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Part 1 of 3
Jan 2010
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TESCO TEXTILE PERFORMANCE STANDARDS
Fabric Testing Requirements
Contents
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TESCO TEXTILE PERFORMANCE STANDARDS
Fabric Testing Requirements
SCOPE
This manual includes testing guidance for textile and leather materials for
clothing and leather. For footwear and jewellery please refer to separate
manuals.
FABRIC TESTING
Every supplier must conduct tests to show that all fabrics used in Tesco
products are safe, and suitable for their intended end use. All testing must
be performed by a nominated Tesco laboratory 1 accredited by a recognised
National Accreditation Body. In the UK this is UKAS (United Kingdom
Accreditation Service) www.ukas.com Outside of the UK only laboratories
accredited by organisations that have multi-lateral agreements (MLA’s), or
International agreements (ILAC) with UKAS shall be permitted. (See
Appendix M)
Where supplier laboratories are used they should be accredited either by
UKAS (or recognised equivalent), or Tesco recognises the LACE
accreditation scheme for supplier laboratories/ dye houses; www.x-
reference.co.uk and the Lab Cert accreditation scheme (provided by MTS,
contact +44 (0)113 248 8830, info@hstts.co.uk ).
All accreditations must cover the scope of tests being conducted and
calibration must be carried out regularly.
1
Tesco clothing testing must be carried out by Intertek or SGS. Certain supplier in house
labs and specialist 3rd party labs may be used with the special permission of Tesco UK
Fabric Technical Manager.
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Fabric Testing Requirements
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Fabric Testing Requirements
3. Performance Testing
3.1. All components and fabrics must be tested and approved prior to
cutting. Any bulk fabric cutting carried out before receipt of test
reports is at the risk of the supplier.
3.2. All laboratories used for testing must be ISO 17025 approved, for
the tests performed, by UKAS or an internationally mutually
recognised equivalent (See Appendix M).
3.5. Tests must be relevant to care code proposed for garment. (See
Tesco Textile Testing Manual Part Two – Care Codes.)
3.9. New fabrics will not be considered for use unless a base test
report confirming compliance with the relevant Tesco
Performance Standard has been submitted prior to the order
being placed.
3.10. The fabric sent for testing must be dyed and finished as agreed
with the Tesco Technical Manager (to be from bulk production).
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Fabric Testing Requirements
3.11.1. Fabric for physical tests: 2m full width, not cut from piece
ends
3.12.7. The name of the fabric colour way (as used on the
Tesco contract)
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Fabric Testing Requirements
3.13. The test reports from the test house must include a front sheet with
summary of test results indicating what was tested and the pass
/fail result.
3.14. Test results must show the relevant Tesco standards alongside
results i.e. contrast colour standards where applicable.
3.17. Copies and original test reports should be held by the supplier for a
minimum of 6 years. Tesco reserve the right to audit test reports
held by suppliers at any time.
3.20. Test Failures- suppliers should work with the fabric supplier and
improve the fabric before re-testing. At this stage the Tesco
Technical Manager only needs to be informed if this action will
impact on the delivery date.
3.21. When the fabric cannot be improved and the decision to accept or
reject must be made, the test report with the laboratory-tested
specimens must be sent to the Tesco Technical Manager for the
decision.
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Fabric Testing Requirements
3.23. Base test reports: these MUST be provided if the fabric being
proposed is a new fabric that we do not have history on, it is to
ensure any potential problems are highlighted early in the
development process so they can be resolved without impact on
delivery. Base testing must be carried out prior to placing of
contracts.
General Specifications
4. Flammability guidelines
4.1. The regulations: The Nightwear (Safety) Regulations 1985 makes
it an offence to sell children's nightwear unless it complies or has
been treated so it can achieve the flammability performance
requirements of British Standard (BS) 5722. It also lays down
labelling requirements so that purchasers can tell if other
nightwear, including adults, meet the flammability requirements or
not.
4.2. Children’s nightwear: All children's nightwear must comply with the
flammability performance requirements of BS 5722. Children's
nightwear means:
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Fabric Testing Requirements
4.2.1. Anything designed for wear by, and that would normally be
worn by, a person under the age of 13 years or over 3 months
4.3. The above items must comply with BS5722 and have a permanent
label stating ‘LOW FLAMMABILITY TO BS 5722’ (in black 10 point,
upper case letters)
4.5.2. Pyjamas
4.6. These garments must have a permanent label attached stating if the
garment complies with BS 5722.
4.7. If any of the garments not included in the legislation do not meet the
requirements they must have a label printed in red, 10 point, upper
case letters ‘KEEP AWAY FROM FIRE’.
