2669 N (600 pounds) to the bar shall be provided. The applied load should be
measurable within one percent.
A dial gauge for measuring deflection immediately adjacent to the loading bar (or on the other side
of the specimen directly opposite the loading bar) shall be mounted on the frame. This permits
measurement of the specimen deflection relative to the supporting members.
6.11.3 PROCEDURE - With the specimen firmly fixed in place, the deflection gauge is set at zero.
A load of 890 N (200 pounds) is applied to the loading bar. This load is maintained and the
deflection is recorded after it has stabilized. The load is then increased until the maximum load is
reached, or until 2669 N (600 pounds) is reached, at which time the test may be terminated.
Revised By: GH
6.11.4 REPORT - The deflection to the nearest 0.02 mm (0.001 inch) at an applied load of 890 N
(200 pounds) and the ultimate load shall be reported unless the test was terminated at 2669 N (600
pounds) in which case that fact should be reported.
6.12 SCREWHOLDING CAPACITY
6.12.1 PROCEDURE, FACE SCREWHOLDING - Test specimens shall be at least 76 mm (3 inches)

square in size and may be cut from modulus of rupture specimens. Four specimens shall be cut from
each test panel. A 25 mm (1 inch) No. 10, Type AB sheet metal screw shall be threaded into a lead
hole having a diameter of 3.2 mm (1/8 inch). The lead hole shall be drilled at the specimen center to
a depth of 12.7 mm (1/2 inch) and the screw driven to a depth of 16.7 mm (2/3 inch). If the nominal
thickness of the specimen is less than 19 mm (3/4 inch) the specimen shall be made up of two
thickness laminated together. Boards less than 9.5 mm (3/8 inch) thick shall not be tested. The
specimen shall be loaded in tension so that the screw is withdrawn from the board. The load shall be
applied at a rate of 15 mm/min. (0.6 inches per minute) until ultimate load has been reached.
6.12.2 PROCEDURE, EDGE SCREWHOLDING - Test specimens shall be at least 76 mm (3

inches) wide by 152 mm (6 inches long). Four specimens shall be cut from the board with two of
the specimens prepared with long dimension parallel and the other two with the long dimension
perpendicular to the long dimension of the board. A 25 mm (1 inch) No. 10, Type AB sheet metal
screw shall be driven into a lead hole having a diameter of 3.2 mm (1/8 inch). The lead hole shall be
drilled at the specimen center to a depth of 12.7 mm (1/2 inch) and the screw threaded 16.9 mm (2/3
inch) into the specimen. Boards having a nominal thickness less than 15.9 mm (5/8 inch) shall not
be tested. The specimen shall be loaded in tension so that the screw is withdrawn from the board.
The load shall be applied at a rate of 15 mm/min. (0.6 inches/min.) until ultimate load has been
reached.
6.12.3 REPORT - The ultimate load for each specimen shall be reported.
6.13 WARP MEASUREMENT - The procedures below were taken from the HUD UM 70b (See
Appendix C - normative) and apply to Interior Stair Treads. Technical Bulletins on warp are
available from CPA. Appendix D (informational) contains a warp measurement procedure that can
be used on products other than Interior Stair Treads.

Revised By: GH
6.13.1 TEST SPECIMENS - The warp specimen shall be a finished product or shall be cut from a
length of finished product. The specimen shall be a length and width required by end use, but the
specimen length shall not exceed 2438 mm (8 feet).
6.13.2 PROCEDURE - The specimen shall be laid on a flat surface during measurement of warp.
6.13.2.1 Cup - Cup is a deviation flat-wise from a straight line stretched across the width of the
specimen. It is measured at the point of greatest distance from the straight line to the product
surface.
6.13.2.2 Bow - Bow is a deviation flat-wise from a straight line stretched parallel to the length of the
specimen. It is measured at the point of greatest distance from the straight line to the product
surface.
6.13.2.3 Twist - Twist is a deviation from a plane in which one corner of a piece twists so that the
four corners of a surface are no longer in the same plane. It is measured by holding three corners of
the test specimen snugly against a horizontal flat surface and measuring the distance the fourth
corner is raised above the flat surface.
6.13.3 CALCULATIONS AND REPORT - Measurements for bow, cup and twist shall be made to the
nearest 0.4 mm (1/64 inch). Cup shall be reported in inches. Bow shall be calculated by dividing
the measured deviation by the specimen length and reported in inches per lineal foot. Twist shall be
calculated by dividing the measured deviation by the specimen length and reported in inches per
lineal foot.
7. CONFIDENTIALITY
All information and documentation supplied by the Licensee to CPA pursuant to this Grademark
Program shall be considered confidential and shall not be disclosed by CPA except as may be
required by law. CPA shall also consider confidential any observations of equipment, process,
techniques, or other matters known by CPA to be considered proprietary by the Licensee.
Revised By: GH
Revised By: GH
2003 cpa phys-mech manual revised 10-13-03
APPENDIX A (NORMATIVE)
APPLICATION FOR CERTIFICATION UNDER THE

COMPOSITE PANEL ASSOCIATION GRADEMARK PROGRAM
Initial Application* Amended Application

*
A separate application form is required for each plant.
1. Company _______________________________________________________________
2. Plant Location:
Mail Address Shipping Address

______________________________ __________________________________
______________________________ __________________________________
3. Plant Manager ___________________________________________________________
Phone/Fax Number _______________________________________________________
PHYSICAL PROPERTIES
4. Person in plant responsible for quality control.
Name ___________________________________ Phone ________________________
5. Does this plant currently participate in the CPA Physical Properties Grademark Program?
Yes _____ No _____
6. What product types do you want certified, to which standards?
Yes/No Standard
Manufactured Home Decking
Underlayment
Stair Tread
Industrial Particleboard
Medium Density Fiberboard
Other (specify)
FORMALDEHYDE EMISSION
7. Person in plant responsible for quality control.
Name ___________________________________ Phone ________________________
8. What product types do you want certified, to which standard and how much?
Yes/No Standard
Manufactured Home Decking
Underlayment
Stair Tread
Industrial Particleboard
Medium Density Fiberboard
Other (specify)
APPENDIX A A-1 Revision Date:10/17/03

Revised By: CTS
9. What small scale, quality control formaldehyde emission test does your plant use?
ASTM D5582 (Desiccator- specify any modifications)
ASTM D6007 (Small Chamber - specify any modifications)
10. Please attach all data on the correlation between the results of the small scale test listed
above and Large Chamber Test results using ASTM E1333 (most recent year). **
11. Please attach a copy of the plant’s quality control manual or procedures regarding
formaldehyde emissions. **
12. This application (or amended) application must be accompanied by:
a) a check for US$4,000 for CPA members, US$6,000 for non-members, as payment for
annual fee for participation in the CPA Grademark Program; and
b) an executed copy of the current applicable CPA Grademark License Agreement.
Signed:
_______________________ _________________________________________
Date Name
_________________________________________
Company/Plant
_________________________________________
Position

18928 PREMIERE COURT
GAITHERSBURG, MARYLAND 20879
**
All test data and other plant information will be held confidentially by CPA (see section 14 of the Formaldehyde
Grademark Program Quality Control Manual and section 7 of the Physical and Mechanical Properties Grademark
Program Quality Control Manual).
APPENDIX A A-2 Revision Date:10/17/03

Revised By: CTS
APPENDIX B (NORMATIVE)
GRADEMARK LICENSE AGREEMENT

PHYSICAL AND MECHANICAL PROPERTIES GRADEMARK PROGRAM
LICENSE AGREEMENT
THIS AGREEMENT entered into by and between COMPOSITE PANEL

