You are on page 1of 9

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR7913-03
May 2019

C7 On-Highway Engine
Electrical System
NPH1-UP
LBM1-UP
SAP3956-UP
WAX1-UP

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
CONNECTORS
E-C1
CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
WH-18 G828-E1 2 180-9340
GN-18 G829-E5 3 180-9340
4 8T-8737
5 8T-8737
E-C11 6 8T-8737
E-C16 E-C14
CLR-GA WIRE NAME POS TERM/PLUG 7 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
160-7690 GY-18 A701-E21 1 180-9339 BU-18 G850-E9 8 180-9340
BR-18 G826-E51 1 180-9340 WH-18 M795-E99 1 180-9340
PU-18 A702-E22 2 180-9339 9 8T-8737
BU-18 G827-E19 2 180-9340 BK-18 C211-E98 2 180-9340
BR-18 A703-E23 3 180-9339 10 8T-8737
PK-18 C991-E52 3 180-9340 ACCESSORY TABLE
GN-18 A704-E24 4 180-9339 11 8T-8737
13 1 ACCESSORY TABLE QTY PART NAME P/N
BU-18 A705-E40 5 180-9339 12 8T-8737
23 14 QTY PART NAME P/N 1 PLUG AS. 155-2269
GY-18 A706-E41 6 180-9339 13 8T-8737
31 24 1 PLUG AS. 237-0227 1 WEDGE 155-2261
32 YL-18 L985-E35 7 180-9339 GY-18 A747-E10 14 180-9340
39

47 40 YL-18 L985-E34 8 180-9339 E-C17 15 8T-8737


E-C2 16 8T-8737
57 48 OR-18 L984-E30 9 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG PK-18 C991-E52 17 180-9340
70 58 OR-18 L984-E31 10 180-9339 GY-18 G458-E48 A 123-1198
WH-18 G828-E2 1 180-9340 PK-18 G833-E11 18 180-9340
WH-18 L983-E29 11 180-9339 GN-18 G829-E47 B 123-1198
GN-18 G829-E8 2 180-9340 19 8T-8737
WH-18 L983-E28 12 180-9339 ACCESSORY TABLE
GY-18 A747-E10 3 180-9340 20 8T-8737
ACCESSORY TABLE QTY PART NAME P/N
ACCESSORY TABLE 21 8T-8737
QTY PART NAME P/N 1 PLUG AS. 118-8429
QTY PART NAME P/N 22 8T-8737
3E-5179 1 RECEPTACLE AS. 3E-5179
155-2252 1 PLUG AS. 230-4013 23 8T-8737
1 WEDGE 3E-5180
E-C13
7 8 9 10 11 12 GY-18 994-E16 24 180-9340
CLR-GA WIRE NAME POS TERM/PLUG E-C8
12 11 10 9 8 7 BR-18 G849-E17 25 180-9340
E-C12 BU-18 E965-E37 A 111-1567 CLR-GA WIRE NAME POS TERM/PLUG 26 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG YL-18 E966-E36 B 111-1567 RD-18 C987-E44 1 180-9340 27 8T-8737
BK-18 E963-E39 A 111-1567 ACCESSORY TABLE BU-18 G850-E43 2 180-9340 28 8T-8737
WH-18 E964-E38 B 111-1567 QTY PART NAME P/N ACCESSORY TABLE
1 2 3 4 5 6 29 8T-8737
6 5 4 3 2 1 ACCESSORY TABLE 1 RECEPTACLE AS. 111-2416 QTY PART NAME P/N 30 8T-8737
QTY PART NAME P/N 1 PLUG AS. 155-2269 31 8T-8737
1 RECEPTACLE AS. 100-3320 E-C7 1 WEDGE 155-2261 BU-18 995-E18 32 180-9340
100-3320 111-2416 116-6158
CLR-GA WIRE NAME POS TERM/PLUG GY-18 G458-E48 33 180-9340
E-C6 BU-18 C967-E20 1 180-9340 34 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG PK-18 G833-E13 2 180-9340 BU-18 C967-E20 35 180-9340
B BU-18 995-E18 1 180-9340 ACCESSORY TABLE GY-18 A701-E21 36 180-9340
A B
A QTY PART NAME P/N
PK-18 G833-E12 2 180-9340 PU-18 A702-E22 37 180-9340
A B ACCESSORY TABLE 1 PLUG AS. 230-4011 BR-18 A703-E23 38 180-9340
QTY PART NAME P/N GN-18 A704-E24 39 180-9340
E-C18
1 PLUG AS. 230-4011 PK-18 A746-E25 40 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-E26 41 180-9340
118-8429 155-2269 189-9114 RD-18 C987-E44 A 189-9115
E-C5 BU-18 G827-E14 42 180-9340
CLR-GA WIRE NAME POS TERM/PLUG BU-18 G850-E42 B 189-9115
43 8T-8737
BR-18 G826-E50 1 180-9340 GN-18 G883-E49 C 189-9115
WH-18 L983-E27 44 180-9340
BU-18 G827-E15 2 180-9340 ACCESSORY TABLE
2 1 A B C OR-18 L984-E32 45 180-9340
GY-18 994-E16 3 180-9340 QTY PART NAME P/N
YL-18 L985-E33 46 180-9340
B A ACCESSORY TABLE 1 PLUG AS. 189-9114
47 8T-8737
QTY PART NAME P/N 3 SEAL 189-9116
WH-18 E964-E38 48 180-9340
1 PLUG AS. 237-0227 BK-18 E963-E39 49 180-9340
50 8T-8737
230-4011 230-4013 237-0227 51 8T-8737
52 8T-8737
53 8T-8737
BU-18 A705-E40 54 180-9340
GY-18 A706-E41 55 180-9340
RED 56 8T-8737
GRAY
3 2 1 3 2 1 57 8T-8737
YL-18 E966-E36 58 180-9340
BU-18 E965-E37 59 180-9340
GN-18 G883-E49 60 180-9340

