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EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR7913-03
May 2019
C7 On-Highway Engine
Electrical System
NPH1-UP
LBM1-UP
SAP3956-UP
WAX1-UP
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
CONNECTORS
E-C1
CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
WH-18 G828-E1 2 180-9340
GN-18 G829-E5 3 180-9340
4 8T-8737
5 8T-8737
E-C11 6 8T-8737
E-C16 E-C14
CLR-GA WIRE NAME POS TERM/PLUG 7 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
160-7690 GY-18 A701-E21 1 180-9339 BU-18 G850-E9 8 180-9340
BR-18 G826-E51 1 180-9340 WH-18 M795-E99 1 180-9340
PU-18 A702-E22 2 180-9339 9 8T-8737
BU-18 G827-E19 2 180-9340 BK-18 C211-E98 2 180-9340
BR-18 A703-E23 3 180-9339 10 8T-8737
PK-18 C991-E52 3 180-9340 ACCESSORY TABLE
GN-18 A704-E24 4 180-9339 11 8T-8737
13 1 ACCESSORY TABLE QTY PART NAME P/N
BU-18 A705-E40 5 180-9339 12 8T-8737
23 14 QTY PART NAME P/N 1 PLUG AS. 155-2269
GY-18 A706-E41 6 180-9339 13 8T-8737
31 24 1 PLUG AS. 237-0227 1 WEDGE 155-2261
32 YL-18 L985-E35 7 180-9339 GY-18 A747-E10 14 180-9340
39
CONNECTORS PK-18
PU-18
G854-E45
G855-E46
61
62
180-9340
180-9340
WH-18 M795-E99 63 180-9340
BK-18 C211-E98 64 180-9340
65 8T-8737
66 8T-8737
67 8T-8737
68 8T-8737
69 8T-8737
70 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 160-7690
2 STRAP 3S-2093
1 ENDBELL 126-1774
ENGINE HARNESS 266-7699 AND 283-5607 CONNECTOR AND SPLICE LOCATIONS
E-C11
INJECTOR E-S4 E-S5 E-S6
(L985)
HARNESS (L983) (L884) E-C7
CONNECTOR INTAKE MANFOLD INJECTION ACTUATION E-C15
E-C12
E-C13
PRIMARY (TOP)
SECONDARY (BOTTOM) SPEED/TIMING
SPEED/TIMING SENSOR CONNECTOR E-C16
E-C14
SENSOR CONNECTOR KEY SLOTS TURBO WASTEGATE FUEL PRESSURE
POSITIONED SENSOR CONNECTOR
AS SHOWN SOLENOID CONNECTOR
ENGINE OIL
LEVEL SWITCH
CONNECTOR
E-C17
B
A
B
A
B
A
B
A
B
A
B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V
266-7696 A703-A5 BR-16 A703-E23 BR-18 PRESSURE SENSOR COMMON
A-C2
1539693
A-C3
1539693
A-C4
1539693
A-C5
1539693
A-C6
1539693
A-C7
1539693
3 L983-E27 WH-18 G829-E5 GN-18 3
E 266-7698
A704-A7 GN-16
A705-A9 BU-16
4
5
A704-E24
A705-E40
GN-18
BU-18 E-S5
4
5 E
A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 1
6
L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7
CONNECTOR AND SPLICE LOCATIONS L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
E-C6 L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
ENGINE COOLANT L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 E-S6 10
TEMPERATURE SENSOR L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
CONNECTOR L985-E33 YL-18 13
INJECTOR HARNESS 222-5917 E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
BOOST PRESSURE E-C3
E-C8
1003320 C991-E49 BK-18 15
A E963-E39 BU-18 E963-E39 BK-18 16
SENSOR CONNECTOR INLET AIR PRIMARY(TOP) B E964-E38 WH-18 E964-E38 WH-18 C991-E49 PK-18 17 FUEL PRESSURE SENSOR
HEATER ENGINE SPEED/TIMING SENSORS
E-C13
E965-E37
E966-E36
BU-18
YL-18
G833-E11 PK-18 18
19
TEMPERATURE SENSOR COMMON
236-6221
CONNECTOR 1112416 20
A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) E966-E36 YL-18
B G855-E46 PU-18 22 TIMING CALIBRATION(+)
E-S1 23 TIMING CALIBRATION(-)
(G828) E-C15 G458-E48 GY-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26
PRESSURE ECM E-C2 SENSOR CONNECTOR HEATER LAMP CONTROL PLUS FROM ECM