ASSOCIATION (“CPA”), an Illinois not-for-profit corporation, and ____________________
(“Licensee”), with respect to the plant(s) at the location(s) and for the products listed in the
Application for Certification (Appendix A of the CPA Physical and Mechanical Properties
Grademark Program Quality Control Manual, hereinafter the “Application”) attached hereto and
made a part hereof.
WHEREAS, the Department of Housing and Urban Development (“HUD”) has
promulgated regulations on the physical and mechanical property requirements of particleboard
decking used in manufactured housing (24 CFR, Part 3280) and interior stair treads used in
housing (24 CFR Part 200) and the International Conference of Building Officials has
published the Uniform Building Code referencing standards for particleboard and such
regulations and standards (hereinafter referred to collectively as “Standards”) require
certification by a nationally recognized testing laboratory such as CPA; and
WHEREAS, CPA has developed, published, sponsored or revised, and may hereafter
further develop, publish, sponsor or revise, certain voluntary physical and mechanical
properties standards for industry products (more particularly described in Appendix C of the
CPA Physical and Mechanical Properties Grademark Program Quality Control Manual); and
WHEREAS, CPA has adopted a Physical and Mechanical Properties Grademark
Program Quality Control Manual (“Manual”) for certification of industry products conforming
to specified Standards which includes, among other things, procedures for initial qualification,
minimum requirements for manufacturers’ quality control testing and CPA inspection
procedures, attached hereto and made a part hereof; and
WHEREAS, CPA owns a Certification Mark, (“Trademark”), being registered with the
United States Patent Office, which Trademark or replica thereof (hereinafter “Grademark(s)”)
CPA may license for use in connection with products which conform to any of the applicable
Standards; and
WHEREAS, CPA has developed certain Grademarks containing its Trademark to identify
industry products manufactured in conformance with those Standards specified in each such CPA
physical and mechanical properties Grademark;
NOW, THEREFORE, in consideration of the payment of One Dollar ($1.00) to CPA by
Licensee; the payment of annual fees to CPA by Licensee for the payment to CPA of such
additional fees for administration of this agreement and the Physical and Mechanical Properties
Grademark Program as the CPA Board of Directors may from time to time direct; and other
good and valuable consideration, the parties mutually agree as follows:
1. Subject to determination by CPA that Licensee’s plant(s) listed in the Application
have passed the initial inspection as provided in the Manual, CPA hereby grants to Licensee for
APPENDIX B B-1 Revsion Date:10/17/03

Revised By: CTS
the term of this agreement and any extensions thereof, a non-exclusive, non-assignable License
to use the applicable CPA Grademark only under the terms and conditions hereinafter set forth.
2. CPA Grademarks may be used by Licensee to identify those of its products that
are manufactured and tested in accordance with the Manual and found to meet the requirements
of the applicable Standard(s). The Grademarks may only be used on products that are
manufactured at the licensee’s plant and listed in that plant’s Application. Said Grademarks
may be applied to or affixed upon such products only by means of CPA approved replicas. A
“replica” is defined as a brand, imprint, stamp or label which, among other things (1) contains a
counterpart of the Trademark, (2) identifies the applicable Standards to which the mark relates,
and (3) identifies the Licensee and plant. In conjunction with the use of such replicas, Licensee
may employ Certificates of Conformance to the applicable Standards with respect to any
products that do so comply, in such form and style and subject to such rules as may be
approved by CPA.
3. The Manual and/or the Standards may be revised or modified by CPA from time
to time, and upon due notice to Licensee, such revisions or modifications shall be deemed the
applicable Manual and/or Standards referred to herein.
4. Licensee covenants and agrees that said Grademark, replica, or certificates will be
used only in connection with products which meet the requirements of the applicable
Standards, determined in accordance with procedures set out in the Manual. This Agreement
shall not be construed as a commitment by Licensee to produce any or only such products or to
use said replica on any or all such products made by it. Licensee may use other symbols,
trademarks, or trade names that are not inconsistent with the nature and purpose of the
Grademark to identify any products manufactured or sold by the Licensee, provided, however,
that no such symbol, trademark, trade name or combination thereof shall be so similar to the
CPA Grademark that it could be confused with the Grademark by buyers or users of such
products.
5. The manufacturing facilities, quality control program and records with respect to
the products in connection with which Licensee is using, planning to use or is qualified to use
the Grademark, replica or certificate may be inspected as provided in the Manual by duly
authorized CPA inspectors at such reasonable times as determined by CPA. Licensee shall
cooperate fully with CPA in conducting all such inspections and tests.
6. In the event a dispute arises between Licensee and CPA concerning Licensee’s
conformance or nonconformance with the applicable Standards or Manual, Licensee may
obtain a review of said matter by the Technical Review Board and the President of CPA, in
accordance with Section 4 of the Manual as it may be amended from time to time.
7. CPA, its officers, directors, members, employees and counsel shall not be liable for
any act or omission of Licensee. and Licensee shall defend CPA, its officers, directors,
members, employees and counsel against any claims, and shall indemnify and hold them or any
of them harmless from any liability which may be imposed upon them or any of them resulting
from or arising out of Licensee’s acts or omissions, in connection with its use of the
Grademark, its participation in the Physical and Mechanical Properties Grademark Program, or
its reference to any ANSI, CPA or other applicable physical and mechanical properties
standard.

Revised By: CTS
8. Licensee shall not be liable to CPA, its officers, directors, members, employees and
counsel for any claims or any liability arising out of the acts or omissions of any other Licensee
licensed by CPA to use the Grademark.
9. Licensee hereby waives any and all claims it now has or may have against CPA, its
officers, directors, members, employees and counsel arising out of the conduct of the CPA
Physical and Mechanical Properties Grademark Program, the duties or responsibilities of CPA
under this license agreement or the granting, administration or suspension of this license
agreement.
10. CPA has, and at all times retains, full and exclusive ownership of and property rights
in and to all Grademark replicas, certificates and symbols even though purchased directly by
Licensee. In the event such replicas, certificates and symbols become unusable for any reason
whatsoever, the unusable material shall be disposed of as directed by CPA. Brands, stamps
and other devices or means used to imprint such replicas, certificates and symbols shall not be
altered or defaced and shall not be removed from the plant(s) of Licensee for which they were
originally purchased and used except as may be directed by an authorized representative of
CPA. They shall be maintained and used in a clean condition. Additionally:
a) Licensee is responsible for maintaining its own inventory of Grademark replicas,

certificates and symbols;
b) Replicas, certificates, stamps and symbols may be purchased directly by the Licensee, but
only as approved in writing by CPA. A current list of authorized rubber stamp suppliers
is attached as Exhibit A and may be revised or modified by CPA from time to time.
Licensee shall inform CPA in writing of all purchases and dispositions of replicas,
certificates, stamps and symbols; and
c) All replicas, certificates and symbols must be available, at any time, for inspection by, or
surrender to, a representative of CPA.
11. This License agreement may be suspended immediately at any time by CPA in whole
or in part at any time by CPA if
(a) an inspection of Licensee’s plant discloses that Licensee’s quality control system is not
adequate to determine whether products do in fact conform to the applicable Standards;
or
(b) an inspection of licensee’s plant discloses that Licensee has used or is using
Grademarks, or replicas, certificates or symbols thereof, to identify products which do
not in fact conform to the applicable Standards or otherwise has misused or is misusing
any Grademark replica, certificate, or symbol; or
(c) Licensee is not complying with the procedures set forth in the Manual; or
(d) certification lapses pursuant to the provisions of the Manual; or
(e) Licensee in any other respect is not complying with any other provision of this License
Agreement.
CPA shall notify Licensee in writing of any suspension of all or any part of this
Agreement. Such notice shall set forth the reason(s) for the suspension and any supporting

Revised By: CTS
facts. Any complete or partial suspension may be lifted only after Licensee has passed a
supplementary inspection made at the expense of Licensee.
12. This Agreement shall become effective upon its execution by CPA.
13. After the effective date of this Agreement, it shall continue in force until December
31 of the then current year and shall be automatically renewed from year to year thereafter;
provided that it may be terminated at any time by and in the sole discretion of either party by
giving sixty (60) days written notice of termination to the other party.
14. In the event of the suspension or termination of this Agreement, Licensee shall
immediately cease using all Grademarks, replicas or certificates and, upon demand of an
authorized CPA representative, shall surrender to CPA all Grademarks, replicas or certificates
and stamps then in Licensee’s possession.
15. The CPA Board of Directors shall determine from time to time fees to be paid under
the Agreement. Annual fees shall be paid in advance and are non-refundable.
16. This Agreement shall be construed in accordance with the laws of the State of
Illinois.
Composite Panel Association