CONNECTORS PK-18
PU-18
G854-E45
G855-E46
61
62
180-9340
180-9340
WH-18 M795-E99 63 180-9340
BK-18 C211-E98 64 180-9340
65 8T-8737
66 8T-8737
67 8T-8737
68 8T-8737
69 8T-8737
70 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 160-7690
2 STRAP 3S-2093
1 ENDBELL 126-1774
ENGINE HARNESS 266-7699 AND 283-5607 CONNECTOR AND SPLICE LOCATIONS

E-C11
INJECTOR E-S4 E-S5 E-S6
(L985)
HARNESS (L983) (L884) E-C7
CONNECTOR INTAKE MANFOLD INJECTION ACTUATION E-C15

AIR TEMPERATURE PRESSURE CONTROL


SENSOR CONNECTOR VALVE CONNECTOR

ENGINE COOLANT E-C6


TEMPERATURE SENSOR
CONNECTOR

BOOST PRESSURE E-C3


E-C8
SENSOR CONNECTOR INLET AIR
HEATER RELAY
CONNECTOR

E-S3 E-S7 E-S2


(G829) E-S1
(G833) (G850) (G828)

E-S8 ATMOSPHERIC PRESSURE


ENGINE OIL E-C1 (G826) E-C2 SENSOR CONNECTOR
PRESSURE ECM INLET AIR HEATER
SENSOR CONNECTOR LAMP/FAN SPEED E-C9
CONNECTOR
E-C5 E-S9
(G827)
CONNECTOR
E-C18 INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR

E-C12

E-C13
PRIMARY (TOP)
SECONDARY (BOTTOM) SPEED/TIMING
SPEED/TIMING SENSOR CONNECTOR E-C16
E-C14
SENSOR CONNECTOR KEY SLOTS TURBO WASTEGATE FUEL PRESSURE
POSITIONED SENSOR CONNECTOR
AS SHOWN SOLENOID CONNECTOR

