KEMENTERIAN KOLEJ VOKASIONAL DATUK SERI MOHD ZIN > efarpyrson JABATAN TEKNOLOGI su MALAYSIA ELEKTRIK DAN ELEKTRONIK PERANCANGAN KURSUS COURSE OUTLINE MAKLUMAT KURSUS (COURSE INFORMATION) [ SEMESTERISES! (SEMESTERISESSION - TERS |: | SEMESTER 3 i | Koo KuRSUS coins coo! | DEB 3032 E) [INDUSTRIAL ROBOTIC Kategori Aktiviti ‘Aktiviti Pembelajaran Jumiah JamiSemester 1 | (Category of Activities) (Leeming Activity) |__ (Tota! Hours/Semesier) | Klan | a (Lecture) : = | Pembelajaran Berbanty Tutorial al 7 (Guied Leeming) (Tutor | Akivit Pam 1 2 j (Student C ene | Persodiaan Untuk Tugasan/Projek | z | Preperation For Assinm Sf [ Pembelajaran KendinUlangkaj e | Undependent SiudyRe [ Persediaan Bagi Pen 5 | (Preparation For As Penilaian Berierusen s 5 TOTSTODE ig 80 | Benes TOTAL STUDENT LEARNING TIME (SL fis learn T Mendud pepersan at teot 5 1 Peni | arcu paperiseanaktir ama ji | ton siting for practical) ILA (CREDIT VALUE} | _ Disediakan olen " Ketua Program J Disahkan oien | Ketua Jabatan (Prepared by) (Head of Programme) | (Aporoved by) (Head of Departmen! Tandatangan Tandatangan (Sgrature) (Signature) ‘Nama (Name) KASSIM B MOHD YUNOS: Nama (Name) | | — ha Doe [Tarim (oa) [2] fe { Se] Tarik (Dae) — > 4p 9 DEB 3032 | 1MATLAMAT (GOALS) ‘This course introduces students to industrial robotics testing and maintenance technic. SINOPSIS (SYNOPSIS): (On completion of the course, students should be abie to carry out functionality test of robot condition using manufacturer's ‘specication, robot programming Ianguage, programming manuals and data book, log book, checklist, hand toos, special tols and report forms, Students wil also be abe to carryout troubleshoot robot malfunction and faulty parts replacement HASIL PEMBELAJARAN (LEARNING OUTCOMES}: Upon completion ofthe course, students willbe abe to: 4. Classiy types and function of industial robotic based in manufacturing industy. (C3, PLO2) 2. Perform procedure of checking robots fell pars, roubleshoat robot malfunction and robo functionality test based on manufacture manual. (P2, PLO3) 3.__Exglain rbot condition, safely check and robotic system cabration according manufacture specication. (A2, PLOS) ISI KANDUNGAN (CONTENT) KANDUNGAN PENTAKSIRAN (CONTENT) | assessmenn ‘CARRY OUT ROBOT CONDITION CHECK (16HOURS) | — Practical Tests, a Repart 1 function according to specication procedure. | Identify robot uncon spectication according to specticaion | | ovedure. | | Perform robotic fu Carry out functionality robotic system | 1.2.1 Identify robotic manufacturer according to specication procedure. 1.2.2 Apply functionality robotic system according to safety and ure. 1.3 | Identify types of robot | | 1.3.1 Differentates types of robot according to industrial requirements | 13.2. Check robot specication according o industial requirements 4.3.3 Identy schematic end block ciagram according to industial requirements 4.34 Determine robot functions according to industal requirements 4.35 Check programming language according to principle of robot | 1.4 | Cary out condition base menitring | j | 414.1 Explain functionality of robot according to principle of robotic 14.2 Determine features of robol according to principle of robotic | 1.43 Identify manufacturer's specification according to principle of robotic, | 1.44 Apply metnod of checking robot condition according to industial uirements. [71 peo aio ep 3032 | 21.5.1 Explain ype of robotic motion according to industrial requirements, 1.5.2 _Apply robotic mation according to principle of robotic. 1.6. | Propose robotic motion 1.6.1 Constructs ype of path generated according to robotic principle, 1.6.2 Determine direction of robotic motion according to robotic principle 1.6.3 _Identiy rection of robotic according 1 robotic principe. | 47 | Produce robotic motion planning | 417.4 Identity constraint of robotic mation according to robotic principe. | 1.7.2. Determine path generated according o robotic principle. | | 1.7.3 Apply path generated according 1 robotic principle | | 1.74 Perio test run robotic motion ancorting to proposal approved. | 1.8 | Carryout robotic sysiem calibration | 1.8.1 dently geometrical peramelar according io speciicaion manual | | 182. Generale robotic system calation according to specication | | manuel. | 1.8.3 _ Perform robotic calibration aocordng to specification manual | PERFORM ROBOT SAFETY CHECK (4HOURS) | Pracical Tests, Report 21 | ustates robot safely | 5 [it 21.2 Determine features of robot according to job specification | requirements | | | 2.4.3. identify manufacturer's specication | requirements 2.1.4 Apply method of checking robot safety according to job | spectcaton requirements ccaring 0 job specification Record robot safety condition | 2.2.1. Identify record method according to job specification requirements, 2.2.2 Check types of documentation according to jab specication | ies (@HOURS) [67 PERFORM TROUBLESHOOT ROBOT MALFUNCTION Practica Tests, 3.1. | Check robot functionality Presentation 3.4.1 Idenlfy robot functionality according to standard operating procedures. 3.1.2 Apply procedure of checking robot functionality according to troubleshoot operating procedures. 32 | Went bot mafunction 4.21 Check obo! pars according o standard operating procedures. 4.22 dently robo parts functonaiy (Conraller, Sensor, Motor, Gears, lc) according to standard operating procedures | 4.23 Uslze troubleshooting tons aocorcing o standard operating procedures 1.24 Apply troubleshooting procedure according fo standard operating | procedures. 