A not-for profit Corporation
Dated: __________________ By: __________________________

President
______________________________
(Company Name), A Corporation
(Location)
Dated: __________________ By: ___________________________

(Name)
___________________________
(Corporate Title)
______________________________________________________________________________
EXHIBIT A
RUBBER STAMP SUPPLIERS
Bill Gabel
Superior Rubber Die Company
311 Madison Avenue
Seattle, WA 98104
(206) 763-2440
Al Gallier
Tacoma Rubber Stamp and Marking Systems

Revised By: CTS
919 Market Street

Tacoma, WA 98401
(253) 383-5433

Revised By: CTS
APPENDIX C-1 (NORMATIVE)
POLICY FOR CPA TESTING, CERTIFICATION, AND GRADEMARK PROGRAMS
CPA members recognize the importance of CPA maintaining a strong, internationally

recognized and respected third party testing and certification program for industry products. At
the same time, they also recognize the importance of CPA's advocacy of the use of sound science
in the development of responsible product standards. The following policy should guide CPA
members and staff in testing, certification, and grademarking issues:
1. CPA Grademark Programs, in which CPA Grademarks or other CPA identification are
attached to or placed on the certified products, will continue to be based only on standards
approved by the CPA Board of Directors.
2. CPA, in pursuing its objective to promote the full acceptance of North American products
internationally, will continue to make testing and certification services available to
responsible parties under the following conditions:
• These services shall not be part of any CPA Grademark Program, and therefore not be
CPA grademarked or have CPA identification attached to the certified products.
• CPA shall hold the existence, content, and results of these services strictly confidential.
• CPA shall insist that those utilizing these services refer to them only as may be
authorized in their contract with CPA. The parties shall agree that they will identify or
otherwise publicly refer to CPA testing and certification only as follows:
"Representative samples of this product were tested by the Composite Panel

Association, according to (insert test methods) and found to meet the following (insert
tested property) limits: (insert standard or specification)"
3. CPA will continue to be a strong advocate for the use of sound science to address questions
on health effects and human exposure, and in the development of reasonable product
standards. CPA will continue to actively promote products certified and grademarked to
North American national standards (e.g., HUD, ANSI, and CPA). CPA will continue to
collect, aggregate, and publish testing and certification statistics developed under its
Grademark Programs and report them to appropriate regulatory agencies .
4. CPA will continue to evaluate the appropriateness of providing quality control (system)
monitoring or certification services to facilities using ISO 9000 series or other quality control
standards.
APPENDIX C C-1 Revision Date: 10/17/03

5. CPA will continue its efforts to become a testing/certification subcontractor to national,

recognized, or "notified" organizations in foreign countries, and to eventually become an
internationally recognized "notified" body itself.
6. CPA will continue to play an active role in the development of international and foreign
standards.
Approved by the Executive Committee on July 26, 1991

(updated for references 10/6/98)

STANDARDS APPROVED BY CPA FOR GRADEMARK USE AS OF OCTOBER, 1998
1. HUD 24 CFR 3280 (reference for manufactured homes; formaldehyde, physical and
mechanical properties,)
2. ANSI A208.1-1999, Particleboard (for particleboard referenced in International Conference

of Building Officials Uniform Building Code; formaldehyde, physical and mechanical
properties)
3. ANSI A208.2-2002, MDF (formaldehyde, physical and mechanical properties)
4. HUD UM 70b (reference in HUD 24 CFR 200 for interior stair treads; physical and
mechanical properties)


ANSI A208.1-1999 Particleboard
American National Standard

Particleboard

18928 Premiere Court, Gaithersburg, MD 20879
Tel (301) 670-0604, Fax (301) 840-1252
Web www.pbmdf.com
Approval of an American Standard requires verification by the American National

American Standards Institute (ANSI) that the requirements for due process, consensus, and
National other criteria for approval have been met by the standard's developer.
Standard Consensus is established when, in the judgement of the ANSI Board of Standards
Review, substantial agreement has been reached by directly and materially affected
interests. Substantial agreement means much more than a simple majority, but not
necessarily unanimity. Consensus requires that all views and objections be
considered, and that a concerted effort be made toward their resolution.
The use of American National Standards is completely voluntary; their existence

does not in any respect preclude anyone, whether they have approved the standards
or not, from manufacturing, marketing, purchasing, or using products, processes, or
procedures not conforming to the standards.
ANSI does not develop standards and will in no circumstance give an interpretation
of any American National Standard. Moreover, no person shall have the right or
authority to issue an interpretation of an American National Standard in the name of
the American National Standards Institute. Requests for interpretations should be
addressed to the secretariat or sponsor whose name appears on the title page of this
standard.
CAUTION NOTICE: This American National Standard may be revised or withdrawn

at any time. The procedures of the American National Standards Institute require that
action be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers
of American National Standards may receive current information on all standards by
calling or writing the American National Standards Institute.
This Standard sets forth requirements and test methods for dimensional tolerances,
Abstract physical and mechanical properties and formaldehyde emissions for particleboard.
Methods of identifying products conforming to the Standard are specified. Property
requirements are described in metric and inch-pound units.
Published by

18928 Premiere Court, Gaithersburg, MD 20879-1569
Copyright © 1999 by Composite Panel Association

All rights reserved. No part of this publication may
be reproduced in any form, in an electronic retrieval
system or otherwise, without prior permission of
the publisher.
Printed in the United States of America
1
Contents
Page
Foreword......... ........................................................................................... 2
1 Purpose and scope ....................................................................... 3
1.1 Purpose ......................................................................................... 3
1.2 Scope ........................................................................................... 3
1.2.1 General ..................................................................................... 3
1.2.2 Suitability for certification.......................................................... 3
2 Definitions...................................................................................... 3
2.1 Additive.......................................................................................... 3
2.2 Bonding System ............................................................................ 3
2.3 Specified Thickness ...................................................................... 3
2.4 Panel . ........................................................................................... 3
2.5 Panel Average Thickness.............................................................. 3
2.6 Panel Average Thickness from Specified ..................................... 3
2.7 Particleboard ................................................................................. 3
2.8 Particles......................................................................................... 3
2.9 Variance from Panel Average Thickness ...................................... 3
3 Requirements ................................................................................ 3
3.1 General.......................................................................................... 3
3.2 Dimensional tolerances ................................................................. 3
3.2.1 Width and length....................................................................... 3
3.2.2 Thickness ................................................................................. 4
3.2.3 Squareness .............................................................................. 4
3.2.4 Edge Straightness .................................................................... 4
3.3 Physical and mechanical properties.............................................. 4
3.3.1 Moisture content ....................................................................... 4
3.3.2 Density tolerance...................................................................... 4
3.3.3 Linear expansion ..................................................................... 4
3.3.4 Thickness swell ........................................................................ 4
3.3.5 Durability of exterior glue bonding system ............................... 4
3.3.6 Internal bond............................................................................. 4
3.3.7 Modulus of rupture and modulus of elasticity........................... 4
3.3.8 Hardness .................................................................................. 5
3.3.9 Face screw-holding capacity .................................................... 5
3.3.10 Edge screw-holding capacity.................................................... 5
3.3.11 Concentrated loading ............................................................... 5
3.3.11.1 Requirement....................................................................... 5
3.3.11.2 Test specimens .................................................................. 5
3.3.11.3 Test apparatus ................................................................... 5
3.3.11.4 Test procedure .................................................................. 5
3.4 Formaldehyde provisions .............................................................. 5
4 Identification .................................................................................. 6
4.1 Explanation of grades.................................................................... 6
4.2 Information to be provided............................................................. 6
4.3 Methods of identification................................................................ 6
Tables
A Requirements for grades of Particleboard .................................... 7
B Requirements for grades of Particleboard Flooring Products....... 8
Annex
A References (Normative) ............................................................... 9
B General use and grades (Informative) ......................................... 9
C Metric values (Informative) .......................................................... 10
D Sample cut-up pattern (Informative)............................................ 11
2
Foreword (This foreword is not part of American National Standard A208.1-1999.)