ENGINE OIL
LEVEL SWITCH
CONNECTOR
E-C17

NOTE A: CONNECTOR E-C4 FOR HARNESSES 266-7696 AND 266-7698


ONLY WITH
CONNECTOR E-C18 FOR HARNESSES 266-7699 AND 283-5607
HARNESS 269-7699
CID / MID / FMI

DIAGNOSTIC CODE LISTING


FLASH FLASH
PID-FMI DESCRIPTION PID-FMI DESCRIPTION
CODE CODE
001-11 72 CYLINDER #1 INJECTOR CURRENT FAULT 105-00 64 HIGH INTAKE MANIFOLD AIR TEMPERATURE WARNING
002-11 72 CYLINDER #2 INJECTOR CURRENT FAULT 105-03 38 INTAKE MANIFOLD AIR TEMPERATURE VOLTAGE HIGH
003-11 73 CYLINDER #3 INJECTOR CURRENT FAULT 105-04 38 INTAKE MANIFOLD AIR TEMPERATURE VOLTAGE LOW
004-11 73 CYLINDER #4 INJECTOR CURRENT FAULT 105-11 64 VERY HIGH INTAKE MANIFOLD AIR TEMPERATURE
005-11 74 CYLINDER #5 INJECTOR CURRENT FAULT 108-03 26 BAROMETRIC PRESSURE VOLTAGE HIGH
006-11 74 CYLINDER #6 INJECTOR CURRENT FAULT 108-04 26 BAROMETRIC PRESSURE VOLTAGE LOW
022-11 42 PRIMARY TO SECONDARY ENGINE SPEED SIGNAL CALIBRATION 110-00 61 HIGH COOLANT TEMPERATURE WARNING
022-13 42 ENGINE SPEED SIGNAL CALIBRATION NOT PERFORMED 110-03 27 COOLANT TEMPERATURE VOLTAGE HIGH
030-08 29 PTO THROTTLE SIGNAL INVALID 110-04 27 COOLANT TEMPERATURE VOLTAGE LOW
030-13 29 PTO THROTTLE OUT OF CALIBRATION 110-11 61 VERY HIGH COOLANT TEMPERATURE
032-05 33 TURBO WASTEGATE SOLENOID CURRENT LOW 111-01 62 LOW COOLANT LEVEL WARNING
032-06 33 TURBO WASTEGATE SOLENOID CURRENT HIGH 111-02 12 COOLANT LEVEL SIGNAL INVALID
032-11 33 TURBO WASTEGATE SOLENOID CURRENT MISMATCH 111-03 12 COOLANT LEVEL VOLTAGE HIGH
041-03 21 8 VOLT SUPPLY VOLTAGE HIGH 111-04 12 COOLANT LEVEL VOLTAGE LOW
041-04 21 8 VOLT SUPPLY VOLTAGE LOW 111-11 62 VERY LOW COOLANT LEVEL
042-11 18 INJECTION ACTUATION PRESSURE OUTPUT FAULT 128-03 44 SECONDARY FUEL LEVEL VOLTAGE HIGH
043-02 71 KEY SWITCH FAULT 128-04 44 SECONDARY FUEL LEVEL VOLTAGE LOW
064-02 34 SECONDARY ENGINE SPEED LOSS OF SIGNAL 164-00 17 EXCESSIVE INJECTION ACTUATION PRESSURE
064-11 34 SECONDARY ENGINE SPEED NO PATTERN 164-02 15 INJECTION ACTUATION PRESSURE SIGNAL ERRATIC
070-05 49 INLET AIR HEATER CURRENT LOW 164-03 15 INJECTION ACTUATION PRESSURE VOLTAGE HIGH
070-06 49 INLET AIR HEATER CURRENT HIGH 164-04 15 INJECTION ACTUATION PRESSURE VOLTAGE LOW
071-00 01 IDLE SHUTDOWN OVERRIDE 164-11 39 INJECTION ACTUATION PRESSURE SYSTEM FAULT
071-01 47 IDLE SHUTDOWN 168-00 51 EXCESSIVE ECM BATTERY POWER
071-14 47 PTO SHUTDOWN 168-01 51 LOW ECM BATTERY POWER
084-00 41 VEHICLE OVERSPEED WARNING 168-02 51 ECM BATTERY POWER INTERMITTENT
084-01 31 VEHICLE SPEED LOSS OF SIGNAL 173-00 16 HIGH EXHAUST GAS TEMPERATURE DERATE
084-02 36 VEHICLE SPEED SIGNAL INVALID 173-11 16 VERY HIGH EXHAUST GAS TEMPERATURE DERATE
084-08 36 VEHICLE SPEED SIGNAL OUT OF RANGE 186-04 00 PTO ENGINE SHUTDOWN SWITCH VOLTAGE LOW
084-10 36 VEHICLE SPEED SIGNAL RATE OF CHANGE 186-14 47 PTO ENGINE SHUTDOWN SWITCH OCCURRENCE
084-14 00 QUICK STOP OCCURRENCE 190-00 35 ENGINE OVERSPEED WARNING
091-08 32 THROTTLE POSITION INVALID 190-02 34 PRIMARY ENGINE SPEED LOSS OF SIGNAL
091-13 28 THROTTLE POSITION OUT OF CALIBRATION 190-11 34 PRIMARY ENGINE SPEED NO PATTERN
094-01 63 LOW FUEL PRESSURE WARNING 224-11 00 THEFT DETERRENT ACTIVE
094-03 37 FUEL PRESSURE VOLTAGE HIGH 224-14 00 THEFT DETERRENT ACTIVE WITH ENGINE CRANKING
094-04 37 FUEL PRESSURE VOLTAGE LOW 231-02 58 J1939 DATA INCORRECT
094-11 63 LOW CRANKING FUEL PRESSURE 231-11 58 J1939 DATA LINK FAULT
096-03 00 FUEL LEVEL VOLTAGE HIGH 231-12 J1939 DEVICE NOT RESPONDING
096-04 00 FUEL LEVEL VOLTAGE LOW 231-14 57 TRANSMISSION DATA LINK DERATE
100-01 46 LOW OIL PRESSURE WARNING 232-03 21 5 VOLT SUPPLY VOLTAGE HIGH
100-03 24 OIL PRESSURE VOLTAGE HIGH 232-04 21 5 VOLT SUPPLY VOLTAGE LOW
100-04 24 OIL PRESSURE VOLTAGE LOW 246-11 00 BRAKE PEDAL SWITCH #1 FAULT
100-11 46 VERY LOW OIL PRESSURE 247-11 00 BRAKE PEDAL SWITCH #2 FAULT
102-01 25 LOW BOOST PRESSURE 252-11 59 ENGINE SOFTWARE INCORRECT
102-02 25 BOOST PRESSURE SIGNAL ERRATIC 253-02 56 CHECK CUSTOMER OR SYSTEM PARAMETERS
102-03 25 BOOST PRESSURE VOLTAGE HIGH 253-14 56 TRUCK MANUFACTURER PARAMETER NOT PROGRAMMED
102-04 25 BOOST PRESSURE VOLTAGE LOW N/A 55 NO DIAGNOSTIC CODE DETECTED
102-07 25 BOOST PRESSURE NOT RESPONDING
SPECIFICATIONS AND RELATED MANUALS