G829-E8 GN-18 G827-E27 BU-18 42 ENGINE OIL PRESSURE COMMON
DATA LINK +5V G828-E2 WH-18 G827-E49 PK-18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
INJECTION ACTUATION ATMOSPHERIC PRESSURE SENSOR
RETURN
A
B G829-E8 GN-18 G827-E50 PK-18 47
276-8548
PRESSURE SENSOR SIGNAL C A747-E10 GY-18 E964-E38 WH-18 48 SPEED/TIMING TOP(+)
CONNECTOR E-C16 G833-E11 PK-18
E-S3 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
50
3E3370 1
51
+5V OR-18 A G826-E19 WH-18 G833-E13 PK-18
FUEL PRESSURE SENSOR G833-E12 PK-18
52
276-9067 RETURN YL-18 B G827-E50 GN-18 53
E-C12 SIGNAL GN-18 C C991-E49 PK-18 C967-E20 BU-18 A705-E40 BU-18 54 INJECTOR CYL 5
E-C3 G849-E17 BR-18 A706-E41 GY-18 INJECTOR CYL 6
E-C13 PRIMARY (TOP) 1552267 995-E18 BU-18
55
56
SECONDARY (BOTTOM) SPEED/TIMING TURBO WASTEGATE +5V A G828-E3 WH-18 994-E16 GY-18 57
K995-OR
C987-RD
19 8T-8737 E-C15 E-C16 RELAY
OR-18 L984-E30 9 180-9339 P1
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1607689 J1
OR-18 L984-E31 10 180-9339
21 8T-8737 PK-18 G854-E45 1 180-9340 BR-18 G826-E19 1 180-9340 WARNING LAMP
WH-18 L983-E29 11 180-9339 659-PK L994-YL 28 CHECK ENGINE LAMP
22 8T-8737 PU-18 G855-E46 2 180-9340 BU-18 G827-E50 2 180-9340 KEY SWITCH
WH-18 L983-E28 12 180-9339 FAST IDLE ENABLED LAMP 659-PK 29 WARNING LAMP
23 8T-8737 ACCESSORY TABLE PK-18 C991-E49 3 180-9340 OFF
ACCESSORY TABLE OR K998-BU 30 OUTPUT #1
QTY PART NAME P/N ON
GY-18 994-E16 24 180-9340 ACCESSORY TABLE G880-PK G880-PK 31 OUTPUT #9
QTY PART NAME P/N START WAIT TO START LAMP
BR-18 G849-E17 25 180-9340 1 PLUG AS. 155-2269 QTY PART NAME P/N 14
1 RECEPTACLE AS. 3E-5179 61
26 8T-8737 1 WEDGE 155-2261 1 PLUG AS. 237-0227
1 WEDGE 3E-5180 E718-PK 10 OUTPUT #2
27 8T-8737 E991-GY 12 OUTPUT #3
28 8T-8737 EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
SOLENOID DIODE EXHAUST BRAKE ON/OFF SWITCH
29 8T-8737 15
30 8T-8737 C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
31 8T-8737 C974-PU
SIGNAL+ C974-PU 36 SPEEDOMETER POSITIVE
BU-18 995-E18 32 180-9340 C973-GN 37 SPEEDOMETER NEGATIVE
ALTERNATOR SPEEDOMETER
STARTER
33 8T-8737 SIGNAL- C973-GN 27
MOTOR 26
34 8T-8737 A-C5 A-C6 GROUND
A-C2 A-C3 A-C4 A-C7 9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
BU-18 C967-E20 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG SIGNAL+ 450-YL F713-OR 17 INPUT #14
GY-18 A701-E21 36 180-9340 GN-16 A704-A7 A 154-2389 BU-16 A705-A9 A 154-2389 +BAT. B 450-YL 38 TACHOMETER POSITIVE
GY-16 A701-A1 A 154-2389 PU-16 A702-A3 A 154-2389 BR-16 A703-A5 A 154-2389 GY-16 A706-A11 A 154-2389 TACHOMETER
PU-18 A702-E22 37 180-9340 OR-16 L984-A8 B 154-2389 -BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
WH-16 L983-A2 B 154-2389 WH-16 L983-A4 B 154-2389 OR-16 L984-A6 B 154-2389 YL-16 L985-A10 B 154-2389 YL-16 L985-A12 B 154-2389
BR-18 A703-E23 38 180-9340 J 57
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE H 43
GN-18 A704-E24 39 180-9340 QTY PART NAME P/N QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
PK-18 A746-E25 40 180-9340 1 PLUG 153-9693 1 PLUG 153-9693 - 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
BR-18 G826-E26 41 180-9340 1 SEAL 154-0877 1 SEAL 154-0877 J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
BU-18 G827-E47 42 180-9340 J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
43 8T-8737
