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✔ Density: Metals have high density and are They form a very essential part of manufacturing
very heavy. Iridium and osmium have the modern aircraft, vehicles of transportation
highest densities whereas lithium has the (automobiles, trains, ships) and recreational
lowest density. vehicles; buildings; implantable devices;
✔ Melting and Boiling Points: Metals have cutlery and cookware; coins and jewelry;
high melting and boiling points. Tungsten has firearms; and musical instruments.
the highest melting and boiling points whereas While threats abound from alternative material
choices, metals continue to be at the forefront
and the only choice for many industrial These oxides are then reacted with the
applications. appropriate fluxes (for example, CaO or
SiO2 ) to form slag.
Metallurgy of Iron CaO - If the main impurities are silicon and
phosphorus SiO2 - if manganese is the
Iron ore, limestone, and coke are introduced at main impurity
the top of the furnace.
The metallurgical processing of iron involves the Tempering - HeatingPthreosdteeul
chemical reduction of the minerals by carbon (in ctotsioomne apopfropMriaetettaemlperature for
the form of coke) in a blast furnace a short
A blast of hot air is forced up the furnace from time and then cooling it rapidly in order to give
the bottom. it the desired mechanical properties
The oxygen gas reacts with the carbon in the
coke to form mostly carbon monoxide and Purification of Metals
some carbon dioxide. These reactions are
highly exothermic, and as the hot CO and CO2 Band Theory of Electrical Conductivity
gases rise, they react with the iron oxides in
different temperature zones which are the key In solid-state physics, the band structure of a
steps in the extraction of iron. solid describes those ranges of energy, called
energy bands, that an electron within the solid
Production of Metal may have (“allowed bands”) and ranges of
The mixture of calcium silicate and calcium energy called band gaps (“forbidden bands”),
aluminate that remains molten at the furnace which it may not have.
temperature is known as slag.
Band theory models the behavior of electrons in
Production of Metal solids by postulating the existence of energy
Steelmaking bands.
Steel is an alloy of iron with a small carbon
content plus various other elements Band Theory of Electrical Conductivity
The conversion of iron to steel is essentially an
oxidation process in which the unwanted Band Theory states that delocalized electrons
impurities are removed from the iron by move freely through “bands” formed by
reaction with oxygen gas. overlapping molecular orbitals.
One of several methods used in steelmaking is
the basic oxygen process. Band Theory of Electrical Conductivity
- The freedom of electron movement accounts
Production of Metal for the fact that metals are good conductors.
The molten steel is sampled at intervals. When
the desired blend of carbon and other Band Theory of Electrical Conductivity
impurities has been reached, the vessel is
rotated to a horizontal position so that the Formation of conduction bands in magnesium
molten steel can be tapped off. In a metallic crystal, the atoms are packed
The basic oxygen process of steelmaking. closely together, so the energy levels of each
The capacity of a typical vessel isv100 tons of magnesium atom are affected by the
cast iron. immediate neighbors of the atom as a result of
orbital overlaps. These molecular orbitals are
Production of Metal so closely spaced on the energy scale that they
are more appropriately described as a “band”
Molten iron from the blast furnace is The closely spaced filled energy levels make up
poured into an upright the valence band.
cylindrical vessel. The upper half of the energy levels corresponds
Pressurized oxygen gas is to the empty, delocalized molecular orbitals
introduced via a formed by the overlap of the 3p orbitals. This
water-cooled tube above the set of closely spaced empty levels is called the
molten metal conduction band. Molecular overlapping
Under these conditions, manganese, electrons can Due to orbitals, throughout
phosphorus, and silicon, as well as excess accounts travel this The metal, and for the
carbon, react with oxygen to form oxides. electrical conductivity of the metal.