RELATED ELECTRICAL SERVICE MANUALS


TITLE FORM NUMBER
TROUBLESHOOTING SENR9517
SYSTEMS OPERATION / TESTING AND ADJUSTING RENR7572
7 6 5 4 3 2 1

ENGINE HARNESS WIRING DIAGRAM


A701-A1 GY-16
A702-A3 PU-16
E-C11 A703-A5 BR-16
E-S5 E-S6
E-S4 A704-A7 GN-16
INJECTOR (L983) (L984) (L985)
A705-A9 BU-16
A701-E21 GY-18
HARNESS INJECTOR A702-E22 PU-18
CONNECTOR INTAKE MANFOLD E-C7
E-C15 HARNESS A703-E23 BR-18
AIR TEMPERATURE CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR A704-E24 GN-18
SENSOR CONNECTOR INJECTION ACTUATION INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6
INJECTOR HARNESS A-C1 E-C11
A705-E40 BU-18 E-C1 ENGINE CONTROL MODULE
A706-E41 GY-18
PRESSURE CONTROL GROMMET 1552252 3E5179 E-S4 1607690
VALVE CONNECTOR A701-A1 GY-16 1 A701-E21 GY-18 L983-E29 WH-18 1
ENGINE HARNESSES

B
A

B
A

B
A

B
A
B
A
B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V
266-7696 A703-A5 BR-16 A703-E23 BR-18 PRESSURE SENSOR COMMON

A-C2
1539693

A-C3
1539693

A-C4
1539693

A-C5
1539693

A-C6
1539693

A-C7
1539693
3 L983-E27 WH-18 G829-E5 GN-18 3

E 266-7698
A704-A7 GN-16
A705-A9 BU-16
4
5
A704-E24
A705-E40
GN-18
BU-18 E-S5
4
5 E
A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 1

6
L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7
CONNECTOR AND SPLICE LOCATIONS L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
E-C6 L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
ENGINE COOLANT L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 E-S6 10

TEMPERATURE SENSOR L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
CONNECTOR L985-E33 YL-18 13
INJECTOR HARNESS 222-5917 E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
BOOST PRESSURE E-C3
E-C8
1003320 C991-E49 BK-18 15
A E963-E39 BU-18 E963-E39 BK-18 16
SENSOR CONNECTOR INLET AIR PRIMARY(TOP) B E964-E38 WH-18 E964-E38 WH-18 C991-E49 PK-18 17 FUEL PRESSURE SENSOR
HEATER ENGINE SPEED/TIMING SENSORS
E-C13
E965-E37
E966-E36
BU-18
YL-18
G833-E11 PK-18 18
19
TEMPERATURE SENSOR COMMON
236-6221
CONNECTOR 1112416 20
A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) E966-E36 YL-18
B G855-E46 PU-18 22 TIMING CALIBRATION(+)
E-S1 23 TIMING CALIBRATION(-)
(G828) E-C15 G458-E48 GY-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26