The first standard for particleboard—Commercial Standard CS236—was developed by the U.S.
Department of Commerce in 1961. This standard covered particleboard for interior applications. The
Department published a revised Standard, CS236-66, in 1966.
The American National Standard for Mat-Formed Wood Particleboard, sponsored by the National
Particleboard Association, was published as ANSI A208.1-1979. It was reaffirmed in 1986 as ANSI
A208.1-1979(R1986). It was revised in 1987 as ANSI A208.1-1987, in 1989 as ANSI A208.1-1989 and in
1993 as ANSI A208.1-1993. In 1997 the National Particleboard Association and the Canadian
Particleboard Association consolidated into the Composite Panel Association.
There are four annexes to this 1999 Standard. Annex A is normative and is part of this Standard;
Annexes B, C, and D are informative and are not part of this Standard.
Consensus for this Standard was achieved by use of the ANSI Canvass Method. The following
organizations, recognized as having an interest in particleboard standards, were contacted prior to the
approval of this Standard. Inclusion in this list does not necessarily imply that the organization concurred
with the proposed Standard as submitted to ANSI.
American Furniture Manufacturers Assn. North American Wholesale Lumber Assn.

APA – The Engineered Wood Assn. North Carolina State University
Architectural Woodwork Institute Northern Engineered Wood Products, Inc.
Boise Cascade Corporation Oregon State University
Broyhill Furniture Industries, Inc. Panolam Industries
Bush Industries, Inc. Potlatch Corporation
Business and Institutional Furniture Manufacturers Assn. Proboard Limited
Canadian Home Builders Assn. PSI / Pittsburgh Testing Laboratory
CanPar Industries Rodman Industries
Collins Products LLC Roseburg Forest Products Company
Florida Plywoods, Inc. Sauder Woodworking, Inc.
Forintek Canada Corporation SierraPine Ltd.
General Services Administration/FSS Smurfit Newsprint Corporation
Georgia-Pacific Corporation States Industries, Inc.
G-P Flakeboard Limited Tafisa Canada and Company, Ltd.
Hambro Forest Products, Inc. TECO/PFS
Hardwood Plywood and Veneer Assn. Temple
International Conference of Building Officials Timber Products Company
International Paper Corporation Triwood, Inc.
Isobord Enterprises, Inc. Uniboard Canada, Inc.
Kimball International Union Camp Corporation
Kitchen Cabinet Manufacturers Assn. University of California
Laminating Materials Assn. University of Laval
Louisiana-Pacific Corporation University of Maine
MacMillan Bloedel Limited USDA Forest Products Laboratory
Manufactured Housing Institute U.S. Consumer Product Safety Commission
Merillat Industries, Inc. U.S. Department of Housing and Urban Development
Michigan State University Washington State University
National Association of Home Builders Webb Furniture Enterprises
National Council of the Paper Industry for Air Weyerhaeuser Company
and Stream Improvement Willamette Industries, Inc.
National Research Council of Canada Wilsonart International
National Wood Window and Door Assn. Woodwork Institute of California
Natural Fibre Board
3
AMERICAN NATIONAL STANDARD ANSI A208.1-1999
American National Standard 2.4 Panel: A substantial, flat, rectangular