33 | Record robot malfuncton | |_| 133:1ewiain recording procedure according io job specication | pew 3032 | 3requirements 3.3.2 Diagnose robot malfunction according to standard operating procedure, 33.3 Determine counter measures according to standard operating procedure. 334 Utilise management information system (Maintenance Database Record) according to standard operating procedures. 40 ‘CARRY OUT ROBOTS FAULTY PARTS REPLACEMENT (20 HOURS) 44] Compare symptom of robot malfunction 4.414 Idenify normal and abnormal operating condition of robot according to robot manufacturer specicaton. | 41.2 Determine robot parts condition and function robot according to i robot manufacturer specication 3 ciferent types of symoioms robo! according lo robot manufacturer specification 42. | Relate causes of malfunctions | 4.2.1 ldentiy causes of malfunction accocing to robot manufacturer specificaton Check robo! specication accorting to robot manufacturer specification 423° Apply tou specication 4.24 Determine robot parts condition and function according to robot manufacturer specication 4.25. Check schematic and block ciagram according to robot fication. hooting manual according to robol manufacturer of malfunctions: 4.3.1 Explain method of assessing malt | robot manufacturer specification. | 432 Determine operating condition of parts aocordi | manufacturer specication. | 4.33. Use sultabie pais (fe span, rating, ec.) according to robot ‘manufacturer specication 3 | Assess sev Practical Test, | Report, Presentation 44 | Replace faulty parts 44:1 Explain replacement procedures accoring to robo! manufacturer speciicaion 44.2 Ullse tools and robot according to robot manufacturer specication 443 Apply safety precaution in assembling and disassembling parts ‘zccortng o tcbot menufactuer specicaton. [45 | Test functonatty of robots 4.5.1 Determine robot pars functionally according to robot | manufacturer specication | 452. Cetermine rbot parts operating sequence according fo robot manufacturer specication, 4.5.3 Apply procedure of functional test according to robot manufacturer specticaion 4.54 Apply safely precoution according to robot manufacturer specification [46 | Record replacement actives DEB 3032 | +“£6.1 Explain recording procedure according o robot manufacturer specication. 4.6.2. Perform documentation replacement atviies according to robot manufacturer specification 13-14 | 5.0 | ENSURE ROBOTS FUNCTIONALITY (HOURS) 5.1 | Test functionality of robots 5.1.1. Explain functionality of robot according to principle of robotic | 5.1.2 _ Identify application of robot according to principle of robot, 5.1.3, Apply method of testing functionality of robot according to principle of robot | 5.2. | Perform record function test activities of robot 521 Determine unconaliy status of robot acting to industia | requirements | 522 Apply document function test activites according lo industrial | requirements STUDY WEEK AMAL (PRACTICA! 4. Perform troubleshoot robot malfunction 2, Carry out robots faulty parts reolacement 'y Practical Tests, Report, Presentation DEB 3032 | 5PENILAIAN (ASSESSMENT) [ASSESSMENT SPECIFICATIONS TABLE (AST) | RUJUKAN UTAMA (MAIN | (Goodheart-Wilicox). & Information). RUJUKAN ‘TAMBAHAN (EXTRA REFERENCES) Kurikulum Standard Kole) Vokasional (KSKV). 2016, Diploma Teknologi Elektronik (ETN): Pengurusan Akademik. Unit Vokasional, BPTV KPM. WaAGmob (2014). Robotics (Kindle Edition), David Cook (2010). Robot Building for Beginners, 2nd Edition (Technology in Action) (Apress). 2, Lakshmi Prayaga (2014). Robotics: A Project-Based Approach (Cengage Learning PTR). AK Gupta,S. K Arora (2018). Industrial Automation and Robotics: An Introduction (Mercury Learning No Type of Assessment CLO. Continuous Assessment _| CLO 1-C3,PLO2 | CLO 2- P2, PLO3 | CLO 3-A2, PLO4 Test 15% | + Practical work (Assignment 35% 10% [ (i) Presentation | 30% 10% ‘Sub Total 15% 'e 65% id 20% Total 100% ie qo | ASSESSMENT METHODS FOR |] | Q COURSEWORK (CA) —_| see See le| CONTENT Sissies ee 5] S| | SERS) z g 2 | i 3 | sé | jefelal a] g| Sx 88! & | | 3| #/ 2s 6 2 | + 1. Lary Ross, Stephen Fardo, Robert Towers (2010). Robotics: Theory and Industrial Applications DEB 3032, 6KEHADIRANIPERATURAN SEMASA KULIAH ( LECTURE ATTENDANCE / REGULATION } 4, Pelajarmesti hadi tidak kurang dari 80% masa pertemuan yang dtentukan bagi sesuatu Kursus. ‘Students must attend lectures ot less than 80% of the contact hours for every course 2. Pelojr yang tidak memenuhi perkara (1) di alas tidak dibenarkan menduduki sebarang bentuk penilaian selanjutnya, Marka sifar (0) akan derkan kepada peljar yang gagal memenuhi perkara (1) Students who do not fulfil (1) will not be allowed fo sit for any further examination, Zero mark (0) wil be given to students who fail to comply with (1), 3. Pelojar peru mengikut dan petuh kepada peraturan berpekeian yang berkuatkuasa dan menjaga disipln di masing-masing untuk mengelakkan dari indaken teeter ciambiltemnadap pela. Students must obey all rules and regulations and must discipline themselves in order to avoid any disciplinary actions against them 4, Pelajar perlu mematuhi peraturen keselamatan semasa proses pembelajaran dan pengajaran. ‘Student must obey safety regulations during learning and leaching process. 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