(+) BATTERY PRESSURE CONTROL VALVE 2 G854-E45 PK-18 27


E-S1
G828-E1 WH-18 28
E-S3 G828-E2 WH-18 29
(G833) E-S7 E-S2 (+) BATTERY SWITCHED E-C9 G828-E3 WH-18 30
(G850) (G829) 3E3370 G828-E4 WH-18 31
STARTING CIRCUIT INJECTION ACTUATION +5V OR-18 A G828-E4 WH-18 E-S8 995-E18 BU-18 32 ENGINE COOLANT TEMPERATURE
RETURN YL-18 G829-E6 GN-18 G826-E19 BR-18 G458-E48 GY-18 ENGINE OIL LEVEL-(266-7699
PRESSURE SENSOR B 33
267-1402 SIGNAL GN-18 G849-E17 BR-18 G826-E14 BR-18 ONLY)
(-) BATTERY / SENSOR RETURN C
G826-E26 BR-18
34
C967-E20 BU-18 35 INTAKE MANIFOLD AIR TEMP
A701-E21 GY-18 36 INJECTOR CYL 1
SENSOR / ACTUATOR SUPPLY E-C5 A702-E22 PU-18 37 INJECTOR CYL 2
1552267 G829-E5 GN-18 E-S2 A703-E23 BR-18 38 INJECTOR CYL 3
SIGNAL PLUS TO ECM ENGINE OIL PRESSURE SENSOR +5V A G826-E14 BR-18 G829-E47 GN-18 1

A704-E24 GN-18 39 INJECTOR CYL 4


E-S8 SIGNAL MINUS TO ECM 276-9067 RETURN B G827-E49 BU-18 G829-E6 GN-18 A746-E25 PK-18 40 BOOST PRESSURE
ENGINE OIL
E-C1 (G827) ATMOSPHERIC PRESSURE INLET AIR (OPTIONAL) SIGNAL C 994-E16 GY-18 G829-E7 GN-18 G826-E26 BR-18 41 ENGINE OIL PRESSURE (+5V)

PRESSURE ECM E-C2 SENSOR CONNECTOR HEATER LAMP CONTROL PLUS FROM ECM
G829-E8 GN-18 G827-E27 BU-18 42 ENGINE OIL PRESSURE COMMON

SENSOR CONNECTOR CONNECTOR E-C4 CONTROL MINUS FROM ECM E-S9


43
E-S9 E-C2 G827-E47 PK-18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
E-C5 CONNECTOR (G826) 1552267 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
D D
E-C9
1

DATA LINK +5V G828-E2 WH-18 G827-E49 PK-18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
INJECTION ACTUATION ATMOSPHERIC PRESSURE SENSOR
RETURN
A
B G829-E8 GN-18 G827-E50 PK-18 47
276-8548
PRESSURE SENSOR SIGNAL C A747-E10 GY-18 E964-E38 WH-18 48 SPEED/TIMING TOP(+)
CONNECTOR E-C16 G833-E11 PK-18
E-S3 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
50
3E3370 1

51
+5V OR-18 A G826-E19 WH-18 G833-E13 PK-18
FUEL PRESSURE SENSOR G833-E12 PK-18
52
276-9067 RETURN YL-18 B G827-E50 GN-18 53
E-C12 SIGNAL GN-18 C C991-E49 PK-18 C967-E20 BU-18 A705-E40 BU-18 54 INJECTOR CYL 5
E-C3 G849-E17 BR-18 A706-E41 GY-18 INJECTOR CYL 6
E-C13 PRIMARY (TOP) 1552267 995-E18 BU-18
55
56
SECONDARY (BOTTOM) SPEED/TIMING TURBO WASTEGATE +5V A G828-E3 WH-18 994-E16 GY-18 57