for Particleboard piece of particleboard.
2.5 Panel Average Thickness: Average

of the eight measurements taken 25.4 mm (1.0
1 Purpose and scope inch) in from the edge at each panel corner and
1.1 Purpose at the mid-length of each panel edge.
The purpose of this Standard is to establish a
2.6 Panel Average Thickness from
nationally recognized voluntary consensus
Specified: The difference between the panel
standard for particleboard which provides a
average thickness and the specified thickness.
common basis for understanding throughout the
particleboard industry and among and between 2.7 Particleboard: A generic term for a
those specifying and using industry products. composite panel primarily composed of
1.2 Scope cellulosic materials (usually wood), generally in
1.2.1 General the form of discrete pieces or particles, as
distinguished from fibers, bonded together with
This Standard covers particleboards which are
a bonding system, and which may contain
made primarily from cellulosic materials (usually
additives.
wood). This Standard includes definitions,
dimensional tolerances, physical and 2.8 Particles: Discrete, small pieces of
mechanical property requirements, and cellulosic material (usually wood).
maximum formaldehyde emissions for different
grades of particleboard. Also included are test 2.9 Variance from Panel Average
methods, inspection practices, and methods of Thickness: The difference between the panel
identification. The mechanical property average thickness and the individual thickness
requirements are not engineering design values. measurement that varies most from that
1.2.2 Suitability for certification average.
This Standard was revised with reference to ISO
Guide 7-1994 and is suitable for certification
purposes. 3 Requirements
3.1 General
Particleboard represented as conforming to any
2 Definitions
grade in this Standard shall meet, at the time of
shipment from the manufacturer, the
2.1 Additive: Any material added during requirements specified for that grade when
the particleboard manufacturing process, other tested in accordance with the provisions of this
than the cellulosic material and a bonding section.
system, which enhances the particleboard’s
dimensional stability, fire retardance, resistance Panels represented as conforming to any grade
to fungi and insects, or imparts other desired in this Standard which, after shipment from the
properties into the particleboard. manufacturer, have been subjected to varying
conditions of environment, storage, handling, or
2.2 Bonding System: Any system used manufacture, may not continue to conform to the
to bind particles of cellulosic material together to Standard when subsequently tested.
form particleboard.
3.2 Dimensional tolerances
2.3 Specified Thickness: Thickness 3.2.1 Width and length. The trimmed width
specified either by the manufacturer or by the and length of particleboard panels shall conform
purchaser. to the applicable dimensional tolerance
requirements specified in Tables A and B. Width
and length shall be determined in accordance
4
with Section 7 of the American Society for more than 10 percent below the nominal density
Testing and Materials (ASTM) Standard D 1037- as specified by the manufacturer. The average
96a, "Standard Test Methods for Evaluating the panel density shall be determined from the six
Properties of Wood-Base Fiber and Particle modulus of elasticity specimens (see Subsection
Panel Materials." 3.3.7) in accordance with Sections 9, 119, and
120.2 of ASTM D 1037-96a.
3.2.2 Thickness. Thickness of panels shall
conform to the applicable tolerances specified in 3.3.3 Linear expansion. The linear
Tables A and B. Thickness shall be measured to expansion between 50 and 80 percent relative
the nearest 0.025 mm (0.001 inch). humidity shall be determined in accordance with
Sections 107 through 110 and footnotes 37
3.2.3 Squareness. The two diagonal through 39 of ASTM D 1037-96a. One specimen
measurements of a trimmed panel shall not shall be cut parallel to the length of each panel
deviate more than 3 mm per meter (0.036 inch to be tested, and one shall be cut perpendicular
per foot) of panel width when trimmed to finished to the length of the same panel. The results of
length and width. the two tests shall be averaged to determine the
linear expansion for each panel.
3.2.4 Edge Straightness. Trimmed edges
of panels 600 mm (2 feet) wide or wider shall 3.3.4 Thickness swell. This section applies
not deviate more than 1 mm per 1.5 meters to the grades listed in Table B. The
(0.016 inch per 2 feet) of panel length or width. particleboard thickness swell shall be
Edge straightness shall be determined by determined in accordance with Sections 100
measuring to the nearest 0.5 mm (0.020 inch) through 106 of ASTM D 1037-96a for 24-hour
the maximum deviation from a straight line submersion. For grade PBU one specimen shall
extending from corner to corner on the same be cut from each panel. For “D” grades two
trimmed panel edge. specimens shall be cut from each panel and the
3.3 Physical and mechanical properties test results averaged to determine the thickness
Particleboard shall conform to the applicable swell for each panel.
physical and mechanical property requirements
3.3.5 Durability of exterior glue bonding
in Tables A and B. These requirements
system. The average modulus of rupture after
represent 5 panel averages. However, for the
accelerated aging, when tested in accordance
properties in Subsections 3.3.3 and 3.3.4, no
with Sections 111 through 117 of ASTM D 1037-
single panel average shall be more than 20%
96a, shall not be less than 50 percent of the
above the requirements shown for that grade.
modulus of rupture listed in the Table for a
For the properties in Subsections 3.3.5 to
particular grade. The modulus of rupture shall
3.3.11, no single panel average shall be more
be calculated based upon the thickness before
than 20% below the requirements shown for that
the bonding system durability test.
grade.
3.3.6 Internal bond. The internal bond (IB)
3.3.1 Moisture content. The average
shall be determined in accordance with Sections
moisture content at the time of shipment from
28 through 32 of ASTM D 1037-96a. Three
the manufacturer for all grades except "D"
specimens shall be cut from each panel to be
grades in Table B shall not exceed 10 percent
tested and their test results averaged to
(based on the oven dry weight of the board)
determine the IB for one panel.
except as otherwise maybe agreed upon by the
manufacturer and purchaser. For “D” grades 3.3.7 Modulus of rupture and modulus of
average moisture content shall not exceed 9 elasticity. The values for modulus of rupture
percent or be less than 6 percent. The moisture (MOR) and modulus of elasticity (MOE) shall be
content shall be determined in accordance with determined in accordance with Sections 12, 14
Sections 9, 119, and 120.1 of ASTM D 1037- through 17, 20.1, and 20.3 of ASTM D 1037-
96a. Three specimens shall be cut from different 96a. Alternatively, the following 2 approaches
representative locations in the panel and their are acceptable: (1) It is not necessary to obtain
test results averaged. a full force-deflection curve as specified in 17.1;
only two force values (and corresponding
3.3.2 Density tolerance. The average
deflections) within the elastic range need to be
density of any particleboard panel shall not be
5
recorded, and (2) in 20.3, P1 shall be the 3.3.11.2 Test specimens. The test specimens
difference between the two recorded forces and shall be 406 mm (16 inches) square by the
Y1 shall be the difference between the two thickness of the material. If Manufactured Home
corresponding recorded deflections. Six Decking is to be used with spans greater than
specimens shall be cut from each panel to be 406 mm (16 inches) on center, the specimen
tested. Three specimens shall be cut parallel to size shall be increased so that the concentrated
the length of the panel and three specimens loading test will be conducted using the actual
shall be cut perpendicular to the length of the spans. One specimen shall be cut from each
same panel. The results of the six tests shall be panel to be tested.
averaged to determine the MOR and MOE of
one panel. 3.3.11.3 Test apparatus. A frame shall be
used to support the test specimen on all four
3.3.8 Hardness. The hardness shall be sides. The distance between supports shall be
determined in accordance with Sections 68 38.1 mm (1.5 inch) less than the rated span. A
through 73 of ASTM D 1037-96a. Two method of rigidly fixing the specimen to the
specimens shall be cut from each panel and the frame shall be provided. The test force shall be
test results averaged to determine the hardness applied in the center of the specimen using the
for each panel. end of a loading bar having a 25.4 mm (1.0 inch)
diameter with the end edges rounded to a radius
3.3.9 Face screw-holding capacity. The of 1.25 mm (0.05 inch). A means of applying a
face screw-holding capacity shall be determined force of up to 2670 N (600 pounds) to the bar
in accordance with Sections 61 through 67 and shall be provided. The applied force shall be
notes 25 through 27 of ASTM D 1037-96a, measurable within one percent.
except that: (1) Sections 62.2 and 64 shall not
apply. (2) If the panel is less than 19 mm (3/4 A dial gauge for measuring specimen deflection
inch) thick, the specimen shall be made up of 2 relative to the supporting shall be mounted
thicknesses bonded together with an adhesive. across the frame members immediately
Panels less than 10 mm (3/8 inch) thick shall not adjacent to the loading bar.
be tested, and (3) Lead holes shall be predrilled
a minimum of 13 mm (0.5 inch) deep, using a bit 3.3.11.4 Test procedure. With the specimen
3.2 mm (0.125 inch) in diameter. Four tests shall firmly fixed in place, set the deflection gauge at
be made on each panel to be tested. The results zero. Apply a force of 890 N (200 pounds).
of the four tests shall be averaged to determine Maintain this force until the deflection stabilizes
the face screw-holding capacity of one panel. and then record the deflection. Gradually
increase the force until a 2670 N (600 pound)
3.3.10 Edge screw-holding capacity. The force is reached or failure occurs.
average edge screw-holding capacity shall be
3.4 Formaldehyde provisions
determined in accordance with Sections 61
Formaldehyde emissions from particleboard
through 67 and notes 25 through 27 of ASTM D
bonded with a resin system containing
1037-96a, except that: (1) Sections 62.1 and 64
formaldehyde, other than an exclusively phenol
shall not apply. (2) Panels less than 16 mm (5/8
formaldehyde resin system, shall be tested in
inch) thick shall not be tested, and (3) Lead
accordance with "Standard Test Method for
holes shall be predrilled a minimum of 13 mm
Determining Formaldehyde Concentrations in
(0.5 inch) deep, using a bit 3.2 mm (0.125 inch)
Air and Emission Rates from Wood Products
in diameter. Four tests shall be made on each
Under Defined Test Conditions Using a Large
panel to be tested. The results of the four tests
Chamber" (ASTM E 1333-96). Emissions shall
shall be averaged to determine the edge screw-
not exceed the maximum levels for each grade
holding capacity of one panel.
specified in Tables A or B. The loading ratios for
2 3
3.3.11 Concentrated loading grades H, M, D, and PBU shall be 0.425 m /m
2 3
(0.13 ft /ft ) and for grade LD shall be 0.13
3.3.11.1 Requirement. This Subsection m2/m3 (0.04 ft2/ft3).
applies only to the “D” grades specified in Table
B. The particleboard shall (a) support a 2670 N
(600 pound) force and (b) not deflect more than
3.2 mm (0.125 inch), relative to the supports at
an applied force of 890 N (200 pounds).
6
4 Identification “CONCENTRATED LOAD TESTED AT

(INSERT SPAN IN INCHES)”
4.1 Explanation of grades
The particleboard grades in this Standard are f) For PBU grade products only, the word
identified by a letter(s) designation, followed by "UNDERLAYMENT".
a hyphen and a digit or letter. Special
g) For products complying with Subsection
performance characteristics are identified by the
3.3.5 only, the words "EXTERIOR GLUE".
use of a letter(s), number, or term located
immediately following the grade designation. 4.3 Methods of identification
For grades in Table A, the information required
The first letter(s) designations have the following by Section 4.2 shall be provided either by (a)
meanings: stamping it on each panel or (b) providing a
written statement thereof in a unit label, invoice
H High density (generally above 800 kg/m3 or other document associated with each panel.
(50 lb/ft3)) For grades in Table B the information required
M Medium density (generally between by Section 4.2 shall be stamped on each panel.
640-800 kg/m3 (40-50 lb/ft3))
LD Low density (generally less than 640

kg/m3 (40 lb/ft3))
D Manufactured Home Decking
PBU Underlayment
The second digit or letter designation indicates

the grade identification within a particular
density or product description. For instance, "M-
2" indicates medium density particleboard,
Grade 2.
The optional third designation indicates that the

particleboard has a special characteristic. For
instance, "M-3-Exterior Glue" indicates medium
density particleboard, Grade 3, made with
exterior glue to comply with the durability
requirements in Subsection 3.3.5.
4.2 Information to be provided
All particleboard which is represented as
conforming to this American National Standard
shall be identified with the following information:
a) Manufacturer's name or trademark and

mill identification
b) "ANSI A208.1-1999"
c) Grade
d) Lot number or date of production
e) For D grade products only, the words