J906-BR 70 IGNITION KEY SWITCH
WH-18 L983-E27 44 180-9340 14 AWG GXL 101-RD 48
10A UNSWITCHED +BATTERY
OR-18 L984-E32 45 180-9340 14 AWG GXL 101-RD 52
10A UNSWITCHED +BATTERY
14 AWG GXL 101-RD 53
YL-18 L985-E33 46 180-9340 10A UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL 101-RD
10A 55 UNSWITCHED +BATTERY
47 8T-8737 MODULATOR FOR AUTOMATIC 14 AWG GXL
B B
229-BK 63 -BATTERY
WH-18 E964-E38 48 180-9340 TRANSMISSIONS 14 AWG GXL 229-BK 65 -BATTERY
BK-18 E963-E39 49 180-9340 ENGINE 14 AWG GXL 229-BK 67 -BATTERY
BLOCK 14 AWG GXL 229-BK
50 8T-8737 69 -BATTERY
51 8T-8737 G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
52 8T-8737 C978-BR C978-BR
A-C4 35 SET
53 8T-8737 H795-PK
A-C3 INJECTOR 3 A-C7
C979-OR C979-OR 44 RESUME
K999-GN
BU-18 A705-E40 54 180-9340 INJECTOR 2 SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
56 INPUT #1 (PTO ON/OFF SWITCH)
GY-18 A706-E41 55 180-9340 A-C6 INJECTOR 6 N/O MOMENTARY SWITCH
K980-PK 58 INPUT #2
H795-PK L902-GN L902-GN
56 8T-8737 A-C2 INJECTOR 5 G840-PU
40
21
INPUT #18
OUTPUT #8
57 8T-8737 INJECTOR 1 A-C5
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
YL-18 E966-E36 58 180-9340 INJECTOR 4 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN INPUT #4
BU-18 E965-E37 59 180-9340 7
A-C1 H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
60 8T-8737 (PEDAL RELEASED POSITION)
CLR-GA WIRE NAME POS TERM/PLUG SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 25
PK-18 G854-E45 61 180-9340 G842-GY 47 INPUT #5
GY-16 A701-A1 1 180-9340 +BAT.
PU-18 G855-E46 62 180-9340 PU-16 A702-A3 2 180-9340 G882-WH G882-WH 64 INPUT #13
WH-18 M795-E99 63 180-9340 CLUTCH PEDAL POSITION SWITCH N/C (PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
BR-16 A703-A5 3 180-9340
L901-GY 18 INPUT SENSOR COMMON #1
BK-18 C211-E98 64 180-9340 GN-16 A704-A7 4 180-9340
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
65 8T-8737 BU-16 A705-A9 5 180-9340 (PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
GY-16 A706-A11 6 180-9340 DIAGNOSTIC ENABLE SWITCH
66 8T-8737 G879-OR 2 +5V
YL-16 L985-A12 7 180-9340 H795-PK
67 8T-8737 G844-PK G844-PK 46 INPUT #7
YL-16 L985-A10 8 180-9340 C983-WH
68 8T-8737 49 ENGINE COOLANT LEVEL NORMAL
A-C1 OR-16 L984-A8 9 180-9340 N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
69 8T-8737 ENGINE OR-16 L984-A6 10 180-9340 409-OR 409-OR 62
70 8T-8737 CYLINDER INJECTOR WH-16 L983-A4 11 180-9340
A/C HIGH PRESSURE SWITCH N/C
(TRANSMISSION IN GEAR)
INPUT #12
CONNECTOR BK BLACK
7 6 5 4 3 2 1
ENGINE VIEW
VIEW ALL CALLOUTS
INJECTION ACTUATION INJECTOR INTAKE MANIFOLD INLET AIR HEATER
PRESSURE SENSOR HARNESS AIR TEMPERATURE RELAY CONNECTOR
E-C9 GROMMET SENSOR CONNECTOR E-C8 INJECTOR
E-C7 HARNESS
INLET AIR HEATER CONNECTOR
LAMP / FAN SPEED CONNECTOR E-C11
E-C18
ATMOSHPERIC
OR PRESSURE
INLET AIR HEATER SENSOR
LAMP CONNECTOR CONNECTOR
E-C4 E-C2
FUEL PRESSURE
SENSOR
INJECTION ACTUATION CONNECTOR
PRESSURE CONTROL E-C16
VALVE CONNECTOR
E-C15
TURBO
WASTEGATE
ENGINE COOLANT SOLENOID
TEMPERATURE CONTROL CONNECTOR
SENSOR CONNECTOR E-C14
E-C6
BOOST
PRIMARY ENGINE PRESSURE
SPEED / TIMING SENSOR
SENSOR CONNECTOR CONNECTOR
(TOP) E-C3
E-C12
SECONDARY ENGINE
SPEED / TIMING ENGINE OIL ENGINE E-C1 ENGINE CONTROL J1
SENSOR CONNECTOR LEVEL PRESSURE MODULE
(BOTTOM) SWITCH SENSOR
E-C13 CONNECTOR CONNECTOR
E-C17 E-C5