SPEED/TIMING SENSOR CONNECTOR SOLENOID CONNECTOR BOOST PRESSURE SENSOR


266-8650
RETURN B G829-E7 GN-18 E966-E36 YL-18 58 SPEED/TIMING BOTTOM(+)
E-C14 E-C16 K995-OR SIGNAL A746-E25 PK-18 G850-E9 BU-18 E965-E37 BU-18 59 SPEED/TIMING BOTTOM(-)
SENSOR CONNECTOR C
G883-E49 GN-18
FUEL PRESSURE E-C7 M795-E99 WH-18
G883-E49 GN-18 60 FAN SPEED INPUT
IAP CONTROL VALVE(+)
E-C8 G854-E45 PK-18
SENSOR CONNECTOR INLET AIR
1552269 1552269 C211-E98 BK-18 G855-E46 PU-18
61
62 IAP CONTROL VALVE(-)
KEY SLOTS HEATER RELAY INTAKE MANIFOLD AIR SIGNAL
175-2300 BK-18 1 C987-E44 RD-18 1 C967-E20 BU-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
POSITIONED E-S7 TEMPERATURE SENSOR RETURN
BK-18 2 G850-E43 BU-18 G850-E9 BU- 18 2 G833-E13 PK-18 C211-E98 BK-18 64 TURBO WASTEGATE(-)
AS SHOWN 209-5581 234-5013 65
E-C6 66
E-C4 1552269 67
E-C1 E-C2 E-C3 E-C4 E-C5 E-C6 E-C7 1166158 ENGINE COOLANT
INLET AIR SIGNAL 1 995-E18 BU-18 68
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG HEATER C987-E44 RD-18 TEMPERATURE SENSOR
A RETURN 2 G833-E12 PK-18 69
1 8T-8737 WH-18 G828-E2 1 180-9340 WH-18 G828-E3 1 180-9340 RD-18 C987-E44 A 116-6159 BR-18 G826-E14 1 180-9340 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 B G850-E42 BU-18 234-5012 70 ECM GND STRAP
WH-18 G828-E1 2 180-9340 GN-18 G829-E8 2 180-9340 GN-18 G829-E7 2 180-9340 BU-18 G850-E42 B 116-6159 BU-18 G827-E49 2 180-9340 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 E-C17
INLET AIR 1188429
GN-18 G829-E5 3 180-9340 GY-18 A747-E10 3 180-9340 PK-18 A746-E25 3 180-9340 ACCESSORY TABLE GY-18 994-E16 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE HEATER GROUND ENGINE OIL LEVEL SWITCH
E-C18 A G458-E48 GY-18
4 8T-8737 ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N STRAP 1899114 183-5903 B G829-E47 GN-18
QTY PART NAME P/N QTY PART NAME P/N C987-E44 RD-18 (OPTIONAL)
5 8T-8737 1 PLUG AS. 116-6158 QTY PART NAME P/N 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 A TO ECM
B G850-E42 BU-18 E-C14 MOUNTING
6 8T-8737 1 PLUG AS. 230-4013 1 PLUG AS. 230-4013 2 SEAL 100-6674 1 PLUG AS. 237-0227
C G883-E49 GN-18 1552269 BOLT
7 8T-8737 1 RETAINER 111-2422 TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18
BU-18 G850-E9 8 180-9340 1 CAP 116-6161 Note A: 230-9944 2 C211-E98 BK-18
9 8T-8737 Connector E-C4 for Harnesses 266-7696 and 266-7698
E-C8 E-C9 E-C11 E-C12 E-C13 E-C14 G850-E9 BU-18
10 8T-8737 Connector E-C18 for Harnesses 266-7699 and 283-5607
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG G883-E49 GN-18
11 8T-8737 E-C4
RD-18 C987-E44 1 180-9340 WH-18 G828-E4 1 180-9340 GY-18 A701-E21 1 180-9339 BK-18 E963-E39 A 111-1567 BU-18 E965-E37 A 111-1567 WH-18 M795-E99 1 180-9340
12 8T-8737 INLET AIR B
BU-18 G850-E43 2 180-9340 GN-18 G829-E6 2 180-9340 PU-18 A702-E22 2 180-9339 WH-18 E964-E38 B 111-1567 YL-18 E966-E36 B 111-1567 BK-18 C211-E98 2 180-9340 HEATER LAMP A
13 8T-8737
ACCESSORY TABLE BR-18 G849-E17 3 180-9340 BR-18 A703-E23 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE C987-RD
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
GY-18 A747-E10 14 180-9340
C C
QTY PART NAME P/N ACCESSORY TABLE GN-18 A704-E24 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
15 8T-8737
1 PLUG AS. 155-2269 QTY PART NAME P/N BU-18 A705-E40 5 180-9339 1 RECEPTACLE AS. 100-3320 1 RECEPTACLE AS. 111-2416 1 PLUG AS. 155-2269
16 8T-8737
1 WEDGE 155-2261 1 PLUG AS. 237-0227 GY-18 A706-E41 6 180-9339 1 WEDGE 155-2261 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
PK-18 C991-E49 17 180-9340
YL-18 L985-E35 7 180-9339
PK-18 G833-E11 18 180-9340 N/O CHECK ENGINE LAMP ENGINE CONTROL MODULE
YL-18 L985-E34 8 180-9339 L994-YL