"MANUFACTURED HOME DECKING"
and the certified load span if greater than
406 mm (16 inches) for compliance with
Subsection 3.3.11 Concentrated loading
7
Table A
Requirements for Grades of Particleboard 1,2
3 4
Grade Dimensional Tolerances Physical and Mechanical Properties
5
Thickness Tolerance Screw-holding
Length Linear Formaldehyde
& Panel Average Variance from Modulus of Modulus of Internal Expansion Maximum
Width from Specified Panel Average Rupture Elasticity Bond Hardness Face Edge max. avg. Emissions
2 2 2
mm (inch) mm (inch) mm (inch) N/mm (psi) N/mm (psi) N/mm (psi) N (pounds) N (pounds) N (pounds) percent ppm
6
H-1 ±2.0 (0.080) ±0.200 (0.008) ±0.100 (0.004) 16.5 (2393) 2400 (348100) 0.90 (130) 2225 (500) 1800 (405) 1325 (298) NS 0.30
H-2 ±2.0 (0.080) ±0.200 (0.008) ±0.100 (0.004) 20.5 (2973) 2400 (348100) 0.90 (130) 4450 (1000) 1900 (427) 1550 (348) NS 0.30
H-3 ±2.0 (0.080) ±0.200 (0.008) ±0.100 (0.004) 23.5 (3408) 2750 (398900) 1.00 (145) 6675 (1500) 2000 (450) 1550 (348) NS 0.30
M-1 ±2.0 (0.080) ±0.250 (0.010) ±0.125 (0.005) 11.0 (1595) 1725 (250200) 0.40 (58) 2225 (500) NS NS 0.35 0.30
M-S ±2.0 (0.080) ±0.250 (0.010) ±0.125 (0.005) 12.5 (1813) 1900 (275600) 0.40 (58) 2225 (500) 900 (202) 800 (180) 0.35 0.30
M-2 ±2.0 (0.080) ±0.200 (0.008) ±0.100 (0.004) 14.5 (2103) 2250 (326300) 0.45 (65) 2225 (500) 1000 (225) 900 (202) 0.35 0.30
M-3 ±2.0 (0.080) ±0.200 (0.008) ±0.100 (0.004) 16.5 (2393) 2750 (398900) 0.55 (80) 2225 (500) 1100 (247) 1000 (225) 0.35 0.30
LD-1 ±2.0 (0.080) +0.125 (0.005) ±0.125 (0.005) 3.0 (435) 550 (79800) 0.10 (15) NS 400 (90) NS 0.35 0.30
-0.375 (0.015)
LD-2 ±2.0 (0.080) +0.125 (0.005) ±0.125 (0.005) 5.0 (725) 1025 (148700) 0.15 (22) NS 550 (124) NS 0.35 0.30
-0.375 (0.015)
l) Particleboard bonded with a resin system containing formaldehyde, other than an exclusively phenol formaldehyde resin system, is
subject to the formaldehyde emission conformance requirements.
2) Grades listed in this table shall also comply with the appropriate requirements listed in Section 3 of this Standard. Panels designated as
"Exterior Glue" must maintain 50% MOR after ASTM D 1037 accelerated aging (Subsection 3.3.5).
3) Refer to Annex B for general use and grade information.
4) Physical and mechanical property values represent a five panel average.
5) Thickness tolerance values are only for sanded panels. Unsanded panels shall be in accordance with any thickness tolerances specified
by agreement between the manufacturer and the purchaser.
6) NS - Not Specified
8
Table B
Requirements for Grades of Particleboard Flooring Products 1,2
3 4
Grade Dimensional Tolerances Physical and Mechanical Properties
5
Thickness Tolerance
Linear Formaldehyde
6
Length & Width Panel Average Variance from Modulus of Modulus of Concentrated Thickness Swell Expansion Maximum
Tolerance from Specified Panel Average Rupture Elasticity Internal Bond Hardness Loading max. avg. max. avg. Emissions
2 2 2
mm (inch) mm (inch) mm (inch) N/mm (psi) N/mm (psi) N/mm (psi) N (pounds) N (pounds) mm (inch) percent percent ppm
7
PBU +0 (0) ±0.375 (0.015) ±0.250 (0.010) 11.0 (1595) 1725 (250200) 0.40 (58) 2225 (500) NS 1.6 (0.063) NS 0.35 0.20
-4.0 (0.160)
D-2 ±2.0 (0.080) ±0.375 (0.015) ±0.250 (0.010) 16.5 (2393) 2750 (398900) 0.55 (80) 2225 (500) 2670 (600) NS 8 0.30 0.20
D-3 ±2.0 (0.080) ±0.375 (0.015) ±0.250 (0.010) 19.5 (2828) 3100 (449600) 0.55 (80) 2225 (500) 2670 (600) NS 8 0.30 0.20
l) Particleboard bonded with a resin system containing formaldehyde, other than an exclusively phenol formaldehyde resin system, is subject to the
formaldehyde emission conformance requirements.
2) Grades listed in this table shall also comply with the appropriate requirements listed in Section 3 of this Standard. Panels designated as "Exterior Glue"
must maintain 50% MOR after ASTM D 1037 accelerated aging (Subsection 3.3.5).
3) Refer to Annex B for general use and grade information.
4) Physical and mechanical property values represent a five panel average.
5) Thickness tolerance values are only for sanded panels. Unsanded panels shall be in accordance with any thickness tolerances specified by
agreement between the manufacturer and the purchaser.
6) In addition to supporting 2670 Newtons, “D” grades shall not deflect more than 3.2 mm (0.125 inch), relative to the supports at an applied force of 890
N (200 pounds). See Subsection 3.3.11 “Concentrated loading.”
7) NS - Not Specified
9
Annex A
(Normative)
References
The materials identified below are referenced in this American National Standard and are part of the
Standard.
ASTM D 1037-96a, Standard Test Methods for Evaluating the Properties of Wood Based Fiber and
Particle Panel Materials
ASTM E 1333-96, Standard Test Method for Determining Formaldehyde Concentrations in Air and
Emission Rates from Wood Products Under Defined Test Conditions Using a Large Chamber
ISO Guide 7-1994, Guidelines for drafting of standards suitable for use for conformity assessment
Annex B
(Informative)
General use and grades

Use Grade Table
Commercial M-1, M-S A

Industrial M-2, M-3 A
High density industrial H-1, H-2, H-3 A
Door core LD-1, LD-2 A
Interior Stair Tread1 M-3 A
Exterior construction M-1-Exterior glue, M-S-Exterior glue,
M-2-Exterior glue, M-3-Exterior glue A
Exterior industrial M-1-Exterior glue, M-S-Exterior glue,
M-2-Exterior glue, M-3-Exterior glue A
High density exterior industrial H-1-Exterior glue, H-2-Exterior glue,
H-3-Exterior glue A
Underlayment PBU B
Manufactured Home Decking D-2, D-3 B
1) Product requirements for particleboard interior stair tread are specified in the U.S. Department of
Housing and Urban Development (HUD), Use of Materials Bulletin No. 70b that is available from
the Composite Panel Association or HUD.
10
Annex C
(Informative)
Metric values
The 1975 Metric Conversion Act, as amended by the Omnibus Trade and Competitiveness Act of 1988,
states that metric (SI) is the preferred system of measurement in the U.S. All Federal agencies must
conduct their business in metric by September 1992, to the extent feasible.
The testing and property requirements in this Standard were converted during the 1993 Standard revision
from the English inch-pounds to metric, in most instances using a "rationalized" conversion where the
new metric values are rounded to an appropriate degree of precision1. Inch-pound units are shown in
parentheses after the metric value and are generally precise mathematical conversions from the metric.
The conversion factors for the units found in this Standard are as follows:
Dimensions
1 inch = 0.0254 meter (m)
1 inch = 25.4 millimeters (mm)
1m = 39.370 inch
Mass
1 gram (g) = 0.0022046 pound (lb)
1 lb = 453.5924 g
Force
1 newton (N) = 101.9716 g
1N = 0.2248029 lb
1g = 0.0098067 N
1 lb = 4.448222 N
Force/area
1 pascal (Pa) = 1 N/m2
1 kilopascal (kPa) = 0.001 N/mm2
1 megapascal (MPa) = 1 N/mm2
2
1 N/mm = 145.037 pounds per square inch (psi)
1 psi = 0.0068948 N/mm2
1
ASTM E 29-93a, Standard Practice for Using Significant Digits in Test Data to Determine Conformance
with Specifications
Metric Values
Conversions for: Rounded to:
force (Newtons) less than 100 N nearest 1 N
greater than 100 N nearest 10 N
stress (N/mm2) less than 2 N/mm2 nearest 0.01 N/mm2

between 2 and 30 N/mm2 nearest 0.1 N/mm2
greater than 30 N/mm2 nearest 1 N/mm2
dimensions less than 50 mm nearest 0.025 mm

between 50 and 500 mm nearest 0.1 mm
greater than 500 mm nearest 1 mm
11
Annex D
(Informative)
Sample cut-up pattern 1
H - Hardness
I - Internal Bond
L - Linear Expansion
M - Modulus of Rupture/Elasticity2,3,4
T - Thickness Swell (Required only for grades PBU, D-2 and D-3)
C - Concentrated Load (Required only for grades D-2 and D-3)
C 16”
M3 M5
I3 L1 I1
H1
T2
M2 M6 M4 24”
T1 L2
M1 I2 H2
24” 24”
__________________
1)
Refer to the appropriate ASTM D 1037-96a test procedure for information on specimen size
requirements.
2)
Density shall be determined from the modulus of elasticity specimens and screw-holding specimens
may be cut from modulus of rupture specimens after breaking.
3)
The exact dimension of MOR/MOE specimens is dependent on specimen thickness.
4)
Moisture content samples may be cut from broken MOR specimens.
12
13
HUD/FHA Use of Materials Standard UM70b

