INPUTS

Strip Length 4130 mm

No. of Strips 5 Nos
No. of Welds 4 Nos
Weld Deposit Height 5 mm
Density 7860 kg/m3
Passes 1 Nos
Wastage 15 %

OUTPUTS
Welding Length 82600 mm
Volume 1.03E-03 m3
Weight of Deposit 8.1155 kg

Total Weight
+ 9.33 kg
Wastage
INPUTS INPUTS
Pipe OD 0 mm Pipe OD 38 mm
No. of Welds 3720 Nos No. of Welds 4802 Nos
Weld Deposit Height 4 mm Weld Deposit Height 4 mm
Density 7860 kg/m3 Density 7860 kg/m3
Passes 2 Nos Passes 1 Nos
Wastage 15 % Wastage 15 %

OUTPUTS OUTPUTS
Welding Length 0 mm Welding Length 573496 mm
Volume 0.00E+00 m 3
Volume 4.59E-03 m3
Weight of Deposit 0.0000 kg Weight of Deposit 36.0614 kg

Total Weight Total Weight

+ 0.00 kg + 41.47 kg
Wastage Wastage

Base 4
Height 4 60000 m
3.62 m/welder/hr
Area 8 91 16574.58564
24 1657.458564
115 207.1823204
103.5911602
 2565
28.5

der/hr
2520
 ROD WEIGHT

INPUTS
Rod Diameter 50.8 mm
Length of Rod 1000 mm
Density 7860 kg/m3
Wastage 0 %

OUTPUTS
Area 2027.645714286 mm2
Volume 2.03E-03 m3
Weight of Deposit 15.9373 kg

Total Weight
+ 15.94 kg
Wastage
 BUTT WELD

A4 2.5
1.5 A1
A3

A2 3 T

3
A3
A4

Inside Diameter of Shell 2286 mm

Thickness of Plate 127 mm
Length of Longitudinal Seem 6273 mm
Circumferencial Length 7185 mm
No. of Longitudunal Joints 0 Nos
No of Circumferencial Joints 1 Nos
Groove Angle 60 Degrees
0.5236 radian
Density 7.86E-06 kg/mm3 TRANGLE (A
Root Gap 3 mm Base
Root Face 3 mm Perp
Capping & Root Height 2.5 mm Area
Total Longitudinal Length 0 mm Total Area (4)
Total Circumferencial Length 7185 mm
Total Weld Length 7185 mm
RECTANGLE (A
Area of Triangles (Filling) A1 4439 mm2 Length (Filling)
Area of Square (Root) A2 9 mm2 Width (Root Gap)
Area of Rectangle (Filling) A3 372 mm2
Area of Rectangle (Caping) A4 388 mm2 Total Area (2)

Total Area A 5208 mm2 A

Total Volume V 37414561 mm3 A1
A2
Weight of Weld Deposit 294.08 kg A3
Wastage 50 % A4

Total Weight of Weld

441.1 kg
Deposit
 TRANGLE (A1) SQUARE (A2)
62 mm Root Gap 3 mm
35.80 mm Root Face 3 mm
1109.67 mm2
4438.67 mm2 Total Area 9 mm2

RECTANGLE (A3) RECTANGLE (A4)

62 mm Length (Caping) 77.59 mm
3 mm Height (Caping) 2.5 mm

372 mm2 Total Area (2) 387.96 mm2

AREA PERCENTAGES
FILLING E-7018 Φ 3.2 85% 376
CAPING SAW 0% 1
ROOT E-7018 Φ 2.4 7% 32
FILLING E-7018 Φ 3.2 7% 33
 BUTT WELD

A4 2.5
1.5
A1
T A2

A3 2.5
3

Inside Diameter of Shell 2286 mm

Thickness of Plate 127 mm
Length of Longitudinal Seem 3403 mm 33.49364905
Circumferencial Length 7185 mm
No. of Longitudunal Joints 1 Nos 0.523598776
No of Circumferencial Joints 0 Nos
Groove Angle 30 Degrees
0.2618 radian
Density 7.86E-06 kg/mm3
Root Gap 2 mm
Root Face 2 mm
Capping & Root Height 2.5 mm
Total Longitudinal Length 3403 mm
Total Circumferencial Length 0 mm
Total Weld Length 3403 mm

Area of Triangles A1 4187 mm2

Area of Rectangle A2 254 mm2
Area of Rectangle A3 5 mm2
Area of Rectangle A4 73 mm2

Total Area A 4519 mm2 AREA PERCENTAGES

Total Volume V 15377113.74 mm3 A1 FILLING
A2 CAPING
Weight of Weld Deposit 120.86 kg A3 ROOT
Wastage 50 % A4 FILLING

Total Weight of Weld

181.3 kg
Deposit

Time Required 45.3 Shift

385.25 Man-hrs
 125

AREA PERCENTAGES
E-7018 Φ 3.2 93% 168
SAW 6% 10
E-7018 Φ 2.4 0% 0
E-7018 Φ 3.2 2% 3
 BLANK DIAMETER FOR DISH END

Out Side Diameter Do 1220 mm G 65 if h1 < 10

Thickness t 6 mm G 50 10 < h1 < 20
Straight Flange h1 50 mm G 35 20 < h1 < 30
Factor G 20 G 20 h1 > 30

Blank Diameter D 1554.18 mm

 WEIGHT OF RECTANGULAR PLATE WEIGHT OF CIRCULAR PLATE

LENGTH OF PLATE 7184.6 mm

DIAMETER 800
WIDTH OF PLATE 6806 mm
THICKNESS OF PLATE 6 mm THICKNESS OF PLATE 125
DENSITY 7860 kg/m3 DENSITY 7860
NO. OF PLATES 1 Nos NO. OF PLATES 1

AREA OF PLATE 48.90 m2 AREA OF PLATE 2.01

VOLUME OF PLATE 0.293389159 m3 VOLUME OF PLATE 0.251428571

WEIGHT OF PLATE 2306.0 kg WEIGHT OF PLATE 1976.2

2306.0
2997.850425

0
0
RCULAR PLATE

mm

mm
kg/m3
Nos

m2
m3

kg