K995-OR

C987-RD
19 8T-8737 E-C15 E-C16 RELAY
OR-18 L984-E30 9 180-9339 P1
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1607689 J1
OR-18 L984-E31 10 180-9339
21 8T-8737 PK-18 G854-E45 1 180-9340 BR-18 G826-E19 1 180-9340 WARNING LAMP
WH-18 L983-E29 11 180-9339 659-PK L994-YL 28 CHECK ENGINE LAMP
22 8T-8737 PU-18 G855-E46 2 180-9340 BU-18 G827-E50 2 180-9340 KEY SWITCH
WH-18 L983-E28 12 180-9339 FAST IDLE ENABLED LAMP 659-PK 29 WARNING LAMP
23 8T-8737 ACCESSORY TABLE PK-18 C991-E49 3 180-9340 OFF
ACCESSORY TABLE OR K998-BU 30 OUTPUT #1
QTY PART NAME P/N ON
GY-18 994-E16 24 180-9340 ACCESSORY TABLE G880-PK G880-PK 31 OUTPUT #9
QTY PART NAME P/N START WAIT TO START LAMP
BR-18 G849-E17 25 180-9340 1 PLUG AS. 155-2269 QTY PART NAME P/N 14
1 RECEPTACLE AS. 3E-5179 61
26 8T-8737 1 WEDGE 155-2261 1 PLUG AS. 237-0227
1 WEDGE 3E-5180 E718-PK 10 OUTPUT #2
27 8T-8737 E991-GY 12 OUTPUT #3
28 8T-8737 EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
SOLENOID DIODE EXHAUST BRAKE ON/OFF SWITCH
29 8T-8737 15
30 8T-8737 C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
31 8T-8737 C974-PU
SIGNAL+ C974-PU 36 SPEEDOMETER POSITIVE
BU-18 995-E18 32 180-9340 C973-GN 37 SPEEDOMETER NEGATIVE
ALTERNATOR SPEEDOMETER
STARTER
33 8T-8737 SIGNAL- C973-GN 27
MOTOR 26
34 8T-8737 A-C5 A-C6 GROUND
A-C2 A-C3 A-C4 A-C7 9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
BU-18 C967-E20 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG SIGNAL+ 450-YL F713-OR 17 INPUT #14
GY-18 A701-E21 36 180-9340 GN-16 A704-A7 A 154-2389 BU-16 A705-A9 A 154-2389 +BAT. B 450-YL 38 TACHOMETER POSITIVE
GY-16 A701-A1 A 154-2389 PU-16 A702-A3 A 154-2389 BR-16 A703-A5 A 154-2389 GY-16 A706-A11 A 154-2389 TACHOMETER
PU-18 A702-E22 37 180-9340 OR-16 L984-A8 B 154-2389 -BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
WH-16 L983-A2 B 154-2389 WH-16 L983-A4 B 154-2389 OR-16 L984-A6 B 154-2389 YL-16 L985-A10 B 154-2389 YL-16 L985-A12 B 154-2389
BR-18 A703-E23 38 180-9340 J 57
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE H 43
GN-18 A704-E24 39 180-9340 QTY PART NAME P/N QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
PK-18 A746-E25 40 180-9340 1 PLUG 153-9693 1 PLUG 153-9693 - 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
BR-18 G826-E26 41 180-9340 1 SEAL 154-0877 1 SEAL 154-0877 J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
BU-18 G827-E47 42 180-9340 J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
43 8T-8737
J906-BR 70 IGNITION KEY SWITCH
WH-18 L983-E27 44 180-9340 14 AWG GXL 101-RD 48
10A UNSWITCHED +BATTERY
OR-18 L984-E32 45 180-9340 14 AWG GXL 101-RD 52
10A UNSWITCHED +BATTERY
14 AWG GXL 101-RD 53
YL-18 L985-E33 46 180-9340 10A UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL 101-RD
10A 55 UNSWITCHED +BATTERY
47 8T-8737 MODULATOR FOR AUTOMATIC 14 AWG GXL
B B
229-BK 63 -BATTERY
WH-18 E964-E38 48 180-9340 TRANSMISSIONS 14 AWG GXL 229-BK 65 -BATTERY
BK-18 E963-E39 49 180-9340 ENGINE 14 AWG GXL 229-BK 67 -BATTERY
BLOCK 14 AWG GXL 229-BK
50 8T-8737 69 -BATTERY
51 8T-8737 G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
52 8T-8737 C978-BR C978-BR
A-C4 35 SET
53 8T-8737 H795-PK
A-C3 INJECTOR 3 A-C7
C979-OR C979-OR 44 RESUME
K999-GN
BU-18 A705-E40 54 180-9340 INJECTOR 2 SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
56 INPUT #1 (PTO ON/OFF SWITCH)
GY-18 A706-E41 55 180-9340 A-C6 INJECTOR 6 N/O MOMENTARY SWITCH
K980-PK 58 INPUT #2
H795-PK L902-GN L902-GN
56 8T-8737 A-C2 INJECTOR 5 G840-PU
40
21
INPUT #18
OUTPUT #8
57 8T-8737 INJECTOR 1 A-C5
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
YL-18 E966-E36 58 180-9340 INJECTOR 4 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN INPUT #4
BU-18 E965-E37 59 180-9340 7
A-C1 H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
60 8T-8737 (PEDAL RELEASED POSITION)
CLR-GA WIRE NAME POS TERM/PLUG SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 25
PK-18 G854-E45 61 180-9340 G842-GY 47 INPUT #5
GY-16 A701-A1 1 180-9340 +BAT.
PU-18 G855-E46 62 180-9340 PU-16 A702-A3 2 180-9340 G882-WH G882-WH 64 INPUT #13
WH-18 M795-E99 63 180-9340 CLUTCH PEDAL POSITION SWITCH N/C (PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
BR-16 A703-A5 3 180-9340
L901-GY 18 INPUT SENSOR COMMON #1
BK-18 C211-E98 64 180-9340 GN-16 A704-A7 4 180-9340
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
65 8T-8737 BU-16 A705-A9 5 180-9340 (PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
GY-16 A706-A11 6 180-9340 DIAGNOSTIC ENABLE SWITCH
66 8T-8737 G879-OR 2 +5V
YL-16 L985-A12 7 180-9340 H795-PK
67 8T-8737 G844-PK G844-PK 46 INPUT #7
YL-16 L985-A10 8 180-9340 C983-WH
68 8T-8737 49 ENGINE COOLANT LEVEL NORMAL
A-C1 OR-16 L984-A8 9 180-9340 N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
69 8T-8737 ENGINE OR-16 L984-A6 10 180-9340 409-OR 409-OR 62
70 8T-8737 CYLINDER INJECTOR WH-16 L983-A4 11 180-9340
A/C HIGH PRESSURE SWITCH N/C
(TRANSMISSION IN GEAR)
INPUT #12