------------------------------------------------------------------------------
U.S. DEPARTMENT OF HOUSING AND URBAN DEVELOPMENT

ASSISTANT SECRETARY FOR HOUSING-FEDERAL HOUSING COMMISSIONER
USE OF MATERIALS BULLETIN NO.70b

TO: DIRECTORS, HOUSING DIVISION
DIRECTORS, MULTIFAMILY DIVISION
DIRECTORS, SINGLE FAMILY DIVISION
DATE ISSUED: February 2, 1998
SUBJECT: HUD BUILDING PRODUCT STANDARDS AND CERTIFICATION

PROGRAM FOR PARTICLEBOARD INTERIOR STAIR TREADS
Members of the HUD staff processing cases and inspecting

construction, shall use this information in determining
acceptability of the subject products for the use indicated.
This bulletin should be filed with bulletins on Special

Methods of Construction and Materials as required by prescribed
procedures. Additional copies may be requisitioned by the Field
Offices.
The technical description, requirements and limitations expressed herein do not constitute an endorsement,
or approval by the Department of Housing and Urban Development (HUD/FHA) of the subject matter, and
any statement or representation, however made, indicating approval or endorsement by the Department of
Housing and Urban Development is unauthorized and false, and will be considered a violation of the United
States Criminal Code 18, U.S.C 709.
Any reproduction of this Bulletin must be in its entirely and any use in sales promotion or advertising is not
authorized.
Subject to good workmanship, compliance with applicable codes,

and the methods of application listed herein, the products
described in this bulletin may be considered suitable for HUD
housing programs, including Housing f or the Elderly and Care-
Type Housing.
The eligibility of a property under these programs is determined

on the property as an entity and involves the consideration of
underwriting and other factors not indicated herein. Thus,
APPENDIX D E-1 Revision Date: 10/17/03

Revised By: CTS
compliance with this bulletin should not be construed as

qualifying the property as a whole, or any part thereof, as to
its eligibility.
The method of application for the products listed herein are

considered a part of the HUD Minimum Property Standards and shall
remain effective until this bulletin is cancelled or superseded.
HUD BUILDING PRODUCT STANDARDS AND CERTIFICATION PROGRAM FOR

PARTICLEBOARD INTERIOR STAIR TREADS
GENERAL - ADMINISTRATION:
This certification program shall be administered by organizations
that qualify under the Administrator Qualifications and
Procedures of the HUD Building Product Standards and
Certification Program, and shall comply with 24 CFR 200.935,
except as modified by the provisions of this Use of Materials
Bulletin 70b (UM 70b). Copies of Administrator Qualifications and
Procedures for the HUD Building Products Standards and
Certification Program may be obtained from:
Department of Housing and Urban Development Office of Consumer
and Regulatory Affairs 451 7th Street, SW, Room 9152 Washington,
DC 20410-8000
The procedures for carrying out the certification program for

particleboard interior stair treads shall be in accordance with
24 CPR Section 200.935 and this UM which supplements 200.935 by
providing that:
1. The certification labels containing the Adm3-nistrator's
mark shall be permanently affixed to every particleboard
interior stair tread.
2. The following additional information shall be on the

certification label:
(a) The manufacturer's name, location and mill number.

(b) The manufacturer's statement of conformance to UM 70b.
(c) Interior use only: Install in sheltered buildings
3. At least every three months, the Administrator shall visit

the manufacturer's facility to select a sample for testing
in a laboratory approved by the Administrator.
4. The Administrator also shall review the quality assurance
procedures twice a year to assure that they are being
followed by the Administrator.

Revised By: CTS
DESCRIPTION:
Particleboard interior stair treads accepted under this Bulletin
are urea resin bonded intermediate density mat-formed particle-
board complying with ANSI A208.1, Grade M-3 except that face
screw holding capacity shall be 225 lbs. minimum and edge screw
holding capacity shall be 200 lbs. minimum.
Particleboard stair treads shall be 1 1/16 inch minimum thickness

and 12 inches maximum width with one edge bullnosed to standard
tread bullnose pattern.
STANDARDS:
Particleboard interior stair tread products shall be designed,
manufactured and tested in compliance with the following
American National Standards Institute (ANSI): ANSI A 208.1-1993
"Particleboard" Grade M-3. Copies of this standard are available
from the American National Standards Institute, Inc., 11 West
42nd Street, New York, NY 10036.
WARP TOLERANCES AND MEASUREMENT PROCEDURE:
Warp tolerances shall not exceed the following: Cup - 1/8 inch.
Bow and Twist - 1/32 inch per lineal foot of specimen length.
A. SPECIMEN - The warp tolerance specimen shall be a finished

product or shall be cut from a length of finished product.
The specimen shall be the length and width required by end
use, but the specimen length shall not exceed 8 feet.
B. PROCEDURE - The specimen shall be laid on a flat surface

during measurement of warp tolerances.
CUP - Cup is a deviation flatwise from a straight line

stretched across the width of the specimen. It is
measured at the point of greatest distance from the
straight line to the product surface.
BOW - Bow is a deviation flatwise from a straight line

stretched parallel to the length of the specimen.
It is measured at the point of greatest distance
from the straight line to the product surface.
TWIST - Twist is a deviation from a plane in which one

corner of a piece twists so that the four corners
of a surface are no longer in the same plane. It is
measured by holding three corners of the test
specimen snugly against a horizontal flat surface
and measuring the distance the fourth corner raised
above the flat surface.

Revised By: CTS
C. CALCULATIONS AND REPORT - Measurements for bow, cup, and

twist shall be made to the nearest 1/64 inch.
Cup shall be reported in inches.
Bow shall be calculated by dividing the measured deviation

by the specimen length and reported in inches per lineal
foot.
Twist shall be calculated by dividing the measured deviation
by the specimen length and reported in inches per lineal
foot.
LIMITATIONS AND INSTALLATION:
A. Particleboard interior stair treads shall be limited
stairways subject to normal design loads in one- and two-
family residences. They shall not be installed until the
building is sheltered.
B. Particleboard interior stair treads shall be covered with

carpeting or other finished flooring material.
C. The maximum distance between stringers shall be 42 inches.
D. Particleboard interior stair treads shall be installed,
using conventional framing and fastening practices, in
compliance with all applicable requirements of the HUD
Minimum Property Standards and the instructions in this UM
Bulletin.
E. Each particleboard interior stair tread shall be supported
at both front and back by a full length 1 inch (nominal)
wood board or 3/4 inch structural grade plywood riser
fastened with both nails and structural adhesives.
Structural adhesives shall comply with UM 60a.
The tread shall be glued and nailed to the front riser with
B-penny finish nails spaced a maximum of 12 inches on
center. The back riser shall extend down flush with or past
the bottom of the tread and shall be glued and nailed to the
tread through the center of the back edge of the tread with
B-penny box nails spaced a maximum of 6 inches on center.
The nosing shall not extend beyond the riser more than 1 1/8
inch.