4.8. Any nightwear treated with flame-retardant chemicals must also have
a label that states "DO NOT WASH AT MORE THAN 50C. CHECK
SUITABILITY OF WASHING AGENT".
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4.10. Please note the above guidance is intended for suppliers and offers
practical advice. It is not a definitive statement of the law. For further
guidelines for use of ‘Keep away from fire’ labelling see Appendix L.
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5.5. Trims, motifs and prints may change the burning characteristics
of a garment, potentially reducing the level of safety offered by the
basic fabric class.
5.7. Garments must have a label printed in red, 10 point, upper case
letters ‘KEEP AWAY FROM FIRE’.
6. Colour Fastness
6.1. All colourfastness to washing tests must be tested at the wash
temperature on the garment technical label with a minimum of 40°C.
Drying instructions as per care label.
6.2. Wet and dry rubbing to be tested both ways. Especially on:
6.3. Garments with contrast fabrics and trims must achieve the higher
staining result of 4-5, as highlighted in test standards.
7.2. An iron can only be used where the inherent creasing of the sample
would cause inaccurate measurements. Some fabrics (particularly if
the care instructions on the technical label are ‘iron whilst damp’) will
recover a significant amount of their shrinkage after ironing.
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8.2. Ensure all care instructions on technical label are adhered to.
9. Motif/Print Durability
9.1. See Appendix C for test method.
10. Pilling
10.1. Not applicable to 100% cotton, 100% wool, and fabrics
constructed completely from continuous filament yarns.
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10.3. For polar fleece and fleece face fabrics, see Appendix G for test
method.
12.3. Tesco classify that a trim is not any added component forming
an non-integral/non-functional part of the garment.
• Shirring elastic.
• Rib bindings at neck or cuff.
• Laid on tape.
• Collar - on a collar and reverse construction.
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12.7. Socks – apart from the elastication in the welt, all fibres must
be quoted. This includes the reinforcement yarn and all the
yarns in the design. Size tested to be stated on the report, the
following sizes should be selected for testing;
• Mens – size 9-11
• Ladies – one size
• Childrens – size 9-12
12.9. Pile Fabrics – velour, velvet, fake fur etc. – where the fibre
composition is different, the face must be quoted separately
from the back e.g. ‘face 100% cotton, back 100% nylon’.
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Fabric Testing Requirements
12.13 The table below illustrates the criteria for supporting claims
relating to fibre composition:
Claim Regulation
PURE
May only be used if the product is entirely made from that fibre type
ALL
(except for fibres listed in 'Table 1' below)
100%
It is required that the named fibre is 55% or over by weight of the total
content OR
BLEND
The named fibre is the predominant fibre and 25% or over of the total
content. The full fibre content indication must be given in close proximity
It is required that the named fibre is 55% or over by weight of the total
RICH
content
CONTAINS
It is required that the named fibre is 10% or over by weight of the total
WITH
content. The full fibre content indication must be given in close proximity
A TOUCH OF
Inadvertent impurities arising during manufacture provided they do not exceed 2% by weight
of the fabric (or 5% by weight of impurities if the yarn used to make the fabric was produced
by carding the fibres before spinning)
This allowance may be added to the 3% manufacturing tolerance between declared & actual
content if the impurities are of the same chemical group as any of the fibres named on the
fibre content label.
Fibres which are intended purely to produce a decorative effect, and which are visible and
distinct, provided they do not exceed 7% by weight of the product
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15. Wadding
15.1. Wadding fibres must not percolate through either the lining or
outer fabrics after the garment has undergone washing and
‘Appearance after washing tests’. A suitable scrim/ fabric
coating/ heat seal must be agreed in advance with the Tesco
Technical Manager.
15.2. The weight of the wadding must be agreed in advance with the
Tesco Technical Manager.
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Fabric Testing Requirements
17. Nickel
17.1. Any metallic item (eg. Rivet, buckle etc), that comes in to direct
contact with the skin, must comply with the EU Nickel Directive.
Refer to the Clothing Technical Manual.
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Fabric Testing Requirements
being placed using the end use of the product and industry
colour standards as a guide. Unless this procedure is
followed the published Tesco Performance Standards will
apply.
24. Zips
24.1. All zips must conform to BS3084: 2006, table 1. The
performance code and test numbers required are dependent
on end use, therefore these are specified by the Technical
Manager.
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Fabric Testing Requirements
26.2 For further detail refer to Tesco Code of Practise for Leather
Goods.
28. Batches
28.1. All batches are to be tested for Dimensional stability. All
Batches to have a test report confirming consistency across
the batches to the original standard, reports can be from
nominated test house or from in house laboratory.
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32. pH value
32.1. The pH value of finished goods must fall within the maximum
permitted range of 4.8 to 7.5 in accordance with BS EN 1413 :
1998 / ISO3071.
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