HARNESS HARNESS WH-16 L983-A2 12 180-9340


24
ACCESSORY TABLE H795-PK E971-GN E971-GN 41 INPUT #11
QTY PART NAME P/N 222-5917 QTY
ACCESSORY TABLE
PART NAME P/N
PASSIVE MAGNETIC
G808-BU
51
1 G808-BU 32 VEHICLE SPEED IN POSITIVE
1 PLUG AS. 160-7690 CONNECTOR AND SPLICE LOCATIONS 1 RECEPTACLE AS. 155-2252
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
2 STRAP 3S-2093 COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
1 WEDGE 155-2258 G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
1 ENDBELL 126-1774 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
G837-YL 11 OUTPUT #5
ACCELERATOR PEDAL POSITION SENSOR COOLING FAN ARC
SOLENOID SUPPRESSOR
SYMBOL DESCRIPTION ABBREV COLOR
A CIRCUIT CONNECTED RD RED A
WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK

CONNECTOR BK BLACK

THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM


H# GY GRAY
CIRCUIT GROUPING DESIGNATION
PU PURPLE Do not operate or work on this product unless you have
ATCH WIRE, CABLE, COMPONENT
BR BROWN
read and understood the instruction and warnings in the MEDIA NUMBER: RENR7913-03
relevant Operation and Maintenance Manuals and
SPLICE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral
GN GREEN relevant service literature. Failure to follow the instruc-
BLADE, SPADE, RING OR SCREW tions or heed the warnings could result in injury or and with parking brake set
BU BLUE
TERMINAL
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
ENGINE VIEW
VIEW ALL CALLOUTS
INJECTION ACTUATION INJECTOR INTAKE MANIFOLD INLET AIR HEATER
PRESSURE SENSOR HARNESS AIR TEMPERATURE RELAY CONNECTOR
E-C9 GROMMET SENSOR CONNECTOR E-C8 INJECTOR
E-C7 HARNESS
INLET AIR HEATER CONNECTOR
LAMP / FAN SPEED CONNECTOR E-C11
E-C18
ATMOSHPERIC
OR PRESSURE
INLET AIR HEATER SENSOR
LAMP CONNECTOR CONNECTOR
E-C4 E-C2

FUEL PRESSURE
SENSOR
INJECTION ACTUATION CONNECTOR
PRESSURE CONTROL E-C16
VALVE CONNECTOR
E-C15
TURBO
WASTEGATE
ENGINE COOLANT SOLENOID
TEMPERATURE CONTROL CONNECTOR
SENSOR CONNECTOR E-C14
E-C6
BOOST
PRIMARY ENGINE PRESSURE
SPEED / TIMING SENSOR
SENSOR CONNECTOR CONNECTOR
(TOP) E-C3
E-C12

SECONDARY ENGINE
SPEED / TIMING ENGINE OIL ENGINE E-C1 ENGINE CONTROL J1
SENSOR CONNECTOR LEVEL PRESSURE MODULE
(BOTTOM) SWITCH SENSOR
E-C13 CONNECTOR CONNECTOR
E-C17 E-C5

You might also like