Revised By: CTS
F. Stairs which may be subject to wet foot traffic should have

the treads protected with a waterproof wearing surface such
as vinyl sheet floor covering. When carpeting is used in
these areas, the treads shall be protected with a suitable
moisture resistance coating before installation of the
carpet.
HANDLING AND STORAGE:

Particleboard interior stair treads shall be handled and stored
to avoid excessive moisture pickup. Particleboard interior stair
treads shall be acclimatized to its surroundings for 24 hours
before installation.
ADMINISTRATORS:
Qualified organizations interested in becoming Administrators
under the HUD Building Product Standards and Certification
Program for particleboard interior stair treads shall submit
their request to the Department of Housing and Urban Development,
Office of Consumer and Regulatory Affairs, 451 7th Street, SW,
Washington, DC 20410-8000. The following Administrator has been
accepted by HUD as qualified to validate particleboard interior
stair treads:

18928 Premiere Court
Gaithersburg, MD 20879
(301) 670-0604

Revised By: CTS
APPENDIX D (NORMATIVE)
STATISTICAL ANALYSIS FOR REDUCED FREQUENCY
MECHANICAL PROPERTY TESTING
GENERAL
The statistical analysis for reduced frequency privileges on specific mechanical property tests
uses the “t distribution” for its confidence level testing. The “t test” calculation formula is listed
below. It is used to show, with 95% probability, that plant test results are above the minimum
listed in the test standard. A formula for calculating the standard deviation on mill data is also
included. A minimum of 30 data points is required.
STANDARD DEVIATION FORMULA
The formula for calculation of the standard deviation (SD) is:
x = observed value
Σ(x - x )
2
x = average of observed values
SD = (n-1) n = number of data points
Σ = Sum of values
Many electronic calculators use this formula. The formula is usually listed in the operator’s
manual.
STATISTICAL ANALYSIS FOR REDUCED FREQUENCY TESTING
The formula for the t test calculation is:
x -M x = average of observed values

T= SD n M = Minimum acceptable value for standard
SD = Standard Deviation of observed values
Also: n = number of observed values
df = n-1 T = Test Statistic for t test chart
df = degrees of freedom for t test chart
Directions. Referring to the t test chart that follows, calculate the T statistic using the above
equations and determine df, the degrees of freedom for t test chart. The observed values refer to
the mechanical property tests being considered for reduced frequency. If T is greater than “t@
95%” using the appropriate df for the number of data points used, then the mechanical property
tests show the plant meets the reduced frequency test criteria.

Revised By: CTS
t Test Chart
df t@ 95%
29 1.699
30-40 1.697
40-60 1.684
60-120 1.671
>120 1.658
Example:
Hardness Test Data Set (values in pounds):900, 1175, 884, 899, 928, 866, 1110, 883, 888, 899,
865, 880, 874, 869, 898, 891, 880, 1241, 925, 863, 852, 841, 971, 1085, 913, 1045, 1288, 830,
840, 818.
x = 937 pounds
M = 500 pounds
n = 30
Using the formulas above:

SD = 123 pounds
df = 29
T = 0.65
Using the t Table Chart above:

t@ 95% = 1.699
Conclusion: Since T (0.65) is not greater than 1.699, the plant does not achieve reduced test
frequency status at this time. It is important to note that variability is as important as the amount,
on average, that the standard is exceeded. Other things being equal, reducing the standard
deviation to 45 pounds would have the same effect as increasing the average hardness to 1145
pounds in this example.
Reference: Fisher and Yates, Statistical Tables for Biological Agricultural and Medical
Research, 6th Ed.; Oliver & Boyd, Ltd. Edinburgh and London, 1963.

Revised By: CTS
APPENDIX F F-1 2/16/01

2003 CPA Phys-Mech Manual Revised 10-13-03

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PHYSICAL AND MECHANICAL PROPERTIES

GRADEMARK PROGRAM AND

COMPOSITE PANEL ASSOCIATION

Document Name: CPA-PMP-QCM-2002

2003 CPA Phys-Mech Manual revised 10-13-03 2 Revision Date:10/16/03

1.0 MINIMUM REQUIREMENTS FOR PLANT QUALITY CONTROL PROGRAM 1

2003 CPA Phys-Mech Manual revised 10-13-03 3 Revision Date:10/16/03

4.0 APPEAL PROCEDURES 10

2003 CPA Phys-Mech Manual revised 10-13-03 4 Revision Date:10/16/03

2003 CPA Phys-Mech Manual revised 10-13-03 5 Revision Date:10/16/03

6.10 Thickness Swell 31

2003 CPA Phys-Mech Manual revised 10-13-03 6 Revision Date:10/16/03

2. Specimen Length For Modulus Of Rupture And Modulus Of

3. MOR/MOE Test Crosshead Speeds For Various Particleboard Thicknesses 26

4. Machine Speeds For Internal Bond Testing 28

2003 CPA Phys-Mech Manual revised 10-13-03 7 Revision Date:10/16/03

1. Sample Report Forms (1.a - Decking, 1.b - Underlayment) 5

2. Standard Cutting Diagram for Particleboard Underlayment

3. Alternative Cutting Diagram for Particleboard Underlayment

4. Standard Cutting Diagram for Interior Stair Treads 15

5. Sample Particleboard Underlayment Stamp 16

6. Sample Manufactured Home Decking Stamp 16

7. Sample Interior Stair Tread Stamp 17

8 Sample Industrial Particleboard Stamp 18

9 Sample Medium Density Fiberboard Satmp 18

10. Sample Panel Dimension Report Form 21

A. Application for Certification (Normative) A-1

B. Grademark License Agreement (Normative) B-1

C. Current Standards (Normative)

F. Composite Panel Association Certification Plants (Informative) F-1

2003 CPA Phys-Mech Manual revised 10-13-03 8 Revision Date:10/16/03

Although the Program was originally developed in response to the certification

There are both "informative" and "normative" appendices to the Program.

1.2 Plant Quality Control Manual

1.4 EQUIPMENT CALIBRATION PROCEDURES

2003 CPA Phys-Mech Manual revised 10-13-03 10 Revision Date:10/16/03

1.5 SAMPLING FREQUENCY

1.5.1 FINISHED PRODUCT SAMPLES - Samples of CPA grademarked product as required by

1.5.1.1 Mechanical Properties

2003 CPA Phys-Mech Manual revised 10-13-03 11 Revision Date:10/16/03

2. CPA INSPECTION PROCEDURES

2.2 QUALIFICATION INSPECTION

2003 CPA Phys-Mech Manual revised 10-13-03 12 Revision Date:10/16/03

2.2.2 PROCEDURE OF INITIAL INSPECTION: (see PMP-Qualification Report, App X)

2.2.3 INSPECTOR - The inspection shall be conducted by a representative of CPA.

2.3 PERIODIC INSPECTIONS

2003 CPA Phys-Mech Manual revised 10-13-03 13 Revision Date:10/16/03

(a) Reviewing quality control records;

2.3.3 SAMPLE SELECTION AND COMPLIANCE TESTING –

2.3.5 REQUALIFICATION INSPECTION - Should stamps be removed from a Licensee because of

2003 CPA Phys-Mech Manual revised 10-13-03 15 Revision Date:10/16/03

3. CONFORMANCE OF PRODUCTS TO APPLICABLE STANDARDS

2003 CPA Phys-Mech Manual revised 10-13-03 17 Revision Date:10/16/03

5. CPA GRADEMARKS AND CERTIFICATES

5.1 OWNERSHIP OF GRADEMARKS AND CERTIFICATES - CPA shall furnish or arrange to

2003 CPA Phys-Mech Manual revised 10-13-03 18 Revision Date:10/16/03

2003 CPA Phys-Mech Manual revised 10-13-03 19 Revision Date:10/16/03

PHYSICAL/ FLOOR MANUFACTURED INTERIOR

FIGURE 2. STANDARD CUTTING DIAGRAM FOR PARTICLEBOARD

2003 CPA Phys-Mech Manual revised 10-13-03 14 Revision Date:10/16/03

2003 CPA Phys-Mech Manual revised 10-13-03 15 Revision Date:10/16/03

C ON FOR M S TO TH E P AR TIC LEB O AR D

PRODUC TION D ATE/SH IFT

2003 CPA Phys-Mech Manual revised 10-13-03 16 Revision Date:10/16/03

MILL NUMBER PRODUCT______________________

Dated: By: ________

Dated: By: _________